Presentation to the analysts and investors - Lafarge
Presentation to the analysts and investors - Lafarge
Presentation to the analysts and investors - Lafarge
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Credit: Rudy Ricciotti (Architect) / Jae-Seong E. (Pho<strong>to</strong>graph)<br />
2008 Inves<strong>to</strong>r & Analyst Day<br />
© Copyright 2006, <strong>Lafarge</strong> SA<br />
All rights reserved. No part of this document may be reproduced, s<strong>to</strong>red in a retrieval system, translated, or transmitted in any form or by any means, electronic, mechanical, pho<strong>to</strong>copying, recording, or o<strong>the</strong>rwise, without prior written permission of <strong>Lafarge</strong> SA.<br />
Cairo, 1-2 December, 2008
2<br />
Analyst & Inves<strong>to</strong>r Days<br />
Monday, December 1<br />
� 12:30 - 14:00 Buffet Lunch<br />
� 14:00 - 14:30 Keynote address<br />
Strategic Overview Bruno Lafont<br />
� 14:30 - 15:30 <strong>Lafarge</strong>’s Global Portfolio<br />
Supply / dem<strong>and</strong>: Managing in <strong>to</strong>day’s environment Jean Desazars<br />
� 15:30 - 16:00 Break<br />
� 16:00 - 17:00 <strong>Lafarge</strong>’s Global Portfolio<br />
Focus: Orascom Guillaume Roux<br />
& Gérard Kuperfarb<br />
� 17:00 - 17:30 Innovation initiatives<br />
Innovation in ReadyMix Gérard Kuperfarb<br />
� 18:30 Pick up <strong>and</strong> transfer for dinner
3<br />
Analyst & Inves<strong>to</strong>r Days<br />
Tuesday, December 2<br />
� 8:30 - 9:15 Capital Expenditures Jean-Carlos Angulo<br />
Cement - revised plan<br />
� 9:15 - 10:30 Excellence 2011 Tom Farrell<br />
Cost Reduction Program & Isidoro Mir<strong>and</strong>a<br />
� 10:30 - 11:00 Break<br />
� 11:00 - 11:45 Open discussion / General Q&A<br />
� 11:45 - 12:00 Conclusion<br />
� 12:00 - 12:30 Lunch<br />
� 12:30 Pick up <strong>to</strong> <strong>the</strong> optional site visit or transfer <strong>to</strong> <strong>the</strong> airport
4<br />
Disclaimer<br />
This presentation may contain forward-looking statements. Such forward-looking<br />
statements do not constitute forecasts regarding <strong>the</strong> Company’s results or any o<strong>the</strong>r<br />
performance indica<strong>to</strong>r, but ra<strong>the</strong>r trends or targets, as <strong>the</strong> case may be. These<br />
statements are by <strong>the</strong>ir nature subject <strong>to</strong> risks <strong>and</strong> uncertainties as described in <strong>the</strong><br />
Company’s annual report available on its Internet website (www.lafarge.com). These<br />
statements do not reflect future performance of <strong>the</strong> Company, which may materially<br />
differ. The Company does not undertake <strong>to</strong> provide updates of <strong>the</strong>se statements.<br />
More comprehensive information about <strong>Lafarge</strong> may be obtained on its Internet<br />
website (www.lafarge.com), under Regulated Information.
Keynote Address<br />
Bruno Lafont<br />
Chairman <strong>and</strong> CEO<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
6<br />
Cash Flow Generation – a Continuous Focus<br />
� The Group will continue <strong>to</strong> take actions <strong>to</strong> deleverage in 2009<br />
� Flexible capital expenditures management<br />
� Cost reductions<br />
� Divestments<br />
€0.9bn<br />
Free Cash Flow Growth<br />
€1.4bn<br />
€1.7bn<br />
€2.0bn<br />
2005 2006 2007 Last 12<br />
months at<br />
Sept 2008
7<br />
Orascom Reinforces <strong>the</strong> Group<br />
� Portfolio of countries complements <strong>the</strong> Group’s existing network<br />
� High margin businesses are delivering results
8<br />
Foundation Put in Place for <strong>Lafarge</strong> <strong>to</strong> be <strong>the</strong> Best<br />
� Proven ability of management <strong>to</strong> adapt <strong>and</strong> succeed<br />
€16 bn<br />
Sales Operating Margin EPS<br />
€19 bn<br />
2005 Last 12<br />
months<br />
2008<br />
14.8%<br />
19.2%<br />
2005 Last 12<br />
months<br />
2008<br />
€6.39<br />
€10.27<br />
2005 Last 12<br />
months<br />
2008
Supply <strong>and</strong> Dem<strong>and</strong>:<br />
Managing in Today’s Environment<br />
Jean Desazars<br />
Executive Vice President,<br />
Strategy, Development <strong>and</strong> Public Affairs<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
10<br />
Summary<br />
� Macroeconomic forces, primarily financing constraints, are<br />
creating significant business uncertainties across our industry.<br />
As a result, most producers are curtailing current production<br />
<strong>and</strong> slowing cement capacity additions around <strong>the</strong> world<br />
� Most markets should still show increases in cement consumption<br />
in 2009 <strong>and</strong> 2010<br />
� There might be some local supply-dem<strong>and</strong> imbalances, depending<br />
on <strong>the</strong> speed of implementation of <strong>the</strong> economic stimulus<br />
packages already announced by most governments <strong>and</strong> on <strong>the</strong><br />
ability of <strong>the</strong> cement industry <strong>to</strong> adjust production <strong>to</strong> dem<strong>and</strong><br />
� The cement industry already experienced such local imbalances in<br />
<strong>the</strong> past, without <strong>Lafarge</strong> being severely hurt. The size <strong>and</strong><br />
geographical spread of our portfolio of assets as well as our<br />
successful cement / ReadyMix product differentiation policy of <strong>the</strong><br />
last years should give <strong>Lafarge</strong> enough flexibility <strong>to</strong> mitigate <strong>the</strong><br />
impacts of <strong>the</strong>se potential local imbalances on our earnings
11<br />
Agenda<br />
I. Supply<br />
II. Dem<strong>and</strong><br />
III. In what conditions could <strong>the</strong> current slow down<br />
significantly impact our industry?<br />
IV. How do we manage <strong>the</strong> situation?
12<br />
I – Supply<br />
� Net actual capacity increases result from a variety of fac<strong>to</strong>rs<br />
� Producers try <strong>to</strong> anticipate or even preempt growth <strong>and</strong>/or<br />
modernize obsolete equipment<br />
� Closure of old production equipment (VSK, wet kilns)<br />
� Temporary downtime or mothballing capacity<br />
� Over <strong>the</strong> last three months, we have seen players accelerating<br />
<strong>the</strong> rate of plant closures <strong>and</strong> delays in launching new capacity<br />
<strong>to</strong> adjust <strong>to</strong> market <strong>and</strong> financing conditions<br />
� Taking in<strong>to</strong> account cancellations announced,<br />
<strong>to</strong>tal net supply trends <strong>to</strong>wards 3.1 billion <strong>to</strong>ns in 2009,<br />
versus 2.9 billion <strong>to</strong>ns in 2007<br />
� Current capacity additions are concentrated for 2008 <strong>and</strong> 2009<br />
in China, India, MENA, <strong>and</strong> Latin America<br />
� For 2010, capacity additions are more diversified;<br />
new suspensions or delays <strong>to</strong> be expected
13<br />
World Net Capacities Additions (Year Average)<br />
World <strong>to</strong>tal<br />
China<br />
India<br />
Egypt + Turkey<br />
Rest of <strong>the</strong> world<br />
2008<br />
110<br />
70<br />
18<br />
5<br />
17<br />
2009<br />
150<br />
� The capacities for <strong>the</strong> rest of <strong>the</strong> world are spread<br />
among many countries<br />
� 2010 figure of 67 MT for <strong>the</strong> rest of <strong>the</strong> world is likely<br />
<strong>to</strong> be revised downwards in <strong>the</strong> coming months<br />
75<br />
26<br />
10<br />
39<br />
2010<br />
140<br />
45<br />
21<br />
7<br />
67
14<br />
Capacity Reduction <strong>and</strong> Project Delays<br />
are Accelerating Everywhere<br />
� United States<br />
� Brazil<br />
� Africa<br />
� Russia<br />
� Spain<br />
� Holcim <strong>to</strong> mothball kilns at Clarksville<br />
<strong>and</strong> Dundee<br />
� Holcim press release<br />
� <strong>Lafarge</strong> <strong>to</strong> mothball Woods<strong>to</strong>ck<br />
� Holcim <strong>to</strong> suspend its 2MT expansion project<br />
� Holcim press release<br />
� Dangote <strong>to</strong> cut <strong>and</strong> delay its investments plan<br />
for $3.25 bn<br />
� Sinoma press release<br />
� Strabag-BaselCement - Russia <strong>and</strong> Eastern<br />
Europe - 10 cement plants projects delayed -<br />
2009-2012<br />
� Kommersant<br />
� Eurocement - reduce production - 2009-2010<br />
� The Moscow Times<br />
� Sibcement - ab<strong>and</strong>on project <strong>to</strong> build capacity<br />
of 7.8mn <strong>to</strong>ns per year<br />
� Kommersant<br />
� Cemex - Catalonia - idles two lines<br />
at Sant Feliu <strong>and</strong> one line at Alcanar<br />
� Cemex press release<br />
� United Kingdom<br />
� Cemex - Barring<strong>to</strong>n plant closure<br />
� Cemex press release<br />
� <strong>Lafarge</strong> Northfleet plant closure<br />
Westbury kiln mothball<br />
� Germany<br />
� <strong>Lafarge</strong> <strong>to</strong> close Sötenich<br />
� Cambodia/Indonesia<br />
� China<br />
� Siam Cement – delay of <strong>the</strong>ir expansion plans<br />
in Cambodia <strong>and</strong> Indonesia<br />
� Siam Cement press release<br />
� 72 cement VSK closures in Xingtai in 2008-2009<br />
� Chinacements<br />
� 19 cement firms closures in Shaanxi<br />
� Digital Cement<br />
� Guangdong province - 38 million <strong>to</strong>ns old<br />
capacity closure by 2010<br />
� Digital Cement<br />
� Taiwan<br />
� Sou<strong>the</strong>ast Cement <strong>and</strong> Hsing Ta Cement -<br />
production cut of 6%<br />
� Commercial Times
15<br />
Net Global Cement Supply Evolution<br />
<strong>Lafarge</strong> estimates<br />
Million Tonnes<br />
2,920<br />
3.7%<br />
3,030<br />
5%<br />
3,180<br />
4.5%<br />
3,320<br />
2007 2008 2009 2010
16<br />
II – Dem<strong>and</strong><br />
� Dem<strong>and</strong> anticipation is more difficult <strong>to</strong>day<br />
due <strong>to</strong> diversity of profiles<br />
� Translation of GDP growth in<strong>to</strong> construction growth<br />
� Translation of stimulus programs in<strong>to</strong> construction growth<br />
� Link between balances of payments<br />
<strong>and</strong> capacity <strong>to</strong> finance construction <strong>and</strong> infrastructure<br />
� In a great number of countries, cement dem<strong>and</strong> growth is resilient,<br />
albeit temporarily lower<br />
� O<strong>the</strong>r countries have seen markedly slowing growth<br />
but most of <strong>the</strong>m will benefit from government stimulus programs<br />
� We are preparing our Group <strong>to</strong> adjust <strong>to</strong> dem<strong>and</strong> conditions<br />
region by region in many different types of scenarios
17<br />
Americas <strong>and</strong> Europe<br />
� North America <strong>and</strong> Western Europe<br />
� Significant dem<strong>and</strong> decline in 2009<br />
� <strong>Lafarge</strong> will adjust its production accordingly<br />
� Latin America<br />
� Mexican surplus increases<br />
� Sustainable growth for <strong>Lafarge</strong> in South America<br />
� Eastern Europe<br />
� Dem<strong>and</strong> growth varies widely by country<br />
� <strong>Lafarge</strong> will adjust its expansion plans accordingly
18<br />
MENA <strong>and</strong> Sub-Saharan Africa<br />
� MENA + Turkey<br />
� Dem<strong>and</strong> growth rates among <strong>the</strong> highest<br />
� Capacity additions <strong>to</strong> cope with dem<strong>and</strong> growth in most markets<br />
� Imbalances in Turkey<br />
� Trading, a key lever for <strong>Lafarge</strong><br />
� Sub-Saharan Africa<br />
� Strong growth continues<br />
� No delays in <strong>Lafarge</strong>’s investment plans
19<br />
Asia<br />
� China<br />
� India<br />
� Dem<strong>and</strong> resilient, supported by stimulus package<br />
<strong>and</strong> lower interest rates<br />
� End of overheating is favorable<br />
� Uneconomic capacity closures accelerate<br />
� Large dem<strong>and</strong> in Sichuan<br />
� <strong>Lafarge</strong> accelerates its investment program<br />
� Significant over-capacity, mainly focused in <strong>the</strong> Center<br />
<strong>and</strong> <strong>the</strong> North West, mostly l<strong>and</strong>locked<br />
� <strong>Lafarge</strong>, located in <strong>the</strong> East, continues its investment program<br />
� South-East Asia<br />
� Modest growth <strong>and</strong> continued surpluses, similar <strong>to</strong> past downturns
20<br />
III - In What Conditions Could <strong>the</strong> Current Slow Down<br />
Significantly Impact our Industry?<br />
� It would take <strong>the</strong> combination of<br />
• An important amount of very low cost homeless <strong>to</strong>ns that are easily transportable<br />
• And deflationary trends in several markets at <strong>the</strong> same time<br />
� However, we see several positive fac<strong>to</strong>rs offsetting this<br />
� Dem<strong>and</strong><br />
• Price <strong>and</strong> availability of steel bars makes finished concrete cheaper, spurring growth<br />
• Backlog of big developers is a sign of resilience : Vinci, Bouygues, Siemens, Als<strong>to</strong>m<br />
• <strong>Lafarge</strong> position streng<strong>the</strong>ned with cus<strong>to</strong>mer loyalty, br<strong>and</strong>ing <strong>and</strong> innovation<br />
� Costs<br />
• Energy costs still his<strong>to</strong>rically high, making it difficult <strong>to</strong> lower selling prices<br />
dramatically<br />
• USD evolution increases costs for importers<br />
• Many players have invested at high costs <strong>and</strong> with high indebtedness<br />
• Cost of working capital<br />
� Supply<br />
• Cement producers already lowering capacity
21<br />
III - In What Conditions Could <strong>the</strong> Current Slow<br />
Down Significantly Impact our Industry?<br />
� In any case, <strong>the</strong> impact is not likely <strong>to</strong> happen on a global basis in<br />
our business<br />
� All <strong>to</strong>ns are not equal<br />
� Size of <strong>the</strong> potential surplus will be manageable<br />
� Locally, we have seen imbalances in <strong>the</strong> past<br />
� Today’s conditions do not favor it<br />
� High production costs will push FOB prices up<br />
� Financing constraints limit <strong>the</strong> capacity of cement producers <strong>to</strong><br />
export at marginal costs<br />
� Similarly, import facilities are more difficult <strong>to</strong> finance<br />
� Lack of forex visibility might hamper exporters, traders <strong>and</strong> potential<br />
cus<strong>to</strong>mers<br />
� Some local situations bear watching
22<br />
IV- The Strengths of <strong>Lafarge</strong> Should Enable us <strong>to</strong><br />
Mitigate <strong>the</strong> Impacts of Potential Local Imbalances<br />
on our Earnings<br />
� Strategy <strong>and</strong> Portfolio<br />
� 60% of our assets are in <strong>the</strong> resilient markets category<br />
� Most of <strong>the</strong> remainder positioned <strong>to</strong> benefit from stimulus programs<br />
� Our worldwide presence dramatically increases our capacity<br />
<strong>to</strong> anticipate <strong>and</strong> react<br />
� Action plans<br />
� Cost cutting<br />
� Re-phasing of our development capex program<br />
� Accelerating product differentiation through innovation<br />
� Key role of our trading department combined with mothballing<br />
� How do we manage?<br />
� Looking at multiple scenarios, with relevant action plans<br />
� Remain flexible <strong>and</strong> ahead
23<br />
Conclusion<br />
� Uncertainty is causing cuts in current <strong>and</strong> future industry capacity<br />
� Cement consumption will still increase<br />
� Local imbalances are possible, but we have levers <strong>to</strong> deal with it<br />
� <strong>Lafarge</strong> will stay flexible <strong>and</strong> ahead
Orascom<br />
A Major Step for <strong>Lafarge</strong><br />
Guillaume Roux<br />
Executive Vice President, Cement<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
25<br />
Orascom – A Major Step for <strong>Lafarge</strong><br />
� Early technical issues are behind us<br />
� Fast <strong>and</strong> focused integration process<br />
� Synergies action plans have been implemented<br />
<strong>and</strong> will deliver higher results in 2009 than expected<br />
� Solid market fundamentals combined with <strong>Lafarge</strong> expertise<br />
confirm <strong>the</strong> expected strong cash flow growth<br />
from ex- Orascom operations
26<br />
Early Technical Issues Are Behind Us<br />
� Algeria<br />
� Late start of CIBA grey / white<br />
� White <strong>and</strong> grey export<br />
� Iraq slow start of Bazian<br />
� United Arab Emirates<br />
� Raw mill issues<br />
Now Fully Solved<br />
€90M<br />
Impact on 2008 results
27<br />
Orascom – A Major Step for <strong>Lafarge</strong><br />
Successful Integration Completed<br />
� A very fast integration process<br />
� Connecting <strong>the</strong> teams<br />
� Putting safety<br />
at <strong>the</strong> <strong>to</strong>p of <strong>the</strong>ir priorities<br />
� Ensuring business results
28<br />
Orascom – A Major Step for <strong>Lafarge</strong><br />
Successful Integration Completed<br />
� In 4 months merger process completed<br />
<strong>and</strong> key improvement opportunities identified<br />
� Organizational structure finalized<br />
� Regional center created in Cairo<br />
� Synergies implementation started<br />
Synergies Action Plan Follow Up<br />
Workstream<br />
White Cement<br />
HR &<br />
Organization<br />
Key actions<br />
Status<br />
�� Provide Pascal Rousseaux with product quality<br />
�� EN 42.5 required for European markets;<br />
specifications<br />
�� Set up a dedicated organization<br />
production underway<br />
�� Ensure adequacy of CiBA white cement characteristics <strong>to</strong><br />
Spanish & Italian market requirements<br />
�� Prepare pre-budget 2009 P&L for all white cement activities activities �� Vol ume forecast incl. operational i nvestment<br />
underway underway<br />
�� C ai ro Office Accomodation<br />
�� H ire an Office, HR <strong>and</strong> Admin manager<br />
� The operations are fully in our business cycle<br />
In ch arge<br />
�� P.Hoddinott<br />
�� P.Hoddinott<br />
�� P.Hoddinott<br />
�� P.Hoddinott<br />
�� E.Meuriot<br />
�� K.Deigh<strong>to</strong>n<br />
Deadlin e<br />
�� 30/06<br />
�� Asap<br />
�� 30/06<br />
�� 30/6<br />
�� 31/07<br />
�� 30/08<br />
Status
29<br />
Synergies Have Been Implemented<br />
<strong>and</strong> Will Deliver Higher Results than Expected in 2009<br />
� White cement<br />
Sagun<strong>to</strong><br />
Tanger<br />
CIBA<br />
Te<strong>to</strong>uan<br />
Meknes<br />
Bouskoura<br />
Volos<br />
Halkis<br />
Milaki<br />
SCC<br />
<strong>Lafarge</strong> Cement plant<br />
x-Orascom cement plant / project<br />
<strong>Lafarge</strong> grinding station
30<br />
Synergies Have Been Implemented<br />
<strong>and</strong> Will Deliver Higher Results than Expected in 2009<br />
� Spain GLA<br />
� Emirates<br />
� Iraq<br />
� Clinker <strong>and</strong> trading optimization<br />
� Fixed costs <strong>and</strong> SG&A<br />
Va llad o lid<br />
M ad rid<br />
� Reliability, blended cement<br />
Va len c ia<br />
Ta rra go n a<br />
LAFARGE FACILITIES<br />
Cement<br />
A & C<br />
GLA FACILITIES<br />
Cement<br />
A & C<br />
Ba rce lo na<br />
� Reliability, new product development
31<br />
Synergies Have Been Implemented<br />
<strong>and</strong> Will Deliver Higher Results than Expected in 2009<br />
� Algeria<br />
� Trading<br />
� Grinding capacity increase, reliability<br />
� Meftah integration<br />
CiBA<br />
ACC<br />
Meftah<br />
� Euromed, East <strong>and</strong> West Africa Synergies<br />
Total € 80 M expected in 2009<br />
€150 M + confirmed for 2010
32<br />
Solid Fundamentals Combined with <strong>Lafarge</strong> Expertise<br />
Will Ensure Strong Cash Flow Generation<br />
� Solid market fundamentals<br />
� Managing supply relative <strong>to</strong> dem<strong>and</strong><br />
� Managing costs <strong>and</strong> margins<br />
� Taking full advantage of selective growth opportunities
33<br />
Solid Market Fundamentals<br />
2008 Market Forecasts Confirmed<br />
Algeria<br />
Volumes<br />
up 9 <strong>to</strong> 11%<br />
Prices +<br />
Iraq<br />
Volumes up 15 <strong>to</strong> 20%<br />
Prices +/++<br />
Egypt<br />
Volumes up >10%<br />
Prices ++<br />
UAE<br />
Volumes up >20%<br />
Prices ++
34<br />
Managing Supply Relative <strong>to</strong> Dem<strong>and</strong> in this Region<br />
� Different countries, different situations<br />
� Careful follow up of <strong>the</strong> timing of new capacities coming on line<br />
<strong>and</strong> <strong>the</strong>ir relative cost position<br />
� <strong>Lafarge</strong> will use multiple levers depending on <strong>the</strong> situation<br />
� Optimize <strong>Lafarge</strong>’s plant network<br />
� Optimize our trading flows
New capacity management<br />
35<br />
4 MT of planned<br />
new capacity set aside<br />
Managing Supply Relative <strong>to</strong> Dem<strong>and</strong> in this<br />
Region<br />
Existing capacities optimization<br />
2 <strong>to</strong> 2.5MT reduction in production<br />
in <strong>the</strong> region<br />
Trading optimization<br />
Optimization of sourcing from<br />
markets with surplus <strong>to</strong> relocate<br />
<strong>to</strong> markets in deficit<br />
2008<br />
2009<br />
<strong>Lafarge</strong> Cement plant<br />
x-Orascom cement plant / projects<br />
<strong>Lafarge</strong> grinding station / terminal<br />
x-Orascom grinding station<br />
Equity affilliates
36<br />
Managing Costs <strong>and</strong> Margins<br />
� Stable situation in Algeria<br />
� Stable fuel prices<br />
� Management of costs<br />
� Increasing cement production
37<br />
Managing Costs <strong>and</strong> Margins<br />
� In Egypt, managing cost inflation<br />
� Increase grinding capacity<br />
� Managing margins<br />
Apr 99<br />
Sep 99<br />
Dec 00<br />
Nov 01<br />
June 2006
38<br />
Managing Costs <strong>and</strong> Margins<br />
� In Iraq, taking full potential of <strong>the</strong> market<br />
� Improved reliability in production <strong>and</strong> logistics<br />
� Offer differentiation<br />
<strong>Lafarge</strong> plants<br />
Main Markets<br />
Secondary Markets<br />
Baghdad<br />
Al Sulaymaniyah
39<br />
Managing Costs <strong>and</strong> Margins<br />
� United Arab Emirates confirms potential<br />
� Improved reliability<br />
� Logistics <strong>and</strong> market optimization<br />
� The best product offering
Orascom<br />
A Major Step for <strong>Lafarge</strong><br />
Focus on Aggregates & Concrete Development<br />
Gérard Kuperfarb<br />
Executive Vice President, Aggregates & Concrete<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
41<br />
Aggregates & Concrete Opportunities<br />
Our Development Priorities in Emerging Markets<br />
� Aggregates<br />
� Develop a deep underst<strong>and</strong>ing of local geology <strong>and</strong> o<strong>the</strong>r scarcity<br />
fac<strong>to</strong>rs in key markets<br />
� Master timing of market entry<br />
• Level of enforcement of environmental <strong>and</strong> safety regulations, etc<br />
� Build bridgeheads in attractive markets through greenfields<br />
• Geology, regulations, demographics<br />
� Strive for positioning advantage<br />
� ReadyMix<br />
� Increase <strong>the</strong> share of cash generated in emerging markets<br />
• Continue <strong>to</strong> develop existing high ROCE BUs in consolidating markets<br />
• Invest selectively in high-growth countries mainly through internal<br />
growth<br />
� (e.g. build on Orascom platform)<br />
• Manage <strong>the</strong> transition from primarily project plants <strong>to</strong> establish<br />
commercial ReadyMix networks<br />
• Capitalize on our Value Added Products development “from day 1”
42<br />
Egypt ReadyMix<br />
Developing for <strong>the</strong> Future<br />
� The Orascom acquisition brings us<br />
� A strong position in fast growing market<br />
� A team of experienced professionals<br />
� An opportunity <strong>to</strong> promote our emerging market model
43<br />
Egypt ReadyMix<br />
Developing for <strong>the</strong> Future<br />
� Our objective for 2011<br />
� More than triple volume, 50% of which will be achieved through<br />
commercial plants<br />
� Our actions in 2008<br />
� Doubling production<br />
� Building a commercial network<br />
• 3 commercial plants<br />
� While growing our mobile offering<br />
• 6 project plants<br />
� Continue building<br />
<strong>the</strong> HR talent pool<br />
Sidi Krir 2BP<br />
Borg El Arah 2BP<br />
Sugar<br />
Marasi<br />
Tebien 2BP<br />
Koraymat<br />
Abo Rawash<br />
Abasia<br />
Katamya<br />
Madinty<br />
Ataba<br />
El Rehab<br />
Johayna Sokhna<br />
Trophy<br />
Tramway<br />
Marsa Alam<br />
Commercial Projects Plants
44<br />
Algeria – ReadyMix Goals<br />
� Reach <strong>and</strong> maintain leadership position in <strong>the</strong> Algerian market<br />
� Drive market acceptance of ReadyMix Concrete<br />
� Maintain a price premium position in <strong>the</strong> market<br />
2<br />
6<br />
8<br />
3 1<br />
10 45<br />
9<br />
7<br />
Sites by end<br />
of 2008<br />
Additional sites<br />
by end of 2009
Orascom<br />
A Major Step for <strong>Lafarge</strong><br />
Focus on Cement, New Potential for Growth<br />
Guillaume Roux<br />
Executive Vice President, Cement<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
46<br />
Cement – Realizing New Potentials for Growth<br />
� Saudi Arabia<br />
� Start up 2010<br />
� Best market position in <strong>the</strong> region<br />
� Low cost, potential expansion<br />
~1/3 of <strong>to</strong>tal market<br />
~1/3 of <strong>to</strong>tal market<br />
~15% of <strong>to</strong>tal market<br />
47<br />
Cement – Realizing New Potentials for Growth<br />
� Syria<br />
� Start up spring 2010<br />
� Construction costs optimization<br />
Abu Shamat
48<br />
Orascom – A Major Step for <strong>Lafarge</strong><br />
� Early technical issues are behind us: we have reached our run rate<br />
� Fast <strong>and</strong> focused integration process: synergies action plans have<br />
been implemented <strong>and</strong> 2009 results will exceed initial expectations<br />
� The management of our exp<strong>and</strong>ed network through 2010<br />
will allow us <strong>to</strong> extract <strong>the</strong> full potential of <strong>the</strong>se operations<br />
A Decisive Acceleration of our Cement Strategy
Leading Through Innovation<br />
in Ready Mix Concrete<br />
Gérard Kuperfarb<br />
Executive Vice President, Aggregates & Concrete<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
50<br />
Innovation Differentiates <strong>Lafarge</strong><br />
� Concrete is a pillar of <strong>Lafarge</strong>’s strategy<br />
� Our innovative approach is unique<br />
� It generates high return on investment<br />
� Results are in line with plans<br />
� It works in all economic times<br />
� It supports penetration of new markets<br />
� Pipeline is full of projects
51<br />
The Rationale for Innovation in Concrete<br />
Why We Do It<br />
� Value for our cus<strong>to</strong>mers<br />
� Cost savings through reduced time in labor or lower quantity<br />
of o<strong>the</strong>r materials<br />
� Performance advantages for structural design or architectural<br />
beauty<br />
� Value for <strong>Lafarge</strong><br />
� Higher margins<br />
• Agilia is 10 times more profitable than st<strong>and</strong>ard concrete<br />
� Higher market penetration <strong>and</strong> cus<strong>to</strong>mer loyalty<br />
• The same cus<strong>to</strong>mers that buy Agilia<br />
<strong>and</strong> o<strong>the</strong>r specialty products<br />
will also buy st<strong>and</strong>ard concrete<br />
10<br />
From Commodity <strong>to</strong> Value Added Products<br />
We Know How <strong>to</strong> Escape <strong>the</strong> Commodity Trap<br />
Average<br />
COI/m 3<br />
Current Operating Income per m 3<br />
After specific costs<br />
X 5<br />
X 10<br />
St<strong>and</strong>ard All VAPs Agilia/Artevia<br />
Progress on Innovative <strong>and</strong> Value Added Products is key!
52<br />
An Advantage Unique <strong>to</strong> <strong>Lafarge</strong><br />
� Concrete has many potentials<br />
� Hundreds of applications<br />
� Many properties that can be changed <strong>to</strong> add value for cus<strong>to</strong>mers<br />
� <strong>Lafarge</strong> approach is unique<br />
� <strong>Lafarge</strong> operates <strong>the</strong> largest research facility of its kind located<br />
in Lyon, France<br />
� Our scientific knowledge combined with our underst<strong>and</strong>ing of cus<strong>to</strong>mer<br />
needs drive innovation<br />
� We were first <strong>to</strong> establish international br<strong>and</strong>s<br />
• Which st<strong>and</strong> for riskless, innovative<br />
<strong>and</strong> specific solution for cus<strong>to</strong>mers<br />
3<br />
Many different uses…<br />
Multiple cus<strong>to</strong>mer needs…<br />
Meeting new environmental requirements…<br />
Housing 40%<br />
Commercial<br />
building<br />
Non building<br />
Road<br />
construction<br />
…<br />
Hundreds of different applications<br />
Individual 15%<br />
Grouped<br />
Individual<br />
Multifamily<br />
High rise<br />
…<br />
Vertical<br />
Horizontal 5%<br />
Foundation<br />
O<strong>the</strong>r shapes<br />
…<br />
Large slabs<br />
Small slabs<br />
Decorative slabs<br />
Decks<br />
Screed 1%<br />
…<br />
&<br />
400/600 mix designs per plant<br />
Numerous characteristics<br />
that can be modified <strong>and</strong> combined<br />
Rheology<br />
Shrinking<br />
Weight<br />
Color<br />
Aspect<br />
Temperature<br />
sensitivity<br />
Setting time<br />
Streng<strong>the</strong>ning kinetics<br />
Long term Strength<br />
Longevity<br />
Insulation capacity<br />
Thermal ability<br />
Frost resistance<br />
Provide as many opportunities for innovation & differentiation<br />
Differentiation leads <strong>to</strong> higher prices even on st<strong>and</strong>ard products<br />
…..
53<br />
Boosting Innovation via TURBO<br />
� A 5-year vision for Value Added Product penetration<br />
� Increase by 85% R&D budget between 2006 <strong>and</strong> 2009<br />
<strong>to</strong> accelerate current projects <strong>and</strong> start new ones<br />
� Accelerate transfer capability<br />
• Know-how <strong>to</strong> implement br<strong>and</strong>ed products worldwide<br />
� Accelerate deployment of innovation throughout <strong>the</strong> Division<br />
• ~ 300 people dedicated <strong>to</strong> <strong>the</strong> deployment<br />
• Build <strong>and</strong> implement solid action plans<br />
• Track efforts <strong>and</strong> results monthly
54<br />
TURBO Works<br />
� Investments in people <strong>and</strong> equipment as planned<br />
� Value Added Product action plans moni<strong>to</strong>red <strong>and</strong> delivering<br />
� Results are in line with plans<br />
� Steep increase of VAP penetration<br />
� Employees fully mobilized<br />
Volume of Value-Added Products has increased 18% <strong>to</strong> 7,9 Mm 3<br />
� Now representing 25% of <strong>to</strong>tal volumes (vs.15% in 2005)<br />
Total Contribution of Value Added Products up by more than 30%<br />
� > 40% of COI in ’08 vs. ~ 30% in 2005
55<br />
Innovation Works in all Economic Times<br />
� Example of 3 countries facing reduced dem<strong>and</strong>: UK, US, Spain<br />
• Total volumes declined by 20%<br />
• The 4 international br<strong>and</strong>s grew by 26%<br />
• Their market penetration grew from 3.3% <strong>to</strong> 4.8%<br />
UK<br />
Spain<br />
US East<br />
US West<br />
Total volume<br />
(21)%<br />
(24)%<br />
(18)%<br />
(17)%<br />
Agilia+ Artevia+<br />
Chronolia+ Extensia<br />
Volumes<br />
stable<br />
up 103%<br />
up 28%<br />
up 30%<br />
International Br<strong>and</strong>s Reinforce our Leadership
56<br />
Continuous Deployment of Br<strong>and</strong>ed Products<br />
in New Markets<br />
� International br<strong>and</strong> strategy drives continuous market roll-out<br />
� The successful example of<br />
� From 5 countries in 2005 <strong>to</strong> 20 countries in 2009
57<br />
Continuous Deployment of Br<strong>and</strong>ed Products<br />
in New Markets Offers Fur<strong>the</strong>r Opportunities<br />
� And of
58<br />
Deployment Acceleration<br />
of New Products<br />
� Ramp-up of Chronolia<br />
� Build on past successes<br />
� Faster than planned<br />
� Faster than Agilia in 2000<br />
• Faster in each country<br />
• Faster transfer <strong>to</strong> new countries<br />
� YTD September 2008 - Overall 40% above plan<br />
BU 1 BU 2 BU 3 BU 4 BU 5 BU 6 Total<br />
Plan 2008 YTD 2008
59<br />
Pipeline is Also Full of New Product Potential<br />
� Next waves of Innovation will be driven by 30 R&D projects<br />
� These projects are structured around 2 well defined areas<br />
� Sustainable construction<br />
� Specific needs in emerging countries
60<br />
Leading Through Innovation in Concrete<br />
� Innovation is proving itself as a powerful strategic lever<br />
<strong>to</strong> create value<br />
� It works<br />
� It will help in <strong>the</strong> short term <strong>and</strong> in <strong>the</strong> long run<br />
� It is an opportunity with huge potential going forward<br />
<strong>Lafarge</strong> is in a Unique Position<br />
<strong>to</strong> Capture <strong>the</strong> Full Potential of Innovation
Capital Expenditures<br />
Jean Carlos ANGULO<br />
Executive Vice President, Cement<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
62<br />
Capital Expenditures<br />
Executive Summary<br />
� €1 Bn reduction in capital expenditures in 2009<br />
� Group’s spending including sustaining limited <strong>to</strong> €2 Bn<br />
� Large flexibility in execution of programs<br />
� Projects maintained will be highly profitable<br />
� A good geographical spread of maintained projects<br />
� A portfolio of projects
63<br />
Overview of Group’s 2009 Capex<br />
� Total capex limited <strong>to</strong> €2Bn<br />
� €550M for sustaining capex<br />
� €1,450M for development<br />
� Of <strong>to</strong>tal development<br />
� €1,250M for Cement<br />
� €150M for Aggregates & Concrete<br />
� €50M for Gypsum<br />
These figures correspond <strong>to</strong> our current assessment<br />
of <strong>the</strong> situation but we remain flexible
64<br />
Operation<br />
P<br />
O<br />
S<br />
T<br />
-<br />
A<br />
U<br />
D<br />
I<br />
T<br />
4<br />
Implementation<br />
C<br />
L<br />
O<br />
S<br />
I<br />
N<br />
G<br />
Start<br />
depreciation<br />
1<br />
Opportunity<br />
qualification<br />
Business case<br />
Strategy<br />
S<br />
E<br />
L<br />
E<br />
C<br />
T<br />
I<br />
O<br />
N<br />
Validation<br />
by<br />
Division<br />
2<br />
Concepts<br />
&<br />
feasibility<br />
study<br />
C<br />
L<br />
E<br />
A<br />
R<br />
A<br />
N<br />
C<br />
E<br />
Clearance<br />
At<br />
Group level<br />
3<br />
Project<br />
design<br />
A<br />
P<br />
P<br />
R<br />
O<br />
P<br />
R<br />
I<br />
A<br />
T<br />
I<br />
O<br />
N<br />
Appropriation<br />
validation<br />
Capex Projects Approval Process:<br />
Phase by Phase
65<br />
Cement Internal Development Plan<br />
Adapting for Today’s situation<br />
� Very strict management of our project portfolio<br />
� Capacity <strong>to</strong> react very quickly<br />
� New technical organization fully operational with regional flexibility<br />
� Our size gives us an advantage<br />
� St<strong>and</strong>ardization of plant design<br />
� Relationships with suppliers<br />
� Costs optimization<br />
We have re-balanced our project portfolio<br />
<strong>and</strong> adapted project schedule <strong>to</strong> market dem<strong>and</strong> evolution
66<br />
Cement Internal Development Plan<br />
A Quick Step Back<br />
Selection of our Capex Projects: our Criteria<br />
� Cost of investment vs. internal benchmark<br />
� Comprehensive set of financial criteria<br />
� ROCE<br />
� Impact on Group EPS<br />
� IRR<br />
� Market dem<strong>and</strong> forecast <strong>to</strong> adapt project schedule<br />
<strong>to</strong> market evolution
67<br />
Cement Internal Development Plan<br />
Purchasing Strategy<br />
� Diversification of our equipment purchasing strategy<br />
� Western supplier turnkey (EPC*)<br />
� Western supplier (EP*) with local contrac<strong>to</strong>rs<br />
� Chinese turnkey (EPC) in China & outside China<br />
� Chinese (EP) with local contrac<strong>to</strong>rs<br />
� Orascom Construction contracting model with Western suppliers<br />
� Anticipating equipment orders based on <strong>the</strong> critical path<br />
� Ordering st<strong>and</strong>ardized cement lines<br />
* EPC: Engineering, Purchasing <strong>and</strong> Construction; EP: Engineering <strong>and</strong> Purchasing
68<br />
Cement Internal Development Plan<br />
Where we Were<br />
� June 2006: 45 MT internal development plan<br />
� To start over 2006 <strong>to</strong> 2010<br />
� More than 90% in emerging countries<br />
� December 2007: 15 MT of additional projects from Orascom<br />
� To start over 2008 <strong>to</strong> 2010<br />
� 100% in emerging countries<br />
A <strong>to</strong>tal of 60 MT additional capacity by end of 2010 initially planned
69<br />
Cement Internal Development Plan<br />
Our Revised Internal Development Plan<br />
� 15 MT already started<br />
� of which in 2008: Algeria, Zambia, Ecuador, China (Yunnan)<br />
� 33 MT <strong>to</strong> come on stream in 2009 <strong>to</strong> 2011<br />
� 6 MT of grinding capacities or debottlenecking of existing lines<br />
� of which 1MT delayed vs. initial plan <strong>to</strong> start by end of 2011<br />
� 18 MT of new clinker lines <strong>to</strong> come on stream by end of 2010<br />
� 9 MT of new clinker lines delayed vs. initial plan <strong>to</strong> start by end<br />
of 2011<br />
� All Orascom projects confirmed with <strong>the</strong> exception of South Africa<br />
A <strong>to</strong>tal of 48 MT additional capacity between 2006 <strong>and</strong> 2011<br />
� of which 38 MT end of 2010
70<br />
Our Revised Cement Internal Development Plan<br />
Focus on Emerging Markets Reinforced<br />
Latin America<br />
2 MT<br />
* Group share<br />
Middle East<br />
& Med.Basin<br />
12 MT<br />
Central & Eastern<br />
Europe<br />
6 MT<br />
Sub-Saharan<br />
Africa<br />
8 MT<br />
India +<br />
Bangladesh<br />
3 MT<br />
€4 Bn* for 48 MT Capacity<br />
100% in Emerging Markets<br />
China<br />
15 MT<br />
South East Asia<br />
2 MT
71<br />
Cement Internal Development Plan<br />
Careful Phasing of New Capacities Start Up<br />
� Initial plan: 60 MT planned by <strong>the</strong> end of 2010<br />
� Revised plan: 38 MT will have started by end of 2010<br />
* Group share<br />
MT<br />
� Of which 15 MT already started at <strong>the</strong> end of 2008<br />
48 MT will be operating in 2012<br />
New capacities schedule 2009-2011<br />
13<br />
9<br />
26<br />
14<br />
2009 2010 2011<br />
Capex: ~ €2Bn * <strong>to</strong> spend over 2009-2011<br />
10<br />
Initial plan<br />
Revised plan
72<br />
Cement Internal Development Plan<br />
Our Revised Plan Correspond <strong>to</strong> 48 MT Capacity<br />
<strong>and</strong> 32 MT Additional Sales*<br />
Contributing <strong>to</strong> 750/850M€ EBITDA*, 12-15% ROCE in 2012<br />
Additional sales - net (MT)*<br />
Additional sales (M€)*<br />
Additional EBITDA (M€)*<br />
ROCE* after tax<br />
on assets started up<br />
* New Capacity after replacement, Group share<br />
2010<br />
20<br />
1,100<br />
450<br />
11%<br />
2012<br />
33<br />
2,000<br />
750 / 850<br />
12-15%
73<br />
Cement Internal Development Plan<br />
A Few Examples<br />
Doubling <strong>the</strong> Capacity at our DuJiangYan plant<br />
DJY 3 project already ordered: start up 2010<br />
Clearance<br />
Q2 04<br />
@ 100%<br />
Capacity addition (MT)<br />
Investment (M€)<br />
EBITDA (M€)<br />
ROCE<br />
DJY 2<br />
NTP in Q2 05<br />
2007: sold out<br />
First clinker<br />
in Q3 06<br />
Clearance<br />
Q1 08<br />
2007<br />
1.4<br />
30<br />
7<br />
16%<br />
DJY 3<br />
NTP in Q4 08<br />
First clinker<br />
in Q4 10<br />
2012<br />
2.3<br />
89<br />
16<br />
12%
74<br />
Cement Internal Development Plan<br />
A Few Examples<br />
Greenfield of 0.7 MT in Zambia<br />
Clearance Q3 05<br />
NTP Q2 06<br />
Capacity addition (MT)<br />
Investment (M€)<br />
EBITDA (M€)<br />
ROCE<br />
First clinker<br />
in Q3 08<br />
2009<br />
0.8<br />
81<br />
27<br />
21%<br />
2010<br />
0.8<br />
81<br />
35<br />
27%
75<br />
Cement Internal Development Plan<br />
A Few Examples<br />
New Line of 0.7 MT in Ecuador<br />
Clearance Q2 06<br />
NTP Q1 07<br />
Capacity addition (MT)<br />
Investment (M€)<br />
EBITDA (M€)<br />
ROCE<br />
First clinker<br />
in Q4 08<br />
2010<br />
0.8<br />
84<br />
18<br />
14%<br />
2012<br />
0.8<br />
84<br />
23<br />
20%
76<br />
Flexible Process for a Quick Reaction<br />
� We have revised our plan <strong>to</strong> carefully match market conditions<br />
� 15 MT started by end of 2008 generating €110 M additional<br />
EBITDA* in 2008<br />
� 33 MT additional capacity <strong>to</strong> come on stream by end of 2011<br />
• Of which 23 MT over 2009 - 2010<br />
� These 48 MT of new capacities built between 2006 <strong>and</strong> 2011<br />
<strong>to</strong> generate €750 M <strong>to</strong> €850 M additional EBITDA*,<br />
with 12-15% ROCE<br />
� New capacities located in <strong>the</strong> growing <strong>and</strong> promising markets<br />
� A portfolio of projects for <strong>the</strong> future<br />
* Group share
Cost Reduction Program<br />
Tom Farrell<br />
Executive Vice President, Aggregates & Concrete<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 December, 2008
78<br />
Executive Summary<br />
� <strong>Lafarge</strong> will exceed <strong>the</strong> target of €400 M in 2008<br />
� The culture has changed at <strong>Lafarge</strong><br />
� <strong>Lafarge</strong> has a proven methodology that is a strictly adhered <strong>to</strong><br />
� We have already started a new cost reduction program<br />
<strong>Lafarge</strong> delivers sustainable savings <strong>and</strong> <strong>the</strong>se will continue
79<br />
<strong>Lafarge</strong> Cost Reduction Program is Important<br />
in <strong>the</strong> Current Environment<br />
� In uncertain times, it is crucial <strong>to</strong> be able <strong>to</strong> adapt quickly<br />
� Adapt our capacity<br />
� Adapt our spending<br />
� Identify <strong>and</strong> eliminate “nice-<strong>to</strong>-haves”
80<br />
The 2005-2008 Cost Reduction Program should<br />
Deliver an Estimated €420 M<br />
� June 2006: The Group announced a cost reduction<br />
target of €340 M<br />
� December 2008: Should reach an estimated €420 M
81<br />
Cost Reduction Target 2005 - 2008<br />
All Divisions had Commited <strong>to</strong> Contribute<br />
Corporate functions<br />
Gypsum<br />
A&C<br />
Cement<br />
€340 M<br />
Debottl. / Cementitious /<br />
Plant reliability<br />
Energy / Fuel<br />
Productivity /<br />
Maintenance<br />
SG&A
82<br />
Each Division Will Exceed its 2005-2008 Target<br />
Cement<br />
Aggregates & Concrete<br />
Gypsum<br />
Holding<br />
Inter-Divisions Eliminations<br />
Total<br />
O<strong>the</strong>rs<br />
1.0<br />
Depr<br />
0.7<br />
Raw materials<br />
3.3<br />
Fixed costs<br />
2.5<br />
SG&A<br />
1.7<br />
Transport<br />
1.5<br />
Energy<br />
1.5<br />
2005<br />
Cost Base<br />
(Bn€)<br />
6.5<br />
5.0<br />
1.3<br />
0.1<br />
(0.7)<br />
12.2<br />
Targeted<br />
savings<br />
(M€)<br />
250<br />
50<br />
30<br />
10<br />
-<br />
340<br />
Projected<br />
savings<br />
(M€)<br />
267<br />
106<br />
37<br />
10<br />
-<br />
420<br />
2005 costs: €12.2 Bn
83<br />
The 2005 – 2008 Cost Reduction Program<br />
� Has contributed <strong>to</strong> change at <strong>Lafarge</strong><br />
� The way <strong>Lafarge</strong> delivers<br />
� The change is sustainable
84<br />
The Way <strong>Lafarge</strong> Operates has Changed<br />
� Strong mobilization <strong>and</strong> alignment on cost consciousness created<br />
in all Divisions down <strong>to</strong> <strong>the</strong> operations level<br />
� Evolution<br />
� From technical indica<strong>to</strong>rs <strong>to</strong> actual costs<br />
� From performance <strong>to</strong> bot<strong>to</strong>m-line results<br />
� Specific individual commitments / bonus alignment<br />
� Regular review of commitments at all levels<br />
� Quarterly at Group level<br />
� Monthly review by BU
85<br />
Savings are Delivered Thanks <strong>to</strong> a Rigorous<br />
Approach / Methodology<br />
� Top / down assessment<br />
� High quality action plans<br />
� Strict, auditable cost tracking<br />
capturing positives <strong>and</strong> negatives<br />
� Regular management review<br />
of results at all levels
86<br />
A Continuous <strong>and</strong> Sustainable Process is in Place<br />
� The program is incorporated in <strong>the</strong> management cycle<br />
� Using existing <strong>to</strong>ols<br />
� Using existing operating models<br />
� New action plans are being developed continuously<br />
� Frequent management review with st<strong>and</strong>ard tracking:<br />
a fixed base / well established foundation / dedicated team<br />
at Group level<br />
� Use of external <strong>and</strong> internal benchmarking<br />
� Investments have been made <strong>and</strong> will continue <strong>to</strong> provide results<br />
� Strict attention paid <strong>to</strong> delta price over cost
87<br />
Cost Consciousness is Now Well Established<br />
� Excellent Foundation for Continuous Cost Reduction<br />
� The Group has launched a new multi-year cost cutting program<br />
� Commit <strong>to</strong> cut €400 M cost by <strong>the</strong> end of 2011<br />
� And <strong>to</strong> face <strong>the</strong> downturn in certain economies, <strong>Lafarge</strong><br />
demonstrates its ability <strong>to</strong> react quickly<br />
� By committing <strong>to</strong> save €120 M in 2009
88<br />
New Cost Reduction Targets for 2009 - 2011<br />
€120 M<br />
Corporate functions<br />
Gypsum<br />
A&C<br />
Cement<br />
€400 M<br />
Corporate functions<br />
Gypsum<br />
A&C<br />
Cement<br />
2009 2011<br />
25<br />
35<br />
85<br />
255
89<br />
These Fur<strong>the</strong>r Savings are Made Possible Through<br />
� The lessons learned from <strong>the</strong> cost reduction program 2005 - 2008<br />
� The opportunities are well identified<br />
� Investments made in 2007 <strong>and</strong> 2008 that will enable <strong>the</strong> Group <strong>to</strong><br />
deliver a significant part of <strong>the</strong> 2009 commitment<br />
� New ad hoc resources <strong>to</strong> go beyond “business as usual”<br />
� Dedicated resources on priority projects<br />
� Orascom cost synergies
90<br />
Cost Reduction is Focused on Few Priorities<br />
Cement A&C<br />
Solid fuels<br />
Alternative<br />
fuels<br />
Power<br />
C/K<br />
Productivity<br />
Fixed costs<br />
SG&A<br />
Aggregates<br />
Logistics<br />
Plant<br />
St<strong>and</strong>ardization<br />
Aggregates plants<br />
shutdown<br />
SG&A<br />
Gypsum<br />
Energy<br />
Reliability<br />
Logistics<br />
SG&A
91<br />
Priorities are Being Converted in<strong>to</strong> Specific<br />
Objectives<br />
� Identify BUs with highest potential - <strong>the</strong>se will be supported first<br />
� Maximize savings ambition by stretching BUs’ initial targets<br />
� Provide BUs effective support in action plan setting<br />
<strong>and</strong> resources planning (people <strong>and</strong> CAPEX)<br />
� Make sure key projects are launched in early 2009<br />
<strong>and</strong> implemented fast with:<br />
� Adequate local staffing<br />
� When needed, project management support from <strong>the</strong> Divisions
Cost Reduction Program:<br />
Cement<br />
Isidoro Mir<strong>and</strong>a<br />
Executive Vice President, Cement<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2, 2008
93<br />
Cement Division will Contribute €255 M<br />
� Variable costs reduction<br />
� Solid fuel optimization<br />
� Deliver a step change in alternative fuels<br />
� Reduce electricity bill<br />
� Increase volumes while reducing environmental footprint<br />
� Optimize cementitious consumption<br />
� Improve productivity<br />
� Industrial fixed costs through plant mastery<br />
� SG&A through shared services <strong>and</strong> st<strong>and</strong>ardization
94<br />
Reduce Energy Bill<br />
� Opportunities in solid fuels<br />
� Improve heat consumption<br />
� Fuel flexibility by shifting <strong>to</strong> lower grades <strong>and</strong> sourcing strategies<br />
� Step change in Alternative Fuels<br />
� Become a full player on <strong>the</strong> waste management market<br />
� Make co-processing an embedded part of our business<br />
� Reduce electricity bill<br />
� Power consumption optimization<br />
� Waste heat recovery <strong>and</strong> captive power plants
95<br />
Solid Fuel Optimization: Ashaka (Nigeria)<br />
� Ashaka plant was operated with heavy fuel oil<br />
� Fuels shortages <strong>and</strong> exceptional kiln s<strong>to</strong>ppages<br />
� Proposed solution<br />
� Results<br />
� Integrate backwards with a nearby lignite mine<br />
� Invest in grinding <strong>and</strong> fuel conditioning (safety with HV fuels)<br />
Economics:<br />
� Investment of 37M€ for grinding shop <strong>and</strong> mine<br />
� Fuel bill reduced by 60% <strong>and</strong> no s<strong>to</strong>ppages with better logistics
96<br />
Step Change in Alternative Fuels:<br />
Port La Nouvelle (France)<br />
Sharp increase in fossil fuels substitution<br />
(Tires & Solid Shredded Waste) by co-processing at <strong>the</strong> plant<br />
Investment of 4.0 M€<br />
In waste processing<br />
80%<br />
70%<br />
60%<br />
50%<br />
40%<br />
30%<br />
20%<br />
10%<br />
0%<br />
20%<br />
34%<br />
2006 2007 2008<br />
Fuel Substitution<br />
67%<br />
160%<br />
140%<br />
120%<br />
100%<br />
80%<br />
60%<br />
40%<br />
20%<br />
0%<br />
- 37%<br />
2006 2007 2008<br />
Plant Fuel Cost Pet Coke price<br />
Next step is <strong>to</strong> reach <strong>and</strong> sustain 75% fossil fuel substitution<br />
+ 52%
97<br />
Reduce Electricity Bill: Sonadih (India)<br />
� Consumption reduction<br />
� Installation of Belt Bucket Eleva<strong>to</strong>rs for Raw Meal <strong>and</strong> Kiln Feed.<br />
� Separa<strong>to</strong>r upgrade & expert system for Raw Mill<br />
� Cost management of kWh<br />
� Enhancement of operational efficiency of Diesel Genera<strong>to</strong>r (DG)<br />
� Reduction in Contract dem<strong>and</strong> <strong>and</strong> strict control of Maximum dem<strong>and</strong> by<br />
synchronizing DG <strong>and</strong> Grid Power <strong>and</strong> sale of surplus power<br />
� Power consumption reduced<br />
� Increase in kWh/t clinker<br />
for better clinker reactivity,<br />
higher production rate<br />
& environmental control<br />
� Improved finish mills reliability<br />
kWh/t cement<br />
Index 100 in 2005<br />
110<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
Sonadih Power Trend<br />
2005 2006 2007
98<br />
Optimize Cementitious Consumption: Pol<strong>and</strong><br />
� A strong marketing approach…<br />
� New product offer<br />
Index 100 in 2005<br />
� Focus on Usage quality<br />
� Innovation across <strong>the</strong> board<br />
� Targeting our bag cus<strong>to</strong>mers<br />
� Strongly br<strong>and</strong>ed<br />
120<br />
110<br />
100<br />
90<br />
80<br />
70<br />
60<br />
Cement / clinker<br />
2005 2008<br />
� Bringing <strong>the</strong> following benefits…<br />
� Cost reduction<br />
� Improved market share<br />
� Price Premium<br />
� Additional capacity<br />
� Lower CO2 impact
99<br />
Reduce Fixed Costs <strong>and</strong> SG&A:<br />
A Proven Track Record<br />
� Industrial Fixed costs<br />
� SG&A<br />
� In Bouskoura (Morocco), a thorough training program, systematic<br />
problem solving <strong>and</strong> strong animation, led <strong>to</strong> an increase of Kiln<br />
reliability by 800 basis points <strong>and</strong> a multiplication by 8 of MTBF *<br />
from 2006 <strong>to</strong> 2008<br />
� North America business <strong>and</strong> functional departments (interdivisions)<br />
were <strong>to</strong> reduce 10-15% of a cost base of ~US$500 M<br />
� Shared services, st<strong>and</strong>ardization <strong>and</strong> elimination of<br />
2 management layers delivered US$100 M<br />
� New actions in France, UK, Central <strong>and</strong> Eastern Europe <strong>and</strong> Asia<br />
* Medium Time Between Failure
Cost Reduction Program<br />
Gypsum<br />
Isidoro Mir<strong>and</strong>a<br />
Executive Vice President, Cement<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2 1 2 December, 2008
101<br />
Gypsum Division will Generate €35 M Costs Savings<br />
� Energy Savings<br />
� Improve calcining <strong>and</strong> drying processes<br />
� Alternative fuels<br />
� Water loss reduction<br />
� Electricity optimization<br />
� Plant Reliability<br />
� Improve machine efficiency <strong>and</strong> production quality<br />
� Logistics Optimization<br />
� Benefit from our plant network
Index 100 in 2001<br />
105<br />
100<br />
95<br />
90<br />
85<br />
80<br />
(number of plasterboard lines)<br />
102<br />
2001<br />
(26)<br />
2002<br />
(31)<br />
Energy Savings: Water loss reduction<br />
� Improve process <strong>to</strong> reduce water content <strong>and</strong> energy consumption<br />
� A response <strong>to</strong> both cost reduction <strong>and</strong> environmental challenges<br />
Water Consumption Energy Consumption<br />
2003<br />
(33)<br />
2004<br />
(33)<br />
2005<br />
(34)<br />
2006<br />
(34)<br />
2007<br />
(36)<br />
Sep 08<br />
(40)<br />
Index 100 in 2001<br />
105<br />
100<br />
95<br />
90<br />
85<br />
80<br />
2001<br />
(26)<br />
2002<br />
(31)<br />
2003<br />
(33)<br />
2004<br />
(33)<br />
2005<br />
(34)<br />
(number of plasterboard lines)<br />
2006<br />
(34)<br />
2007<br />
(36)<br />
Sep 08<br />
(40)
Cost Reduction Program:<br />
Aggregates & Concrete<br />
Tom Farrell<br />
Executive Vice President, Aggregates & Concrete<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2, 2008
104<br />
Aggregates: 4 Main Levers <strong>to</strong> Reduce Costs<br />
1<br />
2<br />
3<br />
4<br />
� Aggregates operating model : ROCK<br />
� Strong focus on cost management<br />
• KPI improvement<br />
• Cost reduction<br />
• Down <strong>to</strong> site level<br />
� Capacity optimization<br />
� Adjusting capacity <strong>to</strong> volume decline<br />
� Reducing fixed costs<br />
� Logistics improvement<br />
� Project at Division level<br />
� First: realize quick wins<br />
� Then: Build <strong>and</strong> roll out a ROCK Logistics module<br />
with KPI, maturity matrix <strong>and</strong> <strong>to</strong>ol box of best practices<br />
� Purchasing performance<br />
� New global contracts<br />
Levers<br />
� Increased compliance with existing contracts
105<br />
1 A Comprehensive ROCK Operating Model<br />
� Levers<br />
� Plant efficiency, Labor optimization, Equipment utilization, Maintenance,<br />
Energy management, Inven<strong>to</strong>ry optimization <strong>and</strong> Mining Plans<br />
� Topics<br />
� KPIs<br />
� Covering <strong>the</strong> entire Aggregates L<strong>and</strong> <strong>and</strong> Manufacturing process<br />
� Organized in ROCK modules addressing key levers regarding Asset<br />
optimization, Productivity <strong>and</strong> Organization<br />
� In limited number <strong>and</strong> applied consistently<br />
� Early indica<strong>to</strong>r of performance improvement<br />
� Focusing on Uptime <strong>and</strong> Throughput<br />
Implementing in a disciplined way
106<br />
1<br />
94%<br />
92%<br />
90%<br />
88%<br />
86%<br />
84%<br />
82%<br />
80%<br />
Continuous Implementation of ROCK Modules<br />
Driving KPI Improvement Ambitions<br />
Across 600 sites<br />
�Savings levers<br />
83%<br />
Uptime <strong>and</strong> Throughput<br />
� Reliability improvement via Maintenance Module<br />
� Reduced downtime via improved feeding of plants<br />
(Mining Plans <strong>and</strong> Target Fleet) <strong>and</strong> organization<br />
(Micro-organization)<br />
85%<br />
Quarry reviews<br />
Assets Optimization<br />
(+2 pts)<br />
88%<br />
Maintenance<br />
2008 (+3 pts)<br />
91%<br />
Micro organization<br />
2011(+ 3 pts)<br />
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011<br />
107<br />
106<br />
105<br />
104<br />
103<br />
102<br />
101<br />
100<br />
99<br />
98<br />
97<br />
100<br />
(+1 pt)<br />
Savings levers<br />
� Debottlenecking of plants using PERs <strong>and</strong> Training<br />
� Improved plant design through st<strong>and</strong>ardization<br />
101<br />
103<br />
2008(+2 pts)<br />
106<br />
2011(+3 pts)<br />
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
107<br />
1<br />
ROCK Operating Model<br />
Example of NEUS Aggregates<br />
Strong Focus on Cost Management<br />
� Identifying opportunities from<br />
� Financial analysis of his<strong>to</strong>rical costs data<br />
� Benchmarking of costs <strong>and</strong> KPIs<br />
� Setting cost reduction target at site level<br />
� Expressed in <strong>to</strong>tal $ <strong>and</strong> $ per <strong>to</strong>n spent<br />
� Supported by action plans resulting from in depth implementation<br />
of ROCK modules<br />
� Rigorous process <strong>to</strong> follow up on costs<br />
� Involving key operation managers down <strong>to</strong> <strong>the</strong> site level <strong>to</strong> drive<br />
accountability<br />
� With corrective actions <strong>to</strong> close gaps<br />
� Including KPIs <strong>and</strong> action plans driving down costs<br />
Cost reduction €6 M net of inflation <strong>and</strong> absolute cost reduction of €1 M
108<br />
1 ROCK Operating Model<br />
Example of Follow up Process NEUS Aggregates<br />
� Weekly moni<strong>to</strong>ring of costs<br />
� Operations managers <strong>and</strong> quarry managers<br />
� Moni<strong>to</strong>ring costs at site level<br />
� Financial monthly call – day 4<br />
� BU Manager, Manufacturing Direc<strong>to</strong>r, Financial Controller , Area General<br />
Manager <strong>and</strong> Area Operation Manager<br />
� Review of P&L <strong>and</strong> cost tracker at BU, Market <strong>and</strong> site level<br />
� Cost monthly review – day 6<br />
� Manufacturing Direc<strong>to</strong>r, Area General Manager <strong>and</strong> Area Operation<br />
Manager<br />
� Detailed review of costs by buckets, costs savings, KPIs <strong>and</strong> action plans<br />
� One on one monthly cost reduction action planning– day 4 <strong>to</strong> 10<br />
� Manufacturing Direc<strong>to</strong>r <strong>and</strong> Area operation Manager<br />
� Decision on corrective actions <strong>to</strong> reduce costs
109<br />
2<br />
Capacity Optimization<br />
Example of WUS Aggregates<br />
� Strongly adverse external impacts<br />
� US economic downturn has depressed BU sales volumes<br />
by ~ 40%<br />
� 50% rise in petroleum costs<br />
� ROCK modules used <strong>to</strong> reduce costs<br />
� Quarry reviews<br />
� Asset optimization<br />
� Micro-organization<br />
1,200<br />
1,000<br />
800<br />
600<br />
400<br />
200<br />
Production (K Tons per annum)<br />
Plant Utilization<br />
0<br />
0% 20% 40% 60% 80% 100% 120% 140%
110<br />
2 Capacity Optimization<br />
Example of WUS Aggregates
111<br />
2<br />
Capacity Optimization<br />
� Rigorous site selection & planning<br />
� Using “Sales Production Balance” forecasts from ROCK module<br />
� Results of sales forecasts <strong>and</strong> inven<strong>to</strong>ry levels will determine<br />
• Which sites <strong>to</strong> close<br />
� Rigorous tracking<br />
• When <strong>the</strong>y should close<br />
• How long <strong>the</strong>y will be closed<br />
� Weekly analysis of selected site costs<br />
� Monthly analysis of variations in “Sales Production Balance”<br />
� Monthly assessment of Hard Shutdown schedule as a function<br />
of market dem<strong>and</strong>s<br />
� Monthly verification of planned versus actual savings
112<br />
2<br />
Capacity Optimization<br />
Example of UK Aggregates<br />
� Key Comments<br />
� Sites classed under ‘C’ are dependant on market conditions in those areas<br />
� Ongoing site based manning actions are under review
113<br />
3<br />
Logistics Improvement<br />
Quick Wins Cost Savings Methodology<br />
Cleaning<br />
Knowing /Organizing<br />
Transportation<br />
policy<br />
To correct discrepancies <strong>and</strong> <strong>to</strong> better<br />
underst<strong>and</strong>ing of how <strong>and</strong> with whom<br />
we operate<br />
Optimizing<br />
To work on our suppliers panel,<br />
estimate our capacity needs,<br />
begin contractualisation<br />
To adjust our needs (logistics reviews),<br />
find more optimized schemes, introduce<br />
performance in our contracts with haulers,<br />
identify <strong>the</strong> right operational levers<br />
<strong>to</strong> realize more performance
114<br />
3<br />
Logistics improvement<br />
Quick wins<br />
Example of France Aggregates<br />
5<br />
4.5<br />
4<br />
3.5<br />
3<br />
2.5<br />
2<br />
1.5<br />
All <strong>the</strong> points above <strong>the</strong> average purchase price<br />
(<strong>the</strong> red line is <strong>the</strong> trend) are discussed.<br />
The potential gain is calculated (qty * (price paid-average price))<br />
0 5 10 15 20 25 30 35 40
Credit: Rudy Ricciotti (Architect) / Jae-Seong E. (Pho<strong>to</strong>graph)<br />
Cost Reduction Program<br />
Conclusion<br />
Tom Farrell<br />
Executive Vice President, Aggregates & Concrete<br />
2008 Inves<strong>to</strong>r & Analyst Day – Cairo, 1-2, 2008<br />
© Copyright 2006, <strong>Lafarge</strong> SA<br />
All rights reserved. No part of this document may be reproduced, s<strong>to</strong>red in a retrieval system, translated, or transmitted in any form or by any means, electronic, mechanical, pho<strong>to</strong>copying, recording, or o<strong>the</strong>rwise, without prior written permission of <strong>Lafarge</strong> SA.
116<br />
Conclusion<br />
� We have <strong>the</strong> program<br />
� We have done it already<br />
� We have <strong>the</strong> teams <strong>and</strong> <strong>the</strong> reward system<br />
Our goal is <strong>to</strong> stay ahead of our competi<strong>to</strong>rs