PROCESS TECHNOLOGY TRAINING GUIDE - John Zink Company

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BURNER MANAGEMENT SYSTEMS PB177 Prerequisite: None ON- DEMAND COURSE 10 Call the John Zink Institute today at 918.234.5710 2-DAY COURSE 1.4 CEUs DESIGNED FOR: Personnel interested in understanding and applying burner management technology for fired heaters, boilers, sulfur plants and other industrial combustion equipment. It provides operators and engineers a solid foundation for determining BMS requirements and understanding its operation. COURSE OVERVIEW: Burner Management Systems is a two-day course that gives students an overview of the methods used to achieve safe and reliable automatic startup, monitoring and shutdown of burner systems. The course begins with an overview of prescriptive (NFPA 86/86/87, CSA B149.3, API 556) and performance-based (IEC 61508/11) codes and standards. Risk, safety and reliability requirements for fired equipment are introduced. A detailed review of current and future BMS technology is provided including safety PLCs, redundant processors, instrument voting methods, on-line maintenance and testing, automatic fault detection and trip avoidance. Basic operation, selection and maintenance of burner control components are discussed, including fuel safety valves, regulators, control valves, dampers, flame detection and ignition systems. Solutions to common startup problems are provided, including purging of natural draft furnaces, turndown control during refractory dryouts, multiple burner pressure control, reliable ignition systems, valve proving systems, reliable flame detection, fuel oil and gas combination systems. System operation is presented, including monitoring functions, alarming, online maintenance and on-line trip testing. Shutdown conditions and techniques are provided, including typical trip settings, emergency shutdowns and quick recover trips. The course includes numerous applications to fired heaters, boilers, sulfur plants and other combustion equipment. SOME TOPICS COVERED DURING THE COURSE INCLUDE: • BMS codes and standards • Pre-startup permissives • Measurement and time purging systems • Valve proving techniques and fuel header management • Flame detection technologies • Ignition system technologies • Safety PLC systems FIRED PROCESS HEATERS PB181 Prerequisite: None 4-DAY COURSE AUTHORIZED IACET PROVIDER 2.8 CEUs DESIGNED FOR: Engineers, operators, maintenance and safety personnel and other professionals involved with design and operation of fired process heaters. COURSE OVERVIEW: This course will introduce the basics of thermal and mechanical design and safe, efficient operation of fired heaters. Emphasis will be on common design methods, considerations of fuel type, combustion air supply and control, combustion chemistry and control and safe heater operation. Attendees are encouraged to bring the details of current problems for discussion with an instructor or general discussion with other attendees. SOME TOPICS COVERED DURING THE COURSE INCLUDE: • Description of heater types and factors governing choice of design • Combustion calculations and sampling • Radiant zone design • Convection zone design • Application of burners • Combustion air supply and control • Instrumentation and safety devices • Improving efficiency • Design of tubes, including flow regime issues • Operation, testing, tune-up and troubleshooting of heaters • Emissions control • Refractories • Corrosion and fouling • Fuel considerations • Maintenance planning LOCATIONS, DATES AND PRICES: Tulsa, OK June 5 – 8, 2012 $2,995 CFD MODELING CO113 Prerequisite: None NEW! ON- DEMAND COURSE DESIGNED FOR: Engineers who use CFD to solve combustion-related issues. 2-DAY COURSE 1.4 CEUs COURSE OVERVIEW: CFD Modeling teaches students to apply CFD to solve real-life problems by making judicial determinations of meshing strategies, physical models, convergence parameters and discretization schemes. The two-day course will feature case studies highlighting the power of CFD in delivering real benefits to your business. There are two labs associated with the course: 1.) A virtual engineering demonstration of practical industrial processes using immersive stereo visualization technology; 2.) Hands-on experience with predefined exercises to solidify the various techniques and methods learned in the classroom.
COMBUSTION DYNAMICS CO137 Prerequisite: None DESIGNED FOR: Engineers, operators, maintenance, safety and training personnel responsible for issues associated with combustion in fired equipment. COURSE OVERVIEW: Combustion Dynamics is taught by professor Ben Zinn from Georgia Institute of Technology and John Zink personnel. This course demonstrates the essential theory and practical knowledge needed to work with, diagnose and treat combustion-related instability problems in fired equipment applications. Attendees are invited to bring specific operating problems for discussion with the instructor or for discussion with a group of peers who have experienced similar situation at their facilities. SOME TOPICS COVERED DURING THE COURSE INCLUDE: • Combustion instabilities • Types and causes of instabilities • Flame response to flow perturbations • Approaches to preventing combustions instabilities • Instabilities in industrial applications LOCATION AND PRICE: Tulsa, OK $1,795 ON- DEMAND COURSE INDUSTRIAL COMBUSTION 2-DAY COURSE 2-DAY COURSE AUTHORIZED IACET PROVIDER 1.4 CEUs POLLUTION AND CONTROL CO149 – Prerequisite: None 1.4 CEUs DESIGNED FOR: Engineers, operators, maintenance, safety and training personnel responsible for environmental issues associated with combustion in fired equipment. COURSE OVERVIEW: Industrial Combustion Pollution and Control provides the essential theory and practical knowledge needed to work with and control pollution from combustion processes and equipment. This two-day course will help students understand the fundamentals of industrial combustion, how to control pollution and the applications associated with industrial combustion pollution. Attendees are invited to bring specific pollution and control issues for discussion with the Institute instructor or for discussion with a group of peers who have experienced similar situations at their facilities. Each student will receive a copy of the book Industrial Combustion Pollution and Control by C.E. Baukal. STAY THERE. WE’LL BRING THE CLASSROOM TO YOU. The JOHN ZINK INSTITUTE offers on-site courses that can be customized for your facility. Almost any John Zink course can be delivered on-site. Contact us today to schedule a course for a time that’s convenient for you. www.johnzinkinstitute.com 918.234.5710 ON- DEMAND COURSE
Page 1 and 2: 2011-2012 PROCESS TECHNOLOGY TRAINI
Page 3 and 4: WELCOME TO THE JOHN ZINK INSTITUTE
Page 5 and 6: TESTIMONIALS “ My thanks to all a
Page 7 and 8: PROCESS BURNERS CUSTOM PB116 Prereq
Page 9 and 10: PROCESS BURNERS PB150-German, PB159
Page 11: PROCESS BURNER OPERATOR TRAINING PB
Page 15 and 16: THERMAL OXIDIZERS TO110 Prerequisit
Page 17 and 18: TROUBLESHOOTING VIBRATION OF INDUST
Page 19 and 20: LOGISTICS HOTEL RESERVATIONS The JO

PROCESS TECHNOLOGY TRAINING GUIDE - John Zink Company

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