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SLIDING DOOR SYSTEM: INSTALLATION ... - Raumplus

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<strong>SLIDING</strong> <strong>DOOR</strong> <strong>SYSTEM</strong>:<br />

<strong>INSTALLATION</strong> INSTRUCTIONS<br />

HOW TO INSTALL A <strong>SLIDING</strong> <strong>DOOR</strong> (S34 + S42)<br />

V2011.1<br />

1<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949


CONTENTS<br />

2<br />

General information and tools_ page 03<br />

Tracks_ page 04<br />

Installation_ page 05 – 09<br />

Assembly_ page 10<br />

Detail drawings_ page 11 – 14<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949


GENERAL INFORMATION / TOOLS<br />

GENERAL INFORMATION:<br />

TOOLS:<br />

Preparation:<br />

We recommend reading these instructions before starting.<br />

Carefully unpack and check all items before beginning assembly.<br />

When transporting assembled doors; always lift at corners and lean doors on their side – never stand<br />

them upright as this may damage the bottom roller.<br />

The high quality raumplus family of sliding door systems offers a wide range of possibilities. Systems<br />

with or without bottom track, ceiling or wall mounted systems, corner solutions, locks, applied and true<br />

divided panels.<br />

The “HOW TO INSTALL A <strong>SLIDING</strong> <strong>DOOR</strong> (S34 + S42)” describes the process of installing an S34 or S42<br />

bottom rolling system.<br />

For other instructions, please see:<br />

HOW TO ASSEMBLE A <strong>SLIDING</strong> <strong>DOOR</strong> (S34 + S42)<br />

<strong>INSTALLATION</strong> INSTRUCTIONS_S34/S42 WALL-MOUNT END CAPS + L-BRACKET<br />

<strong>INSTALLATION</strong> INSTRUCTIONS_S34/S42 TOP TRACK POSITIONING<br />

<strong>INSTALLATION</strong> INSTRUCTIONS_S34/S42 TOP AND BOTTOM TRACK CONNECTORS<br />

ASSEMBLY INSTRUCTIONS_S34/S42 STOPPER FOR TOP TRACK + END CAP<br />

HOW TO ASSEMBLE A <strong>SLIDING</strong> <strong>DOOR</strong> (AIR)<br />

HOW TO INSTALL A <strong>SLIDING</strong> <strong>DOOR</strong> (AIR)<br />

For additional instructions see website www.raumplusna.com<br />

Technical details are subject to change.<br />

INFORMATION:<br />

It is assumed that you have exactly identifi ed all cutting dimensions according to<br />

the measurement instruction for raumplus-products.<br />

max. door weight: 180 kg [390 lbs]<br />

pencil and masking tape<br />

drill and drill bits<br />

screwdriver (phillips)<br />

metric allen-key set<br />

level<br />

white rubber mallet<br />

metal saw<br />

plumb-line (optional)<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

3


TRACKS_S34/S42<br />

1_ 4_<br />

2_ 3_<br />

1_ Bottom track_supplied with double sided adhesive tape (if applicable). Bottom tracks ships 50mm [2”] over-sized to ensure tight<br />

fi t, unless otherwise requested. (fi g.1,Double surface track).<br />

2_ Top Track_to be mounted to ceiling. Top tracks ships 50mm [2”] over-sized to ensure tight fi t unless otherwise requested. (fi g.2,<br />

Double top track).<br />

3_ Brush gasket_provides a dust seal between wall and door when applied to door stile. Optional rubber gasket may be specifi ed<br />

instead of brush gasket.<br />

4_ Plugs_adhesive plugs to cover frame and wheel-adjustment holes.<br />

Note: Top and bottom tracks are available in many variations, please consult your product guide for details.<br />

4<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949


<strong>INSTALLATION</strong>_S34/S42<br />

PREPARE / MOUNT TOP TRACK:<br />

102mm 100 mm [4“]<br />

.05mm<br />

�5<br />

1_ cut top track to fi nal dimension and drill holes.<br />

wall<br />

Choose appropriate fastener<br />

2_ drill holes and mount top track (fi g.2 without ceiling)<br />

drill hole<br />

drill hole approx. every 1016mm 1000 mm[36“] 102mm 100 mm[4“]<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

5


<strong>INSTALLATION</strong>_S34/S42<br />

SHORTEN BOTTOM TRACK / MARK POSITION:<br />

6<br />

Do not affi x<br />

bottom track on<br />

the fl oor yet!<br />

3_ cut bottom track to fi nal dimension and position it nearly under the top track<br />

When inserting<br />

the sliding door<br />

push up<br />

bottom rollers!<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

1.<br />

water level<br />

4_ insert sliding door, align perpendicular by moving bottom track, mark position with masking tape<br />

If using an insert track or<br />

tile channel the position is to be<br />

located by plumb line.<br />

top track double<br />

bottom track double


<strong>INSTALLATION</strong>_S34/S42<br />

AFFIX BOTTOM TRACK / INSERT <strong>DOOR</strong>:<br />

5_ remove sliding door, clean fl oor surface and install bottom track at marked position<br />

6_ install sliding door<br />

When inserting<br />

the sliding door<br />

push up<br />

bottom rollers!<br />

1.<br />

If using carpet track, insert track<br />

or tile channel; the carpet, wood<br />

fl oor or tiles must be cut-to<br />

bottom track.<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

7


<strong>INSTALLATION</strong>_S34/S42<br />

ADJUST <strong>DOOR</strong> / APPLY BRUSH GASEKET:<br />

8<br />

Adjust door up or down with<br />

allen wrench<br />

7_ level sliding door<br />

8_ install plugs for punch holes and brush gasket (details see page 09)<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949


<strong>INSTALLATION</strong>_S34/S42<br />

POSITION FOR BRUSH GASKET:<br />

clip<br />

Clip<br />

15_ positions of brush gasket<br />

Apply brush gasket<br />

and fi x it with clip on top<br />

and bottom.<br />

For the remaining sides, plugs<br />

have to applied at the top and<br />

bottom over drill holes.<br />

1. Example<br />

Example<br />

2. Example<br />

stile reversed<br />

3. Example<br />

stiles mixed stiles mixed<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

9


ASSEMBLY_S34/S42<br />

90°- / 135°-CORNER SOLUTION:<br />

10<br />

x<br />

2_ 90°-corner solution (S1500 shown) 3_ 135°-corner solution (S1500 shown)<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

x<br />

INFORMATION: The corner profi les are to be applied to the vertical profi les with double-sided adhesive tape. (fi g.2 and 3).<br />

At the 135°-corner solution only one corner profi le is required.<br />

x


DETAIL DRAWING_S34/S42<br />

POSTIONS OF BOTTOM TRACKS S34:<br />

120 [4 3/4“] 120<br />

81 [3 3/16“] 81<br />

41[1 5/8“] 41<br />

40 or 60<br />

40/60<br />

[1 9/16“] [2 3/8“]<br />

9 [3/8“] 9<br />

11 [7/16“] 11<br />

17 [11/16“]<br />

17<br />

10 [3/8“] 10<br />

6 [1/4“] 6<br />

15 [9/16“] 15<br />

21 [13/16“] 21<br />

60 [2 3/8“] 60<br />

98 [3 7/8“] 98<br />

37<br />

[1 7/16“]<br />

38 [1 38,5 1/2“]<br />

9<br />

[3/8“]<br />

30 30<br />

10/12<br />

[1 3/16“]<br />

S300, S640, S653, S650, S720, S653, S753 S720, S731,<br />

S750a, S750s, S753, S791, S800<br />

10<br />

[3/8“]<br />

1 [0“] 1<br />

2 [1/16“] 2<br />

8 [5/16“]<br />

8<br />

2 [1/16“]<br />

2<br />

2 [1/16“] 2<br />

6 [1/4“] 6<br />

13 [1/2“] 13<br />

51 [2“] 51<br />

90 [3 9/16“] 90<br />

S751S710,<br />

S751, S752<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

11


DETAIL DRAWING_S34/S42<br />

OVERVIEW OF BOTTOM TRACKS S34:<br />

12<br />

A) Bottom bottom track track double, double surface surface S34<br />

B) bottom track double, surface, closed S34<br />

item-no.: 15.05.020<br />

63 [2 1/2“]<br />

[2 1/2"] 63<br />

item-no.: 15.08.020<br />

[2 3/8"] 60<br />

6 [1/4"] [1/4“] 6 [1/4"] 6<br />

6 [1/4"] [1/4“] 6<br />

6 [1/4"] [1/4“] 6<br />

E) Bottom E) bottom track double double, insert S34 S34<br />

item-no.: 15.06.020<br />

60 [2 [ 3/8"] 2 3/8“] 60<br />

6 [1/4"] [1/4“] 6<br />

[1 48 15/16"] [1 7/8“] 48<br />

G) bottom track triple, surface S34<br />

G) Bottom item-no.: track triple 15.33.020 surface S34<br />

102 [4"] [4“] 102<br />

J) Bottom J) bottom Track track single, single insert, 15/25mm 25mm<br />

item-no.: 14.76.020 (15mm)<br />

15 [9/16"] [9/16“] 15 / 25 [1"] [1“] 25 14.49.020 (25mm)<br />

10 *10<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

.<br />

5 [3/16"] [3/16“] 5<br />

D) Inset cover for bottom track S34<br />

D) insert for bottom track S34<br />

item-no.: 15.16.020<br />

29 [1 1/8"] [1 1/8“] 29<br />

F) F) Bottom bottom track single, single surface<br />

item-no.: 14.56.020<br />

5 [3/16“] [3/16"] 25 [1"] [1“] 25<br />

6 [1/4"] [1/4“] 6<br />

6 [1/4"] [1/4“] 6<br />

L) L) Tile tile channel<br />

item-no.: 14.77.010 (10mm)<br />

5 [3/16“] [3/16"] Add masking tape as<br />

needed with single<br />

insert Add masking track tape if needed.<br />

* *Use Use 10mm router bit<br />

bit to to ensure ensure tight tight fit. fi t.<br />

H) H) Bottom bottom track single, single insert carpet<br />

item-no.: 14.46.020<br />

30 [1 3/16"] [1 3/16“] 30<br />

[3/8"] 9 [3/8“] 9.6<br />

30 30 [1 [1 3/16“] 3/16"]<br />

10 [3/8"] [3/8“]<br />

10


DETAIL DRAWING_S34/S42<br />

POSITIONS OF BOTTOM TRACK S42:<br />

144 [5 11/16“] 144<br />

97 [3 13/16“] 97<br />

50 [2“] 50<br />

40 or 60<br />

40/60<br />

[1 9/16“] [2 3/8“]<br />

13 [1/2“] 13<br />

21 [13/16“] 21<br />

15 [9/16“] 15<br />

11 [7/16“] 11<br />

19 [3/4“]<br />

19<br />

25 [1“] 25<br />

72 [2 7/8“] 72<br />

118 [4 5/8“] 118<br />

45<br />

[1 3/4“]<br />

46 [1 46,5 13 16“]<br />

17<br />

30<br />

[11/16“] [1 3/16“]<br />

10 [3/8“]<br />

10/12<br />

S1500, S3000<br />

S1001, S1500 (only asym. bott. ho<br />

2<br />

1<br />

8<br />

3<br />

13<br />

6<br />

59<br />

103<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

13


DETAIL DRAWING_S34/S42<br />

OVERVIEW OF BOTTOM TRACKS S42<br />

14<br />

[1/4"] 6 6<br />

[1/4“]<br />

[1/4"] 6 6<br />

[1/4“]<br />

6<br />

[1/4"] 6 6<br />

[1/4“]<br />

A) A) Bottom bottom track double, double surface S42 S42<br />

B) bottom track double, surface, closed S42<br />

item-no.: 14.06.020<br />

item-no.: 14.08.0xx<br />

[2 71 13/16"] [2 13/16“] 71 72<br />

C) C) Bottom bottom track track double, double insert insert S42 S42<br />

item-no.: 14.06.020<br />

56 [2 3/16"] [2 3/16“] 56<br />

E) bottom track double, insert, closed S42*<br />

item-no.: 14.09.0xx<br />

67<br />

Settle measure deviation on site.<br />

G) Bottom track triple surface S42<br />

G) bottom track triple, surface S42<br />

item-no.: 14.33.020<br />

118 [4 [4 5/8"] 5/8“] 118<br />

I) bottom track triple, insert S42<br />

item-no.: 14.33.0xx<br />

103<br />

J) J) Bottom bottom track track single, single insert, inert, 15/25mm 25mm<br />

item-no.: 14.76.020 (15mm)<br />

15 [9/16"] / 25 [1"] 14.49.020 (25mm)<br />

[1/4"] 6 6<br />

[1/4“]<br />

*10 10<br />

5 [3/16“] [3/16"]<br />

* *Use Use 10mm router bit<br />

bit to to ensure ensure tight tight fit. fi t.<br />

L) Tile channel<br />

L) tile channel<br />

Add masking<br />

item-no.: 14.77.010<br />

tape<br />

(10mm)<br />

with single insert, if<br />

needed<br />

Add masking tape if needed.<br />

USA 1 866 580 0112 raumplusna.com<br />

CAN 1 866 999 3949<br />

5<br />

6<br />

4 [3/16"] [3/16“] 5<br />

D) Insert D) insert cover for bottom for bottom track S42 track S42<br />

item-no.: 14.16.020<br />

[1 37 7/16"] [1 7/16“] 37<br />

F) Bottom F) bottom track single single, surface<br />

item-no.: 14.56.020<br />

25 [1"] [1“] 25<br />

[1/4"] 6 6<br />

[1/4“]<br />

[1/4"] 6 6<br />

[1/4“]<br />

A) H) Bottom bottom track track single, double insert surface S42<br />

item-no.: 14.46.020<br />

[1 3/16"] 30<br />

[3/8"] 7 [1/4“] 9.6<br />

30 [1 30 3/16"] 3/16“]<br />

12<br />

[3/8"] 10<br />

[3/8“] 10

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