Controlled Radical Polymerization Guide - Sigma-Aldrich
Controlled Radical Polymerization Guide - Sigma-Aldrich
Controlled Radical Polymerization Guide - Sigma-Aldrich
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Copper(I)-mediated Living <strong>Radical</strong><br />
<strong>Polymerization</strong> in the Presence of Pyridylmethanimine Ligands<br />
10<br />
ATRP<br />
the steric bulk of the ligands. 14-15 The combination of these effects is to<br />
stabilize copper(I) towards oxidation such that it is even possible to<br />
bubble air through a solution without causing oxidation.<br />
Figure 3. Crystal structure of [L2Cu]Br, with L = N-ethyl 2-pyridylmethanimine.<br />
In addition to the ligands complexing in a tetrahedral way during<br />
polymerization, the monomer can act as a competing ligand (Figure 4).<br />
This will occur for all methacrylates and acrylates, which inherently<br />
contain good coordinating groups. This is most profound with tertiary<br />
amine-containing ligands which result in competitive binding that can<br />
be observed by a small change in reactivity ratios when compared to<br />
free radical polymerization values.<br />
N<br />
Cu<br />
N<br />
N<br />
R<br />
N<br />
R<br />
R = alkyl group<br />
+<br />
N<br />
O<br />
O<br />
O<br />
O<br />
Cu<br />
N<br />
+ N<br />
N N<br />
Figure 4. Equilibrium involving DMAEMA (<strong>Aldrich</strong> Prod. No. 234907)/N-propyl 2-pyridyl<br />
methanimine / copper(I) complexes.<br />
It must be remembered that the copper complex formed with all ligand<br />
types is always a salt with the transition metal complex forming the<br />
cation. This can produce a solubility problem in non-polar solvents. Alkyl<br />
pyridylmethanimine ligands help circumvent this by allowing for a facile<br />
change in the alkyl group. As the alkyl chain is lengthened, the solubility<br />
in non-polar solvents increases. For non-polar monomers such as<br />
long chain acrylates and styrene, longer chain ligands need to be used<br />
(n-butyl, n-pentyl, n-octyl). However, for polar monomers, it is desirable<br />
to use the smallest alkyl chain possible for atom economy, and<br />
purification reasons. An interesting, but very useful consequence of this<br />
solubility is that during polymerization at high solids the polarity of the<br />
reaction medium will decrease markedly. Thus, during the polymerization<br />
of methyl methacrylate (MMA) at 30-50% solids the polarity<br />
decreases and often the catalyst will precipitate from solution, generally<br />
as a highly colored oil throughout. This can be avoided by the use of a<br />
more non-polar ligand with a longer alkyl group.<br />
However, this potential problem can also have a positive effect with<br />
regards to catalyst removal, which can be cited as an unfortunate aspect<br />
of ATRP. The solubility of these ligands decreases as the polymerization<br />
progresses and upon lowering the temperature from reaction temperature<br />
(typically 60-80 °C) to ambient. This can result in almost complete<br />
precipitation of the catalyst as sticky oil which adheres to the reactor,<br />
allowing the catalyst to be removed via trituration/decanting. Alternatively,<br />
the reaction mixture can be filtered through a small column/<br />
pad of fine filter agents such as Celite®, basic alumina, basic silica which<br />
remove the particulate catalyst, ligand and complex, since they adhere<br />
to the medium. It is noted that care needs to be taken with certain<br />
polymers which might also complex with the filtration medium.<br />
<strong>Aldrich</strong>.com<br />
R<br />
N R<br />
<strong>Polymerization</strong> is typically carried out under an inert atmosphere with<br />
reagents being freeze, pump, thaw degassed. However, on scale-up it is<br />
acceptable to bubble nitrogen through the reagents for 15-30 minutes<br />
or to heat under nitrogen; 100 kg of MMA has been polymerized<br />
effectively in this way.<br />
Typical Reaction Conditions<br />
Up to 66 weight % solids<br />
Range of solvents from water and alcohols to toluene and cyclic ethers<br />
60-80 °C<br />
Inert atmosphere, usually nitrogen<br />
Robust to many different types of functional group 19-21<br />
Summary<br />
TO ORDER: Contact your local <strong>Sigma</strong>-<strong>Aldrich</strong> office (see back cover) or visit <strong>Aldrich</strong>.com/matsci.<br />
The family of N-alkyl-2-pyridylmethanimines offers an alternative to<br />
aliphatic amine ligands and bipyridine for copper(I)-mediated living<br />
radical polymerization or ATRP. They yield very stable copper(I) which<br />
allows for excellent polymerization of most methacrylate monomers in<br />
polar and non-polar solvents. There is little evidence of oxidation or<br />
disproportionation even with the most polar monomers and in the most<br />
polar solvents 16-17 which is often the case for the aliphatic amine type<br />
ligands. 18 Preparation of the ligands and their use in methacrylate<br />
polymerization is facile. Typically more than 80% of researchers will<br />
achieve polymers with PDI