ORCA AX 10 ORCA MX 10 ORCA WX 10 - Dr. Bender GmbH
ORCA AX 10 ORCA MX 10 ORCA WX 10 - Dr. Bender GmbH
ORCA AX 10 ORCA MX 10 ORCA WX 10 - Dr. Bender GmbH
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DR. BENDER <strong>GmbH</strong><br />
Innovative Elektrowerkzeuge<br />
Manual for<br />
driving machines <strong>ORCA</strong> <strong>AX</strong> <strong>10</strong><br />
<strong>ORCA</strong> <strong>MX</strong> <strong>10</strong><br />
400 V <strong>ORCA</strong> <strong>WX</strong> <strong>10</strong><br />
Edition 11.2005 <strong>AX</strong><strong>10</strong> - 1700 Art.-No. <strong>10</strong>0268 Subject to alterations<br />
<strong>AX</strong><strong>10</strong> - 2900 Art.-No. <strong>10</strong>0167<br />
<strong>MX</strong><strong>10</strong> – 1300/2300 Art.-No. <strong>10</strong>0270<br />
<strong>MX</strong><strong>10</strong> – 1500/3000 Art.-No. <strong>10</strong>0265<br />
<strong>WX</strong><strong>10</strong> Art.-No. <strong>10</strong>0129<br />
<strong>WX</strong><strong>10</strong> E Art.-No. <strong>10</strong>1189<br />
All rights reserved<br />
DR. BENDER <strong>GmbH</strong> • D-75382 Althengstett • Tel 07051-9291-0 • Fax 07051-9291-91<br />
Our website address is: http://www.dr-bender.de • e-mail: info@dr-bender.de
Conformity Declaration<br />
DR.BENDER <strong>GmbH</strong><br />
Innovative Elektrowerkzeuge<br />
EC Conformity Declaration<br />
for the following DR.BENDER stone processing machines<br />
2<br />
<strong>ORCA</strong> <strong>AX</strong><strong>10</strong>, <strong>MX</strong><strong>10</strong>, <strong>WX</strong><strong>10</strong> E<br />
<strong>ORCA</strong> <strong>WX</strong><strong>10</strong><br />
DR.BENDER <strong>GmbH</strong>, as manufacturer, hereby declares that the electrical stone drilling machines<br />
mentioned above comply with the requirements of the following guidelines:<br />
- Machine guidelines (98/37/EC)<br />
- Electromagnetic compatibility (EMC) (89/336/EEC)<br />
- Low voltage guideline (73/23/EEC)<br />
The following standards were applied for evaluating the machines:<br />
a) with regard to the machine guidelines:<br />
VDE 0740 21-22: 1994-1991<br />
VDE 0701 Part 1: 1993<br />
VDE 0702 Part 1: 1995<br />
DIN EN 50144-1: 1999<br />
DIN EN 50144-2-1: 2000<br />
b) with regard to electromagnetic compatibility<br />
Interfering emissions<br />
DIN EN 55014-1: 2000 + A1: 2001 = VDE 0875 Part 14-1<br />
DIN EN 6<strong>10</strong>00-3-2: 2000<br />
DIN EN 6<strong>10</strong>00-3-3: 1995 + Cor.1: 1997 + A1: 2001<br />
Interference immunity<br />
DIN EN 55014-2: 1997 + A1: 2001 = VDE 0875 Part 14-2<br />
c) with regard to the low voltage guideline<br />
EN 6<strong>10</strong>29-1: 2001<br />
DR.BENDER <strong>GmbH</strong><br />
Industriestraße 22<br />
D-75382 Althengstett<br />
Tel. 07051/9291-0, Fax 07051/9291-91<br />
This declaration implies no assurance of properties.<br />
Please observe the safety regulations of the attached product documentation.<br />
Althengstett, 29.05.2003<br />
B. Brehm, Management
Contents<br />
Page<br />
Conformity declaration 2<br />
Contents 3<br />
1.0 Description of symbols and pictographs 4<br />
1.1 Functional description 4<br />
2.0 General notes 5<br />
2.1 Technical description 5<br />
2.2 Application 5<br />
2.3 Safety 6<br />
3.0 Transport and storage 6<br />
3.1 Transport 6<br />
3.2 Storage 6<br />
4.0 Main dimensions and technical data 7<br />
4.1 Dimensions 7<br />
4.1.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> 7<br />
4.1.2 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> 7<br />
4.1.3 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E 8<br />
4.1.4 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> 8<br />
4.2 Technical Data 9<br />
4.2.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> - 1700 9<br />
4.2.2 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> - 2900 9<br />
4.2.3 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1300 / 2150 <strong>10</strong><br />
4.2.4 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1500 / 3000 <strong>10</strong><br />
4.2.5 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E 11<br />
4.2.6 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> 11<br />
4.3 Noise emissions and vibrations [EN 50144] 12<br />
4.4 Operating temperatures 12<br />
5.0 Commissioning 12<br />
5.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong>, <strong>MX</strong><strong>10</strong> 12<br />
5.2 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E, <strong>WX</strong><strong>10</strong> 12<br />
5.3 Gear change 13<br />
5.4 Safety slip coupling 13<br />
5.5 Infinitely variable speed control 13<br />
5.6 Core bits (<strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E, <strong>WX</strong><strong>10</strong>) 14<br />
5.7 Core bit replacement / Core bit remover (<strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E, <strong>ORCA</strong> <strong>WX</strong><strong>10</strong>) 14<br />
6.0 Safety instructions 14<br />
7.0 Maintenance and care 15<br />
7.1 Daily care 15<br />
7.2 After approx. 150 operating hours 15<br />
7.3 Quarterly care 15<br />
8.0 Speed adjustment dependent on the cutting speed (<strong>ORCA</strong> <strong>WX</strong><strong>10</strong>) 16<br />
9.0 Warranty 17<br />
<strong>10</strong>.0 General safety instructions 18<br />
11.0 Spare parts lists 20<br />
11.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> – 1700 20<br />
11.2 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> – 2900 22<br />
11.3 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1300 / 2150 24<br />
11.4 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1500 / 3000 26<br />
11.5 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E 28<br />
11.6 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> 28<br />
11.7 Gear, complete - <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> 30<br />
11.8 Motor, complete - <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E 32<br />
11.9 Motor, complete - <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> 34<br />
3
4<br />
Warning<br />
It is compulsory to observe the safety instructions included in this manual!<br />
Special designs and versions may differ from the standard models in terms of<br />
their technical details. If any points are unclear, we urgently recommend that you<br />
contact DR.BENDER <strong>GmbH</strong>, indicating basically the machine type and machine number.<br />
1.0 Description of symbols and pictographs<br />
1.1 Functional description<br />
Water outlet<br />
Water inlet<br />
Angular gear<br />
Output shaft<br />
It points out indications which endanger your health and the operating capacity of the<br />
tool, if not followed. The warranty ceases in case of damages caused by you due to<br />
the non observance of these indications.<br />
Water inlet<br />
Flanged connection<br />
Output shaft<br />
Mains connection<br />
Flanged connection<br />
Core bit mount<br />
Gear change lever<br />
Core bit mount<br />
Flanged connection<br />
Mains<br />
connection<br />
Flanged connection<br />
Control unit<br />
Mains<br />
connection<br />
Water connection<br />
Control unit<br />
Mains<br />
connection<br />
Water connection
1.0 General Notes<br />
1.1 Technical description<br />
<strong>ORCA</strong> represents a completely new generation of driving machines and core drills. In the process, quite<br />
newly developed high frequency elements are employed in the motor. The frequency range is adjusted<br />
within 0 – <strong>10</strong>00 Hz by means of the integrated frequency changer. At <strong>10</strong>00 Hz, the rotor reaches a speed of<br />
30,000 min -1 . A main advantage results from a weight / performance ratio (motor output = 11 kW / weight =<br />
21.5 kg -> 0.51) so far unequaled with the conventional technology, such as the BBM33extra type (motor<br />
output = 2.4 kW / weight = 13.5 kg -> 0.17). This means that the weight of the machine could be reduced<br />
three times by means of the high frequency technology. Further advantages result from the infinitely<br />
variable speed regulation. Thus, each core bit diameter may be assigned its optimum speed, in order to<br />
achieve the best cutting speed possible at the tool. Furthermore, the speed may be continuously reduced<br />
during the drilling process when steel reinforcements appear, thus providing its optimum adaptation to the<br />
drilling progress. The <strong>WX</strong> <strong>10</strong> <strong>ORCA</strong> features a further essential advantage in comparison with conventional<br />
drilling motors: the torque behaviour. The very high torque (in the first gear, approx. 750 Nm, in the second<br />
gear, approx. 350 Nm) is available throughout the entire speed range. In this case, it is possible to run at<br />
much higher cutting speeds (Caution! They depend on the tool), achieving an up to 150% faster drilling<br />
progress. In the case of conventional machines, the torque dramatically decreases at high speeds,<br />
rendering this advantage impossible.<br />
1.2 Application<br />
The driving machines and core drills can be used for the purposes outlined by the data on the model plate.<br />
If you are using special machines, the details in the quotation and order confirmation also apply.<br />
The driving machines and core drills are supplied as standard in protection class I; only this can guarantee<br />
the full high quality protection of the FI switch.<br />
If you use suitable core bits, you will be able to drill in the most diverse material types:<br />
- concrete (even if it contains thick reinforcement steel)<br />
- sandstone and limestone<br />
- all building materials for solid walls<br />
- asphalt carpets<br />
The core drills comply with the regulations of the ”Stone and Earth” Professional Association of July 1989.<br />
They are machines of category II, which means they have to be guided on stand and be stable (according<br />
to DIN 57<strong>10</strong>0 and VDE 0<strong>10</strong>0, respectively); the stand must be<br />
- provided with non-return lock.<br />
The machine must be<br />
- connected to a duly grounded EEC socket (EEC 5poles, 3P+PE 32A 6h – 400V); no zero<br />
conductor is required;<br />
- operated with a pre-connected FI protection in order to ensure the protection of the operator.<br />
5
2.3 Safety<br />
6<br />
Warning<br />
Before using the machine for the first time, check the conformity of the data on<br />
the model plate with the mains voltage and frequency. Voltage deviations of ± 5<br />
% and/or voltage deviations of ± 2 % are permissible. Repairs may be carried<br />
out only by adequately qualified persons, based on their training and experience.<br />
The following points are to be given special attention:<br />
- the technical data and details of the permitted use of the machine (commissioning, ambient and<br />
operating conditions) which are set out among others in the catalogue, the operating manual, the<br />
model plate data and the other product information,<br />
- the relevant accident prevention regulations<br />
- the professional use of tools<br />
- the use of personal safety equipment<br />
3.0 Transport and storage<br />
3.1 Transport<br />
3.2 Storage<br />
Warning<br />
The driving machines and the core drills are to be checked for signs of<br />
transport damage on receipt. Possibly existing damages must be basically<br />
documented in writing.<br />
If possible, the storage site should be dry, clean and have a constant temperature. To ensure that the film<br />
of lubricant in the bearings and sealing system is not lost, the motor shaft should be turned through several<br />
revolutions by hand after a lengthy period of storage, for example at monthly intervals. The roller bearings<br />
in the motors should be replaced (or re-greased) if the period between delivery and commissioning is over<br />
four years. If the machines are stored in adverse conditions, this period will be considerably reduced.
4.0 Main dimensions und technical data<br />
4.1 Dimensions<br />
4.1.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong><br />
4.1.2 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong><br />
7
4.1.3 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E<br />
4.1.4 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong><br />
8
4.2 Technical data<br />
4.2.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> – 1700<br />
Rated voltage 400 V<br />
Current consumption 23 A<br />
Power requirement 16,000 W<br />
Frequency 50 – 60 Hz<br />
Idling speed 0 – 1700 infinitely variable min -1<br />
Full speed 0 – 1700 infinitely variable min -1<br />
Output rating 11,000 W<br />
Torque 130 Nm<br />
Protection class IP 67 -<br />
Cooling medium Water -<br />
Weight 9.5 kg<br />
Output shaft Multi-key shaft<br />
Overload coupling torque - Nm<br />
Suitable Powerbox<br />
PB <strong>WX</strong>8/<strong>10</strong><br />
PB <strong>WX</strong>8/<strong>10</strong> VB<br />
-<br />
4.2.2 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> – 2900<br />
Rated voltage 400 V<br />
Current consumption 23 A<br />
Power requirement 16,000 W<br />
Frequency 50 – 60 Hz<br />
Idling speed 0 – 2900 infinitely variable min -1<br />
Full speed 0 – 2900 infinitely variable min -1<br />
Output rating 11,000 W<br />
Torque 75 Nm<br />
Protection class IP 67 -<br />
Cooling medium Water -<br />
Weight 9.5 kg<br />
Output shaft Multi-key shaft -<br />
Overload coupling torque - Nm<br />
Suitable Powerbox<br />
PB <strong>WX</strong>8/<strong>10</strong><br />
PB <strong>WX</strong>8/<strong>10</strong> VB<br />
-<br />
9
4.2.3 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1300 / 2150<br />
Rated voltage 400 V<br />
Current consumption 23 A<br />
Power requirement 16,000 W<br />
Frequency 50 – 60 Hz<br />
Idling speed, gear 1 0 – 1300 infinitely variable min -1<br />
Idling speed, gear 2 0 – 2900 infinitely variable min -1<br />
Full speed, gear 1 0 – 1300 infinitely variable min -1<br />
Full speed, gear 2 0 – 2900 infinitely variable min -1<br />
Output rating 11,000 W<br />
Torque, gear 1 166 Nm<br />
Torque, gear 2 94 Nm<br />
Protection class IP 67 -<br />
Cooling medium Water -<br />
Weight 11.5 kg<br />
Output shaft Multi-key shaft -<br />
Overload coupling torque - Nm<br />
Suitable Powerbox<br />
PB <strong>WX</strong>8/<strong>10</strong><br />
PB <strong>WX</strong>8/<strong>10</strong> VB<br />
-<br />
4.2.4 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1500 / 3000<br />
Rated voltage 400 V<br />
Current consumption 23 A<br />
Power requirement 16,000 W<br />
Frequency 50 – 60 Hz<br />
Idling speed, gear 1 0 – 1500 infinitely variable min -1<br />
Idling speed, gear 2 0 – 3000 infinitely variable min -1<br />
Full speed, gear 1 0 – 1500 infinitely variable min -1<br />
Full speed, gear 2 0 – 3000 infinitely variable min -1<br />
Output rating 11,000 W<br />
Torque, gear 1 144 Nm<br />
Torque, gear 2 72 Nm<br />
Protection class IP 67 -<br />
Cooling medium Water -<br />
Weight 11.5 kg<br />
Output shaft Multi-key shaft -<br />
Overload coupling torque - Nm<br />
Suitable Powerbox<br />
PB <strong>WX</strong>8/<strong>10</strong><br />
PB <strong>WX</strong>8/<strong>10</strong> VB<br />
-<br />
<strong>10</strong>
4.2.5 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E<br />
Rated voltage 400 V<br />
Current consumption 23 A<br />
Power requirement 16,000 W<br />
Frequenz 50 – 60 Hz<br />
Idling speed, gear 1 0 – 250 infinitely variable min -1<br />
Idling speed, gear 2 0 – 550 infinitely variable min -1<br />
Full speed, gear 1 0 – 250 infinitely variable min -1<br />
Full speed, gear 2 0 – 550 infinitely variable min -1<br />
Output rating 11,000 W<br />
Torque, gear 1 750 Nm<br />
Torque, gear 2 350 Nm<br />
<strong>Dr</strong>illing diameter <strong>10</strong>0 - 600 mm<br />
Protection class IP 67 -<br />
Cooling medium Water -<br />
Weight 20.5 kg<br />
Core bit connection UNC 1 ¼ “<br />
Overload coupling torque - Nm<br />
Suitable Powerbox<br />
PB <strong>WX</strong>8/<strong>10</strong><br />
PB <strong>WX</strong>8/<strong>10</strong> VB<br />
-<br />
4.2.6 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong><br />
Rated voltage 400 V<br />
Current consumption 23 A<br />
Power requirement 16,000 W<br />
Frequency 50 – 60 Hz<br />
Idling speed, gear 1 0 – 250 infinitely variable min -1<br />
Idling speed, gear 2 0 – 550 infinitely variable min -1<br />
Full speed, gear 1 0 – 250 infinitely variable min -1<br />
Full speed, gear 2 0 – 550 infinitely variable min -1<br />
Output rating 11,000 W<br />
Torque, gear 1 750 Nm<br />
Torque, gear 2 350 Nm<br />
<strong>Dr</strong>illing diameter <strong>10</strong>0 - 600 mm<br />
Protection class IP 67 -<br />
Cooling medium Water -<br />
Weight 21.5 kg<br />
Core bit connection UNC 1 ¼ “<br />
Overload coupling torque - Nm<br />
Suitable Powerbox Integrated Powerbox -<br />
11
4.3 Noise emissions and vibrations [EN 50144]<br />
12<br />
Noise pressure level Noise power level Vibration<br />
db(A) dB m/s 2<br />
73 85 < 2.5<br />
4.4 Operating temperatures<br />
In case of sufficient cooling of the system, the <strong>ORCA</strong> <strong>AX</strong><strong>10</strong>, <strong>MX</strong><strong>10</strong>, <strong>WX</strong><strong>10</strong> and the <strong>WX</strong><strong>10</strong> E take on the<br />
cooling water temperature. The gear box of <strong>ORCA</strong> may take on temperatures of up to 80°C. You should not<br />
worry about this, as it is normal. That is why you should hold the machine by the handles.<br />
5.0 Commissioning<br />
5.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong>, <strong>MX</strong><strong>10</strong><br />
Check that the mains voltage is identical to the voltage specified on the model plate.<br />
Attach the driving machine to your tool by means of the flanged connection. Make sure the driving machine<br />
fits easily and without any force in the multi-key shaft and the flanged attachment. Screw the two parts tight<br />
together.<br />
Connect the water supply. Caution: if possible, do not exceed the maximum water pressure of 3 bar.<br />
Connect the driving machine to the mains via FI protection and 6 h coded CEE plug. Use only extension<br />
cables with protective conductor and adequate cross-section. Too low cross sections may lead to<br />
excessive power loss and cause motor and cable overheating. An extension cable should be secured with<br />
an overload cut-off switch. Recommended cable cross sections:<br />
Rated current = 23 A<br />
Cable length m 7.5 15 25 30 45 60<br />
Cable cross section mm 2<br />
4 4 4 4 6 6<br />
The motor is water-cooled. Therefore, make sure to provide sufficient cold water in operation. The machine<br />
must be operated with at least 1/2 liter water per minute at full load. Use only pure tap water, no dirty water<br />
or sewage, otherwise the heat transfer at the cooling surfaces is no longer ensured and the motor may be<br />
damaged irreparably. Adapt the tool feed to the power of the driving machine so as not to exceed the rated<br />
current.<br />
5.2 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E, <strong>WX</strong><strong>10</strong><br />
Check that the mains voltage is identical to the voltage specified on the model plate.<br />
Attach the core drill and the water catch system to the drilling stand with non-return lock. As far as possible,<br />
the drilling stand should feature high rigidity and have precise, clearance-free guides. See to it that the axis<br />
of the core drill should be parallel to that of the drilling stand.<br />
Due to the very high output and torque of this high frequency machine, the fixture of the drilling<br />
stand should be in accordance with the forces that appear. Consequently, the drilling stand will<br />
require additional securing depending on the application and the drilling diameter.<br />
Insert the core bit and adjust the speed. You will find the adjustment instructions on page 16.
Connect the water supply. Caution: if possible, do not exceed the maximum water pressure of 3 bar.<br />
Connect the core drill to the mains via FI protection and 6 h coded CEE plug. Use only extension cables<br />
with protective conductor and adequate cross-section. Too low cross sections may lead to excessive power<br />
loss and cause motor and cable overheating. An extension cable should be secured with an overload cutoff<br />
switch. Recommended cable cross sections:<br />
Rated current = 23 A<br />
Cable length m 7.5 15 25 30 45 60<br />
Cable cross section mm 2<br />
4 4 4 4 6 6<br />
The motor is water-cooled. Therefore, make sure to provide sufficient cold water during the drilling<br />
operation. The machine must be operated with at least 1/2 liter water per minute at full load. Use only pure<br />
tap water, no dirty water or sewage, otherwise the heat transfer at the cooling surfaces is no longer<br />
ensured and the motor may be damaged irreparably. Adapt the feed to the core bit diameter and to the<br />
driving power of the core drill so as not to exceed the rated current.<br />
5.3 Gear change<br />
Warning<br />
Change the gear without ever applying force and only when the machine is<br />
slowing down or standing still.<br />
To change into the next higher or lower gear, move the gear change lever by an angle<br />
of approx. 30° (<strong>WX</strong><strong>10</strong>, <strong>WX</strong><strong>10</strong> E) or 180° (<strong>MX</strong><strong>10</strong>). If necessary (if the gear is difficult to<br />
engage), turn the drive spindle briefly by hand until the gear engages easily. Do not use any auxiliary tools<br />
(pliers, hammer, etc.) to change the gear, since otherwise gear damage is unavoidable.<br />
5.4 Safety slip coupling<br />
The slip coupling reacts only in case of extreme mechanical shocks (for instance tool jamming). In this<br />
case, the motor is shuts down automatically and the overload indicator will display a red light. If the<br />
overload indicator displays a green light after a few seconds, you may continue working. In case the slip<br />
coupling sets in before the rated speed drops (motor overturning moment), it should be replaced by an<br />
authorized service workshop.<br />
In the case of the <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> and <strong>MX</strong><strong>10</strong> driving machines, the overload indication is displayed exclusively<br />
on the Powerbox.<br />
5.5 Infinitely variable speed control<br />
You may steplessly adapt the rotational speed to the required cutting<br />
speed both in the first and in the second gear of the machine. In the<br />
process, the torque behaviour will be approximately constant<br />
throughout the entire range. However, the machine should not be<br />
operated at very low speeds (
The green LED<br />
The green button on the Powerbox or the <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> is used to turn the drilling unit on stand-by. When<br />
switched on, the green LED by the speed adjuster lights up.<br />
The yellow LED<br />
The lighting up of the yellow LED indicates the operation with the maximum available power of the system;<br />
the driving machine simultaneously sets back the speed a little, so that you will also have an additional<br />
acoustic signal in order to decrease the feed power to some extent. You may work continuously in the<br />
yellow field, the machine will not be damaged.<br />
The red LED<br />
When the red LED lights up, the machine is in the excessive temperature field. In this case, the driving<br />
machine will stop. Wait till the machine cools down and start it again by means of the green button on the<br />
Powerbox or on the <strong>ORCA</strong> <strong>WX</strong><strong>10</strong>.<br />
The red LED also lights up if there is a fault; in this case, the driving machine stops. This usually happens<br />
in case of suddenly occurring very high overload (seizure). Therefore the driving machine will be switched<br />
off for machine safety reasons. The red LED goes off when the machine is turned on again with the green<br />
button and the green LED indicates that the machine is again operational (reset-function).<br />
5.6 Core bits (<strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E, <strong>WX</strong><strong>10</strong>)<br />
You may use any core bits having a a connection thread of 1 ¼ “ UNC. Only use core bits that are suitable<br />
for the type of stone. You will keep the core drill in good condition if you only use core bits that are<br />
concentric and not deformed ones. Make sure that the diamond segments have an adequate undercut<br />
against the core bit body.<br />
5.7 Core bit replacement / Core bit remover (<strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E, <strong>WX</strong><strong>10</strong>)<br />
The drill spindle has a right-hand thread. Always use as back-up tool a 41 mm open-ended spanner, held<br />
against the drill spindle. Never release the core bit with (hammer) blows since this will damage the core<br />
drill. The core bit can be removed more easily if you apply a little waterproof grease to the drill spindle<br />
thread.<br />
Use of the quick-remover:<br />
To mount the core bit:<br />
1. Pre-tighten the remover by means of the countersunk allen screw with an<br />
8 mm plug spanner, by turning it to the right up to the backstop.<br />
2. Place the remover on the drill spindle.<br />
3. Mount the core bit.<br />
To remove the core bit:<br />
4. Loosen the remover by means of the countersunk allen screw with an 8<br />
mm plug spanner, by turning it to the left.<br />
5. Remove the core bit.<br />
6.0 Safety instructions<br />
14<br />
Important<br />
Only use the machine under supervision. Disconnect the mains plug and<br />
check that the switch has been turned off:
- when the tools remain unsupervised,<br />
- during setup and disassembly works,<br />
- in case of voltage drops (below 340V),<br />
- in case of uneven mains voltage (phase dissymmetry) or interruption of a phase (phase failure),<br />
- for adjusting or fitting an accessory,<br />
Switch off the machine if it stops for any reason. This will prevent its sudden starting when unsupervised.<br />
Do not use the tool if<br />
- a part of the casing is missing or defective,<br />
- the switch, lead or plug connector has suffered damage (conduct a visual inspection every day!),<br />
- when operating the equipment, no cooling water may penetrate into the motor or the electrical<br />
components in any position of employment,<br />
- if water drips out of the overflow hole (<strong>ORCA</strong> <strong>WX</strong>), stop working and have the machine inspected<br />
by an authorized service workshop,<br />
- after a fault, switch on the machine again only when the tool can be turned easily,<br />
- Check the working area with a line detector to prevent cutting through electric cables, water or gas<br />
lines, etc.<br />
7.0 Maintenance and care<br />
7.1 Daily care<br />
Warning<br />
Pull out the mains plug before beginning any maintenance or repair work. You<br />
must have the machine checked by a specialized electrician after every repair<br />
(statutory regulation pursuant to VBG4 since 1.1.1990).<br />
Make sure no water flows out of the overflow hole (<strong>ORCA</strong> <strong>WX</strong>). This will cause gear damage and may<br />
adversely affect the electrical safety of the machine. In this case, please seek assistance from an<br />
authorized service workshop.<br />
Visually inspect the switch, supply lead or plug connector for damage.<br />
Clean the machine after completing the drilling work. Grease the core bit mounting thread. Make sure no<br />
water penetrates into the core drill during the cleaning process.<br />
Empty the cooling water after using the machine. Open the ball cock completely and let the cooling water<br />
run out. This is very important particularly in winter months because of ice formation.<br />
<strong>ORCA</strong> <strong>WX</strong><strong>10</strong>, <strong>WX</strong><strong>10</strong>E:<br />
To maintain the seal, oil the drilling spindle as follows<br />
- Disconnect the core drill from the water supply. Open the water connector shut-off cock, add<br />
several drops of oil, close the shut-off cock, add several drops of oil to the overflow hole and turn<br />
the machine briefly by hand.<br />
7.2 After approx. 150 operating hours<br />
After the first 150 operation hours the transmission oil and wearing parts must be replaced if necessary.<br />
After further in each case 250 operation hours a service is necessary.<br />
Use only original spare parts.<br />
7.3 Quarterly care<br />
Have the cable, switch and plug connectors inspected by a specialist (regulation pursuant to VBG4) and<br />
document this inspection. Changing the transmission oil will produce a considerable increase in the service<br />
life of the gear.<br />
15
8.0 Speed adjustment dependent on the cutting speed (<strong>ORCA</strong> <strong>WX</strong><strong>10</strong>, <strong>WX</strong><strong>10</strong>E)<br />
The values set out in the table are theoretical values and may be used to provide a rough guide for gear<br />
changing for adjusting the infinitely variable speed controller. Since a whole range of other parameters also<br />
plays a major role in adjusting the speed, we cannot offer any guarantee if the tool is damaged when using<br />
the values in the table. <strong>Dr</strong>illing work for which the speeds are outside the range of the core drill (values<br />
printed in italics), should only be completed with extreme care and by trained personnel.<br />
16<br />
3 4 5 6 7 [m/s]<br />
70 819 <strong>10</strong>91 1364 1637 19<strong>10</strong> 2-nd gear<br />
80 716 955 1194 1432 1671 2-nd gear<br />
90 637 849 <strong>10</strong>61 1273 1485 2-nd gear<br />
<strong>10</strong>0 550 764 955 1146 1337 2-nd gear<br />
1<strong>10</strong> 521 694 868 <strong>10</strong>42 1215 2-nd gear<br />
120 477 637 796 955 1114 2-nd gear<br />
130 441 588 735 881 <strong>10</strong>28 2-nd gear<br />
140 409 550 682 819 955 2-nd gear<br />
150 382 509 637 764 891 2-nd gear<br />
160 358 477 597 716 836 2-nd gear<br />
170 337 449 550 674 786 2-nd gear<br />
180 318 424 531 637 743 2-nd gear<br />
190 302 402 503 603 704 2-nd gear<br />
200 286 382 477 573 668 2-nd gear<br />
2<strong>10</strong> 273 364 455 550 637 2-nd gear<br />
220 260 347 434 521 608 2-nd gear<br />
230 250 332 415 498 581 2-nd gear<br />
240 239 318 398 477 550 2-nd gear<br />
250 229 306 382 458 535 2-nd gear<br />
260 220 294 367 441 514 2-nd gear<br />
270 212 283 354 424 495 2-nd gear<br />
280 205 273 341 409 477 2-nd gear<br />
290 198 263 329 395 461 2-nd gear<br />
300 191 250 318 382 446 2-nd gear<br />
320 179 239 298 358 418 2-nd gear<br />
340 169 225 281 337 393 2-nd gear<br />
360 159 212 265 318 371 2-nd gear<br />
380 151 201 250 302 352 2-nd gear<br />
400 143 191 239 286 334 2-nd gear<br />
420 136 182 227 273 318 2-nd gear<br />
440 130 174 217 260 304 2-nd gear<br />
460 125 166 208 250 291 2-nd gear<br />
480 119 159 199 239 279 2-nd gear<br />
500 115 153 191 229 267 2-nd gear<br />
520 1<strong>10</strong> 147 184 220 257 2-nd gear<br />
550 <strong>10</strong>4 139 174 208 250 1-st gear<br />
600 95 127 159 191 223 1-st gear<br />
700 82 <strong>10</strong>9 136 164 191 1-st gear<br />
800 72 95 119 143 167 1-st gear<br />
900 64 85 <strong>10</strong>6 127 149 1-st gear<br />
<strong>10</strong>00 57 76 95 115 134 1-st gear<br />
drilling Ø reinforced concrete stone<br />
[mm] concrete
9.0 Warranty<br />
In keeping with our terms of sale, we offer a warranty for twelve months from the date of sale. This refers to<br />
the free repair of material and workmanship defects, which were verifiably caused before the sale.<br />
An original purchase document must always be submitted in case of a warranty claim. It has to contain the<br />
full address of the dealer, the date of purchase and the type designation of the product. The operating<br />
instructions of the particular product and the safety instructions must have been followed.<br />
Damages resulting from operational faults cannot be acknowledged as warranty cases.<br />
The products of the manufacturer have been developed and produced for specific applications. No<br />
warranty claim is accepted in case of non-compliance with the due employment according to the operating<br />
instructions, in case of the employment for other purposes than originally intended or the employment of<br />
inadequate accessories.<br />
The periodical maintenance and cleaning of the products according to the directions of the operating<br />
instructions is absolutely necessary. The intervention of third persons (opening the machine) renders any<br />
warranty claim void.<br />
Maintenance and cleaning operations cannot be claimed on the basis of warranty.<br />
Make sure only original spare parts and original accessories are used. They are available at the authorized<br />
specialized product dealer. If non-original parts are used, consequential damages and increased hazard<br />
cannot be ruled out. The producer is not liable for such damages. Disassembled or partially disassembled<br />
tools and those repaired with non-original parts are excluded from the warranty.<br />
Certain components, such as carbon brushes, ball bearings, switches, power-supply lines, gaskets, etc.,<br />
are exposed to usage dependent or to normal wear. These wearing parts are not object of this warranty.<br />
Wearing parts are marked on the spare parts lists.<br />
17
<strong>10</strong>.0 General safety instructions<br />
1. Read and follow these instructions before you use the tool. Keep these safety instructions in a safe<br />
place.<br />
2. Keep your workplace tidy. Untidiness in the workplace can cause accidents.<br />
3. Protect yourself from electric shocks. Observe the applicable regulations. Avoid physical contact with<br />
earthed parts, such as pipes, heaters, furnaces and refrigerators.<br />
4. Keep children away. Do not allow other people to touch the tool or cable, keep them away from your<br />
work area.<br />
5. Keep your tools in a safe place. Unused tools should be kept in a dry, locked room out of the reach of<br />
children.<br />
6. Do not overload your tool. It will work better and more safely in the specified capacity range.<br />
7. Use the correct tool. Do not use tools that are too weak or mounted tools for heavy work. Do not use<br />
tools for purposes and work they have not been designed for.<br />
8. Wear suitable working clothes. Do not wear excessively baggy clothing or jewelry, which may be<br />
caught by moving parts. For working outdoors, we recommend the use of rubber gloves and sturdy<br />
shoes. Wear a hairnet if you have long hair.<br />
9. Use goggles. Use a breathing mask for work that generates dust.<br />
<strong>10</strong>. Do not use the cable for any purpose other than that for which it is designed. Do not carry the tool by<br />
the cable and do not use it to pull the plug out of the socket. Protect the cable from heat, oil and sharp<br />
edges.<br />
11. Every time before you use the tool, check the connection cable and plug for signs of damage. If they<br />
are damaged, have them replaced by a specialist. Always keep the connection cable away from the<br />
working area of the machine.<br />
12. Secure the work piece. Use clamps or a vice to hold the work piece. Thus it will be held more securely<br />
than in your hand and it will allow you to use both hands to control the machine.<br />
13. Do not overstretch yourself. Avoid abnormal body positions. Ensure that you have a stable standing<br />
position and keep your balance at all times.<br />
14. Look after your materials with care. Keep your tools sharp and clean so that they may work well and<br />
safely. Follow the maintenance instructions and the tool changing indications. Check the plug and<br />
cable at regular intervals and have them replaced by a specialist if they suffer any damage. Check the<br />
extension cable at regular intervals and replace damaged cables. Keep the handles dry and free of oil<br />
and grease.<br />
15. Disconnect the mains plug from the supply when the machine is not in use, before performing<br />
maintenance operations and when changing the tool.<br />
16. Do not leave tool spanners on the machine. Before switching it on, check that the wrenches and<br />
setting tools have been removed.<br />
17. Avoid unintentional starting. Do not carry a tool that is connected to the mains supply with your finger<br />
on the switch. Ensure that the switch is turned off when you connect the tool to the mains supply.<br />
18. Electric tools used outdoors and in wet areas: for additional safety, mobile tools used outdoors should<br />
be connected to the mains supply using stray current circuit breakers (FI or DI). This is particularly<br />
important when working with freehand tools. In case of water supply, use an insulating transformer and<br />
work with 115V; please indicate this option when placing the order.<br />
19. For outdoor work, use only extension cables, which are approved for this purpose and marked<br />
accordingly.<br />
20. Be vigilant at all times. Watch your work. Proceed sensibly. Do not use the tool if you are not<br />
concentrating fully on what you are doing.<br />
21. Important:<br />
Safety equipment (such as overcurrent protection devices, undervoltage trips, safety couplings etc.)<br />
are aids, yet they do not offer guaranteed safety. As a responsible manufacturer, we tailor these tools<br />
to each other so that they offer the best possible protection. But without the care and caution of the<br />
operator, these aids may even cause damage if they are used thoughtlessly. Have the slip couplings,<br />
in particular, checked during the quarterly inspection to ensure that they are correctly adjusted and<br />
function properly. This inspection should be conducted by the manufacturer or by an authorized<br />
service outlet and documented.<br />
18
22. Check the machine every day for signs of damage, conduct a visual inspection:<br />
Before reusing the tool, carefully check the safety equipment or slightly damaged parts to ensure that<br />
they offer perfect and proper function. Check that all moving parts function correctly, that they do not<br />
jam and that none of the parts are damaged. All parts must be correctly fitted and satisfy all the<br />
conditions to ensure the perfect operation of the tool. Damaged safety equipment and parts must be<br />
repaired or replaced properly by a specialist service contractor. Do not use any tools, which cannot be<br />
turned on and off using the switch. Pay particular attention to ensuring electrical safety: Cables?<br />
Plugs? Switches? Do all the components satisfy safety regulations?<br />
23. Repairs may only be carried out by trained personnel. Before being used for the first time and after all<br />
repair work, the safety of electric tools must be checked by an electrician pursuant to VBG 4, § 5. This<br />
inspection must also be conducted and documented at regular intervals – at least once per year.<br />
24. Please note that as an operator, you are responsible for complying with any additional regulations. For<br />
example, if electric tools are used in a wet and/or damp environment, the regulations of the ”Stone and<br />
Earth” Professional Association must be satisfied. To make their use with insulating transformer<br />
possible, the corresponding tools are also available in 115V versions. Please indicate this option when<br />
placing the order.<br />
25. Electrical safety and fire safety: just as DR. BENDER did in the last 20 years, the new version of VDE<br />
0<strong>10</strong>0 also recommends the additional safety protection and fire protection of each tool achieved by<br />
using low cost FI and DI/PRCD circuit-breakers.<br />
19
11.0 Spare part lists<br />
11.1 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> – 1700<br />
20
Pos. Art-No. Description Pcs Pos. Art.-No. Pcs.<br />
1 <strong>10</strong>0268 <strong>AX</strong> <strong>10</strong> <strong>Dr</strong>iving unit 1 57 401583 Connector 1<br />
2 200848 Gear, complete 1 58 401558 Threaded pin 4<br />
3 200724 Gear casing 1 59 800077 Lock washer 4<br />
4 401243 V Flat gasket 1 ** 60 900655 Hexagonal nut 4<br />
5 900078 Cylindrical pin 1 61 401244 H Flat gasket 2 **<br />
6 900785 Deep-groove ball bearing 1 ** 62 301229 End cover 2<br />
7 300947 Output shaft 1 63 800353 Sealing ring 4 **<br />
8 800080 Snap ring 1 64 800075 Lock washer 2<br />
9 401151 Shaft protection sleeve 1 ** 65 900330 Allen screw 6<br />
<strong>10</strong> 900776 Adjusting spring 1 66 <strong>10</strong><strong>10</strong>67 Switch box gasket 1 **<br />
11 300937 S2 Wheel 1 67 <strong>10</strong><strong>10</strong>68 Switch box cover 1<br />
12 900209 Circlip 2 68 801232 Fillister screw 6<br />
13 90<strong>10</strong>34 Internal ring 2 69 801369 Screwed cable joint 1<br />
14 800760 Circlip 1 70 801802 Connection cable, compl. 1<br />
15 900682 Shaft sealing ring 1 ** 71 802070 Connection cable, conf. 1<br />
16 900061 Deep-groove ball bearing 1 ** 72 802066 Plug cap 1<br />
17 <strong>10</strong>0889 Pinion shaft 2 1 73 802059 Plug, complete 1<br />
18 900213 Circlip 2 74 800359 Water connection, optional 2 **<br />
19 90<strong>10</strong>71 Parallel pin 2 75 800415 Hose complete optional 1<br />
20 401560 Wheel 2 - slip coupling 1 ** 76 800028 Sealing ring optional 1<br />
21 301251 Wheel body 1 77 800023 Ball valve compl. optional 1<br />
22 401563 Brake disc 4 ** 78 800299 Sealing ring optional 1<br />
23 401562 Supporting disc I 2 ** 79 800020 Nipple optional 1<br />
24 401339 Disc spring 1 80 800040 O ring optional 1<br />
25 301252 Hub 1 81 800027 Sealing ring optional 1<br />
26 401561 Supporting disc A 1 ** 82 801941 Gear oil 0,15l 1 **<br />
27 401566 Nut 1<br />
28 200850 Intermediate cover V 1<br />
29 401193 Sleeve 3<br />
30 900739 Needle sleeve 3 **<br />
31 200671 S1 Gear casing 1<br />
32 900791 Supporting disc 1<br />
33 900793 Deep-groove ball bearing 1 **<br />
34 301408 Pinion shaft 1 1<br />
35 900608 Adjusting spring 1<br />
36 300982 Countershaft wheel 1<br />
37 90<strong>10</strong>21 Sealing ring 3 **<br />
38 90<strong>10</strong>43 Allen screw 3<br />
39 801346 O ring 3 **<br />
40 401242 M Flat gasket 1 **<br />
41 200784 Motor, complete 1<br />
42 30<strong>10</strong>61 Motor casing 1<br />
43 801336 Stator, 90 x 80 1<br />
44 401242 M Flat gasket 1 **<br />
45 <strong>10</strong><strong>10</strong>64 Intermediate flange 1<br />
46 801346 O ring 1 **<br />
47 900229 Gasket 1<br />
48 900181 Elastic washer 1<br />
49 900412 Countersunk screw 1<br />
50 300983 Rotor complete 1<br />
51 401557 Shaft protection sleeve 1 **<br />
52 801341 Deep-groove ball bearing 2 **<br />
53 801539 Cup spring 1<br />
54 900216 Circlip 2<br />
55 800080 Snap ring 1<br />
56 900713 Shaft sealing ring 1 **<br />
Wearing parts **<br />
21
11.2 <strong>ORCA</strong> <strong>AX</strong><strong>10</strong> – 2900<br />
22
Pos. Art-No. Description Pcs. Pos. Art.-No. Pcs.<br />
1 <strong>10</strong>0167 <strong>AX</strong> <strong>10</strong> <strong>Dr</strong>iving unit 1 57 401583 Connector 1<br />
2 200861 Gear, complete 1 58 401558 Threaded pin 4<br />
3 200724 Gear casing 1 59 800077 Lock washer 4<br />
4 401243 V Flat gasket 1 ** 60 900655 Hexagonal nut 4<br />
5 900078 Cylindrical pin 1 61 401244 H Flat gasket 2 **<br />
6 900785 Deep-groove ball bearing 1 ** 62 301229 End cover 2<br />
7 300947 Output shaft 1 63 800353 Sealing ring 4 **<br />
8 800080 Snap ring 1 64 800075 Lock washer 2<br />
9 401151 Shaft protection sleeve 1 ** 65 900330 Allen screw 6<br />
<strong>10</strong> 900776 Adjusting spring 1 66 <strong>10</strong><strong>10</strong>67 Switch box gasket 1 **<br />
11 301269 S2 Wheel 1 67 <strong>10</strong><strong>10</strong>68 Switch box cover 1<br />
12 900209 Circlip 2 68 801232 Fillister screw 6<br />
13 90<strong>10</strong>34 Internal ring 2 69 801369 Screwed cable joint 1<br />
14 800760 Circlip 1 70 801802 Connection cable, compl. 1<br />
15 900682 Shaft sealing ring 1 ** 71 802070 Connection cable, conf. 1<br />
16 900061 Deep-groove ball bearing 1 ** 72 802066 Plug cap 1<br />
17 301267 Pinion shaft 2 1 73 802059 Plug, complete 1<br />
18 900213 Circlip 2 74 800359 Water connection, optional 2 **<br />
19 90<strong>10</strong>71 Parallel pin 2 75 800415 Hose complete optional 1<br />
20 401560 Wheel 2 - slip coupling 1 ** 76 800028 Sealing ring optional 1<br />
21 301251 Wheel body 1 77 800023 Ball valve compl. optional 1<br />
22 401563 Brake disc 4 ** 78 800299 Sealing ring optional 1<br />
23 401562 Supporting disc I 2 ** 79 800020 Nipple optional 1<br />
24 401339 Disc spring 1 80 800040 O ring optional 1<br />
25 301252 Hub 1 81 800027 Sealing ring optional 1<br />
26 401561 Supporting disc A 1 ** 82 801941 Gear oil 0,15l 1 **<br />
27 401566 Nut 1<br />
28 200850 Intermediate cover V 1<br />
29 401193 Sleeve 3<br />
30 900739 Needle sleeve 3 **<br />
31 200671 S1 Gear casing 1<br />
32 900791 Supporting disc 1<br />
33 900793 Deep-groove ball bearing 1 **<br />
34 301408 Pinion shaft 1 1<br />
35 900608 Adjusting spring 1<br />
36 300982 Countershaft wheel 1<br />
37 90<strong>10</strong>21 Sealing ring 3 **<br />
38 90<strong>10</strong>43 Allen screw 3<br />
39 801346 O ring 3 **<br />
40 401242 M Flat gasket 1 **<br />
41 200784 Motor, complete 1<br />
42 30<strong>10</strong>61 Motor casing 1<br />
43 801336 Stator, 90 x 80 1<br />
44 401242 M Flat gasket 1 **<br />
45 <strong>10</strong><strong>10</strong>64 Intermediate flange 1<br />
46 801346 O ring 1 **<br />
47 900229 Washer 1<br />
48 900181 Elastic washer 1<br />
49 900412 Countersunk screw 1<br />
50 300983 Rotor, complete 1<br />
51 401557 Shaft protection sleeve 1 **<br />
52 801341 Deep-groove ball bearing 2 **<br />
53 801539 Cup spring 1<br />
54 900216 Circlip 2<br />
55 800080 Snap ring 1<br />
56 900713 Shaft sealing ring 1 **<br />
Wearing parts **<br />
23
11.3 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1300 / 2150<br />
24
Pos. Art-No. Description Pcs. Pos. Art.-No. Pcs.<br />
1 <strong>10</strong>0270 <strong>MX</strong> <strong>10</strong> <strong>Dr</strong>iving unit 1 55 900181 Elastic washer 1<br />
2 <strong>10</strong>0446 Gear, complete 1 56 900412 Countersunk screw 1<br />
3 <strong>10</strong>0447 Gear casing 1 57 <strong>10</strong>0461 Rotor, complete 1<br />
4 900680 Needle sleeve 1 ** 58 401557 Shaft protection sleeve 1 **<br />
5 900815 Deep-groove ball bearing 1 ** 59 801341 Deep-groove ball bearing 2 **<br />
6 <strong>10</strong>0449 Pinion shaft 1 60 801539 Cup spring 1<br />
7 900202 Circlip 1 61 900216 Circlip 2<br />
8 <strong>10</strong>0450 Loose wheel 1 1 62 800080 Snap ring 1<br />
9 801347 Snap ring 1 63 900713 Shaft sealing ring 1 **<br />
<strong>10</strong> 90<strong>10</strong>16 Cylindrical pin 2 64 401583 Connector 1<br />
11 900798 Compression spring 1 65 401241 Threaded pin 4<br />
12 900505 Ball 2 66 800077 Lock washer 4<br />
13 <strong>10</strong>0451 Coupling sleeve 1 67 900655 Hexagonal nut 4<br />
14 <strong>10</strong>0452 Loose wheel 2 1 68 401244 H Flat gasket 2 **<br />
15 900207 Circlip 1 69 301229 End cover 2<br />
16 801368 Circlip 1 70 800353 Sealing ring 4 **<br />
17 <strong>10</strong>0454 Countershaft 1 71 800075 Lock washer 2<br />
18 900768 Deep-groove ball bearing 1 ** 72 900330 Allen screw 6<br />
19 900608 Adjusting spring 1 73 <strong>10</strong><strong>10</strong>67 Switch box gasket 1 **<br />
20 90<strong>10</strong>17 Supporting disc 1 74 <strong>10</strong><strong>10</strong>68 Switch box cover 1<br />
21 <strong>10</strong>0455 Countershaft wheel 1 75 801232 Fillister screw 8<br />
22 900213 Circlip 1 76 301183 Control lever 1<br />
23 <strong>10</strong>0456 S1 Gear casing 1 77 900079 Cylindrical pin 1<br />
24 401193 Sleeve 4 78 902029 O ring 2 **<br />
25 900168 Needle sleeve 1 ** 79 301184 Plate 1<br />
26 900813 Needle sleeve 1 ** 80 801699 Button head socket screw 2<br />
27 900057 Deep-groove ball bearing 1 ** 81 300074 Water connection, optional 2 **<br />
28 <strong>10</strong>0458 Output shaft 1 82 800733 Hose complete optional 1<br />
29 902019 Cylindrical pin 2 83 800028 Sealing ring optional 2<br />
30 401609 Friction clutch compl. 1 ** 84 800023 Ball valve compl. optional 1<br />
31 301189 Crown wheel body 1 85 800299 Sealing ring optional 1<br />
32 401611 Washer 2 86 800020 Nipple optional 1<br />
33 301313 Sleeve 1 87 800040 O ring optional 1<br />
34 4016<strong>10</strong> Washer 1 88 801369 Screwed cable joint 1<br />
35 401612 Plate spring 2 89 801802 Connection cable, compl. 1<br />
36 401613 Nut 1 90 802070 Connection cable, conf. 1<br />
37 900814 Deep-groove ball bearing 1 ** 91 802066 Plug cap 1<br />
38 <strong>10</strong>0459 Flange 1 92 802059 Plug, complete 1<br />
39 902030 O ring 1 ** 93 801932 Gear oil 0,35l 1 **<br />
40 900661 Allen screw 4<br />
41 900818 Shaft sealing ring 1 **<br />
42 800028 Sealing ring 2 **<br />
43 902028 Screw plug 2<br />
44 801346 O ring 2 **<br />
45 90<strong>10</strong>21 Sealing ring 4 **<br />
46 900313 Allen screw 4<br />
47 <strong>10</strong>0444 Flat gasket 1 **<br />
48 200760 Motor, complete 1<br />
49 301176 Motor casing 1<br />
50 801336 Stator, 90 x 80 1<br />
51 401242 M Flat gasket 1 **<br />
52 <strong>10</strong><strong>10</strong>64 Intermediate flange 1<br />
53 801346 O ring 1 **<br />
54 900229 Washer 1<br />
Wearing parts **<br />
25
11.4 <strong>ORCA</strong> <strong>MX</strong><strong>10</strong> – 1500 / 3000<br />
26
Pos. Art-No. Description Pcs. Pos. Art.-No. Pcs.<br />
1 <strong>10</strong>0265 <strong>MX</strong> <strong>10</strong> <strong>Dr</strong>iving unit 1 55 900181 Elastic washer 1<br />
2 <strong>10</strong>0176 Gear, complete 1 56 900412 Countersunk screw 1<br />
3 <strong>10</strong>0447 Gear casing 1 57 <strong>10</strong>0461 Rotor, complete 1<br />
4 900680 Needle sleeve 1 ** 58 401557 Shaft protection sleeve 1 **<br />
5 900815 Deep-groove ball bearing 1 ** 59 801341 Deep-groove ball bearing 2 **<br />
6 <strong>10</strong>0449 Pinion shaft 1 60 801539 Cup spring 1<br />
7 900202 Circlip 1 61 900216 Circlip 2<br />
8 <strong>10</strong>0179 Loose wheel 1 1 62 800080 Snap ring 1<br />
9 801347 Snap ring 1 63 900713 Shaft sealing ring 1 **<br />
<strong>10</strong> 90<strong>10</strong>16 Cylindrical pin 2 64 801822 Connector 1<br />
11 900798 Compression spring 1 65 401241 Threaded pin 4<br />
12 900505 Ball 2 66 800077 Lock washer 4<br />
13 <strong>10</strong>0451 Coupling sleeve 1 67 900655 Hexagonal nut 4<br />
14 <strong>10</strong>0180 Loose wheel 2 1 68 401244 H Flat gasket 2 **<br />
15 900207 Circlip 1 69 301229 End cover 2<br />
16 801368 Circlip 1 70 800353 Sealing ring 4 **<br />
17 <strong>10</strong>0182 Countershaft 1 71 800075 Lock washer 2<br />
18 900768 Deep-groove ball bearing 1 ** 72 900330 Allen screw 6<br />
19 900608 Adjusting spring 1 73 <strong>10</strong><strong>10</strong>67 Switch box gasket 1 **<br />
20 90<strong>10</strong>17 Supporting disc 1 74 <strong>10</strong><strong>10</strong>68 Switch box cover 1<br />
21 <strong>10</strong>0455 Countershaft wheel 1 75 801232 Fillister screw 8<br />
22 900213 Circlip 1 76 301183 Control lever 1<br />
23 <strong>10</strong>0456 S1 Gear casing 1 77 900079 Cylindrical pin 1<br />
24 401193 Sleeve 4 78 902029 O ring 2 **<br />
25 900168 Needle sleeve 1 ** 79 301184 Plate 1<br />
26 900813 Needle sleeve 1 ** 80 801699 Button head socket screw 2<br />
27 900057 Deep-groove ball bearing 1 ** 81 300074 Water connection, optional 2 **<br />
28 <strong>10</strong>0458 Output shaft 1 82 800733 Hose complete optional 1<br />
29 902019 Cylindrical pin 2 83 800028 Sealing ring optional 2<br />
30 401609 Friction clutch compl. 1 ** 84 800023 Ball valve compl. optional 1<br />
31 301189 Crown wheel body 1 85 800299 Sealing ring optional 1<br />
32 401611 Washer 2 86 800020 Nipple optional 1<br />
33 301313 Sleeve 1 87 800040 O ring optional 1<br />
34 4016<strong>10</strong> Washer 1 88 801369 Screwed cable joint 1<br />
35 401612 Plate spring 2 89 801802 Connection cable, compl. 1<br />
36 401613 Nut 1 90 802070 Connection cable, conf. 1<br />
37 900814 Deep-groove ball bearing 1 ** 91 802066 Plug cap 1<br />
38 <strong>10</strong>0459 Flange 1 92 802059 Plug, complete 1<br />
39 902030 O ring 1 ** 93 801932 Gear oil 0,35l 1 **<br />
40 900661 Allen screw 4<br />
41 900818 Shaft sealing ring 1 **<br />
42 800028 Sealing ring 2 **<br />
43 902028 Screw plug 2<br />
44 801346 O ring 2 **<br />
45 90<strong>10</strong>21 Sealing ring 4 **<br />
46 900313 Allen screw 4<br />
47 <strong>10</strong>0444 Flat gasket 1 **<br />
48 200760 Motor, complete 1<br />
49 301176 Motor casing 1<br />
50 801336 Stator, 90 x 80 1<br />
51 401242 M Flat gasket 1 **<br />
52 <strong>10</strong><strong>10</strong>64 Intermediate flange 1<br />
53 801346 O ring 1 **<br />
54 900229 Washer 1<br />
Wearing parts **<br />
27
11.5 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E<br />
11.6 <strong>ORCA</strong> <strong>WX</strong><strong>10</strong><br />
28
Pos. Article number Description Pcs.<br />
1 <strong>10</strong>1189 <strong>WX</strong><strong>10</strong>E Stone drilling machine 1<br />
2 200717 Gear, complete 1<br />
3 200846 Motor, complete 1<br />
4 800077 Lock washer 2<br />
5 900584 Allen screw 2<br />
Wearing parts **<br />
Pos. Article number Description Pcs.<br />
1 <strong>10</strong>0129 <strong>WX</strong><strong>10</strong> Stone drilling machine 1<br />
2 200717 Gear, complete 1<br />
3 200718 Motor, complete 1<br />
Wearing parts **<br />
29
11.7 Gear, complete <strong>ORCA</strong> <strong>WX</strong><strong>10</strong><br />
30
Pos. Art-No. Description Pcs. Pos. Art.-No. Pcs.<br />
1 200717 Gear, complete 1 59 301252 Hub 1<br />
2 <strong>10</strong>0130 <strong>Dr</strong>illing head 1 60 401561 Supporting disc A 1 **<br />
3 801377 Sealing cord 1 ** 61 401566 Nut 1<br />
4 900781 Shaft sealing ring 2 ** 62 200670 S2 Gear casing 1<br />
5 801345 Circlip 1 63 900795 Circlip 1<br />
6 900671 Needle roller bearing 1 ** 64 200671 S1 Gear casing 1<br />
7 900636 Needle sleeve 1 ** 65 900739 Needle sleeve 2 **<br />
8 900635 Needle sleeve 1 ** 66 900791 Supporting disc 1<br />
9 <strong>10</strong>0723 Control button 1 67 301408 Pinion shaft 1 1<br />
<strong>10</strong> 801367 O ring 1 ** 68 900608 Adjusting spring 1<br />
11 40<strong>10</strong>38 Sleeve 1 69 300982 Countershaft wheel 1<br />
12 401192 Control lever, complete 1 70 90<strong>10</strong>34 Inside ring 1<br />
13 900623 Fillister self-tapping screw 1 71 401194 Threaded pin 3<br />
14 900711 Supporting disc 1 72 800077 Lock washer 6<br />
15 900777 Angular ball bearing 1 ** 73 900655 Hexagonal nut 3<br />
16 401185 <strong>Dr</strong>ill spindle, complete 1 74 401164 Flat gasket 1 **<br />
17 300974 <strong>Dr</strong>ill spindle 1 75 900315 Allen screw 1<br />
18 401144 Shaft protection sleeve 1 ** 76 900317 Allen screw 2<br />
19 401145 Shaft protection sleeve 2 ** 77 300074 Water connection, complete 1 **<br />
20 900637 Parallel key 1 78 800733 Hose, complete 1<br />
21 300975 Middle wheel 1 79 800028 Sealing ring 2<br />
22 900783 Circlip 1 80 800023 Ball cock, complete 1<br />
23 300976 Flange 1 81 800299 Sealing ring 1<br />
24 900712 O ring 1 ** 82 800020 Plug-in nipple 1<br />
25 900782 Shaft sealing ring 1 ** 83 800040 O ring 1<br />
26 900345 Allen screw 4 84 801942 Gearoil 0,38l 1 **<br />
27 300977 Pinion shaft 3 1<br />
28 300971 Loose wheel 1 1<br />
29 401535 Circlip 1<br />
30 900748 Cylindrical pin 2<br />
31 900798 Compression spring 1<br />
32 900505 Ball 2<br />
33 300970 Coupling sleeve 1<br />
34 300972 Loose wheel 2 1<br />
35 90<strong>10</strong>37 Circlip 1<br />
36 401536 Lock washer 1<br />
37 900684 Allen screw 1<br />
38 900792 Internal ring 1<br />
39 300973 Countershaft 1<br />
40 401193 Sleeve 9<br />
41 200669 S3 Gear casing 1<br />
42 801346 O ring 4 **<br />
43 900012 Cylindrical pin 2<br />
44 300980 Wheel 1 1<br />
45 900209 Circlip 2<br />
46 900051 Deep-groove ball bearing 1 **<br />
47 900216 Circlip 1<br />
48 900793 Deep-groove ball bearing 3 **<br />
49 401604 Washer 1<br />
50 900332 Allen screw 1<br />
51 300979 Pinion shaft 2 1<br />
52 90<strong>10</strong>71 Parallel key 2<br />
53 900213 Circlip 2<br />
54 401560 Wheel 2 – slip coupling 1 **<br />
55 301251 Wheel body 1<br />
56 401563 Brake disc 4 **<br />
57 401562 Supporting disc I 2 **<br />
58 401339 Disc spring 1<br />
Wearing parts **<br />
31
11.8 Motor, complete <strong>ORCA</strong> <strong>WX</strong><strong>10</strong> E<br />
32
Pos. Article number Description Pcs.<br />
1 200846 Motor, complete 1<br />
2 30<strong>10</strong>37 Motor casing 1<br />
3 801336 Stator, 90 x 80 1<br />
4 300983 Rotor, complete 1<br />
5 401557 Shaft protection sleeve 1 **<br />
6 801341 Deep-groove ball bearing 2 **<br />
7 801539 Cup spring 1<br />
8 900216 Circlip 2<br />
9 800080 Snap ring 1<br />
<strong>10</strong> 900713 Shaft sealing ring 1 **<br />
11 401164 Flat gasket 1 **<br />
12 <strong>10</strong>0169 Bearing cap 1<br />
13 801346 O ring 1 **<br />
14 900620 Cylindrical pin 1<br />
15 <strong>10</strong>0138 Cover casing 1<br />
16 401241 Threaded pin 1<br />
17 800077 Lock washer 6<br />
18 900779 Hexagonal cap nut 3<br />
19 900317 Allen screw 3<br />
20 401501 Threaded pin 2<br />
21 401461 Seal 1 **<br />
22 <strong>10</strong>1207 Control unit, complete 1<br />
23 30<strong>10</strong>59 Cap 1<br />
24 401433 LED cover 3<br />
25 801397 Distance clip 3<br />
26 800<strong>10</strong>0 O ring 1 **<br />
27 40<strong>10</strong>38 Sleeve 1<br />
28 800483 Shim 1<br />
29 300771 Operating handle 1<br />
30 40<strong>10</strong>37 Control lever 1<br />
31 801516 Thrust member spr. 1<br />
32 401574 <strong>Dr</strong>iving pin 1<br />
33 <strong>10</strong>1208 Base plate, poti, complete 1<br />
34 801796 Button, green 1<br />
35 802056 Button, red 1<br />
36 401423 Scale 1<br />
37 801408 Blank cover 1<br />
38 802069 Screwed pipe joint 1<br />
39 801369 Screwed cable joint 1<br />
40 801892 Connection cable, complete 1<br />
41 801898 Connection cable, conf. 1<br />
42 802066 Plug cap 1<br />
43 802059 Plug, complete 1<br />
44 801379 Fillister screw 3<br />
Wearing parts **<br />
33
11.9 Motor complete <strong>ORCA</strong> <strong>WX</strong><strong>10</strong><br />
34
Pos Art-No. Description Pcs.<br />
1 200718 Motor, complete 1<br />
2 401164 Flat gasket 2 **<br />
3 300925 Motor casing 1<br />
4 801336 Stator, 90 x 80 1<br />
5 300983 Rotor, complete 1<br />
6 401557 Shaft protection sleeve 1 **<br />
7 801341 Deep-groove ball bearing 2 **<br />
8 801539 Cup spring 1<br />
9 900216 Circlip 2<br />
<strong>10</strong> 800080 Snap ring 1<br />
11 900713 Shaft sealing ring 1 **<br />
12 300953 Plate1 1<br />
13 300954 Plate2 1<br />
14 401163 Flat nut 5<br />
15 900787 O ring 5 **<br />
16 900788 Countersunk allen screw 5<br />
17 900789 Countersunk allen screw 3<br />
18 800076 Lock washer 9<br />
19 900251 Hexagonal nut 6<br />
20 801376 Distance pin 3<br />
21 800077 Lock washer 7<br />
22 801365 Frequency changer, complete 1<br />
23 300992 Spacer 2<br />
24 900412 Countersunk screw 3<br />
25 801378 Sealing cord 2 **<br />
26 30<strong>10</strong>50 Cover , complete 1<br />
27 200672 Cover plate 1<br />
28 401197 Sleeve 4<br />
29 8015<strong>10</strong> Fan 1<br />
30 800076 Lock washer 4<br />
31 900251 Hexagonal nut 4<br />
32 <strong>10</strong>0124 Bearing cap 1<br />
33 801377 Sealing cord 1 **<br />
34 801346 O ring 1 **<br />
35 801397 Distance clip 4<br />
36 401234 Base plate, complete 1<br />
37 801522 Fuse 3<br />
38 401265 <strong>Dr</strong>iving pin 1<br />
39 900317 Allen screw 3<br />
40 401241 Threaded pin 1<br />
41 900779 Hexagonal cap nut 3<br />
42 401501 Threaded pin 2<br />
43 300989 End cover, complete 1<br />
44 300988 Cap 1<br />
45 800<strong>10</strong>0 O ring 1 **<br />
46 40<strong>10</strong>38 Sleeve 1<br />
47 800483 Shim 1<br />
48 300771 Operating handle 1<br />
49 40<strong>10</strong>37 Control lever 1<br />
50 801516 Thrust member spr. 1<br />
51 401235 Screw 1<br />
52 801515 LED-bracket 3<br />
53 801520 LED green 1<br />
54 801521 LED red 1<br />
55 801519 LED yellow 1<br />
56 801517 Button 1<br />
57 801379 Fillister screw 4<br />
58 <strong>10</strong>0620 Bushing 1<br />
Wearing parts **<br />
35