Twin Disc HP 300, 600 service manual - Morbark

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Table of Contents 8 Twin Disc, Incorporated GP Control Valve hydraulic portion ................................................ 33 Hydraulic System with GP Control Valve ....................................... 36 GP Control Valve Electronic Control Interface (Profile Module) ....... 38 Clutch Engagement Logic (Closed Loop) ...................................... 39 Brake engagement ....................................................................... 39 Power Take-off Clutch engagement........................................... 39 Installation............................................................41 Identifying the Twin Disc Power Take-off Model Number............ 41 Identifying the SAE Housing Size .................................................... 42 Prior to Installation ............................................................................ 43 Preliminary Checks ........................................................................... 44 Torsional Input Coupling Installation ............................................. 47 HPTO Installation to Engine ............................................................ 51 Final Checks....................................................................................... 56 Check and Adjust Main Pressure ............................................... 56 Check Clutch Operation Pressures ........................................... 58 Plumbing - HP300I, HP300S, HP300S, HP600S .............................. 59 Maintenance .........................................................61 Allowable Side Loads........................................................................ 61 Lubrication ......................................................................................... 64 Grease Specifications .................................................................. 64 Oil Specifications .......................................................................... 65 Oil System ...................................................................................... 65 Torsional Coupling............................................................................ 66 Overhaul Interval ............................................................................... 67 Periodic Visual Inspection........................................................... 67 Deflection Alignment Adjustment .................................................... 68 Alignment - U-Joint Installation ........................................................ 70 Disassembly ........................................................73 Power Take-off Removal From The Engine ................................... 73 Remove and disassemble the GP Control Valve .......................... 75 Remove the Coupling Housing and disassemble the Gear Towers ............................................................................ 76 Hydraulic Power Take-off Service Manual
Twin Disc, Incorporated Table of Contents Remove and Front Housing from the Clutch Housing ................. 78 Disassemble the Clutch Housing .................................................... 79 Cleaning and Inspection ....................................83 Cleaning and Inspection................................................................... 83 Assembly..............................................................89 Clutch Shaft and Clutch Housing Assembly .................................. 90 Clutch housing .............................................................................. 90 Clutch shaft .................................................................................... 90 Belt Sheave Housing Assembly .................................................... 100 Clutch Assembly .............................................................................. 105 Clutch piston, piston carrier and back plate unit ................... 109 Clutch hub, clutch plates and gear & ring assembly ............ 117 Assemble the Front Housing Unit/Install the Idler Gear ............. 124 Install the Front Housing on the Clutch Housing ........................ 131 Coupling housing ....................................................................... 132 Assemble the Gear Drive Towers ................................................. 135 General information.................................................................... 135 Tower #1....................................................................................... 136 Tower #2....................................................................................... 143 Assemble the Control Valve Assembly......................................... 144 Install the Speed Sensor Pickups ................................................. 151 Output speed sensor.................................................................. 151 Input speed sensor..................................................................... 152 Install the Pump ............................................................................... 153 Plumbing........................................................................................... 154 HPTO Series Parts Identification List ........................................... 156 Cross Section Views: HP300I & HP600I .......................................................................... 158 HP300S & HP600S ....................................................................... 159 Exploded Views and Illustrations: HP300S & HP600S Sheave Housing Front Bearing Area ...... 160 HP300S & HP600S Sheave Housing Output Bearing Area.... 161 HP300I & HP600I Rear Bearing Area......................................... 162 HP300I, HP600I, HP300S, HP600S Clutch Area ....................... 163 HP300I, HP600I, HP300S, HP600S Front Bearing Area .......... 164 Hydraulic Power Take-off Service Manual 9
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SEE NOTE "B" SEE NOTE "C" PLUG, MA1
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Twin Disc HP 300, 600 service manual - Morbark

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