FOLDING DOOR SYSTEMS: ASSEMBLY AND ... - Raumplus

FOLDING DOOR SYSTEMS:
ASSEMBLY AND INSTALLATION/INSTRUCTION
FOLDING DOOR SYSTEM S300 BI-FOLD (S34)
V2012.1
1
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CAN 1 866 999 3949

GENERAL INFORMATION / TOOLS
2
General information and tools_ page 03
Contents_ page 04
Detail drawings_ page 05
Assembly instruction_ page 06 - 08
Installation instruction_ page 09 – 11
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CAN 1 866 999 3949

GENERAL INFORMATION / TOOLS
GENERAL INFORMATION
TOOLS:
Preparation:
We recommend reading these instructions before starting.
Carefully unpack and check all items before beginning assembly.
When transporting assembled doors; always lift at corners and lean doors on their side – never stand
them upright as this may damage the bottom roller.
The high quality raumplus family of sliding door systems offer a wide range of possibilities. Systems
with or without bottom track, ceiling or wall mounted systems, corner solutions, locks, applied and true
divided panels.
The “HOW TO ASSEMBLE/INSTALL A FOLDING DOOR (S34)” describes the process of assembling an S34
folding door.
For other instructions, please see:
HOW TO INSTALL A SLIDING DOOR (S34 + S42)
ASSEMBLY INSTRUCTIONS_S34/S42 STOPPER FOR TOP TRACK + END CAP
INSTALLATION INSTRUCTIONS_S34/S42 WALL-MOUNT END CAPS + L-BRACKET
INSTALLATION INSTRUCTIONS_S34/S42 TOP AND BOTTOM TRACK CONNECTORS
INSTALLATION INSTRUCTIONS_TRUE DIVIDING RAIL
HOW TO ASSEMBLE A SLIDING DOOR (AIR)
HOW TO INSTALL A SLIDING DOOR (AIR)
For additional instructions see website www.raumplusna.com
Technical details are subject to change
INFORMATION:
It is assumed that you have exactly identified all cutting dimensions according to
the measurement instruction for raumplus-products.
max. door weight: 60kg [130 lbs]
cross tip screwdriver (Phillips)
straightedge (optional)
allen wrench 4mm
allen wrench 5mm
cordless drill and bits; 2.5mm, 6.5mm, 10mm
pencil and / or masking tape
white rubber mallet
aluminum saw
level
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CAN 1 866 999 3949
3

CONTENTS_BI-FOLD
1_
5_
9_
1_ positioning for folding door_ acts as a door stop in the top track to keep door in closed position.
2_ upper Bi-fold hinge_ sits in top track and allows door to fold.
3_ top roller (includes pick-up element)_ guides door in top track
4_ lower Bi-fold hinge set + mounting plate_ allows door to fold.
5_ center Bi-fold hinge_ hinge between door elements.
6_ pin with catch_ bottom door stop.
7_ stile S300 asymmetrical_ vertical frame of door.
8_ folding door track for bi-fold_ guides door, ceiling-mounted only.
9_ top + bottom rail_ horizontal top and bottom frame of door.
10_ stopper for top track_ brake for top track.
2_
6_
10_
11_ brush gasket for bi-fold_ cushions door against wall and between the sliding and pivot panels
12_ handle_ center handle, included with door.
4
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CAN 1 866 999 3949
3_
7_
11_
4_
8_
12_

DETAIL DRAWING_BI-FOLD
1
11
7
6
3
sliding
slide wing
panel
9
NUMBER QUANITY
OBJECT
DESCRIPTION
PART NUMBER
DESCRIPTION
1 1 1 Positioning 10.02.250 for folding door positioning for folding door
2 1 2 Upper Bi-fold 10.02.220 hinge
pick-up element set
3
4
1
1
3
4
5
10.02.210
top roller incl. pick up element
Top roller + pick up element
10.02.230
mounting plate set
Lower Bi-fold 10.02.300 hinge + mounting hinge plateset
S300
5 1 6 Center hinge 10.02.255 (two parts) pin with snapper
6
7
8
1
4
1
7
8
9
10
Pin with catch 15.51.0xx
15.55.0xx
S300 Asymmetrical stile
15.54.0xx
Folding door 10.07.020 track
stile S300a
folding door track
top + bottom rail folding door
dust excluding brush
9 4 11 Top and bottom 10.07.520 rail folding door dust excluding brush (special version)
10 2 12 Brush gasket 10.01.807
handle S34, angled
11
12
1
1
13
14
15
10.07.012
Brush gasket (special version)
10.07.051
Bi-fold handle -
frame screw 32mm
plug for punching hole
panel
13 8 16 Frame screw, 10.05.060 32mm
stopper for top track
14 4 Plug for punched hole
15 2 Panel (panels not included with frame kit)
16 1 Stopper for top track
14
13
12
10
5
8
pivot
swing wing
panel
4
16
2
15
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CAN 1 866 999 3949
11
5

ASSEMBLY_BI-FOLD
A_ CUT PANEL / MOUNT IT:
Note: If using true dividing rails (which physically divide the panel). Check cut sheets for panel dimensions.
B_ AFFIX FRAME AROUND THE PANEL:
1_
1_ Lay the panel on a table.
2_ 3_
2_ Stretch the panel gasket around the glass/mirror. Start in the center of the top edge of the panel. For the corner, cut an approx.
2mm [1/16"] deep notch into the back of the gasket and stretch the gasket over the corner (fig. 1). If using panels 10mm [3/8“] no
panel gasket is required.
3_ Put the top rail over the panel and attach it by carefully tapping it with a white rubber mallet. Use a white mallet to prevent
marks. (fig. 2).
4_ Use the same process as with te top rail to attach the bottom rail.
5_ Press the stiles (vertical frame profiles) onto the panel, screw them together with top / bottom rails (fig. 4).
6_ Check the corner for squareness
C_ IF APPLICABLE - DIVIDING RAILS:
NOTE: Frame kits do not ship pre-drilled for true dividing rails. See True dividing rail instructions for drilling instructions.
1_ 2_ 3_
1_ As shown in the above example (fig. 1), put profiles, panels and dividing rails together, but do not fasten yet.
2_ Mark the position for the drill holes with a pencil.
3_ Drill with a 5.5mm drill bit and then with a 8mm drill bit to enlarge the outside hole only (fig. 2 ).
4_ Now screw together.
5_ Cover drill holes with plugs (dig. 3)
6
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CAN 1 866 999 3949

ASSEMBLY_BI-FOLD
EXPLODED DRAWING OF HINGES
HINGE LEFT
LEFT OPEN DIN HINGE LEFT RIGHT OPEN DIN RIGHT HINGE RIGHT
top top hinge hinge
top top hinge hinge
pay attention
to pin sleeve!
pay attention
to pin sleeve!
HINGE HINGE LEFT
DIN LEFT LEFT HINGE DIN RIGHT
RIGHT
bottom bottom hinge hinge
bottom bottom hinge hinge
pay attention
to pin sleeve!
HINGE RIGHT
pay attention
to pin sleeve!
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CAN 1 866 999 3949
7

ASSEMBLY_BI-FOLD
HINGE RIGHT - SLIDING PANEL AND PIVOT PANEL
3
stile
type 1
1_ sliding panel HINGE RIGHT
X
2_ pivot panel HINGE RIGHT
8
3
3
stile
type 2
Z Z
hinge pivot
facing backwards!
Y
dust excluding S300 brush Brush (special gasket version)
X
pin, adjustable
sliding
pivot slide wing
panel
Z Y
hinge pivot
Z
facing backwards!
X swing wing
W
X
pivot
panel
Y
W
Y
W
W
3
stile
type 2
3
S300 dust excluding brush gasket brush
stile
type 2
plug for punch punching hole hole
S300 dust excluding brush gasket brush (special version)
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CAN 1 866 999 3949
3 3

INSTALLATION_BI-FOLD
HINGE RIGHT
Pay attention to
orientation and
position of
pin sleeve!
(see page 8)
3_ screw together pivot panel with sliding panel (fig. backside HINGE RIGHT)
mount
catch
Z
X
Z
wall
or
corpus
ca. 23
pin sleeve
Before mounting
folding door track
insert accessories no.
1, 2, 3,10!
4_ drill holes in ceiling/top of closet and mount folding door track horizontally (fig. w/o ceiling/top of closet)
Z
sliding
swing wing
panel
Z
X
water level
pivot slide wing
panel
Y
W
center of folding door track center of folding door track
Y
W
ca. 16
ca. 75
Y
Y
fix upper hinge
(provisorily only in
long hole)
pin sleeve
Distance to Interior
system 40 mm [1 9/16“],
from the top track to
outer edge of
Interior
system.
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CAN 1 866 999 3949
9

INSTALLATION_BI-FOLD
HINGE RIGHT
5_ mount positioning for folding door and upper bi-fold hinge
6_ install door panels
10
Z Y
Y
mount positioning
for folding door with
a distance of 17mm
[11/16“] to closet or
wall.
Z
17
Z
X: first insert bolt in
mounting plate, then
Y: put swing wing in
pick-up element,
connect and fasten it
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CAN 1 866 999 3949
Z
Y
X
wall
or
corpus
16
mount first part of
upper bi-fold hinge with a
distance of 16mm [5/8“] to
closet or wall.
Y
X
wall
or
corpus

INSTALLATION_BI-FOLD
HINGE RIGHT
SW 1,5
Put top roller in sleeve and fix it
with set screw.
Then test function.
After that finally fix lower bi-fold
hinge.
7_ mount top roller and handle
Z
Make sure that
the top roller is under load,
otherwise there is a risk of
rattling.
Take care of
fingers!
8_ check level of folding door to folding door track, adjust with top roller screw (if required)
Y
Z
adjust pin (if required)
Y
W
Stopper position approx.
100 mm [3 15/16“] from the end
X fix
finally fix
bottom mounting hinge plate
distance
from floor to
center of handle
drill holes
mount handle
(�3,3, M4)
W V U
X
W V U
X
X
Make sure that side (wall
position)
and folding door track
at right angles to each other.
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CAN 1 866 999 3949
W
X
11