Sauer-Danfoss series S45 axial piston open circuit
Sauer-Danfoss series S45 axial piston open circuit
Sauer-Danfoss series S45 axial piston open circuit
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Series 45<br />
Axial Piston<br />
Open Circuit Pumps<br />
Technical<br />
Information
HistoRy of Revisions<br />
© 2009 <strong>Sauer</strong>-<strong>Danfoss</strong>. All rights reserved.<br />
2 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Revisions<br />
Table of Revisions<br />
Date Page Changed Rev.<br />
July 2009 34, 28 remove T2 shaft option from L and K Frames FN<br />
May 2009 various revise fitting depth warning to LS port X FM<br />
March 2009 various add fitting depth warning to LS port X FL<br />
October 2008 62, 65 add SAE-C two bolt housing FK<br />
September 2008 58-62 dimension changes for Frame J FJ<br />
June 2008 78, 93, 94, 95 various minor edits, removed S5 shaft from Frame E FI<br />
May 2008 32, 74, 75, 92 correction to schematics drawings FH<br />
April 2008 76 correction to S2 spline width (inch measurement only) FG<br />
April 2008 52, 53 correction to schematics drawings FG<br />
April 2008 27, 50, 72, 89 add Load sensing - RP and BP must be 20 bar FF<br />
April 2008 76 Correction to S2 shaft - Class 6 and 37.91 mm length FF<br />
March 2008 4 Correction to TOC FE<br />
February 2008 Various Add LS setting to specifications for each frame FD<br />
December 2007 Various Relocate F and E sections, add displacement limiter info. FC<br />
November 2007 50 Change load sensing setting - bar increments FB<br />
September 2007 Various Add Frame F, remove Frame G, and many edits FA<br />
November 2006 51, 52, 53 Revised schematics information E<br />
August 2005 - Removed Frame H, added Frame J D<br />
April 2003 Added Frame E C<br />
May 2001 - Added Frame H and Frame G B<br />
May 1999 - First printing A<br />
<strong>Sauer</strong>-<strong>Danfoss</strong> accepts no responsibility for possible errors in catalogs, brochures and<br />
other printed material. <strong>Sauer</strong> -<strong>Danfoss</strong> reserves the right to alter its products without<br />
prior notice. This also applies to products already ordered, provided that such alterations<br />
can be made without affecting agreed specifications. All trademarks in this material<br />
are properties of their respective owners. <strong>Sauer</strong>-<strong>Danfoss</strong>, the <strong>Sauer</strong>-<strong>Danfoss</strong> logotype,<br />
the <strong>Sauer</strong>-<strong>Danfoss</strong> S-icon, PLUS+1, What really matters is inside® and Know-How in<br />
Motion are trademarks of the <strong>Sauer</strong>-<strong>Danfoss</strong> Group.
GeneRaL infoRmation<br />
fRames L anD K<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Contents<br />
Overview ........................................................................................................................................................... 6<br />
Design ................................................................................................................................................................ 6<br />
Typical applications ....................................................................................................................................... 6<br />
High performance .................................................................................................................................... 6<br />
Latest technology ..................................................................................................................................... 6<br />
Reliability ..................................................................................................................................................... 6<br />
The Series 45 product family ...................................................................................................................... 7<br />
Basic units .................................................................................................................................................... 7<br />
Load sensing <strong>open</strong> <strong>circuit</strong> system ............................................................................................................ 8<br />
Pressure compensated controls ................................................................................................................ 9<br />
Operation ..................................................................................................................................................... 9<br />
Pressure compensated system characteristics ............................................................................... 9<br />
Typical applications for pressure compensated systems ........................................................... 9<br />
Remote pressure compensated controls .............................................................................................10<br />
Remote pressure compensated system characteristics ............................................................10<br />
Typical applications for remote pressure compensated systems .........................................10<br />
Load sensing controls .................................................................................................................................11<br />
Operation ...................................................................................................................................................11<br />
Load sensing system characteristics ................................................................................................11<br />
Typical applications for load sensing systems..............................................................................11<br />
Electrical on/off pressure compensated controls .............................................................................12<br />
Operating parameters ................................................................................................................................13<br />
Fluids ...........................................................................................................................................................13<br />
Viscosity......................................................................................................................................................13<br />
Temperature .............................................................................................................................................13<br />
Inlet pressure ............................................................................................................................................13<br />
Case pressure ...........................................................................................................................................13<br />
Pressure ratings .......................................................................................................................................14<br />
Speed ratings ...........................................................................................................................................14<br />
Duty cycle and pump life .....................................................................................................................14<br />
Speed, flow, and inlet pressure ...........................................................................................................14<br />
Design parameters.......................................................................................................................................15<br />
Installation .................................................................................................................................................15<br />
Filtration .....................................................................................................................................................15<br />
Reservoir ....................................................................................................................................................15<br />
Fluid velocity ............................................................................................................................................16<br />
Shaft loads .................................................................................................................................................16<br />
Bearing life.................................................................................................................................................16<br />
Mounting flange loads ..........................................................................................................................17<br />
Auxiliary mounting pads ......................................................................................................................18<br />
Input shaft torque ratings ....................................................................................................................18<br />
Understanding and minimizing system noise .............................................................................19<br />
Sizing equations ...........................................................................................................................................20<br />
Design ..............................................................................................................................................................21<br />
Specifications .................................................................................................................................................22<br />
Performance L25C ........................................................................................................................................23<br />
Performance L30D .......................................................................................................................................24<br />
Performance K38C .......................................................................................................................................25<br />
Performance K45D .......................................................................................................................................26<br />
Order code ......................................................................................................................................................27<br />
520L0519 • Rev FN • July 2009<br />
3
fRames L anD K<br />
(continued)<br />
fRame J<br />
4 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Contents<br />
Controls ............................................................................................................................................................29<br />
Pressure compensated control (PC) .................................................................................................29<br />
Remote PC control (RP) .........................................................................................................................29<br />
Load sensing control (LS) .....................................................................................................................30<br />
Load sensing control with internal bleed orifice (LB) ................................................................30<br />
Normally closed on/off electric PC control (ED) .........................................................................31<br />
Normally <strong>open</strong> on/off electric PC control (AA) ............................................................................31<br />
Electric proportional control (EJ) (Normally closed) .................................................................32<br />
Input shafts .....................................................................................................................................................33<br />
Auxiliary mounting pads ...........................................................................................................................35<br />
SAE-A auxiliary mounting pad ...........................................................................................................35<br />
SAE-B auxiliary mounting pad ...........................................................................................................35<br />
SAE-A Auxilliary Pad ..............................................................................................................................36<br />
Mounting pads at 90 degrees ...........................................................................................................36<br />
Running cover ..........................................................................................................................................36<br />
Special SAE-A 11 tooth ........................................................................................................................36<br />
Displacement limiter ...................................................................................................................................37<br />
Installation drawings ...................................................................................................................................38<br />
Axial ported endcap ..............................................................................................................................38<br />
Radial ported endcap ............................................................................................................................40<br />
Electric on/off control............................................................................................................................42<br />
Design ..............................................................................................................................................................43<br />
Specifications .................................................................................................................................................44<br />
Performance J45B ........................................................................................................................................45<br />
Performance J51B ........................................................................................................................................46<br />
Performance J60B ........................................................................................................................................47<br />
Performance J65C ........................................................................................................................................48<br />
Performance J75C ........................................................................................................................................49<br />
Order code ......................................................................................................................................................50<br />
Controls ............................................................................................................................................................52<br />
Pressure compensated control (PC, BC) ..........................................................................................52<br />
Remote PC control (RP, BP) ..................................................................................................................52<br />
Load sensing control (LS, BS) ..............................................................................................................53<br />
Load sensing control with internal bleed orifice (LB, BB) .........................................................53<br />
Normally closed on/off electric PC control (AG) .........................................................................54<br />
Normally <strong>open</strong> on/off electric PC control (AF) ............................................................................54<br />
Input shafts .....................................................................................................................................................55<br />
Auxiliary mounting pads ...........................................................................................................................58<br />
SAE-A auxiliary mounting pad (non-integral) ..............................................................................58<br />
SAE-B auxiliary mounting pad ...........................................................................................................58<br />
Displacement limiter ...................................................................................................................................59<br />
SAE-C auxiliary mounting pad ...........................................................................................................60<br />
Running cover ..........................................................................................................................................60<br />
Installation drawings ...................................................................................................................................61<br />
Axial ported endcap ..............................................................................................................................61<br />
Radial ported endcap ............................................................................................................................64<br />
Electric on/off control/Radial endcap .............................................................................................66
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Contents<br />
fRame f Design ..............................................................................................................................................................68<br />
Specifications .................................................................................................................................................69<br />
Performance F74B ........................................................................................................................................70<br />
Performance F90C ........................................................................................................................................71<br />
Order code ......................................................................................................................................................72<br />
Controls ............................................................................................................................................................74<br />
Pressure compensated control (PC) .................................................................................................74<br />
Remote PC Control (RP) ........................................................................................................................74<br />
Load sensing control with internal bleed orifice (LB) ................................................................75<br />
Load sensing control (LS) .....................................................................................................................75<br />
Input shafts .....................................................................................................................................................76<br />
Auxiliary mounting pads ...........................................................................................................................77<br />
SAE-A auxiliary mounting pad ...........................................................................................................77<br />
SAE-B auxiliary mounting pad ...........................................................................................................77<br />
Displacement limiter ...................................................................................................................................78<br />
SAE-C auxiliary mounting pad ...........................................................................................................78<br />
Adjustable displacement limiter and running cover .......................................................................79<br />
Axial ported endcap ....................................................................................................................................80<br />
Radial ported endcap .................................................................................................................................82<br />
fRame e<br />
Design ..............................................................................................................................................................84<br />
Specifications .................................................................................................................................................85<br />
Performance E100B .....................................................................................................................................86<br />
Performance E130B .....................................................................................................................................87<br />
Performance E147C .....................................................................................................................................88<br />
Order code ......................................................................................................................................................89<br />
Controls ............................................................................................................................................................91<br />
Pressure compensated control (PC) .................................................................................................91<br />
Remote PC control (RP) .........................................................................................................................91<br />
Load sensing control (LS) .....................................................................................................................92<br />
Load sensing control with internal bleed orifice (LB) ................................................................92<br />
Input shafts .....................................................................................................................................................93<br />
Auxiliary mounting pads ...........................................................................................................................95<br />
SAE-A auxiliary mounting pad ...........................................................................................................95<br />
SAE-B auxiliary mounting pad ...........................................................................................................95<br />
SAE-C auxiliary mounting pad ...........................................................................................................96<br />
Running cover ..........................................................................................................................................96<br />
Displacement limiters .................................................................................................................................97<br />
Installation drawings ...................................................................................................................................98<br />
Axial ported endcap, clockwise rotation ........................................................................................98<br />
Axial ported endcap, counterclockwise rotation ..................................................................... 100<br />
Radial ported endcap, clockwise rotation ................................................................................... 102<br />
Radial ported endcap, counterclockwise rotation ................................................................... 104<br />
520L0519 • Rev FN • July 2009<br />
5
6 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
oveRview Series 45 is a complete family of variable displacement, <strong>axial</strong> <strong>piston</strong> pumps for <strong>open</strong><br />
<strong>circuit</strong> applications. Each frame within the Series 45 family is uniquely designed to<br />
optimize performance, size, and cost, matching the work function requirements of the<br />
demanding mobile equipment marketplace.<br />
DesiGn<br />
tyPiCaL aPPLiCations<br />
High performance<br />
• Displacements from 25 cm³ - 147 cm³ [1.53 - 8.97 in 3 /rev]<br />
• Speeds up to 3600 rpm<br />
• Pressures up to 310 bar [4495 psi] continuous, and 400 bar [5800 psi] peak<br />
• Variety of control system options including load sensing and pressure compensated<br />
• Through-drive capability for multi-<strong>circuit</strong> systems<br />
• Range of mounting flanges, shafts, and porting options for ease of installation<br />
Latest technology<br />
• Customer-driven using quality function deployment (QFD) and design for<br />
manufacturability (DFM) techniques<br />
• Optimized valve plates for maximum efficiency and quiet operation<br />
• Computer-modeled castings to optimize inlet conditions for maximum pump speed<br />
• Compact package size minimizing installation space requirements<br />
• Heavy-duty tapered roller bearings for long life<br />
• Single piece rigid housing to reduce noise and leak paths<br />
• Integrated controls for high speed response and system stability<br />
Reliability<br />
• Designed to rigorous standards<br />
• Proven in both laboratory and field<br />
• Manufactured to rigid quality standards<br />
• Long service life<br />
• Significantly fewer parts<br />
• No gasketed joints<br />
• Robust input shaft bearings to handle large external shaft loads<br />
• Integrated gauge ports for monitoring operating conditions<br />
• Cranes<br />
• Telescopic handlers<br />
• Forklift trucks<br />
• Wheel loaders<br />
• Sweepers<br />
• Backhoe loaders<br />
• Forestry and agricultural machinery<br />
• Fan drives<br />
• Other uses
tHe seRies 45 PRoDuCt<br />
famiLy<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
Basic units<br />
The <strong>series</strong> 45 family of <strong>open</strong> <strong>circuit</strong>, variable <strong>piston</strong> pumps, offers a range of<br />
displacements from 25 to 147 cm³/rev [1.53 to 8.97 in 3 /rev]. With maximum speeds up<br />
to 3600 rpm and continuous operating pressures up to 310 bar [4495 psi], you can tailor<br />
product selection to the flow and pressure requirements of your individual application.<br />
K/L Frame J Frame<br />
F Frame<br />
E Frame<br />
General performance specifications for the <strong>series</strong> 45 pump family<br />
Pump Displacement<br />
Continuous<br />
speed<br />
max. min.<br />
Pressure<br />
Continuous maximum<br />
theoretical flow<br />
(at rated speed)<br />
mounting<br />
Model cm3 in3 min-1 (rpm) min-1 (rpm) min-1 (rpm) bar psi bar psi US gal/min l/min Flange<br />
frame L See page 21<br />
L25C 25 1.53 3200 3600 500 260 3770 350 5075 21.0 80.0 SAE B - 2 bolt<br />
L30D 30 1.83 3200 3600 500 210 3045 300 4350 25.4 96.0 SAE B - 2 bolt<br />
frame K See page 21<br />
K38C 38 2.32 2650 2800 500 260 3770 350 5075 26.6 100.7 SAE B - 2 bolt<br />
K45D 45 2.75 2650 2800 500 210 3045 300 4350 31.5 119.3 SAE B - 2 bolt<br />
J45B 45 2.75 2800 3360 500 310 4495 400 5800 33.3 126.0<br />
J51B 51 3.11 2700 3240 500 310 4495 400 5800 36.4 137.7<br />
J60B 60 3.66 2600 3120 500 310 4495 400 5800 41.2 156.0<br />
520L0519 • Rev FN • July 2009<br />
See page 43<br />
SAE B 2-bolt<br />
SAE C 2 and 4-bolt<br />
SAE B 2-bolt<br />
SAE C 2 and 4-bolt<br />
SAE B 2-bolt<br />
SAE C 2 and 4-bolt<br />
J65C 65 3.97 2500 3000 500 260 3770 350 5075 42.9 162.6<br />
SAE B 2-bolt<br />
SAE C 2 and 4-bolt<br />
J75C 75 4.58 2400 2880 500 260 3770 350 5075 47.5 180.0<br />
SAE B 2-bolt<br />
SAE C 2 and 4-bolt<br />
frame f See page 68<br />
F74B 74 4.52 2400 2800 500 310 4495 400 5800 46.9 177.6 SAE B 2-bolt<br />
SAE C 4-bolt<br />
F90C 90 5.49 2200 2600 500 260 3770 350 5075 52.3 198 SAE B 2-bolt<br />
SAE C 4-bol<br />
frame e See page 84<br />
E100B 100 6.10 2450 2880 500 310 4495 400 5800 64.7 245.0 SAE C 4-bolt<br />
E130B 130 7.93 2200 2600 500 310 4495 400 5800 75.5 286.0 SAE C 4-bolt<br />
E147C 147 8.97 2100 2475 500 260 3770 350 5075 81.5 308.7 SAE C 4-bolt<br />
7
LoaD sensinG oPen<br />
CiRCuit system<br />
P101 658E<br />
Reservoir<br />
8 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
The pump receives fluid directly from the reservoir through the inlet line. A screen in the<br />
inlet line protects the pump from large contaminants. The pump outlet feeds a PVG-32<br />
multi-section, load sensing, directional control valve. The PVG valve directs pump flow to<br />
the cylinder and gear motor. A heat exchanger cools the fluid returning from the valve. A<br />
filter cleans the fluid before it returns to the reservoir.<br />
Flow in the <strong>circuit</strong> determines the speed of the actuators. The position of the PVG valve<br />
determines the flow demand. A hydraulic pressure signal (LS signal) communicates<br />
demand to the pump control. The pump control monitors the pressure differential<br />
between pump outlet and the LS signal, and regulates servo pressure to control the<br />
swashplate angle. Swashplate angle determines pump flow.<br />
Actuator load determines system pressure. The pump control monitors system pressure<br />
and will decrease the swashplate angle to reduce flow if system pressure reaches the<br />
PC setting. A system relief valve in the PVG valve acts as a back-up to control system<br />
pressure.<br />
Pictorial <strong>circuit</strong> diagram<br />
Filter<br />
K/L Frame Series 45<br />
<strong>open</strong> <strong>circuit</strong> <strong>axial</strong><br />
<strong>piston</strong> pump with<br />
load sensing control<br />
Heat exchanger<br />
PVG 32<br />
mulit-section<br />
load<br />
sensing<br />
control<br />
valve<br />
Double-acting cylinder<br />
Bi-directional<br />
gear motor<br />
System pressure<br />
Servo pressure<br />
Actuator pressure<br />
Load sense pressure<br />
Actuator return<br />
Suction / case drain /<br />
system return
PRessuRe<br />
ComPensateD<br />
ContRoLs<br />
For additional system<br />
protection, install a relief<br />
valve in the pump outlet<br />
line.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
operation<br />
The PC control maintains constant system pressure in the hydraulic <strong>circuit</strong> by varying<br />
the output flow of the pump. Used with a closed center control valve, the pump remains<br />
in high pressure standby mode at the PC setting with zero flow until the function is<br />
actuated. This condition is often called a dead head condition.<br />
Typical operating curve<br />
Q max<br />
Flow<br />
0<br />
0<br />
Pressure<br />
Once the closed center valve is <strong>open</strong>ed,<br />
the PC control senses the immediate<br />
drop in system pressure and increases<br />
pump flow by increasing the swashplate<br />
520L0519 • Rev FN • July 2009<br />
PC setting<br />
P101 166E<br />
Simple closed-center <strong>circuit</strong><br />
P101 965<br />
angle. The pump continues to increase flow until system pressure reaches the PC setting.<br />
If system pressure exceeds the PC setting, the PC control reduces the swashplate angle to<br />
maintain system pressure by reducing flow. The PC control continues to monitor system<br />
pressure and changes swashplate angle to match the output flow with the work function<br />
pressure requirements.<br />
If the demand for flow exceeds the capacity of the pump, the PC control directs the<br />
pump to maximum displacement. In this condition, actual system pressure depends on<br />
the actuator load.<br />
Each section includes control schematic diagrams, setting ranges, and response /<br />
recovery times for each control available. Response is the time (in milliseconds) for the<br />
pump to reach zero displacement when commanded by the control. Recovery is the<br />
time (in milliseconds) for the pump to reach full displacement when commanded by the<br />
control. Actual times can vary depending on application conditions.<br />
Pressure compensated system characteristics<br />
• Constant pressure and variable flow<br />
• High pressure standby mode when flow is not needed<br />
• System flow adjusts to meet system requirements<br />
• Single pump can provide flow to multiple work functions<br />
• Quick response to system flow and pressure requirements<br />
typical applications for pressure compensated systems<br />
• Constant force cylinders (bailers, compactors, refuse trucks)<br />
• On/off fan drives<br />
9
Remote PRessuRe<br />
ComPensateD<br />
ContRoLs<br />
10 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
The remote PC control is a two-stage control that allows multiple PC settings. Remote<br />
PC controls are commonly used in applications requiring low and high pressure PC<br />
operation.<br />
Typical operating curve<br />
Q max<br />
Flow<br />
0<br />
0<br />
Remote PC setting<br />
Pressure<br />
PC setting<br />
P101 969E<br />
Closed center <strong>circuit</strong> with remote PC<br />
P101 966<br />
The remote PC control uses a pilot line connected to an external hydraulic valve. The<br />
external valve changes pressure in the pilot line, causing the PC control to operate at<br />
a lower pressure. When the pilot line is vented to reservoir, the pump maintains a low<br />
standby pressure of 15 to 20 bar [215 to 300 psi]. When pilot flow is blocked, the pump<br />
maintains pressure at the PC setting. An on-off solenoid valve can be used in the pilot<br />
line to create a low-pressure standby mode. A proportional solenoid valve, coupled with<br />
a microprocessor control, can produce an infinite range of operating pressures.<br />
Each section includes control schematic diagrams, setting ranges, and response /<br />
recovery times for each control available. Response is the time (in milliseconds) for the<br />
pump to reach zero displacement when commanded by the control. Recovery is the<br />
time (in milliseconds) for the pump to reach full displacement when commanded by the<br />
control. Actual times can vary depending on application conditions.<br />
Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min]. For<br />
additional system protection, install a relief valve in the pump outlet line.<br />
Remote pressure compensated system characteristics<br />
• Constant pressure and variable flow<br />
• High or low pressure standby mode when flow is not needed<br />
• System flow adjusts to meet system requirements<br />
• Single pump can provide flow to multiple work functions<br />
• Quick response to system flow and pressure requirements<br />
typical applications for remote pressure compensated systems<br />
• Modulating fan drives<br />
• Anti-stall control with engine speed feedback<br />
• Front wheel assist
LoaD sensinG<br />
ContRoLs<br />
For additional system<br />
protection, install a relief<br />
valve in the pump outlet<br />
line.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
operation<br />
The LS control matches system requirements for both pressure and flow in the <strong>circuit</strong><br />
regardless of the working pressure. Used with a closed center control valve, the pump<br />
remains in low-pressure standby mode with zero flow until the valve is <strong>open</strong>ed. The LS<br />
setting determines standby pressure.<br />
Typical operating curve<br />
Q max<br />
Flow<br />
0<br />
0<br />
Pressure<br />
520L0519 • Rev FN • July 2009<br />
P101 968E<br />
Load sensing <strong>circuit</strong><br />
P101 967<br />
Most load sensing systems use parallel, closed center, control valves with special porting that<br />
allows the highest work function pressure (LS signal) to feed back to the LS control. margin<br />
pressure is the difference between system pressure and the LS signal pressure. The LS<br />
control monitors margin pressure to read system demand. A drop in margin pressure means<br />
the system needs more flow. A rise in margin pressure tells the LS control to decrease flow.<br />
LS control with bleed orifice<br />
The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the<br />
pump control. Most load-sensing control valves include this orifice. An optional internal<br />
bleed orifice is available, if needed.<br />
Integral PC function<br />
The LS control also performs as a PC control, decreasing pump flow when system<br />
pressure reaches the PC setting. The pressure compensating function has priority over<br />
the load sensing function.<br />
Each section includes control schematic diagrams, setting ranges, and response /<br />
recovery times for each control available. Response is the time (in milliseconds) for the<br />
pump to reach zero displacement when commanded by the control. Recovery is the<br />
time (in milliseconds) for the pump to reach full displacement when commanded by the<br />
control. Actual times can vary depending on application conditions.<br />
Load sensing system characteristics<br />
• Variable pressure and flow<br />
• Low pressure standby mode when flow is not needed<br />
• System flow adjusted to meet system requirements<br />
• Single pump can supply flow and regulate pressure for multiple <strong>circuit</strong>s<br />
• Quick response to system flow and pressure requirements<br />
typical applications for load sensing systems<br />
• Priority steering<br />
• Load independent flow control for boom lift, tilt, and rotation<br />
PC setting<br />
11
eLeCtRiCaL on/<br />
off PRessuRe<br />
ComPensateD<br />
ContRoLs<br />
12 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
The electrical on/off pressure<br />
compensated control allows the pump<br />
to operate as a PC type control under<br />
normal operating conditions. A solenoid<br />
valve overrides the PC control allowing<br />
the pump to operate in a low-pressure<br />
standby mode. This function provides<br />
reduced horsepower and torque loss in<br />
certain situations. It may be particularly<br />
useful to reduce loads on a system<br />
during engine start.<br />
ED schematic (normally closed)<br />
S When closed, the solenoid valve prevents<br />
L1<br />
P106 044<br />
flow across the LS spool gain orifice,<br />
defeating the LS spool. The pump then functions as a PC control pump. When <strong>open</strong>,<br />
the solenoid valve allows flow across the LS spool gain orifice to reservoir. This flow<br />
generates a pressure differential across the LS spool that shifts the spool and de-strokes<br />
the pump. The pump then operates in a low-pressure standby condition. The solenoid<br />
valve is available in a normally closed or normally <strong>open</strong> configuration.<br />
ED is the nomenclature for a normally closed on/off control for the L and K frame pumps.<br />
Other frame sizes and configurations have different order code designations.<br />
(ED) Electric control cross-section<br />
LS adjustment<br />
PC adjustment<br />
M2<br />
L2<br />
B<br />
Solenoid<br />
LS spool<br />
PC spool<br />
P106 183E<br />
X<br />
System pressure<br />
Servo pressure<br />
Pilot Pressure<br />
Drain
oPeRatinG<br />
PaRameteRs<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
fluids<br />
Ratings and performance data for Series 45 products are based on operating with<br />
premium hydraulic fluids containing oxidation, rust, and foam inhibitors. These<br />
include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic<br />
transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or Caterpillar T0-2<br />
requirements, and certain specialty agricultural tractor fluids. For more information on<br />
hydraulic fluid selection, see <strong>Sauer</strong>-<strong>Danfoss</strong> publications 520L0463 Hydraulic Fluids and<br />
Lubricants, Technical Information, and 520L0465 Experience with Biodegradable Hydraulic<br />
Fluids, Technical Information.<br />
viscosity<br />
Maintain fluid viscosity within the<br />
recommended range for maximum<br />
efficiency and bearing life. minimum<br />
viscosity should only occur during<br />
brief occasions of maximum ambient<br />
temperature and severe duty cycle<br />
operation. maximum viscosity should<br />
only occur at cold start: Limit speeds<br />
until the system warms up.<br />
temperature<br />
Maintain fluid temperature within the<br />
limits shown in the table. minimum<br />
temperature relates to the physical<br />
properties of the component materials.<br />
Cold oil will not affect the durability<br />
of the pump components. However,<br />
520L0519 • Rev FN • July 2009<br />
Fluid viscosity limits<br />
Condition mm 2 /s (cst) sus<br />
ν min.<br />
ν max.<br />
continuous 9 58<br />
intermittent 6.4 47<br />
continuous 110 500<br />
intermittent<br />
(cold start)<br />
1000 4700<br />
Temperature limits<br />
minimum<br />
(intermittent, cold start)<br />
- 40° C [- 40° F]<br />
Continuous 82° C [180° F]<br />
maximum 104° C [220° F]<br />
it may affect the ability of the pump to provide flow and transmit power. maximum<br />
temperature is based on material properties. Don’t exceed it. Measure maximum<br />
temperature at the hottest point in the system. This is usually the case drain.<br />
Ensure fluid temperature and viscosity limits are concurrently satisfied.<br />
inlet pressure<br />
Maintain inlet pressure within the limits<br />
shown in the table. Low inlet pressure<br />
(vacuum) may limit maximum pump<br />
speed and cause cavitation. Refer to<br />
Inlet pressure vs. speed charts for each<br />
displacement.<br />
Case pressure<br />
Maintain case pressure within the limits<br />
shown in the table. The housing must<br />
always be filled with hydraulic fluid.<br />
Inlet pressure limits<br />
minimum<br />
(continuous)<br />
minimum<br />
(cold start)<br />
0.8 bar absolute [6.7 in. Hg vac.]<br />
(at reduced maximum speed)<br />
0.5 bar absolute [15.1 in. Hg vac.]<br />
Case pressure limits<br />
maximum 0.5 bar [7 psi] above inlet<br />
(continuous)<br />
intermittent 2 bar [29 psi] above inlet<br />
(cold start)<br />
C Caution<br />
Operating outside of inlet and case pressure limits will damage the pump. To minimize<br />
this risk, use full size inlet and case drain plumbing, and limit line lengths.<br />
13
oPeRatinG<br />
PaRameteRs<br />
(continued)<br />
14 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
Pressure ratings<br />
The specification tables in each section give maximum and continuous pressure ratings<br />
for each displacement. Not all displacements within a given frame operate under the<br />
same pressure limits. Definitions of the operating pressure limits appear below.<br />
system pressure is the differential pressure between the outlet and inlet ports. It is the<br />
dominant operating variable affecting hydraulic unit life. High system pressure, which<br />
results from high load, reduces expected life. System pressure must remain at or below<br />
rated pressure during normal operation to achieve expected life.<br />
Continuous working pressure is the average, regularly occurring operating pressure.<br />
Operating at or below this pressure should yield satisfactory product life. For all<br />
applications, the load should move below this pressure.<br />
maximum (peak) working pressure is the highest intermittent pressure allowed.<br />
Maximum machine load should never exceed this pressure.<br />
speed ratings<br />
The specification tables in each section give minimum, maximum, and rated speeds for<br />
each displacement. Not all displacements within a given frame operate under the same<br />
speed limits. Definitions of these speed limits appear below.<br />
Rated speed is the maximum recommended operating speed at full displacement and<br />
1 bar abs. [0 in Hg vac] inlet pressure. Operating at or below this speed should yield<br />
satisfactory product life.<br />
maximum speed is the highest recommended operating speed at full power<br />
conditions. Operating at or beyond maximum speed requires positive inlet pressure<br />
and/or a reduction of pump outlet flow. Refer to Inlet pressure vs. speed charts for each<br />
displacement.<br />
minimum speed is the lowest operating speed allowed. Operating below this speed will<br />
not yield satisfactory performance.<br />
Duty cycle and pump life<br />
Knowing the operating conditions of your application is the best way to ensure proper<br />
pump selection. With accurate duty cycle information, your <strong>Sauer</strong>-<strong>Danfoss</strong> representative<br />
can assist in calculating expected pump life.<br />
speed, flow, and inlet pressure<br />
Inlet pressure vs. speed charts in each<br />
section show the relationship between<br />
speed, flow, and inlet pressure for each<br />
displacement. Use these charts to ensure<br />
your application operates within the<br />
prescribed range.<br />
The charts define the area of inlet<br />
pressures and speeds allowed for a<br />
given displacement. Operating at lower<br />
displacements allows greater speed or<br />
lower inlet pressure.<br />
Sample inlet pressure vs. speed chart<br />
Inlet Pressure (bar abs)<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
Max. speed<br />
Rated speed<br />
100% 90% 80%<br />
0.6<br />
2800 3000 3200 3400 3600 3800 4000<br />
-1<br />
Shaft Speed min (rpm)<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P101 972E<br />
Operating limit at 80% displacement<br />
Operating limit at 90% displacement<br />
Operating limit at 100% displacement
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
DesiGn PaRameteRs installation<br />
Series 45 pumps may be installed in any position. To optimize inlet conditions, we<br />
recommend installing the pump at an elevation below the minimum reservoir fluid<br />
level. Design inlet plumbing to maintain inlet pressure within prescribed limits (see Inlet<br />
pressure limits, page 13)<br />
Fill the pump housing and inlet line with clean fluid during installation. Connect the case<br />
drain line to the uppermost drain port (L1 or L2) to keep the housing full during operation.<br />
To allow unrestricted flow to the reservoir, use a dedicated drain line. Connect it below<br />
the minimum reservoir fluid level and as far away from the reservoir outlet as possible.<br />
Use plumbing adequate to maintain case pressure within prescribed limits (see Case<br />
pressure limits, page 13).<br />
filtration<br />
To prevent damage to the pump, including premature wear, fluid entering the pump<br />
inlet must be free of contaminants. Series 45 pumps require system filtration capable of<br />
maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better.<br />
<strong>Sauer</strong>-<strong>Danfoss</strong> does not recommend suction line filtration. Suction line filtration can<br />
cause high inlet vacuum, which limits pump operating speed. Instead we recommend<br />
a 125 µm (150 mesh) screen in the reservoir covering the pump inlet. This protects the<br />
pump from coarse particle ingestion.<br />
Return line filtration is the preferred method for <strong>open</strong> <strong>circuit</strong> systems. Consider these<br />
factors when selecting a system filter:<br />
• Cleanliness specifications<br />
• Contaminant ingression rates<br />
• Flow capacity<br />
• Desired maintenance interval<br />
Typically, a filter with a beta ratio of β 10 = 10 is adequate. However, because each system<br />
is unique, only a thorough testing and evaluation program can fully validate the<br />
filtration system. For more information, see <strong>Sauer</strong>-<strong>Danfoss</strong> publication 520L0467 Design<br />
Guidelines for Hydraulic Fluid Cleanliness.<br />
Reservoir<br />
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the<br />
hydraulic fluid. It allows for fluid volume changes associated with fluid expansion and<br />
cylinder differential volumes. Minimum reservoir capacity depends on the volume<br />
needed to perform these functions. Typically, a capacity of one to three times the pump<br />
flow (per minute) is satisfactory.<br />
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling<br />
foreign particles. Place the reservoir inlet (return lines) below the lowest expected fluid<br />
level, as far away from the outlet as possible.<br />
520L0519 • Rev FN • July 2009<br />
15
DesiGn PaRameteRs<br />
(continued)<br />
16 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
fluid velocity<br />
Choose piping sizes and configurations<br />
sufficient to maintain optimum fluid<br />
velocity, and minimize pressure drops.<br />
This reduces noise, pressure drops, and<br />
overheating. It maximizes system life and<br />
performance.<br />
Velocity equations SI units<br />
US units<br />
Radial load formula<br />
Q = flow (l/min)<br />
A = area (mm²)<br />
Velocity = 16.67•Q (m/sec)<br />
A<br />
Recommended fluid velocities<br />
system lines 6 to 9 m/sec [20 to 30 ft/sec]<br />
suction line 1 to 2 m/sec [4 to 6 ft/sec]<br />
Case drain 3 to 5 m/sec [10 to 15 ft/sec]<br />
typical guidelines; obey all pressure ratings.<br />
Q = flow (US gal/min)<br />
A = area (in²)<br />
Velocity = 0.321•Q (ft/sec)<br />
A<br />
shaft loads<br />
Series 45 pumps have tapered roller bearings capable of accepting external radial and<br />
thrust loads. The external radial shaft load limits are a function of the load position,<br />
orientation, and the operating conditions of the pump.<br />
The maximum allowable radial load (R e) is based on the maximum external moment (M e)<br />
and the distance (L) from the mounting flange to the load. Compute radial loads using<br />
the formula below. Tables in each section give maximum external moment (M e) and<br />
thrust load (T in , T out) limits for each pump frame size and displacement.<br />
M e = R e•L<br />
Shaft load orientation<br />
0˚ Re<br />
90˚ Re 270˚ Re<br />
150˚<br />
180˚ Re<br />
210˚<br />
Tout<br />
L = Distance from mounting flange<br />
to point of load<br />
M e = Maximum external moment<br />
R e = Maximum radial side load<br />
P101 080E<br />
Bearing life<br />
All shaft loads affect bearing life. In applications where external shaft loads can not<br />
be avoided, maximize bearing life by orientating the load between the 150° and 210°<br />
positions, as shown. We recommend tapered input shafts or clamp-type couplings for<br />
applications with radial shaft loads. Tables in each section give B 10 bearing life for each<br />
pump frame size and displacement.<br />
Tin<br />
Axis of swashplate<br />
rotation<br />
Re<br />
L<br />
Mounting flange
DesiGn PaRameteRs<br />
(continued)<br />
Shock load formula<br />
Continuous load formula<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
mounting flange loads<br />
Adding auxiliary pumps and/or subjecting pumps to high shock loads may overload the<br />
pump mounting flange. Tables in each section give allowable continuous and shock load<br />
moments for each frame size. Applications with loads outside allowable limits require<br />
additional pump support.<br />
• shock load moment (M S) is the result of an instantaneous jolt to the system.<br />
• Continuous load moments (M c) are generated by the typical vibratory movement<br />
of the application.<br />
Estimating overhung load moments<br />
Use the equations below to estimate the overhung load moments for multiple pump<br />
mounting. See installation drawings in each section to find the distance from the<br />
mounting flange to the center of gravity for each frame size. Refer to the technical<br />
specifications in each section to find pump weight.<br />
Overhung load example<br />
mounting flange<br />
M s = G s•K•(W 1•L 1+W 2•L 2+...W n•L n)<br />
M c = G c•K•(W 1•L 1+W 2•L 2+...W n•L n)<br />
SI units<br />
M s = Shock load moment (N•m)<br />
M c = Continuous (vibratory) load<br />
moment (N•m)<br />
G s = Acceleration due to external<br />
shock (G’s)<br />
G c = Acceleration due to continuous<br />
vibration (G’s)<br />
K = Conversion factor = 0.00981<br />
W n = Mass of n th pump (kg)<br />
L n = Distance from mounting flange<br />
to n th pump CG (mm)<br />
520L0519 • Rev FN • July 2009<br />
L1<br />
Center of Gravity (CG)<br />
pump 1<br />
L2<br />
Center of Gravity (CG)<br />
pump 2<br />
P101 081E<br />
US units<br />
M s = Shock load moment (lbf•in)<br />
M c = Continuous (vibratory) load<br />
moment (lbf•in)<br />
G s = Acceleration due to external<br />
shock (G’s)<br />
G c = Acceleration due to continuous<br />
vibration (G’s)<br />
K = Conversion factor = 1<br />
W n = Weight of n th pump (lb)<br />
L n = Distance from mounting flange<br />
to n th pump CG (in)<br />
17
DesiGn PaRameteRs<br />
(continued)<br />
18 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
auxiliary mounting pads<br />
Auxiliary mounting pads are available for all radial ported Series 45 pumps. Since the<br />
auxiliary pad operates under case pressure, use an O-ring to seal the auxiliary pump<br />
mounting flange to the pad. Oil from the main pump case lubricates the drive coupling.<br />
• All mounting pads meet SAE J744 Specifications.<br />
• The combination of auxiliary shaft torque and main pump torque must not<br />
exceed the maximum pump input shaft rating. Tables in each section give input<br />
shaft torque ratings for each frame size.<br />
• Applications subject to severe vibratory or shock loading may require additional<br />
support to prevent mounting flange damage. Tables in each section give allowable<br />
continuous and shock load moments for each frame size.<br />
• The drawing and table below give mating pump dimensions for each size mount.<br />
Refer to installation drawings in each section for auxiliary mounting pad dimensions.<br />
Mating pump specifications<br />
Mounting<br />
flange (ref)<br />
mm<br />
[in.]<br />
P101 079E<br />
Undercut<br />
spline<br />
Sled-runner<br />
spline<br />
B<br />
max.<br />
C<br />
max.<br />
D<br />
max.<br />
E<br />
max.<br />
Coupling<br />
F min. spline<br />
engagement<br />
for full torque<br />
rating<br />
P Ø<br />
+0 -0.05<br />
[+0 -0.002]<br />
Recommended<br />
cutter clearance<br />
2.3 [0.090]<br />
R 0.8 [0.03] max.<br />
Dimensions<br />
sae a sae B sae C<br />
P<br />
B<br />
C<br />
D<br />
e<br />
f<br />
82.55<br />
[3.250]<br />
6.35<br />
[0.250]<br />
12.70<br />
[0.500]<br />
58.20<br />
[2.290]<br />
15.00<br />
[0.590]<br />
13.50<br />
[0.530]<br />
101.60<br />
[4.000]<br />
9.65<br />
[0.380]<br />
15.20<br />
[0.600]<br />
53.10<br />
[2.090]<br />
17.50<br />
[0.690]<br />
14.20<br />
[0.560]<br />
127.00<br />
[5.000]<br />
12.70<br />
[0.500]<br />
23.37<br />
[0.920]<br />
55.60<br />
[2.190]<br />
30.50<br />
[1.200]<br />
18.30<br />
[0.720]<br />
input shaft torque ratings<br />
Input shaft tables in each section give maximum torque ratings for available input shafts.<br />
Ensure that your application respects these limits.<br />
maximum torque ratings are based on shaft strength. Do not exceed them.<br />
Coupling arrangements that are not oil-flooded provide a reduced torque rating. Contact<br />
your <strong>Sauer</strong>-<strong>Danfoss</strong> representative for proper torque ratings if your application involves<br />
non oil-flooded couplings.<br />
<strong>Sauer</strong>-<strong>Danfoss</strong> recommends mating splines adhere to ANSI B92.1-Class 5. <strong>Sauer</strong>-<strong>Danfoss</strong><br />
external splines are modified class 5 fillet root side fit. The external major diameter and<br />
circular tooth thickness dimensions are reduced to ensure a good clearance fit with the<br />
mating spline. Tables in each section give full spline dimensions and data.
DesiGn PaRameteRs<br />
(continued)<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
understanding and minimizing system noise<br />
Tables in each section give sound levels for each frame size and displacement. Sound<br />
level data are collected at various operating speeds and pressures in a semi-anechoic<br />
chamber. Many factors contribute to the overall noise level of any application. Here is<br />
some information to help understand the nature of noise in fluid power systems, and<br />
some suggestions to help minimize it.<br />
Noise is transmitted in fluid power systems in two ways: as fluid borne noise, and<br />
structure borne noise.<br />
fluid-borne noise (pressure ripple or pulsation) is created as pumping elements<br />
discharge oil into the pump outlet. It is affected by the compressibility of the oil, and<br />
the pump’s ability to transition pumping elements from high to low pressure. Pulsations<br />
travel through the hydraulic lines at the speed of sound (about 1400 m/s [4600 ft/sec]<br />
in oil) until there is a change (such as an elbow) in the line. Thus, amplitude varies with<br />
overall line length and position.<br />
structure-borne noise is transmitted wherever the pump casing connects to the rest<br />
of the system. The way system components respond to excitation depends on their size,<br />
form, material, and mounting.<br />
System lines and pump mounting can amplify pump noise. Follow these suggestions to<br />
help minimize noise in your application:<br />
• Use flexible hoses.<br />
• Limit system line length.<br />
• If possible, optimize system line position to minimize noise.<br />
• If you must use steel plumbing, clamp the lines.<br />
• If you add additional support, use rubber mounts.<br />
• Test for resonants in the operating range, if possible avoid them.<br />
520L0519 • Rev FN • July 2009<br />
19
sizinG equations<br />
Flow<br />
Torque<br />
Power<br />
Variables<br />
20 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
General information<br />
Use these equations to help choose the right pump size and displacement for your<br />
application:<br />
Based on si units<br />
Vg • n • ηv Output flow Q = (l/min)<br />
1000<br />
Vg • ∆p<br />
Input torque M = (N•m)<br />
20 • π • ηm M • n • π Q • ∆p<br />
Input power P = = (kW)<br />
30 000 600 • ηt SI units [US units]<br />
Based on us units<br />
V g = Displacement per revolution cm 3 /rev [in 3 /rev]<br />
p O = Outlet pressure bar [psi]<br />
p i = Inlet pressure bar [psi]<br />
∆p = p O - p i (system pressure) bar [psi]<br />
n = Speed min -1 (rpm)<br />
η v = Volumetric efficiency<br />
η m = Mechanical efficiency<br />
η t = Overall efficiency (η v • η m)<br />
Vg • n • ηv Output flow Q = (US gal/min)<br />
231<br />
Vg • ∆p<br />
Input torque M = (lbf•in)<br />
2 • π • ηm M • n • π Q • ∆p<br />
Input power P = = (hp)<br />
198 000 1714 • ηt
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
DesiGn Series 45 Frame L and K pumps have a single servo <strong>piston</strong> design with a cradletype<br />
swashplate set in polymer-coated journal bearings. A bias spring and internal<br />
forces increase swashplate angle. The servo <strong>piston</strong> decreases swashplate angle. Nine<br />
reciprocating <strong>piston</strong>s displace fluid from the pump inlet to the pump outlet as the<br />
cylinder block rotates on the pump input shaft. The block spring holds the <strong>piston</strong><br />
slippers to the swashplate via the slipper retainer. The cylinder block rides on a bimetal<br />
valve plate optimized for high volumetric efficiency and low noise. Tapered roller<br />
bearings support the input shaft and a viton lip-seal protects against shaft leaks.<br />
An adjustable one spool (PC only, not shown) or two spool (LS and remote PC) control<br />
senses system pressure and load pressure (LS controls). The control ports system<br />
pressure to the servo <strong>piston</strong> to control pump output flow.<br />
Frame K/L cross section<br />
LS adjustment screw<br />
PC adjustment screw<br />
Endcap<br />
(<strong>axial</strong> ported)<br />
Servo <strong>piston</strong><br />
Valve plate<br />
Block spring<br />
Tapered roller bearing<br />
Cylinder block<br />
520L0519 • Rev FN • July 2009<br />
LS control<br />
(attached to endcap)<br />
Piston<br />
LS spool<br />
PC spool<br />
Swashplate<br />
Slipper retainer<br />
Bias spring<br />
Tapered roller<br />
bearing<br />
Input shaft<br />
Shaft seal<br />
Slipper<br />
P101 659E<br />
21
22 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
sPeCifiCations Features and options model<br />
For general operating<br />
parameters, including fluid<br />
viscosity, temperature, and<br />
inlet and case pressures,<br />
see page 13. For system<br />
design parameters,<br />
including installation,<br />
filtration, reservoir, and line<br />
velocities, see page 15.<br />
For definitions of pressure<br />
and speed ratings,<br />
see page 14. For more<br />
information on external<br />
shaft loads, see page 16;<br />
mounting flange loads,<br />
see page 17.<br />
For more information on<br />
noise levels, see page 19.<br />
feature unit L25C L30D K38C K45D<br />
Maximum Displacement cm³ [in³] 25 [1.53] 30 [1.83] 38 [2.32] 45 [2.75]<br />
Flow at rated speed (theoretical) l/min<br />
[US gal/min]<br />
Input torque at maximum<br />
displacement (theoretical)<br />
Mass moment of inertia of internal<br />
rotating components<br />
N•m/bar<br />
[lbf•in/1000 psi]<br />
kg•m²<br />
[slug•ft²]<br />
80<br />
[21]<br />
0.398<br />
[243]<br />
0.00169<br />
[0.00125]<br />
96<br />
[25.4]<br />
0.477<br />
[291]<br />
0.00161<br />
[0.00119]<br />
100.7<br />
[26.6]<br />
0.605<br />
[369]<br />
0.00184<br />
[0.00135]<br />
Weight Axial ports kg [lb] 19 [42]<br />
Radial ports 24 [53]<br />
Rotation Clockwise, Counterclockwise<br />
Mounting SAE-B<br />
Auxiliary mounting (See page 35) SAE-A, SAE-B, SAE-BB<br />
System ports (type) SAE O-ring boss<br />
System ports (location) Axial, Radial<br />
119.3<br />
[31.5]<br />
0.716<br />
[438]<br />
0.00203<br />
[0.00150]<br />
Control types (See page 29) EP, ED, AA, PC, Remote PC, LS, LS with internal bleed<br />
Shafts (See page 33) Splined 13 tooth, 15 tooth<br />
Tapered Ø 25.4 mm [1 in], 1:8 taper<br />
Ø 22.23 mm [0.875 in], 1:8 taper<br />
Straight Ø 22.23 mm [0.875 in]<br />
(short)<br />
Displacement limiters (See page 37) Optional, adjustable<br />
Ø 22.23 mm [0.875 in]<br />
(long)<br />
Ratings<br />
model<br />
Rating units L25C L30D K38C K45D<br />
Input speed¹ minimum min -1 (rpm) 500 500 500 500<br />
continuous 3200 3200 2650 2650<br />
maximum 3600 3600 2800 2800<br />
Working pressure continuous bar [psi] 260 [3770] 210 [3045] 260 [3770] 210 [3045]<br />
External shaft<br />
loads<br />
maximum 350 [5075] 300 [4350] 350 [5075] 300 [4350]<br />
External moment (M e) N•m [lbf•in] 61 [540] 61 [540] 76 [673] 76 [673]<br />
Thrust in (T in), out (T out) N [lbf ] 1000 [225] 1000 [225] 1200 [270] 1200 [270]<br />
Bearing life at 140 bar [2030 psi] B 10 hours 49 100 24 600 35 300 19 600<br />
Mounting flange<br />
load moments<br />
at 210 bar [3045 psi] 14 100 7230 11 400 6200<br />
at 260 bar [3770 psi] 6590 — 5870 —<br />
Vibratory (continuous) N•m [lbf•in] 1005 [8895]<br />
Shock (max) 3550 [31 420]<br />
1. Input speeds are valid at 1 bar absolute [0 in Hg vac] inlet pressure. See Inlet pressure vs. speed charts.<br />
Sound levels²<br />
dB(a) 210 bar [3045 psi] 260 bar [3770 psi]<br />
Pump model 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed<br />
L25C 65 69 66 70<br />
L30D 66 70 — —<br />
K38C 65 70 66 71<br />
K45D 66 71 — —<br />
2. Sound data was collected in a semi-anechoic chamber. Values have been adjusted (-3 dB) to reflect anechoic levels.
PeRfoRmanCe<br />
L25C<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Flow vs. speed<br />
Flow (l/min)<br />
Input power vs. speed<br />
Power (kW)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
50<br />
40<br />
30<br />
20<br />
10<br />
520L0519 • Rev FN • July 2009<br />
0<br />
0<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
0 500 1000 1500 2000 2500 3000 3500<br />
-1<br />
Speed min (rpm)<br />
260 bar [3770 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0 500 1000 1500 2000 2500 3000 3500<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
2800 3000 3200 3400 3600 3800 4000<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
24<br />
20<br />
16<br />
12<br />
8<br />
4<br />
0<br />
P101 970E<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P101 971E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P101 972E<br />
Flow (US gal/min)<br />
Power (hp)<br />
23
PeRfoRmanCe<br />
L30D<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
24 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Flow vs. speed<br />
Flow (l/min)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Input power vs. speed<br />
Power (kW)<br />
0<br />
0 500 1000 1500 2000 2500 3000<br />
-1<br />
Speed min (rpm)<br />
50<br />
40<br />
30<br />
20<br />
10<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000 2500 3000<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
2800 3000 3200 3400 3600 3800 4000<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
24<br />
20<br />
16<br />
12<br />
8<br />
4<br />
0<br />
P101 973E<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P101 974E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P101 972E<br />
Flow (US gal/min)<br />
Power (hp)
PeRfoRmanCe<br />
K38C<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Flow vs. speed<br />
Flow (l/min)<br />
125<br />
100<br />
75<br />
50<br />
25<br />
Input power vs. speed<br />
Power (kW)<br />
520L0519 • Rev FN • July 2009<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
260 bar [3770 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
2200 2400 2600 2800 3000<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
P101 975E<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P101 976E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P101 977E<br />
Flow (US gal/min)<br />
Power (hp)<br />
25
PeRfoRmanCe<br />
K45D<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
26 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Flow vs. speed<br />
Flow (l/min)<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Input power vs. speed<br />
Power (kW)<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
2200 2400 2600 2800 3000<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
P101 978E<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P101 979E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P101 977E<br />
Flow (US gal/min)<br />
Power (hp)
oRDeR CoDe<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
R Product<br />
KR K Frame, variable displacement <strong>open</strong> <strong>circuit</strong> pump<br />
LR L Frame, variable displacement <strong>open</strong> <strong>circuit</strong> pump<br />
s Rotation<br />
L Left hand (counterclockwise)<br />
R Right hand (clockwise)<br />
P Displacement and pressure rating<br />
025C 025 cm³/rev [1.53 in³/rev], 260 bar [3770 psi] continuous working pressure<br />
030D 030 cm³/rev [1.83 in³/rev], 210 bar [3045 psi] continuous working pressure<br />
038C 038 cm³/rev [2.32 in³/rev], 260 bar [3770 psi] continuous working pressure<br />
045D 045 cm³/rev [2.75 in³/rev], 210 bar [3045 psi] continuous working pressure<br />
C Control type<br />
PC Pressure compensated control<br />
RP Remote pressure compensated control<br />
Ls Load sensing / pressure compensating control<br />
LB Load sensing / pressure compensating control with internal bleed orifice<br />
eD Normally closed on/off electric PC control<br />
eP Normally closed electric proportional control (fan drive applications)<br />
aa Normally <strong>open</strong> on/off electric PC control<br />
D PC setting (2 digit code, 10 bar increments)<br />
example 10 = 100<br />
10–26 100 to 260 bar [1450 to 3770 psi] (025C and 038C)<br />
10–21 100 to 210 bar [1450 to 3045 psi] (030D and 045D)<br />
e Load sensing setting (2 digit code, 1 bar increments)<br />
example 20 = 20 bar<br />
12–40 12 to 40 bar [174 to 580 psi]<br />
nn Not applicable (use with PC and RP controls)<br />
RP Must be 20 bar<br />
f Not used<br />
nn Not applicable<br />
G Pilot orifice<br />
n None (standard)<br />
H Gain orifice<br />
520L0519 • Rev FN • July 2009<br />
27
oRDeR CoDe<br />
(continued)<br />
28 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
3 Standard orifice<br />
J1 Input shaft<br />
C2 13 tooth, 16/32 pitch (ANSI A92.1 1970 - Class 5)<br />
C3 15 tooth, 16/32 pitch (ANSI A92.1 1970 - Class 5)<br />
t1 Ø 25.4 mm [1 in], 1:8 taper<br />
K1 Ø 22.23 mm [0.875 in] (short)<br />
K2 Ø 22.23 mm [0.875 in] (long)<br />
J2 Auxiliary mounting flange<br />
n None<br />
R Running cover<br />
a SAE-A, 9-tooth output spline<br />
t SAE-A, 11-tooth output spline<br />
G SAE-A, 11 tooth rotated 90 degrees<br />
B SAE-B, 13-tooth output spline<br />
v SAE-BB, 15-tooth output spline<br />
J3 System port size and location<br />
Code Location Port type Inlet size Outlet size<br />
K Radial 4 bolt split flange 38.1 mm [1.5 in] 25.4 mm [1 in]<br />
m Axial 4 bolt split flange 31.8 mm [1.25 in] 25.4 mm [1 in]<br />
f Axial O-ring boss 1 7 /8 in. 1 5 /16 in.<br />
G Radial O-ring boss 1 7 /8 in. 1 5 /16 in.<br />
K1 Shaft seal<br />
a Single lip seal, viton<br />
K2 Mounting flange and housing port style<br />
6 SAE-B 2-bolt, SAE O-ring boss housing ports<br />
K3 Not used<br />
n Not applicable<br />
L Displacement limiter<br />
KnB None<br />
PLB Endcap machined and plugged<br />
aaa Adjustable, factory set at max angle<br />
m Special hardware<br />
nnn None<br />
n Special features<br />
nnn None
ContRoLs<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Pressure compensated control (PC)<br />
PC control setting range<br />
model bar psi<br />
L25C 100–260 1450–3770<br />
L30D 100–210 1450–3045<br />
K38C 100–260 1450–3770<br />
K45D 100–210 1450–3045<br />
PC schematic<br />
M2<br />
L2<br />
B<br />
S L1 P101 980<br />
Remote PC control (RP)<br />
PC control setting range<br />
model bar psi<br />
L25C 100–260 1450–3770<br />
L30D 100–210 1450–3045<br />
K38C 100–260 1450–3770<br />
K45D 100–210 1450–3045<br />
Remote PC schematic<br />
M2<br />
L2<br />
B<br />
S L1<br />
520L0519 • Rev FN • July 2009<br />
X<br />
P101 981<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
L25C 30 90<br />
L30D 30 100<br />
K38C 30 105<br />
K45D 30 110<br />
* For definitions, see page 9<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
L25C 30 90<br />
L30D 30 100<br />
K38C 30 105<br />
K45D 30 110<br />
* For definitions, see page 10.<br />
LS setting<br />
model bar psi<br />
all 20 290<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
X = Remote PC port<br />
29
ContRoLs<br />
(continued)<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
30 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Load sensing control (Ls)<br />
PC setting range<br />
model bar psi<br />
L25C 100–260 1450–3770<br />
L30D 100–210 1450–3045<br />
K38C 100–260 1450–3770<br />
K45D 100–210 1450–3045<br />
LS Schematic<br />
M2<br />
L2<br />
B<br />
X L1 P101 982<br />
Load sensing control with internal bleed orifice (LB)<br />
PC setting range<br />
model bar psi<br />
L25C 100–260 1450–3770<br />
L30D 100–210 1450–3045<br />
K38C 100–260 1450–3770<br />
K45D 100–210 1450–3045<br />
LB Schematic<br />
M2<br />
L2<br />
B<br />
S<br />
L1<br />
X<br />
X<br />
P101 983<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
L25C 30 70<br />
L30D 30 70<br />
K38C 30 80<br />
K45D 30 80<br />
* For definitions, see page 11.<br />
LS setting range<br />
model bar psi<br />
all 12–40 174–580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
X = LS signal port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
L25C 30 70<br />
L30D 30 70<br />
K38C 30 80<br />
K45D 30 80<br />
* For definitions, see page 11.<br />
LS setting range<br />
model bar psi<br />
all 12–40 174–580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
X = LS signal port
ContRoLs<br />
(continued)<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
normally closed on/off electric PC control (eD)<br />
PC control setting range<br />
model bar psi<br />
L25C,<br />
K38C<br />
L30D,<br />
K45D<br />
ED schematic<br />
M2<br />
L2<br />
B<br />
100-240 bar [1450-3480 psi]<br />
100-210 bar [1450-3045 psi]<br />
S L1<br />
520L0519 • Rev FN • July 2009<br />
X<br />
P106 044<br />
normally <strong>open</strong> on/off electric PC control (aa)<br />
PC control setting range<br />
model bar psi<br />
L25C,<br />
K38C,<br />
L30D,<br />
K45D<br />
AA schematic<br />
M2<br />
L2<br />
B<br />
100-210 bar [1450-3045 psi]<br />
S L1<br />
X<br />
P106 049<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
L25C 30 90<br />
L30D 30 100<br />
K38C 30 105<br />
K45D 30 110<br />
* For definitions, see page 11.<br />
LS setting range<br />
model bar psi<br />
all 12-40 174-580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
X = Remote PC port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
L25C 30 90<br />
L30D 30 100<br />
K38C 30 105<br />
K45D 30 110<br />
* For definitions, see page 11.<br />
LS setting range<br />
model bar psi<br />
all 12-40 174-580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
X = Remote PC port<br />
Evaluate the system to decide if normally <strong>open</strong> on/off (failsafe) control is necessary.<br />
31
ContRoLs<br />
(continued)<br />
Specifications<br />
32 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
electric proportional control (eJ) (normally closed)<br />
PC control setting range<br />
model bar psi<br />
L25C,<br />
K38C<br />
L30D,<br />
K45D<br />
Schematic diagram EJ schematic<br />
Legend<br />
X<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
X = Remote PC port<br />
M2<br />
L2<br />
B<br />
100-260 bar 1450-3370<br />
100-210 bar 1450-3045<br />
S L1<br />
P106 687E<br />
LS setting range<br />
model bar psi<br />
all 12-40 174-580
inPut sHafts<br />
Code Description<br />
C2 13 tooth spline<br />
16/32 pitch<br />
(ANSI A92.1 1970 - Class 5)<br />
C3 15 tooth spline<br />
16/32 pitch<br />
(ANSI A92.1 1970 - Class 5)<br />
t1 Ø 25.4 mm [1 in]<br />
1:8 taper (SAE J501)<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
288 [2546]<br />
404 [3575]<br />
362 [3200]<br />
520L0519 • Rev FN • July 2009<br />
Ø18.82<br />
[0.74] MAX<br />
8 ± 0.475<br />
[0.31 ±0.02]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
Ø21.92<br />
MAX [0.863]<br />
8± 0.475<br />
[0.31 ±0.02]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
25. 4<br />
[1 ]<br />
8 ± 0.8<br />
[0.31 ±0.03]<br />
69.89 REF<br />
[2.75]<br />
34.92± 0.63<br />
[1.375 ±0.025]<br />
C OUPLING MUST NO T<br />
PR OT RUDE BEY OND<br />
THIS POINT<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
26.97<br />
[1.06]<br />
15.2 ±0.5<br />
[0.6 ±0.02]<br />
33<br />
[1.3]<br />
Ø21.72 ± 0.09<br />
[0.855 ±0.004]<br />
23.35 ± 0.5<br />
[0.92 ±0.02]<br />
38<br />
[1.5]<br />
13 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
20.638 [0.813] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH ANSI B92.1-1970<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
P101 993E<br />
15 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
23.813 [0.938] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
Ø25.27 ± 0.12<br />
[0.995 ±0.005]<br />
9.42 ± 0.3<br />
[0.37 ±0.01]<br />
P101 994E<br />
6.299 +0.025<br />
-0.000<br />
[0.248 +0.001<br />
-0.000 ]<br />
[0.875<br />
WOODRUFF KE Y<br />
+0.000<br />
-0.000<br />
22.225 +0.254<br />
-0.010 ]<br />
Ø22.22 GA UGE<br />
[0.87]<br />
3/4-16UNF-2A THD<br />
125 TAPER PER METER<br />
COMPATIBLE WITH SAE J501<br />
25.4 [1] NOMINAL SHAFT DIAMETER<br />
GA UGE<br />
P101 996E<br />
33
inPut sHafts<br />
(continued)<br />
Code Description<br />
K1 Ø 22.23 mm [0.875 in]<br />
33 mm [1.3 in]<br />
K2 Ø 22.23 mm [0.875 in]<br />
63 mm [2.48 in] long<br />
34 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
305 [2700]<br />
305 [2700]<br />
8± 0.8<br />
[0.31 ±0.03]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
8 ± 0.3<br />
[0.315 ±0.035]<br />
CO UPLING MUST NO T<br />
PR OT RUDE BEY OND<br />
THIS POINT<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
6.35 [0.25]<br />
x 12.7 [0.50] LONG<br />
SQUARE KEY<br />
[0.98<br />
Ø22.2 ±0.025<br />
[0.874 ±0.001]<br />
+0<br />
-0.01 ]<br />
24.89 +0<br />
-0.25<br />
33 [1.3]<br />
P101 997E<br />
6.35 [0.25]<br />
x 38.1 [1.5] L ONG<br />
SQU ARE KE Y<br />
[0.98<br />
Ø22.2 ±0.025<br />
[0.874 ±0.001]<br />
+0<br />
-0.01 ]<br />
24.89 +0<br />
-0.25<br />
63<br />
[2.48]<br />
P101 998E
auxiLiaRy mountinG<br />
PaDs<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
sae-a auxiliary mounting pad<br />
Dimensions<br />
106.4<br />
[4.19]<br />
Specifications<br />
Coupling 9-tooth 11-tooth<br />
spline minimum<br />
engagement<br />
12.6 mm [0.50 in] 13.5 mm [0.53 in]<br />
maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
sae-B auxiliary mounting pad<br />
Dimensions<br />
146<br />
[5.75]<br />
73<br />
[2.87]<br />
Specifications<br />
Coupling 13-tooth 15-tooth<br />
spline minimum<br />
engagement<br />
13.2 mm [0.52 in] 16.1 mm [0.63 in]<br />
maximum torque 171 N•m [1512 lbf•in] 171 N•m [1512 lbf•in]<br />
520L0519 • Rev FN • July 2009<br />
3/8-16UNC-2BTHD<br />
17.8 [0.70] MI N<br />
THD DEPTH<br />
53.2 [2.09]<br />
Ø88.62<br />
[3.49]<br />
8 ± 0.8<br />
[0.32 ±0.03]<br />
PER SAE J744<br />
R 0.51 MA X<br />
[0.020]<br />
Ø82. 6 +0.08<br />
-0<br />
[3.252 +0.003<br />
-0<br />
O-RING SEAL REQUIRED<br />
REF 82.22 [3.237] I.D.X<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000373<br />
1/2-13UNC-2BTHD<br />
19.7 [0.76] MI N<br />
THD DEPTH<br />
Ø105.64<br />
[4.159]<br />
O-RING SEAL REQUIRED<br />
REF 101.32 [3.989] I.D .X<br />
1.78 [0.070] CROSS SECTIO N<br />
P/N 726935<br />
]<br />
1.95<br />
[0.08]<br />
8.1 ± 0.7<br />
[0.319 ±0.028]<br />
59.65<br />
[2.35]<br />
MIN SHAF T<br />
CLEARANC E<br />
8 ± 0. 8<br />
[0.31 ±0.03]<br />
PER SAE J744<br />
R2 MA X<br />
[0.08]<br />
Ø101.65 +0.08<br />
-0<br />
[4.002 +0.003<br />
-0 ]<br />
MIN SHAF T<br />
CLEARANC E<br />
1. 3<br />
[0.05]<br />
11 ± 0.13<br />
[0.43±0.01]<br />
55.27<br />
[2.18]<br />
P101999E<br />
228.53<br />
[8.997]<br />
C OUPLING-SAE A:<br />
SPLINE:<br />
11 TO OT H<br />
16/32 PIT CH<br />
30° PRESSURE ANGLE<br />
17.463 [0.6875] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER SAE B92.1-1970, CLASS 6<br />
C OUPLING-SAE A:<br />
SPLINE:<br />
9T OO TH<br />
16/32 PIT CH<br />
30 ° PRESSURE ANGL E<br />
14.288 [0.5625] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER ANSI B92.1-1970, CLASS 6<br />
224.15<br />
[8.82]<br />
C OUPLING-SAE B<br />
SPLINE:<br />
13 TO OT H<br />
16/32 PIT CH<br />
30° PRESSURE ANGLE<br />
20.638 [0.8125] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER ANSI B92.1-1970 CLASS 6<br />
C OUPLING-SAE B-B<br />
SPLINE:<br />
15 TO OT H<br />
16/32 PIT CH<br />
30 ° PRESSURE ANGL E<br />
23.813 [0.9375] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER ANSI B92.1-1970 CLASS 6<br />
MOUNTIN G<br />
FLANGE<br />
MOUNTIN G<br />
FLANGE<br />
P104000E<br />
35
auxiLLiaRy mountinG<br />
PaDs (continued)<br />
36 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
mounting pads at 90 degrees<br />
P106 076E<br />
sae-a auxilliary Pad special sae-a 11 tooth<br />
Running cover<br />
Dimensions<br />
212.7<br />
[8.37]<br />
P106 644E<br />
P106 077E
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
DisPLaCement LimiteR L and K Frame <strong>open</strong> <strong>circuit</strong> pumps are<br />
available with an optional adjustable<br />
displacement limiter. This adjustable<br />
stop limits the pump’s maximum<br />
displacement.<br />
Setting range<br />
L25C 0 to 25 cm³ [0 to 1.53 in³]<br />
L30D 0 to 30 cm³ [0 to 1.83 in³]<br />
K38C 0 to 38 cm³ [0 to 2.32 in³]<br />
K45D 0 to 45 cm³ [0 to 2.75 in³] P104 084<br />
Displacement per turn<br />
L25C 1.20 cm³/rev [0.07 in³/rev]<br />
L30D 1.43 cm³/rev [0.09 in³/rev]<br />
K38C 1.81 cm³/rev [0.11 in³/rev]<br />
K45D 2.15 cm³/rev [0.13 in³/rev]<br />
520L0519 • Rev FN • July 2009<br />
Displacement limiter cross-section<br />
37
instaLLation<br />
DRawinGs<br />
Ø25.4<br />
[1]<br />
OUTLET<br />
SYSTEM PORT ‘B’<br />
345 BAR [5000] PSI]<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
CODE 61<br />
with 3/8 - 16 UNC<br />
X 20 [0.787] MIN THD<br />
SYSTEM<br />
PORT S<br />
(INLET)<br />
SAE J1926/1<br />
1 7/8-12<br />
SYSTEM<br />
PORT B<br />
(OUTLET)<br />
SAE J1926/1<br />
1 5/16-12<br />
52.37<br />
[2.062]<br />
SERVO PRESSURE<br />
GAGE PORT<br />
ISO 11926-1<br />
SAE J1926/1<br />
3/4-16<br />
33<br />
[1.3]<br />
SERVO PRESSURE<br />
GAGE PORT<br />
ISO 11926-1<br />
SAE J1926/1<br />
3/4-16<br />
26.19<br />
[1.031]<br />
33<br />
[1.30]<br />
33<br />
[1.3]<br />
33<br />
[1.3]<br />
Clockwise rotation<br />
Counterclockwise rotation<br />
38 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
<strong>axial</strong> ported endcap<br />
33<br />
[1.3]<br />
58.72<br />
[2.312]<br />
30.18<br />
[1.188]<br />
33<br />
[1.30]<br />
Split flange <strong>axial</strong> ports - counterclockwise rotation<br />
SYSTEM<br />
PORT B<br />
(OUTLET)<br />
ISO 11926-1 ISO 11926-1<br />
PC<br />
PRESSURE<br />
ADJUSTMENT<br />
SAE J1926/1<br />
1 5/16-12<br />
LS STANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
SYSTEM<br />
PORT S<br />
(INLET)<br />
ISO 11926-1 ISO 11926-1<br />
Ø31.8<br />
[1.25]<br />
INLET<br />
SYSTEM PORT ‘S’<br />
276 BAR [4000] PSI]<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
CODE 61<br />
with 7/16 - 14 UNC<br />
X 17 [0.669] MIN THD<br />
SAE J1926/1<br />
1 7/8-12<br />
SYSTEM PRESSURE<br />
GAGE PORT M2<br />
ISO 11926-1<br />
SAE J1926/1<br />
9/16-18<br />
or<br />
M14x1.5-6H<br />
LS SIGNAL<br />
PORT X<br />
ISO 11926-1<br />
SAE J1926/1<br />
7/16-20<br />
155.2<br />
[6.11]<br />
134.3<br />
[5.29]<br />
62<br />
[2.44]<br />
70.4<br />
[2.77]<br />
37<br />
[1.46]<br />
M2<br />
223.2<br />
[8.79]<br />
182.4<br />
[7.18]<br />
167.7<br />
[6.6]<br />
172.6<br />
[6.8]<br />
SYSTEM PORTS S & B<br />
SPOTFACE DEPTH<br />
175.1<br />
[6.89]<br />
181.9<br />
[7.16]<br />
105.8<br />
[4.16]<br />
80<br />
[3.15]<br />
67.7<br />
[2.67]<br />
67.7<br />
[2.67]<br />
15<br />
[0.59]<br />
CASE DRAIN<br />
PORT L1<br />
ISO 11926-1<br />
SAE J1926/1<br />
7/8-14<br />
R1 MAX<br />
[0.04]<br />
Ø 101.57 ± 0.025<br />
[3.999 ± 0.001]<br />
9.4<br />
[0.37]<br />
CASE DRAIN<br />
PORT L2<br />
SPOTFACE DEPTH<br />
CASE DRAIN<br />
PORT L1<br />
SPOTFACE DEPTH<br />
P106170E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
Ø14.3<br />
[0.563]<br />
2X<br />
99<br />
[3.9]<br />
CW<br />
146<br />
[5.75]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
6.7<br />
[0.26]<br />
CCW<br />
73<br />
[2.87]<br />
<strong>axial</strong> ported endcap (continued)<br />
121.9<br />
[4.8]<br />
132<br />
[5.2]<br />
32<br />
[1.26]<br />
Split flange <strong>axial</strong> endcap (counterclockwise rotation shown)<br />
520L0519 • Rev FN • July 2009<br />
97.4<br />
[3.83]<br />
80<br />
[3.15]<br />
222<br />
[8.74]<br />
CASE DRAIN<br />
PORT L2<br />
ISO 11926-1<br />
SAE J1926/1<br />
7/8-14<br />
Adjustable displacement limiter<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
25.8<br />
[1.02]<br />
83.3<br />
[3.28]<br />
P104064E<br />
Third-angle<br />
projection<br />
mm [in]<br />
39
instaLLation<br />
DRawinGs<br />
(continued)<br />
95<br />
[3.74]<br />
94.5<br />
[3.72]<br />
SYSTEM PORT S<br />
SPOTFACE DEPTH<br />
Clockwise rotation<br />
95<br />
[3.74]<br />
94.5<br />
[3.72]<br />
SYSTEM PORT B<br />
SPOTFACE DEPTH<br />
Counterclockwise rotation<br />
40 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Radial ported endcap<br />
95<br />
[3.74]<br />
94.5<br />
[3.72]<br />
95<br />
[3.74]<br />
94.5<br />
[3.72]<br />
SYSTEM PRESSURE<br />
GAGE PORT M2<br />
ISO 11926-1<br />
SAE J1926/1<br />
9/16 -18<br />
SYSTEM PORT B<br />
SPOTFACE DEPTH<br />
SYSTEM PORT S<br />
SPOTFACE DEPTH<br />
62<br />
[2.44]<br />
B<br />
207.9<br />
[8.19]<br />
SYSTEM PORT B<br />
(OUTLET)<br />
ISO 11926-1<br />
SAE J1926/1<br />
1 5/16 -12<br />
207<br />
[8.15]<br />
166<br />
[6.54]<br />
90.5<br />
[3.56]<br />
15<br />
[0.59]<br />
80<br />
[3.15]<br />
R1 MAX<br />
[0.04]<br />
37<br />
[1.46]<br />
67.7<br />
[2.67]<br />
CASE DRAIN<br />
PORT L2<br />
SPOTFACE DEPTH<br />
67.7<br />
[2.67]<br />
CASE DRAIN<br />
PORT L1<br />
SPOTFACE DEPTH<br />
CASE DRAIN<br />
PORT L1<br />
ISO 11926-1<br />
SAE J1926/1<br />
7/8 -14<br />
9.4<br />
[0.37]<br />
Ø101.57 ± 0.025<br />
[3.999 ± 0.001]<br />
P106 171E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
132<br />
[5.2]<br />
Ø14.3<br />
[0.563]<br />
2X<br />
121.9<br />
[4.8]<br />
166<br />
[6.54]<br />
99<br />
[3.9]<br />
LS SIGNAL PORT X<br />
SPOTFACE DEPTH<br />
CW<br />
73<br />
[2.87]<br />
146<br />
[5.75]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
Radial ported endcap (continued)<br />
4.4<br />
[0.17]<br />
CCW<br />
Ø25.4<br />
[1]<br />
OUTLET<br />
SYSTEM PORT ‘B’<br />
345 BAR [5000] PSI]<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
CODE 61<br />
with 3/8 - 16 UNC<br />
X 20 [0.787] MIN THD<br />
52.37<br />
[2.062]<br />
29.19<br />
[1.031]<br />
LS STANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
PC<br />
PRESSURE<br />
ADJUSTMENT<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
520L0519 • Rev FN • July 2009<br />
Ø38.1<br />
[1.5]<br />
INLET<br />
SYSTEM PORT ‘S’<br />
207 BAR [3000] PSI]<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
CODE 61<br />
with 1/2 - 13 UNC<br />
X 27 [1.063] MIN THD<br />
32<br />
[1.26]<br />
134.3<br />
[5.29]<br />
69.92<br />
[2.753]<br />
Split flange radial endcap (counterclockwise rotation shown)<br />
83.3<br />
[3.28]<br />
35.85<br />
[1.411] 166<br />
[6.54]<br />
80<br />
[3.15]<br />
146<br />
[5.75]<br />
112.8<br />
[4.44]<br />
222<br />
[8.74]<br />
166<br />
[6.54]<br />
Adjustable displacement limiter<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
20.7<br />
[0.81]<br />
155.2<br />
[6.11]<br />
SYSTEM<br />
PORT S<br />
(INLET)<br />
ISO 11926-1<br />
SAE J1926/1<br />
1 7/8 -12<br />
CASE DRAIN<br />
PORT L2<br />
ISO 11926-1<br />
SAE J1926/1<br />
7/8 -14<br />
P104 065E<br />
Third-angle<br />
projection<br />
mm [in]<br />
41
instaLLation<br />
DRawinGs<br />
(continued)<br />
42 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frames L and K<br />
electric on/off control<br />
163.3<br />
[6.43]<br />
115.8<br />
[4.56]<br />
Deutsch type<br />
(2) pin connector<br />
Electric solenoid<br />
control assembly (right side)<br />
9.5<br />
[0.375]<br />
16.9<br />
[0.67]<br />
7.8<br />
[0.31]<br />
7.8<br />
[0.31]<br />
2.9<br />
[0.11]<br />
163.2<br />
[6.42]<br />
16.9<br />
[0.67]<br />
197.9<br />
[7.79]<br />
144.5<br />
[5.69]<br />
9.5<br />
[0.375]<br />
Deutsch type<br />
(2) pin connector<br />
Electric solenoid<br />
control assembly (left side)<br />
P106 190E<br />
Third-angle<br />
projection<br />
mm [in]
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
DesiGn Series 45 Frame J pumps have a single servo <strong>piston</strong> design with a cradle-type swashplate<br />
set in polymer-coated journal bearings. A bias spring and internal forces increase<br />
swashplate angle. The servo <strong>piston</strong> decreases swashplate angle. Nine reciprocating<br />
<strong>piston</strong>s displace fluid from the pump inlet to the pump outlet as the cylinder block<br />
rotates on the pump input shaft. The block spring holds the <strong>piston</strong> slippers to the<br />
swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate<br />
optimized for high volumetric efficiency and low noise. Tapered roller bearings support<br />
the input shaft and a viton lip-seal protects against shaft leaks.<br />
An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses<br />
system pressure and load pressure (LS controls). The control ports system pressure to the<br />
servo <strong>piston</strong> to control pump output flow.<br />
Frame J cross section<br />
LS control<br />
Tapered<br />
roller<br />
bearing<br />
Valve<br />
plate<br />
Cylinder<br />
block<br />
spring<br />
LS spool<br />
PC spool<br />
520L0519 • Rev FN • July 2009<br />
Servo <strong>piston</strong><br />
Cylinder<br />
block<br />
LS control<br />
(attached to endcap)<br />
Bias spring<br />
Slipper retainer<br />
Piston<br />
Slipper<br />
Swashplate<br />
LS adjustment<br />
PC adjustment<br />
Tapered roller<br />
bearing<br />
Shaft seal<br />
Input shaft<br />
P104 204E<br />
43
44 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
sPeCifiCations Features and options model<br />
For general operating<br />
parameters, including fluid<br />
viscosity, temperature, and<br />
inlet and case pressures,<br />
see page 13. For system<br />
design parameters,<br />
including installation,<br />
filtration, reservoir, and line<br />
velocities, see page 15.<br />
For definitions of pressure<br />
and speed ratings,<br />
see page 14. For more<br />
information on external<br />
shaft loads, see page 16;<br />
mounting flange loads,<br />
see page 17.<br />
For more information on<br />
noise levels, see page 19.<br />
feature unit J45B J51B J60B J65C J75C<br />
Maximum Displacement cm³ [in³] 45 [2.75] 51 [3.11] 60 [3.66] 65 [3.97] 75 [4.58]<br />
Flow at rated speed (theoretical) l/min<br />
[US gal/min]<br />
Input torque at maximum displacement<br />
(theoretical)<br />
Mass moment of inertia of internal<br />
rotating components<br />
N•m/bar<br />
[lbf•in/1000 psi]<br />
kg•m²<br />
[slug•ft²]<br />
126.0<br />
[33.3]<br />
0.716<br />
[436.9]<br />
0.00455<br />
[0.00336]<br />
137.7<br />
[36.4]<br />
0.811<br />
[495.1]<br />
0.00455<br />
[0.00336]<br />
156.0<br />
[41.2]<br />
0.956<br />
[583.6]<br />
0.00455<br />
[0.00336]<br />
162.6<br />
[42.9]<br />
1.035<br />
[631.4]<br />
0.00433<br />
[0.00319]<br />
Weight Axial ports kg [lb] 23.13 [51]<br />
Radial ports 26.65 [58.8]<br />
Rotation Clockwise, Counterclockwise<br />
Mounting 2 bolt SAE-B and SAE-C, 4 bolt SAE-C<br />
Auxiliary mounting (See page 58) SAE-A, SAE-B, SAE-BB, SAE-C<br />
System ports (type) SAE O-ring boss. 4-bolt split flange<br />
System ports (location) Axial, Radial<br />
180.0<br />
[47.5]<br />
1.193<br />
[728.1]<br />
0.00433<br />
[0.00319]<br />
Control types (See page 52) AG, AF, PC, Remote PC, LS, LS with internal bleed<br />
Shafts (See page 55) Splined 13 tooth, 14 tooth, 15 tooth<br />
Tapered Ø 31.75 mm [1.25 in], 1:8 taper<br />
Straight Ø 31.75 mm [1.25 in]<br />
Displacement limiters Optional, adjustable<br />
Ratings<br />
model<br />
Rating units J45B J51B J60B J65C J75C<br />
Input speed¹ minimum min -1 (rpm) 500 500 500 500 500<br />
Working<br />
pressure<br />
External shaft<br />
loads<br />
continuous 2800 2700 2600 2500 2400<br />
maximum 3360 3240 3120 3000 2880<br />
continuous bar [psi] 310 [4495] 310 [4495] 310 [4495] 260 [3770] 260 [3770]<br />
maximum 400 [5800] 400 [5800] 400 [5800] 350 [5075] 350 [5075]<br />
External moment (M e) N•m [lbf•in] 226 [2000] 226 [2000] 226 [2000] 226 [2000] 226 [2000]<br />
Thrust in (T in), out (T out) N [lbf ] 2200 [495] 2200 [495] 2200 [495] 2200 [495] 2200 [495]<br />
Bearing life at 140 bar [2030 psi] B 10 hours 29 712 29 712 29 712 10 755 10 755<br />
Mounting flange<br />
load moments<br />
at 210 bar [3045 psi] 6834 6834 6834 2474 2474<br />
at 260 bar [3770 psi] 3151 3151 3151 — —<br />
at 310 bar [4495 psi] 1666 1666 1666 — —<br />
Vibratory (continuous) N•m [lbf•in] SAE-C: 1500 [14 000], SAE-B: 735 [6500]<br />
Shock (max) SAE-C: 5600 [50 000], SAE-B: 2600 [23 000]<br />
1. Continuous input speeds are valid at 1 bar absolute [0 in Hg vac] inlet pressure. Maximum input speeds<br />
require changing the inlet pressure or reducing pump displacement. See Inlet pressure vs. speed charts.<br />
Sound levels²<br />
dB(a) 210 bar [3045 psi] 260 bar [3770 psi] 310 bar [4495 psi]<br />
model 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed<br />
J45B 75 79 77 80 76 80<br />
J51B 75 79 77 78 77 78<br />
J60B 75 79 77 79 76 79<br />
J65C 75 78 77 77 — —<br />
J75C 77 78 77 77 — —<br />
2. Sound data was collected in a semi-anechoic chamber. Values have been adjusted (-3 dB) to reflect anechoic levels.
PeRfoRmanCe<br />
J45B<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Flow vs. speed<br />
Flow (l/min)<br />
Input power vs. speed<br />
Power (kW)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
520L0519 • Rev FN • July 2009<br />
0<br />
0<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
0 500 1000 1500 2000 2500 3000<br />
0<br />
3500<br />
-1<br />
Speed min (rpm)<br />
P104 206E<br />
0 500 1000 1500 2000 2500 3000<br />
0<br />
3500<br />
-1<br />
Speed min (rpm)<br />
310 bar [4495 psi]<br />
260 bar [3770 psi]<br />
140 bar [2030 psi]<br />
0.6<br />
2400 2600 2800 3000 3200 3400 3600<br />
-1<br />
Shaft Speed min (rpm)<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
P104 205E<br />
100% 90% 80%<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
Flow (US gal/min)<br />
Power (hp)<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 207E<br />
45
PeRfoRmanCe<br />
J51B<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
46 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Flow vs. speed<br />
Flow (l/min)<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
Input power vs. speed<br />
Power (kW)<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
0<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
0 500 1000 1500 2000 2500 3000<br />
0<br />
3500<br />
-1<br />
Speed min (rpm)<br />
P104 209E<br />
310 bar [4495 psi]<br />
260 bar [3077 psi]<br />
140 bar [2030 psi]<br />
0 500 1000 1500 2000 2500 3000<br />
0<br />
3500<br />
-1<br />
Speed min (rpm)<br />
P104 208E<br />
0.6<br />
2200 2400 2600 2800 3000 3200 3400 3600<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
40<br />
30<br />
20<br />
10<br />
125<br />
100<br />
75<br />
50<br />
25<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
Flow (US gal/min)<br />
Power (hp)<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 210E
PeRfoRmanCe<br />
J60B<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Flow vs. speed<br />
Flow (l/min)<br />
Input power vs. speed<br />
Power (kW)<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
200<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
520L0519 • Rev FN • July 2009<br />
0<br />
0<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
0 500 1000 1500 2000 2500 3000<br />
0<br />
3500<br />
-1<br />
Speed min (rpm)<br />
P104 212E<br />
310 bar [4495 psi]<br />
260 bar [3077 psi]<br />
140 bar [2030 psi]<br />
0 500 1000 1500 2000 2500 3000<br />
0<br />
3500<br />
-1<br />
Speed min (rpm)<br />
P104 211E<br />
0.6<br />
2200 2400 2600 2800 3000 3200 3400<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
50<br />
40<br />
30<br />
20<br />
10<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
Flow (US gal/min)<br />
Power (hp)<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 213E<br />
47
PeRfoRmanCe<br />
J65C<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
48 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Flow vs. speed<br />
Flow (l/min)<br />
Input power vs. speed<br />
Power (kW)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
0<br />
0<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
0 500 1000 1500 2000 2500<br />
0<br />
3000<br />
-1<br />
Speed min (rpm)<br />
P104 215E<br />
260 bar [3770 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0 500 1000 1500 2000 2500<br />
0<br />
3000<br />
-1<br />
Speed min (rpm)<br />
P104 214E<br />
0.6<br />
2200 2400 2600 2800 3000 3200<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
Flow (US gal/min)<br />
Power (hp)<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 216E
PeRfoRmanCe<br />
J75C<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Flow vs. speed<br />
Flow (l/min)<br />
200<br />
160<br />
120<br />
80<br />
40<br />
Input power vs. speed<br />
Power (kW)<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
520L0519 • Rev FN • July 2009<br />
0<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
0 500 1000 1500 2000<br />
0<br />
2500<br />
-1<br />
Speed min (rpm)<br />
P104 218E<br />
260 bar [3770 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0 500 1000 1500 2000<br />
0<br />
2500<br />
-1<br />
Speed min (rpm)<br />
P104 217E<br />
0.6<br />
2000 2200 2400 2600 2800 3000 3200<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
50<br />
40<br />
30<br />
20<br />
10<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
Flow (US gal/min)<br />
Power (hp)<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 219E<br />
49
oRDeR CoDe<br />
50 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
���<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
R Product<br />
JR J Frame, variable displacement <strong>open</strong> <strong>circuit</strong> pump<br />
s Rotation<br />
L Left hand (counterclockwise)<br />
R Right hand (clockwise)<br />
P Displacement and pressure rating<br />
045B 045 cm³/rev [2.75 in³/rev], 310 bar [4495 psi] continuous working pressure<br />
051B 051 cm³/rev [3.11 in³/rev], 310 bar [4495 psi] continuous working pressure<br />
060B 060 cm³/rev [3.66 in³/rev], 310 bar [4495 psi] continuous working pressure<br />
065C 065 cm³/rev [3.97 in³/rev], 260 bar [3077 psi] continuous working pressure<br />
075C 075 cm³/rev [4.58 in³/rev], 260 bar [3077 psi] continuous working pressure<br />
C Control type<br />
PC Pressure compensated control 100-280 bar [1450-4060 psi]<br />
BC* Pressure compensated control 290-310 bar [4205-4495 psi]<br />
RP Remote pressure compensated control 100-280 bar [1450-4060 psi]<br />
BP* Remote pressure compensated control 290-310 bar [4205-4495 psi]<br />
Ls Load sensing / pressure compensating control 100-280 bar [1450-4060 psi]<br />
Bs* Load sensing / pressure compensating control 290-310 bar [4205-4495 psi]<br />
LB Load sensing / pressure compensating control with internal bleed orifice 100-280 bar [1450-4060 psi]<br />
BB* Load sensing / pressure compensating control with internal bleed orifice 290-310 bar [4205-4495 psi]<br />
aG Pressure compensated control with electric on/off solenoid operated 2-way valve (normally closed)<br />
af Pressure compensated control with electric on/off solenoid operated 2-way valve (normally <strong>open</strong>)<br />
* Use only with 45, 51, and 60 cm³ displacements.<br />
D PC setting (2 digit code, 10 bar increments)<br />
example 10 = 100 bar<br />
10–26 100 to 260 bar [1450 to 3770 psi] (065C and 075C)<br />
10–31 100 to 310 bar [1450 to 4495 psi] (045B, 051B and 060B)<br />
e Load sensing setting (2 digit code, 1 bar increments)<br />
example 20 = 20 bar<br />
10–40 10 to 40 bar [145 to 580 psi]<br />
nn Not applicable (use with PC controls)<br />
RP and BP Must be 20 bar<br />
f Not used<br />
nn Not applicable<br />
G Pilot orifice<br />
n None (standard)<br />
H Gain orifice<br />
3 Standard orifice
oRDeR CoDe<br />
(continued)<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
J1 Input shaft<br />
C2 13 tooth, 16/32 pitch (ANSI A92.1 1970 - Class 5)<br />
C3 15 tooth, 16/32 pitch (ANSI A92.1 1970 - Class 5)<br />
s1 14 tooth, 12/24 pitch (ANSI A92.1 1970 - Class 5)<br />
K4 Ø 31.75 mm [1.25 in] straight key<br />
to Ø 31.75 mm [1.25 in], 1:8 taper<br />
J2 Auxiliary mounting flange type and coupling<br />
n None (Use with <strong>axial</strong> ported endcap options 3 and 4 below)<br />
a SAE-A, 9-tooth output spline<br />
B SAE-B, 13-tooth output spline<br />
C SAE-C, 14-tooth output spline<br />
t SAE-A, 11-tooth output spline<br />
v SAE-BB, 15-tooth output spline<br />
R Running cover (Radial ported endcap machined for aux. pad. Pad and coupling sold separately.)<br />
G Special SAE-A, 11 tooth, rotated 90 degrees<br />
J3 Endcap option (system port size and location)<br />
Code Port location Port type Inlet size Outlet size<br />
2 Radial 4-bolt split flange 50.8 mm [2.0 in] 25.4 mm [1.0 in]<br />
3 Axial O-ring boss 1 7 /8 in. 1 5 /16 in.<br />
4 Axial 4-bolt split flange 50.8 mm [2.0 in] 25.4 mm [1.0 in]<br />
v * Radial 4-bolt split flange 50.8 mm [2.0 in] 25.4 mm [1.0 in]<br />
w ** Axial 4-bolt split flange 50.8 mm [2.0 in] 25.4 mm [1.0 in]<br />
* must have auxilliary mounting flange or runnung cover<br />
** must have displacement limiter FFF<br />
K1 Shaft seal<br />
a Single lip seal, viton<br />
K2 Mounting flange and housing port style<br />
2 SAE-C 4-bolt, SAE O-ring boss housing ports<br />
8 SAE-B 2-bolt, SAE O-ring boss housing ports<br />
9 SAE-C 2-bolt, SAE O-ring boss housing ports<br />
K3 Not used<br />
n Not applicable<br />
L Displacement limiter<br />
nnn None<br />
fff * Adjustable, factory set at maximum angle<br />
* can only be used with v and w endcap options<br />
m Special hardware<br />
nnn None<br />
n Special features<br />
nnn None<br />
520L0519 • Rev FN • July 2009<br />
51
ContRoLs<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
52 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Pressure compensated control (PC, BC)<br />
PC control setting range<br />
model PC BC<br />
J45B,<br />
J51B,<br />
J60B<br />
J65C,<br />
J75C<br />
PC schematic<br />
M1<br />
L2<br />
Remote PC control (RP, BP)<br />
Remote PC schematic<br />
M1<br />
L2<br />
B<br />
S L1 P104 220<br />
PC control setting range<br />
model RP BP<br />
J45B,<br />
J51B,<br />
J60B<br />
J65C,<br />
J75C<br />
100-280 bar<br />
[1450-4060 psi]<br />
100-260 bar<br />
[1450-3770 bar]<br />
100-280 bar<br />
[1450-4060 psi]<br />
100-260 bar<br />
[1450-3770 bar]<br />
B<br />
290-310 bar<br />
[4205-4495 psi]<br />
N/A<br />
290-310 bar<br />
[4205-4495 psi]<br />
N/A<br />
S L1 P104 221<br />
X<br />
X<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
J45B 33 140<br />
J51B 33 150<br />
J60B 39 170<br />
J65B 45 140<br />
J75B 45 150<br />
* For definitions, see page 9.<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M1* = System pressure gauge port<br />
* M1 port is available on <strong>axial</strong>ly ported endcaps<br />
only<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
J45B 33 140<br />
J51B 33 150<br />
J60B 39 170<br />
J65B 45 140<br />
J75B 45 150<br />
* For definitions, see page 10<br />
LS setting<br />
model bar psi<br />
all 20 290<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
X = Remote PC port<br />
M1* = System pressure gauge port<br />
* M1 port is available on <strong>axial</strong>ly ported endcaps<br />
only<br />
Attach remote PC valve at port X. Size the<br />
external valve and plumbing for a pilot<br />
flow of 3.8 l/min [1 US gal/min].
ContRoLs<br />
(continued)<br />
Specifications<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Load sensing control (Ls, Bs)<br />
Schematic diagram LS Schematic<br />
LS setting range<br />
X<br />
model bar psi<br />
Specifications<br />
PC control setting range<br />
Code Ls Bs<br />
J45B,<br />
J51B,<br />
J60B<br />
J65C,<br />
J75C<br />
M1<br />
L2<br />
S L1<br />
Load sensing control with internal bleed orifice (LB, BB)<br />
520L0519 • Rev FN • July 2009<br />
all 10-40 145–580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
X = LS signal port<br />
M1* = System pressure gauge port<br />
* M1 port is available on <strong>axial</strong>ly ported endcaps<br />
Schematic diagram LSBSchematic<br />
LS setting range<br />
X<br />
model bar psi<br />
M1<br />
L2<br />
100-280 bar<br />
[1450-4060 psi]<br />
100-260 bar<br />
[1450-3770 bar]<br />
B<br />
B<br />
290-310 bar<br />
[4205-4495 psi]<br />
N/A<br />
PC control setting range<br />
Code LB BB<br />
J45B,<br />
J51B,<br />
J60B<br />
J65C,<br />
J75C<br />
100-280 bar<br />
[1450-4060 psi]<br />
100-260 bar<br />
[1450-3770 bar]<br />
S L1<br />
X<br />
P104 223<br />
290-310 bar<br />
[4205-4495 psi]<br />
N/A<br />
X<br />
P104 222<br />
Response/recovery times*<br />
(ms) J45B J51B J60B J65B J75B<br />
Response 28 30 33 43 45<br />
Recovery 111 125 140 101 140<br />
* For definitions, see page 11.<br />
only<br />
Response/recovery times*<br />
(ms) J45B J51B J60B J65B J75B<br />
Response 28 30 33 43 45<br />
Recovery 111 125 140 101 140<br />
* For definitions, see page 11.<br />
all 10–40 145–580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
X = LS signal port<br />
M1* = System pressure gauge port<br />
* M1 port is available on <strong>axial</strong>ly ported endcaps<br />
only<br />
53
ContRoLs<br />
(continued)<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
54 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
normally closed on/off electric PC control (aG)<br />
PC control setting range<br />
Code aG<br />
J45B,<br />
J51B,<br />
J60B<br />
J65C,<br />
J75C<br />
AG schematic<br />
M1<br />
L2<br />
B<br />
100-280 bar<br />
[1450-4060 psi]<br />
100-260 bar<br />
[1450-3770 bar]<br />
S L1<br />
X<br />
P106 656E<br />
normally <strong>open</strong> on/off electric PC control (af)<br />
AF control setting range<br />
Code af<br />
J45B,<br />
J51B,<br />
J60B<br />
J65C,<br />
J75C<br />
AF schematic<br />
M1<br />
L2<br />
B<br />
100-280 bar<br />
[1450-4060 psi]<br />
100-260 bar<br />
[1450-3770 bar]<br />
S L1<br />
X<br />
P106 657E<br />
Response/recovery times*<br />
(ms) J45B J51B J60B J65B J75B<br />
Response 33 33 39 45 45<br />
Recovery 140 150 170 140 150<br />
* For definitions, see page 12.<br />
LS setting range<br />
model bar psi<br />
all 10-40 145-580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
X = Remote PC port<br />
M1* = System pressure gauge port<br />
* M1 port is available on <strong>axial</strong>ly ported endcaps<br />
only<br />
Response/recovery times*<br />
(ms) J45B J51B J60B J65B J75B<br />
Response 33 33 39 45 45<br />
Recovery 140 150 170 140 150<br />
* For definitions, see page 12.<br />
LS setting range<br />
model bar psi<br />
all 10-40 145-580<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
X = Remote PC port<br />
M1* = System pressure gauge port<br />
* M1 port is available on <strong>axial</strong>ly ported endcaps<br />
Evaluate your system to decide if normally <strong>open</strong> or normally closed control override is<br />
required for failsafe operation.<br />
only
inPut sHafts<br />
Code Description<br />
C2 13 tooth spline<br />
16/32 pitch<br />
(ANSI A92.1 1970 - Class 5)<br />
For use with SAE-B<br />
C3 15 tooth spline<br />
16/32 pitch<br />
(ANSI A92.1 1970 - Class 5)<br />
For use with SAE-B<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
288 [2546]<br />
404 [3575]<br />
520L0519 • Rev FN • July 2009<br />
Ø18.63 MAX<br />
[0.733]<br />
8± 0.8<br />
[0.31 ±0.03]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
Ø21.96 MAX<br />
[0.864]<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
8± 0.8<br />
[0.31 ±0.03]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
38<br />
[1.5]<br />
13 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
20.638 [0.813] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH ANSI B92.1-1970<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
15.2 ± 0.5<br />
[0.6 ±0.02]<br />
33<br />
[1.3]<br />
Ø21.72 ±0.09<br />
[0.855 ±0.004]<br />
P104 224E<br />
15 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
23.813 [0.938] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH ANSI B92.1-1970<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
25.27 ±0.13<br />
[0.995 ±0.005]<br />
22.36 ±0.5<br />
[0.88 ±0.02]<br />
P104 225E<br />
55
inPut sHafts<br />
(continued)<br />
Code Description<br />
s1 14 tooth spline<br />
12/24 pitch<br />
(ANSI A92.1 1970 - Class 5)<br />
For use with SAE-C<br />
K4 Ø 31.75 mm [1.25 in]<br />
straight key<br />
For use with SAE-C<br />
56 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
734 [6495]<br />
47.6<br />
[1.87]<br />
655 [5797] 56<br />
[2.2]<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
Ø25.5 MAX<br />
[1]<br />
8± 0.8<br />
[0.31 ±0.03]<br />
48.03±0.43<br />
[1.89]±0.02<br />
8± 0.8<br />
[0.31 ±0.03]<br />
Ø31.14 ±0.08<br />
[1.226 ±0.003]<br />
28 ±0.5<br />
[1.1 ±0.02]<br />
COUPLING MUST NOT<br />
PROTRUDE BETOND<br />
THIS POINT<br />
COUPLING MUST NOT<br />
PROTRUDE BETOND<br />
THIS POINT<br />
14 TOOTH 12/24 PITCH<br />
30° PRESSURE ANGLE<br />
29.634 [1.167] PITCH<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH<br />
ANSI B92.1-1970 CLASS 5<br />
ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
P104 226E<br />
7.94 [0.313]<br />
X 28.56 [1.125] LONG<br />
SQUARE KEY<br />
35.2 ± 0.13<br />
[1.39 ±0.01]<br />
Ø31.72 ±0.025<br />
[1.249 ±0.001]<br />
P104 227E
inPut sHafts<br />
(continued)<br />
Code Description<br />
to Ø 31.75 mm [1.25 in]<br />
1:8 taper<br />
For use with SAE-C<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
734 [6495]<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
520L0519 • Rev FN • July 2009<br />
+0.8<br />
42.92 -1.1<br />
+.03<br />
[1.69] -0.04<br />
8± 0. 8<br />
[0.31 ±0.03]<br />
30.96±0.25<br />
[1.219]±0.01<br />
22. 4 ± 0. 3<br />
[0.88 ±0.01]<br />
GA UGE<br />
C OUPLING MUST NO T<br />
PR OT RUDE BEY OND<br />
THIS POINT<br />
+0.025<br />
7.887 - 0<br />
+0.001<br />
[0.3105] - 0<br />
+0<br />
X Dia. 31.8 - 0.010<br />
+0 [1.25] -0.25<br />
WOODRUFF KEY<br />
1.00-20 UNF-2A THD<br />
Ø30.1625<br />
[1.19]<br />
GA UGE<br />
125 TAPER PER METER<br />
COMPATIBLE WITH SAE J501<br />
31.8 [1.25] NOMINAL SHAFT DIAMETER<br />
P104 228E<br />
57
auxiLiaRy mountinG<br />
PaDs<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
Specifications<br />
Coupling 9-tooth 11-tooth<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
58 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
sae-a auxiliary mounting pad (non-integral)<br />
Dimensions<br />
9.8<br />
[0.39]<br />
53. 2<br />
[2.09]<br />
106. 4<br />
[4.19]<br />
3<br />
[0.12]<br />
spline minimum<br />
engagement<br />
13.5 mm [0.53 in] 15 mm [0.59 in]<br />
maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]<br />
23<br />
APPR OX IM AT E<br />
[0.91]<br />
CENTER OF<br />
GR AV IT Y APPR OX IM AT E<br />
CENTER OF<br />
GR AV IT Y<br />
3/8 -16 UNC-2B THD<br />
17.8 [0.70] MI N<br />
FULL THD DEPTH<br />
2X<br />
Ø88.62<br />
[3.49]<br />
sae-B auxiliary mounting pad<br />
Dimensions<br />
9.8<br />
[0.39]<br />
1/2 -13UNC-2B TH D<br />
19.7 [0.76] MI N<br />
THD DEPTH<br />
2X<br />
73<br />
[2.87]<br />
146<br />
[5.75]<br />
Specifications<br />
Coupling 13-tooth 15-tooth<br />
3.1<br />
[0.122]<br />
spline minimum<br />
engagement<br />
14.2 mm [0.56 in] 18.9 mm [0.74 in]<br />
maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in]<br />
Ø82. 6 +0.08<br />
-0<br />
+0.003 [3.25 -0 ]<br />
O-RING SEAL REQUIRED<br />
REF 82.22 [3.23] I.D x<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000373<br />
APPRO XIM AT E<br />
CENTER OF<br />
GRA VIT Y<br />
Ø105.64<br />
[4.159]<br />
Ø101.65 +0.08<br />
- 0<br />
+.003<br />
[4.002 - 0 ]<br />
R1.2 MA X<br />
1.95<br />
[0.08]<br />
8.1<br />
[0.32]<br />
59.4<br />
[2.34]<br />
22<br />
[0.87]<br />
APPRO XIM AT E<br />
CENTER OF<br />
GRA VIT Y<br />
R2.0 MA X<br />
[0.08]<br />
O-RING SEAL REQUIRED<br />
REF 96.24 [3.789] I.D X<br />
1.78 [0.070] CROSS SECTION<br />
P/N 9004104-0440<br />
1.3<br />
[0.05]<br />
11 ± 0.12<br />
[0.433 ±0.005]<br />
55<br />
[2.17]<br />
MIN SHAFT<br />
CLEARANCE<br />
264.43<br />
[10.41]<br />
260.05<br />
[10.24]<br />
137.1<br />
[5.4]<br />
MOUNTING<br />
FLANGE<br />
P104 230E<br />
A C OUPLING-SAE A<br />
SPLINE:<br />
9T OO TH<br />
16/32 PI TC H<br />
30° PRESSURE ANGLE<br />
14.288 [0.5625] PIT CH DI A<br />
FILLET RO OT SIDE FI T<br />
PER ANSI B92.1-1970 CLASS 6<br />
T C OUPLING-SAE A<br />
SPLINE:<br />
11 TO OT H<br />
16/32 PI TC H<br />
30° PRESSURE ANGLE<br />
17.463 [0.6875] PIT CH DI A<br />
FILLET RO OT SIDE FI T<br />
PER ANSI B92.1-1970 CLASS 6<br />
136.1<br />
[5.4]<br />
MOUNTIN G<br />
FLANGE<br />
B C OUPLING-SAE B P104 231E<br />
SPLINE:<br />
13 TO OT H<br />
16/32 PIT CH<br />
30° PRESSURE ANGL E<br />
20.638 [0.8125] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER ANSI B92.1-1970 CLASS 6<br />
V C OUPLING-SAE B-B<br />
SPLINE:<br />
15 TO OT H<br />
16/32 PIT CH<br />
30° PRESSURE ANGL E<br />
23.813 [0.9375] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER ANSI B92.1-1970 CLASS 6
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
DisPLaCement LimiteR J Frame <strong>open</strong> <strong>circuit</strong> pumps are<br />
available with an optional adjustable<br />
displacement limiter. This adjustable<br />
stop limits the pump’s maximum<br />
displacement.<br />
Setting range<br />
J45B 8.4 to 45 cm³ [0.51 to 2.75 in³]<br />
J51B 13.7 to 51 cm³ [0.84 to 3.11 in³]<br />
J60B 16.8 to 60 cm³ [1.03 to 3.66 in³]<br />
J65B 25.4 to 65 cm³ [1.55 to 3.97 in³]<br />
J75B 28.4 to 75 cm³ [1.73 to 4.58 in³]<br />
Displacement per turn<br />
J45B 6.2 cm³/rev [0.38 in³/rev]<br />
J51B 6.2 cm³/rev [0.38 in³/rev]<br />
J60B 6.2 cm³/rev [0.38 in³/rev]<br />
J65B 7.2 cm³/rev [0.44 in³/rev]<br />
J75B 7.2 cm³/rev [0.44 in³/rev]<br />
520L0519 • Rev FN • July 2009<br />
Displacement limiter cross-section<br />
Displacement limiters are only available for endcap options V and W.<br />
P106 727E<br />
59
auxiLiaRy mountinG<br />
PaDs (continued)<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
Specifications<br />
Coupling 14-tooth<br />
spline minimum<br />
engagement<br />
18.3 mm [0.72 in]<br />
maximum torque 339 N•m [3000 lbf•in]<br />
Endcap and shaft machined<br />
to accommodate auxiliary<br />
mounting pads; pad and<br />
coupling not included.<br />
Conversion kits are available<br />
for installation in the field.<br />
60 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
sae-C auxiliary mounting pad<br />
Dimensions<br />
1/2 -13 UNC-2B TH D<br />
22.7 [0.89] MI N<br />
THREAD DEPTH<br />
4X<br />
114. 6<br />
[4.51]<br />
57.3<br />
[2.26]<br />
57.3<br />
[2.26]<br />
Running cover<br />
114.6<br />
[4.51]<br />
2.9<br />
[0.114]<br />
APPRO XIM AT E<br />
CENTER OF<br />
GRA VIT Y<br />
9.7<br />
[0.38]<br />
Ø131.57<br />
[5.18]<br />
11<br />
[0.43]<br />
APPRO XIM AT E<br />
CENTER OF<br />
GRA VIT Y<br />
O-RING SEAL REQUIRED<br />
REF 126.72 [4.989] I.D. x<br />
1.78 [0.070] CROSS SECTION<br />
P/N 331256<br />
Ø127.03 +0.05<br />
- 0<br />
+.002 [5.001 - 0 ]<br />
1. 3<br />
[0.05]<br />
14<br />
[0.55]<br />
58.0<br />
[2.28]<br />
MIN SHAFT<br />
CLEARANCE<br />
250.56<br />
[9.86]<br />
263.05<br />
[10.36]<br />
138.95<br />
[5.5]<br />
MOUNTIN G<br />
FLANGE<br />
C C OUPLING-SAE C<br />
P104 232E<br />
SPLINE:<br />
14 TO OT H<br />
12/24 PIT CH<br />
30° PRESSURE ANGL E<br />
29.633 [1.1667] PIT CH DI A<br />
FILLET RO OT SIDE FIT<br />
PER ANSI B92.1-1970 CLASS 6<br />
MOUNTING<br />
FLANGE<br />
P104 233E
instaLLation<br />
DRawinGs<br />
SY STEM PORT S<br />
(INLET POR T)<br />
ISO 11926-1<br />
SAE J1926/1<br />
1 7/8 -12<br />
SY STEM PORT B<br />
(OUTLET POR T)<br />
ISO 11926-1<br />
SAE J1926/1<br />
1 5/16 -12<br />
36. 2<br />
[1.4 ]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
<strong>axial</strong> ported endcap<br />
44. 5<br />
[1.75]<br />
Clockwise rotation, O-ring boss ports<br />
44. 5<br />
[1.8 ]<br />
36. 2<br />
[1.43]<br />
Counterclockwise rotation, O-ring boss ports<br />
LS SIGNAL PORT X<br />
ISO 11926-1<br />
SAE J1926/1<br />
7/16 -20<br />
28.9<br />
[1.14]<br />
BO TH<br />
SIDES<br />
520L0519 • Rev FN • July 2009<br />
73. 2<br />
[2.88]<br />
SY STEM PORT B<br />
(OUTLET POR T)<br />
ISO 11926-1<br />
SAE J1926/ 1<br />
1 5/16 -12<br />
CASE DRAI N<br />
PORT L1<br />
SPO TF AC E<br />
DEPTH<br />
CASE DRAI N<br />
PORT L2<br />
SPO TF AC E<br />
DEPTH<br />
SY STEM PORTS<br />
(INLET POR T)<br />
ISO 11926-1<br />
SAE J1926/ 1<br />
1 7/8 -12<br />
SY STEM PRESSURE<br />
GA UGE PORT M1<br />
ISO 11926-1<br />
SAE J1926/ 1<br />
9/16 -18<br />
82. 4<br />
[3.24]<br />
77. 5<br />
[3.05]<br />
APPR OX IM AT E<br />
CENTER OF<br />
GR AV IT Y<br />
CASE DRAIN PORT L2<br />
ISO 11926-1<br />
SAE J1926/ 1<br />
7/8 -14<br />
262.3<br />
[10.33]<br />
246.3<br />
[9.7]<br />
BO TH SIDES<br />
198. 8<br />
[7.83]<br />
137. 1<br />
[5.4 ]<br />
113.6<br />
[4.5]<br />
82.1<br />
[3.2]<br />
CASE DRAIN PORT L1<br />
ISO 11926-1<br />
SAE J1976/ 1<br />
7/8 -14<br />
83.4<br />
[3.28]<br />
47<br />
[1.85]<br />
15<br />
[0.59]<br />
R1 MA X<br />
[0.04]<br />
Ø101.58 ± 0.025<br />
[3.999 ±0.001]<br />
9. 4<br />
[0.37]<br />
37<br />
[1.46]<br />
P106 172E<br />
Third-angle<br />
projection<br />
mm [in]<br />
61
instaLLation<br />
DRawinGs<br />
(continued)<br />
APPR OX IM AT E<br />
CENTER OF<br />
GR AV IT Y<br />
146<br />
[5.75]<br />
93<br />
[3.66]<br />
11.2<br />
[0.4]<br />
73<br />
[2.87]<br />
0. 9<br />
[0.04]<br />
SAE-B two-bolt housing<br />
PC only control<br />
232. 3<br />
[9.15]<br />
62 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
<strong>axial</strong> ported endcap (continued)<br />
The drawings on these<br />
pages show a pump with<br />
two-bolt SAE-B and SAE-C<br />
mounting flanges. This<br />
pump is also available with<br />
a four-bolt SAE-C mounting<br />
flange. The differences are<br />
detailed in the drawing<br />
to the right. All other<br />
dimensions are common.<br />
77. 2<br />
[3.04]<br />
Ø14. 4<br />
[0.567]<br />
2X<br />
96.7<br />
[3.81]<br />
Ø17.5<br />
[0.69]<br />
2X<br />
Ø126.975 ± 0.025<br />
[4.999 ±0.001]<br />
12. 7<br />
[0.5 ]<br />
SAE-C four-bolt housing<br />
Ø14.4<br />
[0.567]<br />
X4<br />
57.25<br />
[2.25]<br />
2X<br />
PC PRESSURE<br />
ADJUSTMENT<br />
181<br />
[7.13]<br />
LS ST ANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
90.5<br />
[3.56]<br />
SAE-C two-bolt housing<br />
114. 5<br />
[4.51]<br />
2X<br />
53.3<br />
[2.1 ]<br />
LS SIGNAL<br />
PORT X<br />
AL TERNA TE<br />
92. 7<br />
[3.65]<br />
LS SIGNAL<br />
PORT X<br />
P104 234E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
<strong>axial</strong> ported endcap (continued)<br />
Ø50.8 [2]<br />
OUTLET<br />
SYSTEM PORT S<br />
(INLET PORT)<br />
207 bar<br />
3000 PSI<br />
77.77<br />
[3.062]<br />
SPLIT FLANGE BOSS<br />
42.88<br />
[1.688]<br />
PER ISO 6162<br />
36.2<br />
SAE J518<br />
[1.43]<br />
(CODE 61)<br />
with 1/2-13 UNC<br />
X 27 [1.063] MIN THREAD<br />
Clockwise rotation, split-flange ports<br />
Ø25.4 [1]<br />
OUTLET<br />
SYSTEM PORT B<br />
52.37<br />
[2.062]<br />
(OUTLET PORT)<br />
345 bar<br />
5000 PSI<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
44.5<br />
(CODE 61) [1.75]<br />
with 3/8-16 UNC<br />
X 18.61 [0.732] MIN THREAD<br />
520L0519 • Rev FN • July 2009<br />
26.19<br />
[1.031]<br />
Counter clockwise rotation, split-flange ports<br />
26.19<br />
[1.031]<br />
44.5<br />
[1.75]<br />
42.88<br />
[1.688]<br />
36.2<br />
[1.43]<br />
Ø25.4 [1]<br />
OUTLET<br />
SYSTEM PORT B<br />
(OUTLET PORT)<br />
52.37<br />
345 bar<br />
5000 PSI<br />
[2.062]<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
(CODE 61)<br />
with 3/8-16 UNC<br />
X 18.61 [0.732] MIN THREAD<br />
77.77<br />
[3.062]<br />
Ø50.8 [2]<br />
OUTLET<br />
SYSTEM PORT S<br />
(INLET PORT)<br />
207 bar<br />
3000 PSI<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
(CODE 61)<br />
with 1/2-13 UNC<br />
X 23 [0.906] MIN THREAD<br />
P104 235E<br />
63
instaLLation<br />
DRawinGs<br />
132<br />
[5.2 ]<br />
116. 5<br />
[4.59]<br />
76. 2<br />
[3 ]<br />
Counterclockwise rotation<br />
Clockwise rotation<br />
64 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Radial ported endcap<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
*<br />
LS SIGNAL PORT X<br />
SAE J1926/1<br />
0.4375-20<br />
BO TH<br />
SIDES<br />
SY STEM<br />
PORT B<br />
OUTLET<br />
SY STEM<br />
PORT S<br />
INLET<br />
84<br />
[3.31]<br />
84<br />
[3.31]<br />
99. 4<br />
[3.9 ]<br />
76. 2<br />
[3 ]<br />
44. 9<br />
[1.77]<br />
BO TH<br />
SIDES<br />
SY STEM<br />
PORT S<br />
INLET<br />
SY STEM<br />
PORT B<br />
OUTLET<br />
LS ST ANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
PC PRESSURE<br />
ADJUSTMENT<br />
CASE DRAI N<br />
PORT L1<br />
SPO TF AC E<br />
DEPTH<br />
CASE DRAI N<br />
PORT L2<br />
SPO TF AC E<br />
DEPTH<br />
82. 4<br />
[3.24]<br />
77. 5<br />
[3.05]<br />
Ø50.8 [2]<br />
INLET<br />
SY STEM PORT S<br />
(INLET POR T)<br />
207 BAR [3000 PSI}<br />
SPLIT FLANGE<br />
PER ISO 6162<br />
SAE J518<br />
(C ODE 61)<br />
with 1/2-13 UNC<br />
X 27 [1.063] MIN THREAD DEPTH<br />
CASE DRAIN PORT L2<br />
PER ISO 11926-1<br />
SAE J1926/ 1<br />
7/8-14<br />
CASE DRAIN PORT L1<br />
PER ISO 11976-1<br />
SAE J 1976/ 1<br />
7/8-14<br />
239. 8<br />
[9.44]<br />
LS SIGNAL PORT X<br />
200. 4<br />
[7.89]<br />
LS SIGNAL PORT X<br />
AL TERNA TE<br />
242. 4<br />
[9.54]<br />
194. 6<br />
[7.66]<br />
137. 1<br />
[5.4 ]<br />
82. 1<br />
[3.23]<br />
47<br />
[1.85]<br />
15<br />
[0.59]<br />
9. 4<br />
[0.37]<br />
R1 MA X<br />
[0.04]<br />
Ø101.58 ± 0.025<br />
[3.999 ±0.001]<br />
37<br />
[1.46]<br />
P106 173E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
106.62<br />
[4.20]<br />
APPR OX IM AT E<br />
CENTER OF<br />
GR AV IT Y<br />
146<br />
[5.75]<br />
10.4<br />
[0.4]<br />
73<br />
[2.87]<br />
PC only control<br />
3.2<br />
[0.1 ]<br />
SAE-B two-bolt housing<br />
240. 1<br />
[9.45]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
Radial ported endcap (continued)<br />
The drawings on these<br />
pages show a pump with<br />
two-bolt SAE-B and SAE-C<br />
mounting flanges. This<br />
pump is also available with<br />
a four-bolt SAE-C mounting<br />
flange. The differences are<br />
detailed in the drawing<br />
to the right. All other<br />
dimensions are common.<br />
77. 2<br />
[3.04]<br />
Ø14. 4<br />
[0.567]<br />
2X<br />
520L0519 • Rev FN • July 2009<br />
96. 7<br />
[3.8 ]<br />
P104 236E<br />
Ø126.975 ± 0.025<br />
[4.999 ±0.001]<br />
12. 7<br />
[0.5 ]<br />
SAE-C four-bolt housing<br />
Ø17.5<br />
[0.69]<br />
2X<br />
Ø14.4<br />
[0.567]<br />
X4<br />
128.8<br />
[5.1]<br />
Ø25.4 [1]<br />
SY STEM PORT B<br />
(OUTLET POR T)<br />
345 BAR [5000 PSI] SPLIT FLANGE<br />
PER ISO 6162<br />
57.25<br />
[2.25]<br />
2X<br />
SAE J518 (C ODE 61)<br />
with 3/8-16 UNC X 22 [0.866]<br />
MINIMUM THREAD DEPTH<br />
188.84<br />
[7.43]<br />
181<br />
[7.13]<br />
90.5<br />
[3.56]<br />
114. 5<br />
[4.51]<br />
2X<br />
SAE-C two-bolt housing<br />
APPR OX IM AT E<br />
CENTER OF<br />
GR AV IT Y<br />
26.19<br />
[1.031]<br />
52.37<br />
[2.062]<br />
Third-angle<br />
projection<br />
mm [in]<br />
65
instaLLation<br />
DRawinGs<br />
(continued)<br />
99.4<br />
[3.91]<br />
60.92<br />
[2.4]<br />
66 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
electric on/off control/Radial endcap<br />
139.84<br />
[5.51]<br />
20°<br />
287.3<br />
[11.31]<br />
139.84<br />
[5.51]<br />
Radial endcap with electric on/off right control (clockwise) Radial endcap with electric on/off left control (counterclockwise)<br />
76.9<br />
[3.03]<br />
83.4<br />
[3.28]<br />
141.0<br />
[5.55]<br />
269.0<br />
[10.62]<br />
20°<br />
Axial endcap with electric on/off right control (counter clockwise) Axial endcap with electric on/off left control (clockwise)<br />
83.4<br />
[3.28]<br />
60.92<br />
[2.4]<br />
76.9<br />
[3.03]<br />
99.4<br />
[3.91]<br />
141.0<br />
[5.55]<br />
20°<br />
141<br />
[5.55]<br />
287.3<br />
[11.31]<br />
269.0<br />
[10.62]<br />
20°<br />
P106 191E<br />
Third-angle<br />
projection<br />
mm [in]
DisPLaCement LimiteR<br />
enDCaPs<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame J<br />
162.54<br />
[6.4]<br />
162.54<br />
[6.4]<br />
241.65<br />
[9.5]<br />
241.65<br />
[9.5]<br />
Radial endcap - counterclockwise Axial endcap - counterclockwise<br />
241.65<br />
[9.5]<br />
207.12<br />
[8.2]<br />
Radial endcap - clockwise<br />
520L0519 • Rev FN • July 2009<br />
167.72<br />
[6.6]<br />
146.5<br />
[5.8]<br />
207.12<br />
[8.2] 167.72<br />
[6.6]<br />
146.5<br />
[5.8]<br />
162.54<br />
[6.4]<br />
162.54<br />
[6.4]<br />
207.12<br />
[8.2] 167.72<br />
[6.6]<br />
207.12<br />
[8.2]<br />
241.65<br />
[9.5]<br />
146.5<br />
[5.8]<br />
167.72<br />
[6.6]<br />
146.5<br />
[5.8]<br />
Axial endcap - clockwise<br />
P106 728E<br />
Third-angle<br />
projection<br />
mm [in]<br />
67
68 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
DesiGn Series 45 Frame F pumps have a dual servo <strong>piston</strong> design with a cradle-type swashplate<br />
set in polymer-coated journal bearings. The bias <strong>piston</strong> increases swashplate angle. The<br />
servo <strong>piston</strong> decreases swashplate angle. At equal pressure, the larger diameter servo<br />
<strong>piston</strong> overpowers the bias <strong>piston</strong>. Nine reciprocating <strong>piston</strong>s displace fluid from the<br />
pump inlet to the pump outlet as the cylinder block rotates on the pump input shaft.<br />
The block spring holds the <strong>piston</strong> slippers to the swashplate via the slipper retainer. The<br />
cylinder block rides on a bi-metal valve plate optimized for high volumetric efficiency<br />
and low noise. Tapered roller bearings support the input shaft and a viton lip-seal<br />
protects against shaft leaks.<br />
An adjustable one spool (PC only, not shown) or two spool (LS) control senses system<br />
pressure and load pressure (LS controls). The control ports system pressure to the servo<br />
<strong>piston</strong> to control pump output flow.<br />
Frame F cross section<br />
V alv e<br />
plate<br />
C ylinder<br />
block<br />
spring<br />
Ta pere d<br />
roller<br />
bearing<br />
LS spoo l<br />
PC spoo l<br />
Se rv o <strong>piston</strong><br />
C ylinder<br />
block<br />
LS contro l<br />
(attached to endcap)<br />
Bias sprin g<br />
Bias <strong>piston</strong><br />
Piston<br />
Slipper retainer<br />
LS adjustmen t<br />
PC adjustmen t<br />
Slipper<br />
Swashplat e<br />
Ta pered roller<br />
bearing<br />
Shaf t seal<br />
Input shaf t<br />
P104 341E
sPeCifiCations<br />
For general operating<br />
parameters, including fluid<br />
viscosity, temperature, and<br />
inlet and case pressures,<br />
see page 13. For system<br />
design parameters,<br />
including installation,<br />
filtration, reservoir, and line<br />
velocities, see page 15.<br />
For definitions of pressure<br />
and speed ratings,<br />
see page 14. For more<br />
information on external<br />
shaft loads, see page 16;<br />
mounting flange loads,<br />
see page 17.<br />
For more information on<br />
noise levels, see page 19.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
Features and options<br />
model<br />
feature unit f74B f90C<br />
Maximum Displacement cm³ [in³] 74 [4.52] 90 [5.49]<br />
Flow at rated speed (theoretical) l/min<br />
[US gal/min]<br />
Input torque at maximum displacement<br />
(theoretical)<br />
Mass moment of inertia of internal<br />
rotating components<br />
520L0519 • Rev FN • July 2009<br />
N•m/bar<br />
[lbf•in/1000 psi]<br />
kg•m²<br />
[slug•ft²]<br />
177.6<br />
[46.9]<br />
1.178<br />
[719]<br />
0.00630<br />
[0.00465]<br />
198<br />
[52.3]<br />
1.432<br />
[874]<br />
0.00650<br />
[0.00480]<br />
Weight Axial ports kg [lb] 29 [64]<br />
Radial ports 31.8 [70.1]<br />
Rotation Clockwise, Counterclockwise<br />
Mounting SAE B 2 bolt, SAE-C 4 bolt<br />
Auxiliary mounting (See page 77) SAE-A, SAE-B, SAE-BB, SAE-C<br />
System ports (type) 4-bolt split flange<br />
System ports (location) Axial, Radial<br />
Control types (See page 74) PC, Remote PC, LS, Electric<br />
Shafts (See page 76) Splined 14 tooth, 17 tooth<br />
Straight Ø 31.75 mm [1.25 in]<br />
Displacement limiters (See page 78) Optional, adjustable<br />
Ratings<br />
model<br />
Rating units f74B f90C<br />
Input speed 1 minimum min -1 (rpm) 500 500<br />
continuous 2400 2200<br />
maximum 2800 2600<br />
Working pressure continuous bar [psi] 310 [4495] 260 [3770]<br />
External shaft<br />
loads<br />
maximum 400 [5800] 350 [5075]<br />
External moment (M e) N•m [lbf•in] 300 [2655]<br />
Thrust in (T in), out (T out) N [lbf ] 2900 [650]<br />
Bearing life at 150 bar [2175 psi] B 10 hours 31300 17400<br />
Mounting flange<br />
load moments<br />
at 200 bar [2900 psi] 11100 5700<br />
at 250 bar [3625 psi] 4810 2490<br />
at 280 bar [4060 psi] 3080 1636<br />
Vibratory (continuous) N•m [lbf•in] 3730 [33000]<br />
Shock (max) 13220 [117000]<br />
1. Input speeds are valid at 1 bar absolute [0 in Hg vac] inlet pressure. See Inlet pressure vs. speed charts next<br />
page.<br />
Sound levels 2<br />
dB(a) 140 bar [2030 psi] 210 bar [3045 psi] 260 bar [3770 psi]<br />
model 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed<br />
F74B 72 76 74 78 75 79<br />
F90C 76 77 76 77 79 79<br />
2. Sound data was collected in a semi-anechoic chamber. Values have been adjusted (-3 dB) to reflect anechoic levels.<br />
69
PeRfoRmanCe f74B<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
70 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
Flow vs. speed<br />
Flow (l/min)<br />
200<br />
160<br />
120<br />
80<br />
40<br />
Input power vs. speed<br />
Power (kW)<br />
100<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
80<br />
60<br />
40<br />
20<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
260 bar [3770 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
2000 2200 2400 2600 2800 3000<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P104 004E<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
P104 005E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 015E<br />
Flow (US gal/min)<br />
Power (hp)
PeRfoRmanCe f90C<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
Flow vs. speed<br />
Flow (l/min)<br />
250<br />
200<br />
150<br />
100<br />
50<br />
Input power vs. speed<br />
Power (kW)<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
120<br />
100<br />
520L0519 • Rev FN • July 2009<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
80<br />
60<br />
40<br />
20<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
255 bar [3698 psi]<br />
186 bar [2697 psi]<br />
124 bar [1798 psi]<br />
0<br />
0 500 1000 1500 2000 2500<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
1800 2000 2200 2400 2600 2800<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P104 006E<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
0<br />
P104 007E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 015E<br />
Flow (US gal/min)<br />
Power (hp)<br />
71
oRDeR CoDe<br />
72 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
R Product<br />
fR F Frame, variable displacement <strong>open</strong> <strong>circuit</strong> pump<br />
s Rotation<br />
L Left hand (counterclockwise)<br />
R Right hand (clockwise)<br />
P Displacement and pressure rating<br />
074B 074 cm³/rev [4.52 in³/rev], 310 bar [4495 psi] continuous working pressure<br />
090C 090 cm³/rev [5.49 in³/rev], 260 bar [3770 psi] continuous working pressure<br />
C Control type<br />
PC Pressure compensated control 100-280 bar [1450-4060 psi]<br />
BC Pressure compensated control 290-310 bar [4205-4495 psi]<br />
RP Remote pressure compensated control 100-280 bar [1450-4060 psi]<br />
BP Remote pressure compensated control 290-310 bar [4205-4495 psi]<br />
Ls Load sensing / pressure compensating control 100-280 bar [1450-4060 psi]<br />
Bs Load sensing / pressure compensating control 290-310 bar [4205-4495 psi]<br />
LB Load sensing / pressure compensating control with internal bleed orifice 100-280 bar [1450-4060 psi]<br />
BB Load sensing / pressure compensating control with internal bleed orifice 290-310 bar [4205-4495 psi]<br />
D PC setting (2 digit code, 10 bar increments)<br />
example 10 = 100 bar<br />
10–31 100 to 310 bar [1450 to 4495 psi] (074B)<br />
10–26 100 to 260 bar [1450 to 3770 psi] (090C)<br />
e Load sensing setting (2 digit code, 1 bar increments)<br />
example 20 = 20 bar<br />
10–30 10 to 30 bar [145 to 435 psi]<br />
nn Not applicable (use with PC controls)<br />
RP and BP Must be 20 bar<br />
f Not used<br />
nn Not applicable<br />
G Choke orifice<br />
n None (standard for PC control)
oRDeR CoDe<br />
(continued)<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
H Gain orifice<br />
3 Standard<br />
J1 Input shaft<br />
s1 14 tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5)<br />
s2 17 tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5)<br />
K4 Ø 31.72 mm [1.25 in], straight keyed<br />
J2 Auxiliary mounting flange<br />
n None<br />
a SAE-A, 9-tooth coupling<br />
t SAE-A, 11-tooth coupling<br />
B SAE-B, 13-tooth coupling<br />
v SAE-BB, 15-tooth coupling<br />
C SAE-C, 14-tooth coupling<br />
J3 System port size and location<br />
Code Location Port type inlet size outlet size<br />
2 Radial 4-bolt split-flange 2 in. 1 in.<br />
4 Axial 4-bolt split-flange 2 in. 1 in.<br />
K1 Shaft seal<br />
a Single lip seal, viton<br />
K2 Mounting flange and housing port style<br />
1 SAE-C 4-bolt, SAE O-ring boss housing ports<br />
3 SAE-B 2-bolt, SAE O-ring boss housing ports<br />
K3 Not used<br />
n Not applicable<br />
L Displacement limiter<br />
nnn None<br />
aaa Adjustable, factory set at max angle<br />
m Special hardware<br />
nnn None<br />
n Special features<br />
nnn None<br />
520L0519 • Rev FN • July 2009<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
73
ContRoLs<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
74 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
Pressure compensated control (PC)<br />
PC control setting range<br />
model bar psi<br />
f74B 100–310 1450–4495<br />
f90C 100–260 1450–3770<br />
PC schematic<br />
M2<br />
L2<br />
Remote PC Control (RP)<br />
PC control setting range<br />
model bar psi<br />
f74B 100–310 1450–4495<br />
f90C 100–260 1450–3770<br />
Remote PC schematic<br />
M2<br />
L2<br />
B<br />
S L1 P107 788E<br />
B<br />
S L1 P107 789E<br />
X<br />
M4<br />
X<br />
M4<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
f74B 35 120<br />
f90C 35 135<br />
* For definitions, see page 9.<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
f74B 35 120<br />
f90C 35 135<br />
* For definitions, see page 10.<br />
LS setting<br />
model bar psi<br />
all 20 290<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
X = Remote PC port
ContRoLs<br />
(continued)<br />
Specifications<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
PC setting range<br />
model bar psi<br />
f74B 100–310 1450–4495<br />
f90C 100–260 1450–3770<br />
Load sensing control (Ls)<br />
520L0519 • Rev FN • July 2009<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
f74B 35 135<br />
f90C 45 135<br />
* For definitions, see page 11.<br />
Schematic diagram LB Schematic<br />
LS setting range<br />
X<br />
model bar psi<br />
Specifications<br />
Load sensing control with internal bleed orifice (LB)<br />
M2<br />
L2<br />
PC setting range<br />
model bar psi<br />
f74B 100–310 1450–4495<br />
f90C 100–260 1450–3770<br />
all 10–30 145–435<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
X = LS signal port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
f74B 35 135<br />
f90C 40 135<br />
* For definitions, see page 11.<br />
Schematic diagram LS Schematic<br />
LS setting range<br />
X<br />
model bar psi<br />
M2<br />
L2<br />
B<br />
B<br />
S L1<br />
S L1<br />
X<br />
X<br />
M4<br />
P107 790E<br />
M4<br />
P107 791E<br />
all 10–30 145–435<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
X = LS signal port<br />
75
inPut sHafts<br />
Shaft data<br />
Code Description<br />
s1 14 tooth spline<br />
12/24 pitch<br />
(ANSI B92.1 1970 - Class 5)<br />
s2 17 tooth spline<br />
12/24 pitch<br />
(ANSI B92.1 1970 - Class 5)<br />
K4 Ø 31.75 mm [1.25 in]<br />
Straight keyed<br />
76 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
594 [5257]<br />
1044 [9240]<br />
734 [6495]<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
Ø25.52 MAX<br />
[1.005]<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
30.75 MAX<br />
[1.211]<br />
Ø31.72 ± 0.02<br />
[1.249 ± .001]<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
1. See Input shaft torque ratings, page 18 for an explaination of maximum torque.<br />
MOUNTING<br />
FLANGE<br />
14 TEETH 12/24 PITCH<br />
29.634 [1.167] PITCH Ø<br />
30° PRESSURE ANGLE<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH<br />
ANSI B92.1-1970<br />
CLASS 5. ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
Ø31.14 ± 0.08<br />
[1.226 ± 0.003]<br />
28 ± 0.15<br />
[1.102± 0.006]<br />
47.6 ± 0.06<br />
[1.874 ± 0.024]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
MOUNTING<br />
FLANGE<br />
39.91 ± 0.09<br />
[1.571 ± 0.0035]<br />
P104 349E<br />
17 TEETH 12/24 PITCH<br />
35.983 [1.417] PITCH Ø<br />
30° PRESSURE ANGLE<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH<br />
ANSI B92.1-1970<br />
CLASS 6 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
Ø37.91 ± 0.09<br />
[1.49 ± 0.0035]<br />
53.97 ± 0.6<br />
[2.125 ± 0.24]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
P104 350E<br />
MOUNTING<br />
FLANGE<br />
7.938<br />
SQ. KEY X 28.58 LG<br />
[1.125 ±0.010]<br />
+0.0<br />
-0.05<br />
[0.3125 +0.0<br />
-0.0020<br />
]<br />
35.19 ± 0.13<br />
[1.385 ±0.005]<br />
48 ± 0.6<br />
[1.89 ±0.024]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT P104 351E
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
auxiLiaRy mountinG sae-a auxiliary mounting pad<br />
PaDs Dimensions<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
53.2<br />
[2.094]<br />
11 TOOTH SPLINE, 16/32 PITCH<br />
17.463 [0.6875] PITCH Ø<br />
FILLET ROOT SIDE FIT<br />
1.3<br />
PER ANSI B92.1, CLASS 6<br />
[0.05] (REAR FLANGE OPTION T)<br />
106.4<br />
[4.19]<br />
Specifications<br />
Coupling 9-tooth 11-tooth<br />
spline minimum engagement 13.5 mm [0.53 in] 15 mm [0.59 in]<br />
maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]<br />
Dimension a 14.9 mm [0.59 in] 16.1 mm [0.63 in]<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
sae-B auxiliary mounting pad<br />
Dimensions<br />
73<br />
[2.87]<br />
87<br />
[3.425]<br />
174<br />
[6.85]<br />
146<br />
[5.75]<br />
1.32<br />
[0.05]<br />
Specifications<br />
Coupling 13-tooth 15-tooth<br />
spline minimum engagement 14.2 mm [0.56 in] 18.9 mm [0.74 in]<br />
maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in]<br />
Dimension a 20.7 mm [0.81 in] 12.7 mm [0.5 in]<br />
520L0519 • Rev FN • July 2009<br />
9 TOOTH SPLINE, 16/32 PITCH<br />
14.288 [0.5625] PITCH Ø<br />
FILLET ROOT SIDE FIT<br />
PER ANSI B92.1, CLASS 6<br />
(REAR FLANGE OPTION A)<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
Ø88.62<br />
[3.49]<br />
O-RING SEAL REQUIRED<br />
REF 82.27 [3.239] I.D. X<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000373<br />
0.375-16 UNC-2B THD<br />
17.8 [0.70] MIN THD<br />
DEPTH 2X<br />
Ø105.6<br />
[4.16]<br />
A<br />
15 TOOTH SPLINE, 16/32 PITCH<br />
23.813 [0.9375] PITCH Ø<br />
FILLET ROOT SIDE FIT<br />
PER ANSI B92.1, CLASS 6<br />
(REAR FLANGE OPTION V)<br />
Ø82.6 +0.08<br />
0<br />
[3.252<br />
+0.003<br />
0 ]<br />
1.9<br />
[0.077]<br />
8.1 ± 0.7<br />
[0.319 ± 0.028]<br />
MIN COUPLING<br />
CLEARANCE<br />
13 TOOTH SPLINE, 16/32 PITCH<br />
20.638 [0.8125] PITCH Ø<br />
FILLET ROOT SIDE FIT<br />
PER ANSI B92.1, CLASS 6<br />
(REAR FLANGE OPTION B)<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
Ø101.65 +0.08<br />
0<br />
[4.002 +0.003<br />
0<br />
]<br />
O-RING SEAL REQUIRED<br />
REF 101.32 [3.989] I.D. X<br />
1.78 [0.07] CROSS SECTION<br />
P/N 9004104-0450<br />
1.3<br />
0.50-13 UNC-2B THD [0.051]<br />
19.7 [0.76]<br />
MIN THREAD 11±0.12<br />
DEPTH 2X [0.433±0.005]<br />
A<br />
MIN COUPLING<br />
CLEARANCE<br />
54.1<br />
[2.13]<br />
278.07<br />
[10.95]<br />
275.82<br />
[10.86]<br />
58.5<br />
[2.30]<br />
275.82<br />
[10.86]<br />
273.69<br />
[10.78]<br />
136.24<br />
[5.36]<br />
136.97<br />
[5.39]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
P104 342E<br />
P104 343E<br />
MOUNTING<br />
FLANGE<br />
5.39<br />
[0.21]<br />
MOUNTING<br />
FLANGE<br />
5.42<br />
[0.21]<br />
77
auxiLiaRy mountinG<br />
PaDs (continued)<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
Specifications<br />
Coupling 14-tooth<br />
spline minimum engagement 18.3 mm [0.72 in]<br />
maximum torque 339 N•m [3000 lbf•in]<br />
78 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
sae-C auxiliary mounting pad<br />
Dimensions<br />
114.6<br />
[4.51]<br />
57.3<br />
[2.26]<br />
57.3<br />
[2.26]<br />
73.25<br />
[2.88]<br />
146.5<br />
[5.77]<br />
114.6<br />
[4.51]<br />
1.21<br />
[0.05]<br />
14 TOOTH SPLINE, 12/24 PITCH<br />
29.633 [1.1667] PITCH Ø<br />
FILLET ROOT SIDE FIT<br />
PER ANSI B92.1, CLASS 6<br />
(REAR FLANGE OPTION C)<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
Ø131.57<br />
[5.18]<br />
O-RING SEAL REQUIRED<br />
REF 126.67 [4.987] I.D. X<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000755<br />
1.3<br />
[0.051]<br />
10.09<br />
[0.4]<br />
0.50-13 UNC-2B THD<br />
MINIMUM<br />
22.7 [0.89]<br />
MIN THD DEPTH 4X<br />
COUPLING<br />
CLEARANCE<br />
DisPLaCement LimiteR Series 45 F90C and F74B <strong>open</strong> <strong>circuit</strong><br />
pumps are available with an optional<br />
adjustable displacement limiter. This<br />
adjustable stop limits the pump’s<br />
maximum displacement.<br />
Setting range<br />
f90C 45.6 to 90 cm³ [2.78 to 5.49 in³]<br />
Ø127.03 +0.08<br />
0<br />
[5.001 +0.003<br />
0<br />
]<br />
14 ± 0.13<br />
[0.551 ± 0.005]<br />
276.69<br />
[10.89]<br />
236.14<br />
[9.3]<br />
138.77<br />
[5.46]<br />
57.1<br />
[2.25] MINIMUM<br />
SHAFT CLEARANCE<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
Displacement limiter cross-section<br />
MOUNTING<br />
FLANGE<br />
5.42<br />
[0.21]<br />
P104 344E<br />
f74B 34.1 to 74 cm³ [1.92 to 4.52 in³] P104 345<br />
Displacement per turn<br />
f90C 6.8 cm³/rev [0.41 in³/rev]<br />
f74B 6.1 cm³/rev [0.37 in³/rev]
aDJustaBLe<br />
DisPLaCement LimiteR<br />
anD RunninG CoveR<br />
Endcap and shaft machined<br />
to accommodate auxiliary<br />
mounting pads; pad and<br />
coupling not included.<br />
Conversion kits are available<br />
for installation in the field.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
Dimensions<br />
520L0519 • Rev FN • July 2009<br />
275.82<br />
[10.86]<br />
264.2<br />
[10.4]<br />
P104 346E<br />
MOUNTING<br />
FLANGE<br />
79
axiaL PoRteD enDCaP<br />
SYSTEM PORT S<br />
(INLET PORT)<br />
2.00 in -3000 PSI<br />
SPLIT FLANGE BOSS<br />
PER SAE J518<br />
(CODE 61)<br />
with 1/2 13 UNC<br />
x 27 [1.06] Min.<br />
threads<br />
SERVO PRESSURE<br />
GAUGE PORT M4<br />
SAE J1926/1 3/4-16<br />
SYSTEM PORT B<br />
(OUTLET PORT)<br />
1.00 in -5000 PSI<br />
SPLIT FLANGE BOSS<br />
PER SAE J518<br />
(CODE 61)<br />
with 3/8-16 UNC<br />
x 22 [0.87] Min.<br />
threads<br />
10.3<br />
[0.41]<br />
LS SIGNAL<br />
PORT X<br />
ALTERNATE<br />
40<br />
[1.57]<br />
49.7<br />
[1.96]<br />
LS SIGNAL<br />
PORT X<br />
45<br />
[1.77]<br />
Clockwise rotation<br />
80 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
45<br />
[1.77]<br />
Counterclockwise rotation<br />
49.7<br />
[1.96]<br />
LS SIGNAL<br />
PORT X<br />
SERVO PRESSURE<br />
GAUGE PORT M4<br />
SAE J1926/1 3/4-16<br />
10.3<br />
[0.41]<br />
LS SIGNAL<br />
PORT X<br />
ALTERNATE<br />
40<br />
[1.57]<br />
SYSTEM PORT B<br />
(OUTLET PORT)<br />
1.00 in -5000 PSI<br />
SPLIT FLANGE BOSS<br />
PER SAE J518<br />
(CODE 61)<br />
with 3/8-16 UNC<br />
x 22 [0.87] Min.<br />
threads<br />
158.7<br />
[6.25]<br />
SYSTEM PORT S<br />
(INLET PORT)<br />
2.00 in -3000 PSI<br />
SPLIT FLANGE BOSS<br />
PER SAE J518<br />
(CODE 61)<br />
with 1/2 13 UNC<br />
x 27 [1.06] Min.<br />
threads<br />
*<br />
*<br />
SYSTEM PRESSURE<br />
GAGE PORT M2<br />
SAE J1926/1 7/16-20<br />
256.355<br />
[10.09]<br />
Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
165.14<br />
LS SIGNAL PORT X<br />
[6.5]<br />
SAE J1926 7/16-20<br />
121.83<br />
[4.8]<br />
143.2<br />
[5.64]<br />
103.54<br />
[4.08]<br />
77.34<br />
[3.04]<br />
78.94<br />
[3.11]<br />
CASE DRAIN PORT L1<br />
SAE J1926 7/8-14<br />
CASE DRAIN PORT L2<br />
SAE J1926 7/8-14<br />
227.74<br />
[8.97]<br />
SYSTEM PORT B AND S<br />
239.74<br />
[9.44]<br />
120.74<br />
[4.75]<br />
61.24<br />
[2.41]<br />
12.7<br />
[0.5]<br />
16.44<br />
[0.65]<br />
4X<br />
53<br />
[2.09]<br />
6.44<br />
[0.25]<br />
Ø126.975 ± 0.025<br />
[4.999 ± 0.001]<br />
89<br />
[3.5]<br />
CASE DRAIN<br />
PORT L2<br />
45<br />
[1.77]<br />
P104 347E<br />
Third-angle<br />
projection<br />
mm [in]
axiaL PoRteD enDCaP<br />
(continued)<br />
PC PRESSURE<br />
ADJUSTMENT<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
57.25<br />
[2.25]<br />
114.5<br />
[4.51]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
LS STANDBY<br />
PRESSURE ADJUSTMENT<br />
Ø14.3<br />
[0.56]<br />
114.5<br />
[4.51]<br />
CW CCW<br />
57.25<br />
[2.25]<br />
91<br />
[3.58]<br />
CASE DRAIN<br />
PORT L1<br />
520L0519 • Rev FN • July 2009<br />
143.2<br />
[5.64]<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
165.14<br />
[6.5]<br />
*<br />
LS SIGNAL PORT X<br />
ALTERNATE<br />
SAE J1926 7/16-20<br />
P106 628E<br />
Third-angle<br />
projection<br />
mm [in]<br />
81
RaDiaL PoRteD enDCaP<br />
49.7<br />
[1.96]<br />
LS SIGNAL<br />
PORT X<br />
10.3<br />
[0.41]<br />
LS SIGNAL<br />
PORT X<br />
ALTERNATE<br />
82<br />
[3.23]<br />
75<br />
[2.95]<br />
Clockwise rotation<br />
75<br />
[2.95]<br />
10.3<br />
[0.41]<br />
LS SIGNAL<br />
PORT X<br />
ALTERNATE<br />
82<br />
[3.23]<br />
Counterclockwise rotation<br />
82 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
49.7<br />
[1.96]<br />
LS SIGNAL<br />
PORT X<br />
SERVO PRESSURE<br />
GAUGE PORT M4<br />
SAE J1926/1 3/4-16<br />
SYSTEM<br />
PORT B<br />
158.7<br />
[6.25]<br />
SYSTEM PORT B<br />
(OUTLET PORT)<br />
1.00 in -5000 PSI<br />
SPLIT FLANGE BOSS<br />
PER SAE J518<br />
(CODE 61)<br />
with 3/8-16 UNC<br />
x 22 [0.87] Min.<br />
threads<br />
SYSTEM<br />
PORT S<br />
SYSTEM PRESSURE<br />
GAUGE PORT M2<br />
SAE J1926 7/16-20<br />
143.2<br />
[5.64]<br />
103.54<br />
[4.08]<br />
CASE DRAIN PORT L2<br />
SAE J1926 7/8-14<br />
CASE DRAIN PORT L1<br />
SAE J1926 7/8-14<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
165.14<br />
[6.5]<br />
* LS SIGNAL PORT X<br />
SAE J1926 7/16-20<br />
133.45<br />
[5.25]<br />
212.74<br />
[8.38]<br />
256.04<br />
[10.08]<br />
120.74<br />
[7.75]<br />
12.7<br />
[0.5]<br />
61.24<br />
[2.41]<br />
16.44<br />
[0.65]<br />
4X<br />
53<br />
[2.09]<br />
R1 MAX<br />
[0.04]<br />
5.98<br />
[0.24]<br />
45<br />
[1.77]<br />
Ø126.975 ± 0.025<br />
[4.999 ± 0.001]<br />
89<br />
[3.5]<br />
CASE DRAIN<br />
PORT L2<br />
P104 348E<br />
Third-angle<br />
projection<br />
mm [in]
RaDiaL PoRteD enDCaP<br />
(continued)<br />
PC PRESSURE<br />
ADJUSTMENT<br />
57.25<br />
[2.25]<br />
CW<br />
114.5<br />
[4.51]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame F<br />
LS STANDBY<br />
PRESSURE ADJUSTMENT<br />
CCW<br />
57.25<br />
[2.25]<br />
Ø14.3<br />
[0.56]<br />
114.5<br />
[4.51]<br />
143.2<br />
[5.64]<br />
91<br />
[3.58]<br />
520L0519 • Rev FN • July 2009<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
165.14<br />
[6.5]<br />
215.74<br />
[8.49]<br />
*<br />
LS SIGNAL PORT X<br />
ALTERNATE<br />
SAE J1926 7/16-20<br />
SERVO PRESSURE<br />
GAGE PORT M4<br />
SAE J1926 7/16-20<br />
SYSTEM PORT S<br />
(INLET PORT)<br />
2.00 in -3000 PSI<br />
SPLIT FLANGE BOSS<br />
PER SAE J518 (CODE 61)<br />
with 1/2-13 UNC<br />
x 27 [1.06] Min.<br />
threads<br />
P106 629E<br />
Third-angle<br />
projection<br />
mm [in]<br />
83
84 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
DesiGn Series 45 Frame E pumps have a dual servo <strong>piston</strong> design with a cradle-type swashplate<br />
set in polymer-coated journal bearings. The bias <strong>piston</strong> increases swashplate angle. The<br />
displacement <strong>piston</strong> decreases swashplate angle. At equal pressure, the larger diameter<br />
displacement <strong>piston</strong> overpowers the bias <strong>piston</strong>. Nine reciprocating <strong>piston</strong>s displace<br />
fluid from the pump inlet to the pump outlet as the cylinder block rotates on the pump<br />
input shaft. The block spring holds the <strong>piston</strong> slippers to the swashplate via the slipper<br />
retainer. The cylinder block rides on a bi-metal valve plate optimized for high volumetric<br />
efficiency and low noise. Tapered roller bearings support the input shaft and a viton lipseal<br />
protects against shaft leaks.<br />
An adjustable one spool (PC only, not shown) or two spool (LS) control senses system<br />
pressure and load pressure (LS controls). The control ports system pressure to the<br />
displacement <strong>piston</strong> to control pump output flow.<br />
Frame E cross section<br />
Adjustable<br />
displacement<br />
limiter<br />
Valve plate<br />
Cylinder<br />
block<br />
Block<br />
spring<br />
Tapered<br />
roller<br />
bearing<br />
Lifting lug<br />
LS spool<br />
PC spool<br />
Displacement <strong>piston</strong> guide<br />
Bias <strong>piston</strong> guide<br />
LS control<br />
(attached to endcap)<br />
Bias spring<br />
Displacement <strong>piston</strong><br />
Bias <strong>piston</strong><br />
LS adjustment<br />
PC adjustment<br />
Slipper retainer<br />
Swashplate<br />
Slipper<br />
Piston<br />
Shaft seal<br />
Input shaft<br />
Tapered<br />
roller<br />
bearing<br />
P104 001E
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
sPeCifiCations Features and options model<br />
For general operating<br />
parameters, including fluid<br />
viscosity, temperature, and<br />
inlet and case pressures,<br />
see page 13. For system<br />
design parameters,<br />
including installation,<br />
filtration, reservoir, and line<br />
velocities, see page 15.<br />
For definitions of pressure<br />
and speed ratings,<br />
see page 14. For more<br />
information on external<br />
shaft loads, see page 16;<br />
mounting flange loads,<br />
see page 17.<br />
For more information on<br />
noise levels, see page 19.<br />
feature unit e100B e130B e147C<br />
Maximum Displacement cm³ [in³] 100 [6.10] 130 [7.93] 147 [8.97]<br />
Flow at rated speed (theoretical) l/min<br />
[US gal/min]<br />
Input torque at maximum displacement<br />
(theoretical)<br />
Mass moment of inertia of internal<br />
rotating components<br />
520L0519 • Rev FN • July 2009<br />
N•m/bar<br />
[lbf•in/1000 psi]<br />
kg•m²<br />
[slug•ft²]<br />
245<br />
[64.7]<br />
1.592<br />
[972]<br />
0.0128<br />
[0.0094]<br />
286<br />
[75.6]<br />
2.069<br />
[1263]<br />
0.0128<br />
[0.0094]<br />
Weight Axial ports kg [lb] 52 [114]<br />
Radial ports 56 [123.5]<br />
Rotation Clockwise, Counterclockwise<br />
Mounting SAE-C<br />
309<br />
[81.6]<br />
2.340<br />
[1428]<br />
0.0128<br />
[0.0094]<br />
Auxiliary mounting (See page 95) SAE-A, SAE-B, SAE-BB, SAE-C, SAE-CC<br />
System ports (type) 4-bolt split flange<br />
System ports (location) Axial, Radial<br />
Control types (See page 91) PC, Remote PC, LS, LS with internal bleed<br />
Shafts (See page 93) Splined 13-tooth, 14-tooth, 17-tooth<br />
Straight Ø 38.08 mm [1.5 in]<br />
Displacement limiters (See page 97) Optional, adjustable<br />
Ratings<br />
model<br />
Rating units e100B e130B e147C<br />
Input speed¹ minimum min -1 (rpm) 500 500 500<br />
continuous 2450 2200 2100<br />
maximum 2880 2600 2475<br />
Working pressure continuous bar [psi] 310 [4495] 310 [4495] 260 [3770]<br />
External shaft<br />
loads<br />
maximum 400 [5800] 400 [5800] 350 [5075]<br />
External moment (M e) N•m [lbf•in] 455 [4030] 360 [3190] 396 [3500]<br />
Thrust in (T in), out (T out) N [lbf ] 2846 [640] 1735 [390] 2113 [475]<br />
Thrust out (T out) 7740 [1740] 6672 [1500] 7117 [1600]<br />
Bearing life at 140 bar [2030 psi] B 10 hours 77 200 32 700 21 600<br />
Mounting flange<br />
load moments<br />
at 210 bar [3045 psi] 19 800 8400 5500<br />
at 260 bar [3770 psi] 9700 4116 2700<br />
at 310 bar [4495 psi] 5400 2300 —<br />
Vibratory (continuous) N•m [lbf•in] 1920 [17 000]<br />
Shock (max) 6779 [60 000]<br />
1. Input speeds are valid at 1 bar absolute [0 in Hg vac] inlet pressure. See Inlet pressure vs. speed charts.<br />
Sound levels²<br />
dB(a) 210 bar [3045 psi] 260 bar [3770 psi] 310 bar [4495 psi]<br />
model 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed 1800 min -1 (rpm) Rated speed<br />
E100B 75 77 77 78 77 80<br />
E130B 77 81 78 81 78 81<br />
E147C 77 78 78 78 — —<br />
2. Sound data was collected in a semi-anechoic chamber. Values have been adjusted (-3 dB) to reflect anechoic levels.<br />
85
PeRfoRmanCe<br />
e100B<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
86 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Flow vs. speed<br />
Flow (l/min)<br />
250<br />
200<br />
150<br />
100<br />
50<br />
Input power vs. speed<br />
Power (kW)<br />
150<br />
125<br />
100<br />
0<br />
0 500 1000 1500 2000<br />
-1<br />
Speed min (rpm)<br />
75<br />
50<br />
25<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
310 bar [4495 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
2000 2200 2400 2600 2800 3000 3200<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P104 008E<br />
200<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
0<br />
P104 009E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 017E<br />
Flow (US gal/min)<br />
Power (hp)
PeRfoRmanCe<br />
e130B<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Flow vs. speed<br />
Flow (l/min)<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
Input power vs. speed<br />
Power (kW)<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
150<br />
120<br />
520L0519 • Rev FN • July 2009<br />
0<br />
0 500 1000 1500 2000<br />
-1<br />
Speed min (rpm)<br />
90<br />
60<br />
30<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
310 bar [4495 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000<br />
-1<br />
Speed min (rpm)<br />
0.6<br />
1800 2000 2200 2400 2600 2800<br />
-1<br />
Shaft Speed min (rpm)<br />
100% 90% 80%<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P104 010E<br />
200<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
0<br />
P104 011E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 018E<br />
Flow (US gal/min)<br />
Power (hp)<br />
87
PeRfoRmanCe<br />
e147C<br />
Flow and power data valid<br />
at 49°C [120°F] and viscosity<br />
of 17.8 mm²/sec [88 SUS].<br />
The chart on the right<br />
shows allowable inlet<br />
pressure and speed at<br />
various displacements.<br />
Greater speeds and lower<br />
inlet pressures are possible<br />
at reduced displacement.<br />
Operating outside of<br />
acceptable limits reduces<br />
pump life.<br />
88 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Flow vs. speed<br />
Flow (l/min)<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
Input power vs. speed<br />
Power (kW)<br />
Inlet pressure vs. speed<br />
Inlet Pressure (bar abs)<br />
150<br />
120<br />
0<br />
0 500 1000 1500 2000<br />
-1<br />
Speed min (rpm)<br />
90<br />
60<br />
30<br />
1.6<br />
1.5<br />
1.4<br />
1.3<br />
1.2<br />
1.1<br />
1.0<br />
0.9<br />
0.8<br />
0.7<br />
260 bar [3770 psi]<br />
210 bar [3045 psi]<br />
140 bar [2030 psi]<br />
0<br />
0 500 1000 1500 2000<br />
-1<br />
Speed min (rpm)<br />
100% 90% 80%<br />
0.6<br />
1800 2000 2200 2400 2600 2800<br />
-1<br />
Shaft Speed min (rpm)<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
P104 012E<br />
200<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
0<br />
P104 013E<br />
8<br />
6<br />
4<br />
2<br />
0<br />
3<br />
6<br />
9<br />
(psi gauge)<br />
(in Hg vac)<br />
P104 019E<br />
Flow (US gal/min)<br />
Power (hp)
oRDeR CoDe<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
R Product<br />
eR E Frame, variable displacement <strong>open</strong> <strong>circuit</strong> pump<br />
s Rotation<br />
L Left hand (counterclockwise)<br />
R Right hand (clockwise)<br />
P Displacement and pressure rating<br />
100B 100 cm³/rev [6.10 in³/rev], 310 bar [4495 psi] continuous working pressure<br />
130B 130 cm³/rev [7.93 in³/rev], 310 bar [4495 psi] continuous working pressure<br />
147C 147 cm³/rev [8.97 in³/rev], 260 bar [3770 psi] continuous working pressure<br />
C Control type<br />
PC Pressure compensated control 100-280 bar [1450-4060 psi]<br />
BC* Pressure compensated control 290-310 bar [4205-4495 psi]<br />
RP Remote pressure compensated control 100-280 bar [1450-4060 psi]<br />
BP* Remote pressure compensated control 290-310 bar [4205-4495 psi]<br />
Ls Load sensing / pressure compensating control 100-280 bar [1450-4060 psi]<br />
Bs* Load sensing / pressure compensating control 290-310 bar [4205-4495 psi]<br />
LB Load sensing / pressure compensating control with internal bleed orifice 100-280 bar [1450-4060 psi]<br />
BB* Load sensing / pressure compensating control with internal bleed orifice 290-310 bar [4205-4495 psi]<br />
* Use only with 100, and 130 cm³ displacements.<br />
D PC setting (2 digit code, 10 bar increments)<br />
example 10 = 100 bar<br />
10–31 100 to 310 bar [1450 to 4495 psi] (100B, 130B)<br />
10–26 100 to 260 bar [1450 to 3770 psi] (147C)<br />
e Load sensing setting (2 digit code, 1 bar increments)<br />
example 20 = 20 bar<br />
10–30 10 to 30 bar [145 to 435 psi]<br />
nn Not applicable (use with PC controls)<br />
RP and BP Must be 20 bar<br />
f Not used<br />
nn Not applicable<br />
520L0519 • Rev FN • July 2009<br />
89
oRDeR CoDe<br />
(continued)<br />
90 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
J K<br />
R s P C D e f G H 1 2 3 1 2 3 L m n<br />
�� � ���� �� �� �� �� � �–���� ���–��� ��� ���<br />
G Pilot orifice<br />
n None (standard)<br />
H Gain orifice<br />
3 Standard orifice<br />
J1 Input shaft<br />
s1 14-tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5)<br />
s2 17-tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5)<br />
s4 13-tooth, 8/16 pitch (ANSI B92.1 1970 - Class 5)<br />
K5 Ø 38.08 mm [1.5 in], straight keyed<br />
s5 14-tooth spline 12/24 pitch (ANSI B92.1 1970 - Class 5 (not available for units with auxiliary<br />
mounting pads)<br />
J2 Auxiliary mounting flange<br />
n None<br />
a SAE-A, 9-tooth coupling<br />
t SAE-A, 11-tooth coupling<br />
B SAE-B, 13-tooth coupling<br />
v SAE-BB, 15-tooth coupling<br />
C SAE-C, 14-tooth coupling<br />
w SAE-CC, 17-tooth coupling<br />
J3 System port size and location<br />
Code Location Port type inlet size outlet size<br />
P Radial 4-bolt split-flange 2 ½ in. 1 ¼ in.<br />
L Axial 4-bolt split-flange 2 ½ in. 1 ¼ in.<br />
K1 Shaft seal<br />
a Single lip seal, viton<br />
K2 Mounting flange and housing port style<br />
1 SAE-C 4-bolt, SAE O-ring boss housing ports<br />
K3 Not used<br />
n Not applicable<br />
L Displacement limiter<br />
nnn None<br />
aaa Adjustable, factory set at max angle<br />
m Special hardware<br />
nnn None<br />
n Special features<br />
nnn None
ContRoLs<br />
Specifications<br />
Schematic diagram<br />
Specifications<br />
Schematic diagram<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Pressure compensated control (PC)<br />
PC control setting range<br />
model bar psi<br />
e100B 100–310 1450–4495<br />
e130B 100–310 1450–4495<br />
e147C 100–260 1450–3770<br />
PC schematic<br />
M1<br />
L2<br />
Remote PC control (RP)<br />
PC control setting range<br />
model bar psi<br />
e100B 100–310 1450–4495<br />
e130B 100–310 1450–4495<br />
e147C 100–260 1450–3770<br />
Remote PC schematic<br />
M1<br />
L2<br />
B<br />
B<br />
S<br />
S<br />
520L0519 • Rev FN • July 2009<br />
L1<br />
L1<br />
X<br />
M2<br />
M4<br />
P104 025<br />
X<br />
P104 022<br />
M2<br />
M4<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
e100B 45 175<br />
e130B 55 175<br />
e147C 60 190<br />
* For definitions, see page 9.<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
e100B 45 175<br />
e130B 55 175<br />
e147C 60 190<br />
* For definitions, see page 10.<br />
LS setting<br />
model bar psi<br />
all 20 290<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
X = Remote PC port<br />
91
ContRoLs<br />
(continued)<br />
Specifications<br />
92 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Load sensing control (Ls)<br />
PC setting range<br />
model bar psi<br />
e100B 100–310 1450–4495<br />
e130B 100–310 1450–4495<br />
e147C 100–260 1450–3770<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
e100B 45 200<br />
e130B 50 200<br />
e147C 60 200<br />
* For definitions, see page 11.<br />
Schematic diagram LS Schematic<br />
LS setting range<br />
X<br />
model bar psi<br />
Specifications<br />
Schematic diagram<br />
M1<br />
L2<br />
Load sensing control with internal bleed orifice (LB)<br />
PC setting range<br />
model bar psi<br />
e100B 100–310 1450–4495<br />
e130B 100–310 1450–4495<br />
e147C 100–260 1450–3770<br />
LB Schematic<br />
M1<br />
L2<br />
B<br />
B<br />
S<br />
L1<br />
S L1<br />
X<br />
X<br />
M2<br />
M4<br />
P104 024<br />
X<br />
M2<br />
M4<br />
P107 792E<br />
all 10–30 145–435<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
X = LS signal port<br />
Response/recovery times*<br />
(ms) Response Recovery<br />
e100B 45 200<br />
e130B 50 200<br />
e147C 60 200<br />
* For definitions, see page 11.<br />
LS setting range<br />
model bar psi<br />
all 10–30 145–435<br />
Legend<br />
B = Outlet<br />
S = Inlet<br />
L1, L2 = Case drain<br />
M2 = System pressure gauge port<br />
M4 = Servo pressure gauge port<br />
X = LS signal port
inPut sHafts<br />
Shaft data<br />
Code Description<br />
s1 14-tooth spline<br />
12/24 pitch<br />
(ANSI B92.1 1970 - Class 5)<br />
s2 17-tooth spline<br />
12/24 pitch<br />
(ANSI B92.1 1970 - Class 5)<br />
s4 13-tooth spline<br />
8/16 pitch<br />
(ANSI B92.1 1970 - Class 5)<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
1093 [9675]<br />
1044 [9240]<br />
1551 [13 730]<br />
520L0519 • Rev FN • July 2009<br />
48<br />
[1.89]<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
Ø30.75 [1.211] MAX<br />
P104 036E<br />
14 TOOTH<br />
12/24 PITCH<br />
30° PRESSURE ANGLE<br />
29.634 [1.167] PITCH |<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH ANSI B92.1-1970<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
Ø31.14 ± 0.08<br />
[1.226 ± 0.003]<br />
33.7 ± 0.5<br />
[1.33 ±0.02]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND THIS POINT<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
Ø34.25 [1.348] MAX<br />
P104 035E<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
54<br />
[2.126]<br />
MAXIMUM FULL SPLINE<br />
ENGAGEMENT<br />
SAUER-DANFOSS<br />
RECOMMENDS USING<br />
A COUNTER-BORE IN<br />
THE COUPLING TO ENSURE<br />
SPLINES DO NOT<br />
ENGAGE BEYOND THIS<br />
POINT.<br />
P104 038E<br />
17 TOOTH<br />
12/24 PITCH<br />
30° PRESSURE ANGLE<br />
35.983 [1.417] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH<br />
ANSI B92.1-1970<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
Ø36.66 ± 0.08<br />
[1.443 ± 0.003]<br />
34 ± 0.15<br />
[1.339 ± 0.006]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
67<br />
[2.638]<br />
13 TOOTH<br />
8/16 PITCH<br />
30° PRESSURE ANGLE<br />
41.28 [1.625] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
COMPATIBLE WITH<br />
ANSI B92.1-1970<br />
CLASS 5 ALSO MATES WITH<br />
FLAT ROOT SIDE FIT<br />
Ø43.94 ± 0.08<br />
[1.73 ± 0.003]<br />
42 ± 0.15<br />
[1.654 ± 0.006]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
93
inPut sHafts<br />
(continued)<br />
Code Description<br />
K5 Ø 38.08 mm [1.5 in]<br />
Straight keyed<br />
94 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
maximum torque rating¹<br />
N•m [lbf•in] Drawing<br />
1161 [10 270]<br />
8 ± 0.8<br />
[0.31 ± 0.03]<br />
1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.<br />
54<br />
[2.13]<br />
9.525 [0.375]<br />
X 38.1 [1.5] LONG<br />
SQUARE KEY<br />
Ø38.075 ± 0.025<br />
[1.5 ± 0.0009]<br />
Ø42.26 ±0.125<br />
[1.664 ±0.005]<br />
COUPLING MUST NOT<br />
PROTRUDE BEYOND<br />
THIS POINT<br />
P104 037E
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
auxiLiaRy mountinG sae-a auxiliary mounting pad<br />
PaDs Dimensions<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
Specifications<br />
Coupling 9-tooth 11-tooth<br />
spline minimum<br />
engagement<br />
13.5 mm [0.53 in] 13.5 mm [0.53 in]<br />
maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
106.4<br />
[4.189]<br />
2X<br />
sae-B auxiliary mounting pad<br />
Dimensions<br />
73<br />
[2.874]<br />
2X<br />
146<br />
[5.748]<br />
2X<br />
Specifications<br />
Coupling 13-tooth 15-tooth<br />
53.2<br />
[2.094]<br />
2X<br />
spline minimum<br />
engagement<br />
14.2 mm [0.56 in] 16.1 mm [0.63 in]<br />
maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in]<br />
520L0519 • Rev FN • July 2009<br />
9.061<br />
[0.357]<br />
MIN COUPLING<br />
Ø10.4 ± 0.12<br />
CLEARANCE<br />
3/8-16 UNC-2B THD<br />
18 [0.71] MIN<br />
THD DEPTH<br />
4X<br />
Ø88.62<br />
[3.489]<br />
Ø82.6 +0.076<br />
0<br />
+.003<br />
[3.252 0 ]<br />
O-RING SEAL<br />
REQUIRED<br />
REFERENCE<br />
82.22 [3.237] I.D.<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000373<br />
Ø107.82<br />
[4.245]<br />
1.956<br />
[0.077]<br />
8.1 ± 0.7<br />
[0.319 ±0.028]<br />
1.956<br />
[0.077]<br />
1/2 -13UNC-2B THD<br />
26.25 [1.03] MIN<br />
THD DEPTH<br />
4X<br />
Ø101.65 +0.076<br />
0<br />
+.003<br />
0<br />
[4.002 ]<br />
43.261<br />
[1.703]<br />
MIN SHAFT<br />
CLEARANCE<br />
O-RING SEAL<br />
REQUIRED<br />
REFERENCE<br />
101.27 [3.987] I.D.<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000099<br />
9.761<br />
[0.384]<br />
MIN COUPLING<br />
CLEARANCE<br />
69.461<br />
[2.735]<br />
MIN SHAFT<br />
CLEARANCE<br />
301.7<br />
[11.878]<br />
MOUNTING<br />
FLANGE<br />
COUPLING-SAE A:<br />
SPLINE: 11 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
17.463 [0.6875] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
PER SAE B92.1-1970 CLASS 6<br />
COUPLING-SAE A:<br />
SPLINE: 9 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
4.288 [0.5625] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
PER SAE B92.1-1970 CLASS 6<br />
328.2<br />
[12.921]<br />
MOUNTING<br />
FLANGE<br />
P104 068E<br />
P104 066E<br />
COUPLING-SAE B:<br />
SPLINE: 13 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
20.638 [0.8125] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
PER SAE B92.1-1970 CLASS 6<br />
COUPLING-SAE B-B:<br />
SPLINE: 15 TOOTH<br />
16/32 PITCH<br />
30° PRESSURE ANGLE<br />
23.813 [0.9375] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
PER SAE B92.1-1970 CLASS 6<br />
95
auxiLiaRy mountinG<br />
PaDs (continued)<br />
See page 18 for mating pump<br />
pilot and spline dimensions.<br />
96 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
sae-C auxiliary mounting pad<br />
Dimensions<br />
114.6<br />
[4.512]<br />
Specifications<br />
Coupling 14-tooth 17-tooth<br />
spline minimum<br />
engagement<br />
18.3 mm [0.72 in] 18.3 mm [0.72 in]<br />
maximum torque 1093 N•m [9675 lbf•in] 1044 N•m [9240 lbf•in]<br />
Running cover<br />
Dimensions<br />
1/2 -13 UNC-2B THD<br />
Ø12.7 ± 0.12<br />
26.25 [1.03] MIN<br />
THD DEPTH<br />
4X<br />
57.3<br />
[2.256]<br />
57.3<br />
[2.256]<br />
114.6<br />
[4.512]<br />
Ø134.06<br />
[5.278]<br />
O-RING SEAL<br />
REQUIRED<br />
REFERENCE<br />
33.011<br />
[1.30]<br />
MINIMUM<br />
COUPLING<br />
CLEARANCE<br />
Ø127.05 +0.076<br />
0<br />
+.003<br />
0<br />
[5.002 ]<br />
126.7 [4.987] I.D.<br />
2.62 [0.103] CROSS SECTION<br />
P/N 5000755<br />
1.956<br />
[0.077]<br />
69.461<br />
[2.735]<br />
MIN SHAFT<br />
CLEARANCE<br />
314.222<br />
[12.371]<br />
328.2<br />
[12.921]<br />
MOUNTING<br />
FLANGE<br />
COUPLING-SAE C-C:<br />
SPLINE:17 TOOTH<br />
12/24 PITCH<br />
30° PRESSURE ANGLE<br />
35.992 [1.417] PITCH DIA<br />
FILLET ROOT SIDE FIT<br />
PER SAE B92.1-1970 CLASS 6<br />
COUPLING-SAE C:<br />
SPLINE:14 TOOTH<br />
12/24 PITCH<br />
30° PRESSURE ANGLE<br />
29.633 [1.1667] PITCH DIA<br />
FILLET ROOT<br />
Mounting<br />
flange<br />
P106 079E<br />
P104 067E
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
DisPLaCement LimiteRs E Frame <strong>open</strong> <strong>circuit</strong> pumps are<br />
available with an optional adjustable<br />
displacement limiter. This adjustable<br />
stop limits the pump’s maximum<br />
displacement.<br />
Setting range<br />
e100B 40 to 100 cm³ [2.44 to 6.1 in³]<br />
e130B 70 to 130 cm³ [4.27 to 7.93 in³]<br />
e147C 87 to 147 cm³ [5.31 to 8.97 in³]<br />
Displacement per turn<br />
e100B 8.4 cm³/rev [0.51 in³/rev]<br />
e130B 8.4 cm³/rev [0.51 in³/rev]<br />
e147C 8.4 cm³/rev [0.51 in³/rev]<br />
520L0519 • Rev FN • July 2009<br />
Displacement limiter cross-section<br />
P104 003<br />
97
instaLLation<br />
DRawinGs<br />
DISPLACEMENT<br />
LIMITER PORT<br />
PER<br />
ISO 11926-1<br />
SAE J1926/1<br />
3/4 - 16UNF - 2B<br />
88.9<br />
[3.50]<br />
Ø63.5<br />
[2.50]<br />
INLET<br />
SYSTEM PORT ‘S’<br />
172 BAR [2500 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 61<br />
WITH 1/2 - 13UNC<br />
X 30 [1.181]<br />
MIN THD<br />
50<br />
[1.969]<br />
27.3<br />
[1.075]<br />
ALTERNATE<br />
LS SIGNAL<br />
PORT X<br />
*<br />
98 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
<strong>axial</strong> ported endcap, clockwise rotation<br />
66.7<br />
[2.626]<br />
LS SIGNAL<br />
PORT X<br />
50<br />
[1.969]<br />
LS SIGNAL<br />
PORT X<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
7/16-20UNF-2B<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
182.9<br />
[7.201]<br />
132<br />
[5.197]<br />
SYSTEM PRESSURE<br />
GAGE PORT M1<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
98<br />
[3.858]<br />
98<br />
[3.858]<br />
Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
SYSTEM PRESSURE<br />
GAGE PORT ‘M2’<br />
PER<br />
ISO 11926 - 1<br />
SAE J1926/1<br />
9/16 - 18UNF - 2B<br />
31.75<br />
[1.25]<br />
*<br />
SERVO<br />
PRESSURE<br />
66.68<br />
[2.63]<br />
PORT M4<br />
Ø31.8<br />
[1.25]<br />
OUTLET<br />
SYSTEM PORT ‘B’<br />
414 BAR [6000 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 62<br />
WITH 1/2 - 13UNC<br />
X 25 [0.984]<br />
MIN THD<br />
CASE DRAIN PORT L2<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1-1/16 - 12UN - 2B<br />
302.7 MAX<br />
[11.92]<br />
282.315<br />
[11.115]<br />
275<br />
[10.827]<br />
SYSTEM PORTS S AND B<br />
191.1<br />
[7.524]<br />
161<br />
[6.339]<br />
76<br />
[2.992]<br />
CASE DRAIN<br />
PORT L1<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1 1/16-12UN-2B<br />
52<br />
[2.047]<br />
CASE DRAIN<br />
PORT L1<br />
SPOTFACE DEPTH<br />
111.9<br />
[4.406]<br />
R1 MAX<br />
[0.04]<br />
167.4<br />
[6.591]<br />
Ø126.975 ± 0.025<br />
[4.999 ±0.001]<br />
12.7<br />
[0.5]<br />
19.09<br />
[0.751]<br />
4X<br />
52<br />
[2.047]<br />
P106 176E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
5.2<br />
[0.205]<br />
Third-angle<br />
projection<br />
mm [in]<br />
CW<br />
LS STANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
114.5<br />
[4.508]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
<strong>axial</strong> ported endcap, clockwise rotation (continued)<br />
PC PRESSURE<br />
ADJUSTMENT<br />
1.87<br />
[0.074]<br />
57.25<br />
[2.254]<br />
57.25<br />
[2.254]<br />
114.5<br />
[4.508]<br />
Ø14.3<br />
[0.563]<br />
4X<br />
111.9<br />
[4.406]<br />
167.4<br />
[6.591]<br />
CASE DRAIN<br />
PORT L2<br />
SPOTFACE DEPTH<br />
520L0519 • Rev FN • July 2009<br />
*<br />
Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
148.05<br />
[5.829]<br />
191.1<br />
[7.524]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
*<br />
282.32<br />
[11.115]<br />
ALTERNATE<br />
LS SIGNAL<br />
PORT X<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
7/16-20UNF-2B<br />
PC control<br />
P104 076E<br />
157.4<br />
[6.197]<br />
P104 080<br />
99
instaLLation<br />
DRawinGs<br />
(continued)<br />
SYSTEM PRESSURE<br />
GAGE PORT ‘M2’<br />
PER<br />
ISO 11926 - 1<br />
SAE J1926/1<br />
9/16 - 18UNF - 2B<br />
Ø63.5<br />
[2.50]<br />
INLET<br />
SYSTEM PORT ‘S’<br />
172 BAR [2500 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 61<br />
WITH 1/2 - 13UNC<br />
X 30 [1.181]<br />
MIN THD<br />
DISPLACEMENT<br />
LIMITER PORT<br />
PER<br />
ISO 11926-1<br />
SAE J1926/1<br />
3/4 - 16UNF - 2B<br />
88.9<br />
[3.50]<br />
50.8<br />
[2.00]<br />
50<br />
[1.969]<br />
27.3<br />
[1.075]<br />
ALTERNATE<br />
LS SIGNAL<br />
PORT X<br />
31.75<br />
[1.25]<br />
100 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
<strong>axial</strong> ported endcap, counterclockwise rotation<br />
50<br />
[1.969]<br />
Ø31.8<br />
[1.25]<br />
OUTLET<br />
SYSTEM PORT ‘B’<br />
414 BAR [6000 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 62<br />
WITH 1/2 - 13UNC<br />
X 25 [0.984]<br />
MIN THD<br />
66.68<br />
[2.63]<br />
66.7<br />
[2.626]<br />
LS SIGNAL<br />
PORT X<br />
182.9<br />
[7.201]<br />
SERVO<br />
PRESSURE<br />
PORT M4<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
98<br />
[3.858]<br />
98<br />
[3.858]<br />
132<br />
[5.197]<br />
BOTH 167.4<br />
SIDES [6.591]<br />
SYSTEM PRESSURE<br />
GAGE PORT M1<br />
PER ISO 11926-1 SAE J1926/1<br />
9/16-18UNF-2B<br />
275<br />
[10.827]<br />
SYSTEM PORTS S AND B<br />
191.1<br />
[7.524]<br />
BOTH SIDES<br />
* LS SIGNAL<br />
PORT X<br />
282.315<br />
PER ISO 11926-1<br />
[11.115]<br />
SAE J1926/1<br />
302.7 MAX<br />
7/16-20UNF-2B<br />
[11.92]<br />
BOTH SIDES<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
CASE DRAIN<br />
PORT "L2"<br />
PER ISO 11926-1 SAE J1926/1<br />
1 1/16-12UN-2B<br />
161<br />
[6.339]<br />
76<br />
[2.992]<br />
52<br />
[2.047]<br />
CASE DRAIN<br />
PORT L1<br />
SPOTFACE DEPTH<br />
111.9<br />
[4.406]<br />
Ø126.975 ± 0.025<br />
[4.999 ± 0.001]<br />
R1 MAX<br />
[0.04]<br />
12.7<br />
[0.5]<br />
19.09<br />
[0.751]<br />
4X<br />
52<br />
[2.047]<br />
CASE DRAIN<br />
PORT L1<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1 1/16-12UN-2B<br />
P106 177E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
Third-angle<br />
projection<br />
mm [in]<br />
5.2<br />
[0.205]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
PC PRESSURE<br />
ADJUSTMENT<br />
LS STANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
<strong>axial</strong> ported endcap, counterclockwise rotation (continued)<br />
114.5<br />
[4.508]<br />
CCW<br />
1.87<br />
[0.074]<br />
57.25<br />
[2.254]<br />
57.25<br />
[2.254]<br />
114.5<br />
[4.508]<br />
Ø14.3<br />
[0.563]<br />
4X<br />
520L0519 • Rev FN • July 2009<br />
111.9<br />
[4.406]<br />
CASE DRAIN<br />
PORT L2<br />
SPOTFACE DEPTH<br />
148.05<br />
[5.829]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
282.32<br />
[11.115]<br />
PC control<br />
P104 078E<br />
157.4<br />
[6.197]<br />
P104 081<br />
101
instaLLation<br />
DRawinGs<br />
(continued)<br />
27.3<br />
[1.075]<br />
ALTERNATE<br />
LS SIGNAL<br />
PORT X<br />
100.5<br />
[3.957]<br />
SYSTEM<br />
PORT S<br />
100.5<br />
[3.957]<br />
SYSTEM<br />
PORT B<br />
66.7<br />
[2.626]<br />
102 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Radial ported endcap, clockwise rotation<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
LS SIGNAL<br />
PORT X<br />
DISPLACEMENT<br />
LIMITER PORT<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
3/4-16UNF-2B<br />
SYSTEM PRESSURE<br />
GAGE PORT M2<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
*<br />
LS SIGNAL<br />
PORT X<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
7/16-20UNF-2B<br />
SERVO<br />
PRESSURE<br />
PORT M4<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
66.68<br />
[2.63]<br />
Ø31.8<br />
[1.25]<br />
OUTLET<br />
SYSTEM PORT ‘B’<br />
414 BAR [6000 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 62<br />
WITH 1/2 - 13UNC<br />
X 25 [0.984]<br />
MIN THD<br />
182.9<br />
[7.201]<br />
132<br />
[5.197]<br />
SYSTEM PRESSURE<br />
GAGE PORT M1<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
31.75<br />
[1.25]<br />
CASE DRAIN<br />
PORT L2<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1 1/16-12UN-2B<br />
304<br />
[11.969]<br />
302.7 MAX<br />
[11.92]<br />
251<br />
[9.882]<br />
191.1<br />
[7.524]<br />
76<br />
[2.992]<br />
161<br />
[6.339]<br />
52<br />
[2.047]<br />
CASE DRAIN<br />
PORT L1<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1 1/16-12UN-2B<br />
111.9<br />
[4.406]<br />
CASE DRAIN<br />
PORT L1<br />
SPOTFACE DEPTH<br />
167.4<br />
[6.591]<br />
Ø126.975 ± 0.025<br />
[4.999 ± 0.001]<br />
R1 MAX<br />
[0.04]<br />
12.7<br />
[0.5]<br />
19.09<br />
[0.751]<br />
4X<br />
52<br />
[2.047]<br />
P106 178E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
4.86<br />
[0.192]<br />
Third-angle<br />
projection<br />
mm [in]<br />
CW<br />
LS STANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
2.02<br />
[0.08]<br />
57.25<br />
[2.254]<br />
114.5<br />
[4.508]<br />
PC PRESSURE<br />
ADJUSTMENT<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Radial ported endcap, clockwise rotation (continued)<br />
57.25<br />
[2.254]<br />
114.5<br />
[4.508]<br />
Ø14.3<br />
[0.563]<br />
4X<br />
111.9<br />
[4.406]<br />
167.4<br />
[6.591]<br />
CASE DRAIN<br />
PORT L2<br />
SPOTFACE DEPTH<br />
520L0519 • Rev FN • July 2009<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
156.79<br />
[6.173]<br />
191.1<br />
[7.524]<br />
251<br />
[9.882]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
*<br />
282.32<br />
[11.115]<br />
ALTERNATE<br />
LS SIGNAL<br />
PORT X<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
7/16-20UNF-2B<br />
PC control<br />
Ø63.5<br />
[2.50]<br />
INLET<br />
SYSTEM PORT ‘S’<br />
172 BAR [2500 PSI]<br />
SPLIT FLANGE BOSS<br />
PER ISO 6162<br />
SAE J518<br />
CODE 61<br />
WITH 1/2 - 13UNC<br />
X 30 [1.181]<br />
MIN THD<br />
P104 077E<br />
157.4<br />
[6.197]<br />
P104 082<br />
103
instaLLation<br />
DRawinGs<br />
(continued)<br />
SYSTEM PRESSURE<br />
GAGE PORT ‘M2’<br />
PER<br />
ISO 11926 - 1<br />
SAE J1926/1<br />
9/16 - 18UNF - 2B<br />
DISPLACEMENT<br />
LIMITER PORT<br />
PER<br />
ISO 11926-1<br />
SAE J1926/1<br />
3/4 - 16UNF - 2B<br />
100.5<br />
[3.957]<br />
SYSTEM<br />
PORT S<br />
27.3<br />
[1.075]<br />
ALTERNATE<br />
LS SIGNAL<br />
PORT X<br />
104 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Radial ported endcap, counterclockwise rotation<br />
100.5<br />
[3.957]<br />
SYSTEM<br />
PORT B<br />
66.7<br />
[2.626]<br />
LS SIGNAL<br />
PORT X<br />
SYSTEM PRESSURE<br />
GAGE PORT M1<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
Ø31.8<br />
[1.25]<br />
OUTLET<br />
SYSTEM PORT ‘B’<br />
414 BAR [6000 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 62<br />
WITH 1/2 - 13UNC<br />
X 25 [0.984]<br />
MIN THD<br />
SERVO<br />
PRESSURE<br />
PORT M4<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
9/16-18UNF-2B<br />
66.68<br />
[2.63]<br />
132<br />
[5.197]<br />
182.9<br />
[7.201]<br />
LS SIGNAL<br />
PORT X<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
7/16-20UNF-2B<br />
BOTH SIDES<br />
* Interference with internal components will occur<br />
if fitting depth in port X is greater than 11.8 mm [0.465 in]<br />
*<br />
31.75<br />
[1.25]<br />
CASE DRAIN<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1-1/16 - 12UN - 2B<br />
304<br />
[11.969]<br />
302.7 MAX<br />
[11.92]<br />
251<br />
[9.882]<br />
19.09<br />
4X [0.751]<br />
191.1<br />
[7.524]<br />
BOTH SIDES<br />
161<br />
[6.339]<br />
76<br />
[2.992]<br />
12.7<br />
[0.5]<br />
52<br />
[2.047]<br />
167.4<br />
[6.591]<br />
52<br />
[2.047]<br />
CASE DRAIN<br />
PER ISO 11926-1<br />
SAE J1926/1<br />
1-1/16 - 12UN - 2B<br />
111.9<br />
[4.406]<br />
CASE DRAIN<br />
PORT L1<br />
SPOTFACE DEPTH<br />
Ø126.975 ± 0.025<br />
[4.999 ± 0.001]<br />
R1 MAX<br />
[0.039]<br />
BOTH<br />
SIDES<br />
P106 179E<br />
Third-angle<br />
projection<br />
mm [in]
instaLLation<br />
DRawinGs<br />
(continued)<br />
4.86<br />
[0.191]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
PC PRESSURE<br />
ADJUSTMENT<br />
LS STANDBY<br />
PRESSURE<br />
ADJUSTMENT<br />
Third-angle<br />
projection<br />
mm [in]<br />
114.5<br />
[4.508]<br />
57.25<br />
[2.254]<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Frame E<br />
Radial ported endcap, counterclockwise rotation (continued)<br />
CCW<br />
2.02<br />
[0.08]<br />
57.25<br />
[2.254]<br />
Ø14.3<br />
[0.563]<br />
4X<br />
114.5<br />
[4.508]<br />
520L0519 • Rev FN • July 2009<br />
111.9<br />
[4.406]<br />
CASE DRAIN<br />
PORT L2<br />
SPOTFACE DEPTH<br />
156.79<br />
[6.173]<br />
APPROXIMATE<br />
CENTER OF<br />
GRAVITY<br />
251<br />
[9.882]<br />
Ø63.5<br />
[2.50]<br />
INLET<br />
SYSTEM PORT ‘S’<br />
172 BAR [2500 PSI]<br />
SPLIT FLANGE BOSS<br />
PER<br />
ISO 6162<br />
SAE J518<br />
CODE 61<br />
WITH 1/2 - 13UNC<br />
X 30 [1.181]<br />
MIN THD<br />
282.32<br />
[11.115]<br />
PC control<br />
50.8<br />
[2.00]<br />
88.9<br />
[3.50]<br />
P104 079E<br />
157.4<br />
[6.197]<br />
P104 083<br />
105
106 520L0519 • Rev FN • July 2009<br />
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Notes
Series 45 Axial Piston Open Circuit Pumps<br />
Technical Information<br />
Notes<br />
520L0519 • Rev FN • July 2009<br />
107
our Products<br />
Open <strong>circuit</strong> <strong>axial</strong> <strong>piston</strong> pumps<br />
Gear pumps and motors<br />
Fan drive systems<br />
Closed <strong>circuit</strong> <strong>axial</strong> <strong>piston</strong> pumps<br />
and motors<br />
Bent axis motors<br />
Hydrostatic transmissions<br />
Transit mixer drives<br />
Hydrostatic transaxles<br />
Electrohydraulics<br />
Integrated systems<br />
Microcontrollers and software<br />
PLUS+1 GUIDE<br />
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Joysticks and control handles<br />
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Inverters<br />
Electrohydraulic power steering<br />
Hydraulic power steering<br />
Hydraulic integrated <strong>circuit</strong>s (HIC)<br />
Cartridge valves<br />
Directional spool valves<br />
Proportional valves<br />
520L0519 • Rev FN • July 2009<br />
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