sliding door systems: assembly / installation instructions ... - Raumplus

SLIDING DOOR SYSTEMS:
ASSEMBLY / INSTALLATION INSTRUCTIONS
HOW TO ASSEMBLE A S150 SLIDING DOOR (S34)
V2011.1
1
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CAN 1 866 999 3949

INDEX
02_03
General infomation and tools_ page 03
Accessories_ page 04
Detail drawings_ page 05
Cutting dimension_ page 06
Assembly instruction_ page 08
Installation instruction_ page 09
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GENERAL INFORMATION / TOOLS
GENERAL INFORMATION
TOOLS
Preparation:
We recommend reading these instructions before starting.
Carefully unpack and check all items before beginning assembly.
When transporting assembled doors; always lift at corners and lean doors on their side – never stand
them upright as this may damage the bottom roller.
The high quality raumplus family of sliding door systems offer a wide range of possibilities. Systems
with or without bottom track, ceiling or wall mounted systems, corner solutions, locks, applied and true
divided panels.
The “HOW TO ASSEMBLE / INSTALL A S150 SLIDING DOOR (S34)” describes the process of assembling
an S34 S150 bottom rolling door.
For other instructions, please see:
HOW TO INSTALL A SLIDING DOOR (S34 + S42)
ASSEMBLY INSTRUCTIONS_S34/S42 STOPPER FOR TOP TRACK + END CAP
INSTALLATION INSTRUCTIONS_S34/S42 WALL-MOUNT END CAPS + L-BRACKET
INSTALLATION INSTRUCTIONS_S34/S42 TOP AND BOTTOM TRACK CONNECTORS
INSTALLATION INSTRUCTIONS_TRUE DIVIDING RAIL
HOW TO ASSEMBLE A SLIDING DOOR (AIR)
HOW TO INSTALL A SLIDING DOOR (AIR)
For additional instructions see website www.raumplusna.com
Technical details are subject to change
INFORMATION:
It is assumed that you have exactly identified all cutting dimensions according to
the measurement instruction for raumplus-products.
max. door weight: 60kg [130 lbs]
max. door size: width: 1219mm [4‘], height: 2743 [9‘]
cross tip screwdriver (Phillips)
straightedge (optional)
allen wrench 4mm
allen wrench 5mm
drill; 2.5mm, 6.5mm, 10mm drill bits
pencil and / or masking tape
white rubber mallet
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3

04_05
COMPONENTS
1_
5_
9_
4
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2_
6_
10_
1_ Top roller_ fits into the top track and guides the door in track(S34 shown).
2_ Reinforcement for punch holes_ stregthens punch hole.
3_ Frame screws 32mm_ for connecting the stile to the top and bottom rail.
4_ Bottom roller_ attaches to bottom rail and guides door in bottom track.
5_ Plugs_ Covers the holes drilled for the frame screw.
6_ S150 Stile_ (vertical profile)_ forms the vertical frame of the sliding door together with the top and bottom rails.
7_ Top rail_ forms the horizontal frame of the sliding door together with the vertical profiles and bottom rail. (S34 shown).
8_ Bottom rail_ forms the horizontal frame of the sliding door together with vertical profiles and top rail.
9_ Brush gasket_ provides dust seal between wall and door. Avaliable in grey (may substitute with grey rubber, upon request).
10_ Bottom track (double surface)_ S34 surface applied bottom track.
11_ Top track (double)_ S34 ceiling-mount top track.
12_ Corner profile (45 degree)_ allows doors to meet at a 45, 90 corner.
3_
7_
11_
4_
8_
12_

DETAIL DRAWING
OBJECT QUANITY DESCRIPTION
1 1 S34 Bottom rail
2 4 Frame screw, 32mm
3 2 Plugs for punching holes
4 1 Brush gasket, 2.6 M
5 2 Bottom roller
6 1 S34 Top rail
7 2 S150 Stile
8 2 S34 Top roller
9 2 Reinforcement plate for punch holes
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ASSEMBLY
6
Gasket is necessary for
panels less than 10mm [
3/8“] thickness!
1_ place panel on a table, affix gasket (only for panels with less than 10mm [3/8“] thickness)
08_09 ASSEMBLE DOOR
2_ use white rubber mallet to apply stiles (tap carefully) , screw together (max. 3Nm) then check by using a straight edge
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Start at top
in the middle!
Z
Cut in gasket a little
near the corner
and pull around!
Z

ASSEMBLY
ASSEMBLE DOOR
5mm 5mm
3_ assemble the top roller (max. 3Nm) 4_ Install the reinforcement plate for punch holes (max. 3Nm)
4mm
Screw in leveling
screw until the
bottom roller sticks
5mm [3/16“] out of
the Bottom rail.
5_install the Bottom roller 6_ sliding door series 150
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10_11
INSTALLATION
PREPARE / MOUNT TOP TRACK
1_ cut top track to final dimmensions and drill holes
8
drill hole
100 mm [3 15/16“] [39 3/8“]
approx. every 1000 mm 100 mm [3 15/16“]
wall Wand
Choose appropriate fastners
2_ drill holes and mount top track (fig.: without ceiling)
�5
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INSTALLATION
SHORTEN BOTTOM TRACK / MARK POSITION
Do not affix
bottom track
on the floor
Bottom tracks are typically delivered with
50mm [2“] and have to be shortened on
site accordingly.
3_ cut bottom track to final dimmension and position it nearly under top track.
insert the sliding
door, push up bottom
rollers!
top track double
4_ Insert sliding door, align perpendicular by moving bottom track, mark position with masking tape
If using an insert track or tile
channel, the psoition is to be
located by a plumb line.
water level
bottom track double
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AFFIX BOTTOM TRACK / INSERT DOOR
5_ remove sliding door, clean floor surface and install on bottom track at marked position
10
12_13 INSTALLATION
6_ Insert sliding door
If using carpet, insert or tile
channel track; the carpet, wood
floor, or tiles must be cut to bottom
track.
When inserting
the sliding door
push up
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INSTALLATION
ADJUST DOOR / APPLY BRUSH GASKET
7_ level sliding door
Adjust door up or down with allen wrench
8_ instal plugs for punch holes and brush gasket (details 09).
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14_15
ASSEMBLY
POSITIONING BRUSH GASKET
12
Apply brush gasket and fix it
with clip on top and bottom.
For remaining sides, plugs have
to be applied at top and bottom
over punch holes.
1_Position of the dust excl. brush
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Half square handle Half circle handle
Remove the protective foil and apply the handle on the dry,
cleaned position (free from grease, oil); then press it firmly
on the desired surface.
For corner solutions, please
use the 45/90 degree
corner profile

ASSEMBLY
45/ 90 DEGREE CORNER PROFILE
double-sided
tape for corner
1_ 90°-corner solution (fig.: S150)
2_Corner solutions
2
2 36 44
Front sliding door back sliding door
2
83
The corner profiles are applied on the vertical stiles
with double-sided tape.
For corner solutions the use of bottom stoppers, at
double- / triple corner solutions and additionally
the use of top track stoppers are intented (separate
assembly instruction) or the Corner stop f.double top
track
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