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Bmbvacuum Rolls - Bmbag.ch

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Product Information<br />

BMB Vacuum <strong>Rolls</strong><br />

Operating range of<br />

BMB Vacuum <strong>Rolls</strong><br />

The vacuum roll serves to isolate the different<br />

tensions in the coating ma<strong>ch</strong>ine without<br />

slippage. It can be placed where an absolute<br />

fixed point of the web is necessary for the<br />

tension regulation and where the use of a<br />

conventional draw roll station with press roll<br />

causes problems. The application of vacuum<br />

rolls is especially useful for materials whi<strong>ch</strong><br />

would form wrinkles when they are under<br />

pressure impact su<strong>ch</strong> as pull roll nips.<br />

Functional description<br />

Ba<strong>ch</strong>ofen+Meier AG<br />

CH-8180 Büla<strong>ch</strong><br />

Tel +4144 864 45 45<br />

Fax +4144 864 45 11<br />

info@bmbag.<strong>ch</strong><br />

www.bmbag.<strong>ch</strong><br />

Vacuum generation<br />

The required vacuum is produced by a fan<br />

whi<strong>ch</strong> is specially adapted to ea<strong>ch</strong> case of<br />

application. A hand-operated damper for the<br />

regulation of the pressure and a manometer<br />

for the pressure indication are part of the<br />

standard scope of supply. A flexible air pipe<br />

connects the roll with the fan.<br />

Construction of rolls<br />

The vacuum roll consists of a stationary interior<br />

and a rotating exterior. The interior forms the<br />

vacuum <strong>ch</strong>amber whi<strong>ch</strong> is linked to the fan.<br />

The suction angle is adapted to the web wrap<br />

angle.<br />

Roll covering<br />

The rotating exterior of the vacuum roll is a<br />

tube with specially drilled holes and cross<br />

connections. In case of aluminium surfaces,<br />

an additional fine-mesh screen is installed. This<br />

ensures an even air distribution and prevents<br />

substrate markings.


Typical functions / locations in the coating ma<strong>ch</strong>ine<br />

° Draw roll stations in general<br />

° Draw roll station as pilot drive<br />

° Replacement of draw roll / press roll station<br />

° Between coating head and dryer<br />

° On Kamber roll edge guide system<br />

The main advantages of BMB Vacuum <strong>Rolls</strong><br />

° Highest web speeds<br />

° No marking – even for most sensitive substrates<br />

° Great variety of roll coverings, adapted to ea<strong>ch</strong> application<br />

° Operational reliability, operating facility and easy maintenance<br />

Covering: stainless metal screen<br />

Covering: rubber cover<br />

Highest web speeds<br />

There is almost no speed limit for<br />

BMB vacuum rolls. Recently, a new speed<br />

world record was realised thanks to a<br />

BMB vacuum roll. Our fastest vacuum rolls<br />

are presently used at speeds of more than<br />

3’000 m/min (> 3300 yards/min).<br />

No marking – even for most sensitive<br />

substrates<br />

The following materials are transported<br />

thanks to BMB vacuum rolls:<br />

all kinds of paper, metal foils, aluminium<br />

films like PE, PP, OPP, PET, PVC and many<br />

more.<br />

Thanks to our exact adjustment of the roll<br />

surface to the substrate whi<strong>ch</strong> is to be<br />

transported, a marking-free web guidance<br />

can be assured; even for thinnest and most<br />

sensitive materials.<br />

Great variety of roll coverings, adapted to<br />

ea<strong>ch</strong> application<br />

BMB has the right roll covering for ea<strong>ch</strong><br />

substrate. Therefore eg.:<br />

- completely marking-free, stainless metal<br />

screens (<strong>ch</strong>rome steel)<br />

- rubber-covered surfaces with the correspondingly<br />

drilled suction holes and with<br />

many different finishes<br />

- release coatings<br />

- plasma- respectively ceramic surfaces<br />

Operational reliability, operating facility<br />

and easy maintenance<br />

The tailor-made BMB vacuum rolls do not<br />

only run constantly and smoothly but are,<br />

thanks to a low number of parts, also extremely<br />

reliable as well as easy to operate and<br />

maintain.<br />

Options<br />

° 2-<strong>ch</strong>amber system for variable working<br />

widths<br />

° Additional blowing sector (pressure<br />

<strong>ch</strong>amber) to prevent wrap around in case<br />

of web break<br />

° Special high speed roll<br />

BMB Vacuum <strong>Rolls</strong> - 01.-03 - E

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