ACHEMA Daily 2022 #3

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18 ACHEMA DAILY #3 | WEDNESDAY, AUGUST 24, 2022 Daily Program H9.1 – Genios H6.0 – EY Innovation Stage H4.0 – Europa 1+2 Industrial and labour safety Chair: H. Siegel¹ ¹ Ingenieurbüro Siegel, Speyer/D ACHEMA Start-up Award forum & cermony Thermal processes 13:30 Complex services explained brick by brick – Lego model D. Nowak¹; K. Kornatzki¹ ¹ TÜV Nord Systems GmbH & Co. KG, Hamburg/D 14:00 ACHEMA Start-up Award: Setting the stage for innovators K. Rübberdt¹ ¹ Dechema e. V., Frankfurt/D 14:45 Steam Heat Transfer optimization in large Chemparks C. Wintgens¹ ¹ W. Baelz & Sohn GmbH & Co., Frankfurt a. M./D 13:50 14:10 14:30 14:50 15:10 15:30 A novel remote early warning system for improving operational safety in ammonia installations R. Braun¹ ¹ Grandperspective GmbH, Berlin/D On the safe side – important facts about SIL for operators C. Schweder¹ ¹ Labom Mess- und Regeltechnik GmbH, Hude/D Augmented Field Procedures – Safety through Standardization and Situational awareness B. Schmidt¹; B. Klöpper¹; M. Gärtler¹ ¹ ABB AG Corporate Research Center Germany, Ladenburg/D Explosion-proof thermometers with redundant process barrier D. Saecker¹ ¹ Endress+Hauser Group, Nesselwang/D Explosion protection in industry – equipment selection C. Schweder¹ ¹ Labom Mess- und Regeltechnik GmbH, Hude/D Building machines for own use D. Nowak¹; E. Diez¹; M. Schrieber² ¹ TÜV Nord Systems GmbH & Co. KG, Hamburg/D; ² TÜV Nord InfraChem GmbH & Co. KG, Marl/D H3.0 – Pharma Innovation Stage 14:15 14:30 14:45 15:00 15:15 15:30 15:45 16:00 16:15 16:30 16:45 17:00 ACHEMA Start-up Award: Pramomolecular M. Fuchs¹ ¹ Pramomolecular, Berlin/D ACHEMA Start-up Award: Lumatix Biotech A. Reichert¹ ¹ Lumatix Biotech, Garching/D ACHEMA Start-up Award: Prosion S. Chiha¹ ¹ Prosion, Köln/D ACHEMA Start-up Award: Cenios M. Salehi¹ ¹ Cenios, Bottrop/D ACHEMA Start-up Award: Phaidra J. Gao¹ ¹ Phaidra, San Francisco/USA ACHEMA Start-up Award: ESy-Labs T. Gärtner¹ ¹ ESy-Labs GmbH, Regensburg/D ACHEMA Start-up Award: Insights from HTGF N. Raupp¹ ¹ High-Tech Gründerfonds Management, Bonn/D ACHEMA Start-up Award: Semodia H. Bloch¹ ¹ Semodia, Radebeul/D ACHEMA Start-up Award: PipePredict D. Christopher¹ ¹ PipePredict, Darmstadt/D ACHEMA Start-up Award: Carbon Minds A. Kätelhön¹ ¹ Carbon Minds GmbH, Köln/D ACHEMA Start-up Award: Optoquant S. Schwolow¹ ¹ Optoquant GmbH, Neustadt an der Weinstraße/D ACHEMA Start-up Award: Award Ceremony K. Rübberdt¹ ¹ Dechema e. V., Frankfurt/D 15:05 15:25 15:45 16:05 16:25 Utilizing Industrial Heat Pumps in Chemical Processes – A Case Study on a very high temperature Heat Pump using MVR Technology in a Cumene production process S. Kuberczyk¹ ¹ Piller Blowers & Compressors GmbH, Moringen/D Pitfalls in Heat Exchanger Design – What can go wrong R. Ziegler¹ ¹ Siemens AG, Frankfurt am Main/D Organic solvent recovery with Mirai air cycle refrigeration V. Tsyplakov¹ ¹ Mirai Intex, s.r.o., Brno/CZ Microwave Drying and Over Drying L. Jermolovicius¹; G. Piguin²; E. Pouzada³; E. Castro⁴; R. Nascimento³ ¹ LARJ Associate Consultants, São Caetano do Sul/BR; ² Braskem, São Paulo/BR; ³ Mauá Institut of Technology, São Caetano do Sul/BR; ⁴ Mauá Institut of Technology, são Caetano do Sul/BR Superheated Steam Drying of Fire Resistant Building Panels J. Driessen¹; K. Bosmans¹ ¹ CEE Engineering & Construction, Beauvechain/B H9.1 – Logos Modular production – a paradigm shift for the process industry – Engineering Chair: R. Handl¹ ¹ Handl Engineering, Obertshausen/D 15:00 15:05 15:25 15:40 15:55 16:10 Pharma 4.0 – The digital transformation in the Pharmaceutical Industry Welcome Chris Brow, Host ISPE´s perspective on Pharma 4.0 T. Zimmer 1 ; T. Hartmann 2 1 ISPE – International Society for Pharmaceutical Engineering, Mainz/D, 2 ISPE – International Society for Pharmaceutical Engineering, Tampa/USA Takeda´s perspective on Pharma 4.0 J. Trapl 1 1 Takeda Pharmaceutical International AG, Zürich/CH Agilent´s perspective on Pharma 4.0 W. Winter 1 1 Agilent Technologies, Waldbronn/D ZETA´s perspective on Pharma 4.0 M. Mayer 1 1 ZETA GmbH, Lieboch/A Panel Discussion on Pharma 4.0 – The digital transformation in the Pharmaceutical Industry W. Winter¹; T. Zimmer²; M. Mayer 3 , J. Trapl 4 ¹ Agilent Technologies, Waldbronn/D; ² ISPE – International Society for Pharmaceutical Engineering, Mainz/D; 3 ZETA GmbH, Lieboch/A; 4 Takeda Pharmaceutical International AG, Zürich/CH 15:00 15:20 15:40 16:00 H11.0 – Siemens Digital Innovation Stage Modular and connected production – Field-level communication OPC UA for Field, Including Ethernet APL & Instrumentation P. Lutz, OPC Foundation, Scottsdale/USA OPC UA Safety: Functional Safety Communication for the Process Industry P. Lutz, OPC Foundation, Scottsdale/USA Field-level communication Transformation to an Information Network in Three Steps: Information Models as the Key to Digitalization M. Clark, OPC Foundation, Scottsdale, US Digital enabling of field personnel: Reach the next level of efficiency with the Digital Worker S. Umbach¹; F. Opalla¹; T. Rasbach² ¹ Siemens AG, Karlsruhe/D; ² Siemens AG, Frankfurt am Main/D 14:45 15:45 16:15 Modular Functional Safety – Standardized Interfaces for flexible Integration A. Klose¹; A. Horch²; F. Pelzer³; S. Vélez León²; C. Kotsch⁴; M. Tewes⁵; M. Langehegermann⁵; T. Falkowski⁵; R. Oehlert⁶; J. Knab⁷; G. Klotz-Engmann⁸; B. Gut⁹; S. Hensel; A. Kehl; L. Urbas³ ¹ TU Dresden, Process-to-Order-Lab, Dresden/D; ² Hima Paul Hildebrandt GmbH, Brühl/D; ³ TU Dresden, Professur für Prozessleittechnik und Arbeitsgruppe Systemverfahrenstechnik, Dresden/D; ⁴ BASF SE, Ludwigshafen/D; ⁵ Evonik Operations GmbH, Marl/D; ⁶ former DOW Chemical, -/D; ⁷ Merck KGaA, Darmstadt/D; ⁸ Endress + Hauser, Weil am Rhein/D; ⁹ former Endress + Hauser, -/D; Semodia GmbH, Dresden/D; Festo SE & Co. KG, Denkendorf/D Increasing the degree of modular plants for manufacturing fine chemicals C. Bramsiepe¹; F. Stenger² ¹ Evonik Operations GmbH, Marl/D; ² Evonik Operations GmbH, Hanau/D Modular plants in the context of decen tralized production networks: Bio-based products with reduced CO 2 footprint M. Finkbeiner¹; M. Pannok¹; S. Lier¹; H. Fasel²; J. Riese² ¹ South Westphalia University of Applied Sciences, Meschede/D; ² Ruhr University Bochum, Bochum/D

ACHEMA DAILY #3 | WEDNESDAY, AUGUST 24, 2022 Mechanical/ Thermal Processing Page 19–24 19 Plate and Shell Heat Exchanger The plate and shell heat exchanger (PSHE) from Vahterus combines features of both plate-and-frame heat exchangers and shell-and-tube varieties. The core of the exchanger is a fully welded plate pack enclosed in a strong shell structure, which eliminates the Heat Exchange Plate and Shell Exchanger Combines Features Source: Vahterus need for gaskets. Due to its advanced construction, the PSHE has numerous advantages over traditional heat exchangers, Vahterus says. It is compact and low weight, and since it has no gaskets, it can withstand higher pressure and temperatures than conventional plate and frame heat exchangers, the company explains. The structural properties of Vahterus PSHE also make it durable, easy to maintain and energy efficient. Heat transfer in a plate heat exchanger is a combination of conduction and convection. Convection is the dominant mechanism, thus it is important to improve the convective forces. The convective heat transfer’s coefficient is affected by the fluid properties and the geometry of the heat-exchanger surface. Fluids are typically defined by the process, but the heat-exchanger type and structure can be engineered for the best heat transfer. The use of heat-transfer plates, rather than tubes, increases the surface area available to the flow, as well as creating a flow path that induces greater turbulence at lower flow velocities. scj Vahterus Hall 4.0, Stand G11 1803516-14.indd 2 „Die Achema ist für uns die internationale Leitmesse für Pharma und Chemie. Wir haben ein hybrides Konzept gewählt. Alles, was wir hier vorstellen, wird in Sessions im Internet gestreamt. Wir haben erwartet, dass nicht alle Kunden kommen können. Diesen Menschen wollen wir über das Internet das Gefühl geben, hier auf dem Stand zu sein.“ Heinrich Meintrup, Vice President, Pharma & Healtcare, GEA FCC-Katalysator Butylenausbeute maximiert Fourtitude von BASF ist ein FCC-Katalysator (FCC – Fluid Catalytic Cracking) zur Maximierung der Butylenausbeute bei Rückstandsölen als Einsatzstoff. Fourtitude basiert auf der MFT-Technologie (MFT – Multiple Framework Topology). Die MFT-Technologie von BASF verbessert die Katalysatorleistung durch die Verwendung von mehreren Gerüststrukturen, mit deren Hilfe das Selektivitätsprofil des Katalysators individuell angepasst werden kann. Fourtitude ver - eint die Vorteile von MFT sowie Technologien zur Passivierung von Metallen und bietet dadurch eine hohe Selektivität und hohe Metallbeständigkeit bei Anwendungen mit Rückstandsölen. Die optimierte Butylenselektivität wird durch den Einsatz eines speziellen Zeolithgerüsts erzielt, das ein effektives Cracken von kleinen Olefinen zu Butylen ermöglicht. In Versuchen in Raffinerien hat sich gezeigt, dass Fourtitude durch die gesteigerte Butylenund Propylenausbeute sowie die höhere Oktanzahl und verbesserte Koksselektivität dazu beiträgt, die Leistungsfähigkeit der Raffinerien zu steigern. dh BASF Halle 8.0, Stand C37 Membranes Solutions for Desalination or Purification of Liquids DT/ST modules Source: Unisol DT/ST modules from Unisol are cost effective solutions for the desalination or purification of liquids. The design of the new and enhanced generation of DT/ST membrane technology can handle feed streams with high TDS (total dissolved solids). Advantages of the new generation of membrane modules include stable performance at high flux, improved robustness and high packing density. Applications include treating landfill leachate, concentrating solutions, wastewater desulfurization, offshore seawater desalination and others. scj Unisol GmbH Hall 6.1, Stand A36 ACHEMA Gewinnspiel 2022 Apple-Watch „Mitternacht“ im Wert von 450 Euro* zu gewinnen! APPLE Watch Series 7 Alu GPS inkl. magnetischem Ladekabel *UVP des Herstellers Sie finden uns in Halle 11.1 Stand E13 Hier mitmachen! 05731_cav_php_vw_anzeigen_achema_daily_226x42.indd 1 28.07.2022 09:07:01