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Brochure: Lafarge, Leader in a Sustainable World

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A high level of expertise<br />

Founded <strong>in</strong> 1833, <strong>Lafarge</strong> has built up cutt<strong>in</strong>g-edge<br />

expertise <strong>in</strong> the cement production bus<strong>in</strong>ess.<br />

Its unique knowledge of the production process<br />

is used throughout the world, thanks to the<br />

deployment of common tools that encourage<br />

knowledge-shar<strong>in</strong>g and performance analysis.<br />

All these assets improve plant reliability, help control<br />

ma<strong>in</strong>tenance costs and reduce energy consumption.<br />

Cement plant, Teil, France (top).<br />

Cement plant, Cairo, Egypt (bottom).<br />

Various uses<br />

The Cement Bus<strong>in</strong>ess L<strong>in</strong>e produces ranges of<br />

cements, hydraulic b<strong>in</strong>ders and lime for construction<br />

and renovation. Cement is also one<br />

of the ma<strong>in</strong> <strong>in</strong>gredients of concrete. Cement<br />

production is <strong>Lafarge</strong>’s longest-stand<strong>in</strong>g field<br />

of activity. The Group’s policy has long been<br />

to <strong>in</strong>crease its cement production capacities,<br />

particularly <strong>in</strong> emerg<strong>in</strong>g countries. Developments<br />

over recent years to improve performance<br />

have thus enabled the Group to construct<br />

plants more quickly and professionally.<br />

PAGE 08 | LAFARGE<br />

Cement: a universal,<br />

modern material<br />

50,000 employees<br />

and 166 production<br />

sites across<br />

50 countries.<br />

Essential <strong>in</strong> construction, cement is part of everyday life. <strong>Lafarge</strong>, number one<br />

worldwide <strong>in</strong> cement, is develop<strong>in</strong>g its production capacities while respect<strong>in</strong>g<br />

the environment and local communities.<br />

A comb<strong>in</strong>ed effort<br />

A cement plant requires a high level of <strong>in</strong>tegration<br />

<strong>in</strong>to the local social and economic climate.<br />

Install<strong>in</strong>g a plant <strong>in</strong>volves an average <strong>in</strong>vestment<br />

of €150 million and the plant itself will<br />

be active for decades to come.<br />

For <strong>Lafarge</strong>, the success of this <strong>in</strong>stallation is<br />

dependent on listen<strong>in</strong>g to all the stakeholders:<br />

the local authorities, associations, residents,<br />

entrepreneurs and local craftsmen. A socially<br />

and environmentally responsible approach,<br />

<strong>in</strong>volv<strong>in</strong>g dialogue and consultation with local<br />

AT THE ORIGIN<br />

communities, goes hand <strong>in</strong> hand with the <strong>in</strong>stallation<br />

and use of production sites. To guarantee<br />

susta<strong>in</strong>able development, <strong>Lafarge</strong> implements<br />

environmental good practices, such as the use<br />

of alternative fuels, which reduces the volume<br />

of CO2 emissions.<br />

Breakwater built to protect the<br />

Hassan II Mosque, <strong>in</strong> Casablanca, Morocco.<br />

Cement<br />

Derived from the Lat<strong>in</strong> cæmentum, mean<strong>in</strong>g “unhewn stone”. Used <strong>in</strong> masonry,<br />

it is also an essential <strong>in</strong>gredient of concrete.<br />

HIGH TEMPERATURE<br />

Cement manufactur<strong>in</strong>g<br />

requires the raw material<br />

to be heated to almost<br />

1,500 °C.<br />

Physicochemical<br />

transformation and CO2<br />

emissions<br />

Although the first<br />

cement was produced<br />

dur<strong>in</strong>g Antiquity,<br />

the current material is<br />

the result of a highly<br />

sophisticated <strong>in</strong>dustrial<br />

process. Today’s cement<br />

was discovered <strong>in</strong><br />

the 19th century and<br />

is made up of four<br />

components: limestone,<br />

silica, alum<strong>in</strong>a and<br />

iron oxide. The mixture<br />

is heated to a very<br />

high temperature<br />

(1,450 °C) to br<strong>in</strong>g<br />

about a physicochemical<br />

reaction known<br />

as “cl<strong>in</strong>kerization”. It is<br />

this process that is at<br />

the orig<strong>in</strong> of most of the<br />

CO2 emissions released<br />

by cement production.<br />

LAFARGE | PAGE 09

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