Projekte_BAUMA_2013_ENG

Issue bauma 

Projects 

www.ebawe.de 

ENG 

Your full service provider for the Precast Industry 

Two new production facilities for the Van Nieuwpoort Group: 

Production of insulated floor panels and 

lattice girder floors at the highest stage 

Fully automatic shuttering and deshuttering robot in Kampen, Netherlands (page 2) 

Thailand: new production plant with 

output of 150 houses per month 

Sansiri AG, based in Bangkok, has increased their monthly production output by 

a factor of three with the new production line for high quality detached houses. 

The Sansiri group builds and sells detached houses, townhouses, condomin-iums 

and commercial buildings. In this function they are industry leaders in the South 

East Asian market particularly in matters of quality and innovation. Founded 

in 1984 as Sansiri Public Company Ltd., they have traded as an incorporated 

company since 1995 and are listed on the Thai stock exchange. Today the Sansiri 

group comprises 18 subsidiary companies. The mission states: Create new forms 

of seamless, high-quality, value-added property and services with the highest 

standards for all market segments. In order to be able to maintain this claim 

sustainably they have invested in a new production line with EBAWE technology 

"Made in Germany". 

Flexibility meets efficiency 

Thailand's growing middle class is 

now looking for much more than 

mass housing - they are looking for 

Removal area of the finished wall panels 

premium-quality houses. Anyone 

who wishes to meet the customers' 

demands, as Sansiri does, must be 

able to offer tasteful and modern 

products for the living space. The new 

High quality house from Sansiri at an affordable price 

precast panel system for building 

houses with floor areas of between 

180 and 250 m2 achieves the flexibility 

required for this on a solid 

technological foundation. With the 

new "Made in Germany" technology 

Sansiri produces concrete elements 

in the highest quality with high 

precision accuracy. 

Compared to the previous manufacturing 

process, the output could 

be tripled with almost 50 percent less 

personnel outlay. 

See article page 2 

Quality up and costs down 

The new production line at Sansiri 

is designed for the manufacturing 

of solid walls and comprises 60 

pallets, a fully automatic shuttering 

robot, a concrete distributor as well 

as a variety of smoothing devices. 

Furthermore, the plant is equipped 

with a pallet stacker with four towers 

each 13 levels, two tilting devices, a 

product removal carriage, as well as 

a complete manufacturing execution 

system and a new mixing plant. 

All-in-all this new production line 

accelerates the construction process 

enormously - to its current level of 

150 detached houses per month. 

Company group 

strengthened 

EBAWE Anlagentechnik GmbH 

belongs to the Progress Group, 

which has further strengthened 

itself on an international basis. 

In October 2012, the Progress 

Group took over 100% of the 

shares in Echo Engineering N.V. 

from the Belgian Echo Group 

and subsequently founded the 

new company Echo Precast 

Engineering N.V. 

The new company offers expertise 

with an impressive history: Echo 

has developed over the past 50 

years from a family company into 

Europe‘s market leader in the field 

of prestressed hollow core slabs. 

The Belgian company Echo Precast 

Engineering N.V. now optimally 

compliments the portfolio of our 

group. 

With the product range of 

EBAWE, progress Maschinen 

& Automation, tecnocom and 

Echo Precast Engineering, we 

have further expanded our core 

competences and underlined 

our claim as market leader with 

fully equipped precast concrete 

factories. 

We are looking forward 

to interesting projects! 

Your EBAWE team

Two new production facilities for the Van Nieuwpoort Group: 

▪ Floor panels with integrated 

insulation for Netherlands 

New production facility in Kampen for the fabrication of insulated floors 

panels for houses without basement 

Construction raw materials, readymix 

concrete and concrete products 

– the success of the Van Nieuwpoort 

group has been based on these 

three foundations for decades. Today 

around 1,400 employees are active 

in 70 companies and shareholdings. 

Betonson too, part of the group since 

1996, has a long tradition as one 

of the largest floor and ram piles 

manufacturers in the Netherlands. In 

the meantime they also have facilities 

in Belgium and Germany. 

The plant for manufacturing the floor 

panels with integrated insulation for 

buildings without basements comprises 

33 specially designed pallets with two 

folding longitudinal shuttering and 

fixed central shuttering as well as a 

flexible shuttering insert for 900mm 

precast panel width. The EBA S 16 

stirrup bender is used for bending 

and cutting reinforcement off the 

coil. The fully automated concrete 

distribution is tailored exactly to the 

specific precast elements. Monitoring 

and control of the complete carrousel 

system is realized by the ebos 

manufacturing execution system. 

Finished insulated floor 

Fully automatic casting 

▪ Fully automatic fabrication of lattice girder floors 

Filigree elements for ceilings and roofing in commercial and residential construction enable slim roof designs and complex floor 

layouts. The second plant from Ebawe progress in Kampen facilitates an economic production process. 

Stationary concrete distributor 

with 3m casting width 

Welding of lattice girders 

Betonson is distinguished by innovative 

construction concepts and as a supplier 

combines an impressive production 

capacity with specialised expertise. 

These special skills are applied in the 

construction of residential and commercial 

property, in order to deliver 

apartments, detached houses or commercial 

properties of high architectural 

quality. 

A new example is the quick carrousel 

system for the fully automatic production 

of lattice girder floors with a 

capacity of 10 pallets per hour. Shuttering 

and deshuttering is effected 

fully automatically by robots once 

a production cycle is completed. A 

further core element of the plant 

presents the complete prefabrication 

of reinforcement by progress, the 

sister company to EBAWE: The fully 

automated mesh welding plant 

"M-System" and the lattice girder welding 

machine "VGA Versa" produce the 

reinforcement required just-in-time. 

Welding robots ensure the welding of 

the lattice girders onto the meshes. 

The stationary concrete distributor 

offers a casting width of 3 metres. 

There is also a transport system for 

the handling and immersion of the 

finished reinforcement into the fresh 

concrete. After that, the compacting 

equipment is employed. After curing 

the lattice girder floors are removed 

from the pallet by means of a demoulding 

crane and installed at the 

construction site. 

Prefabrication area for reinforcement 

Immersion of reinforcement into fresh concrete

Russia celebrates with EBAWE: 

first precast plant with 

shuttering robot for exterior walls 

The precast factory OOO "Domostroitelny Kombinat" in Nabereschnyje Tschelny, 

Tatarstan, celebrated its 40th anniversary in 2012 with a country-wide innovation: the 

fully automated production of sandwich and solid wall elements. 

1 

At was a grand opening ceremony: Over 800 guests, including the President of 

the Republic of Tatarstan, the minister for housing and construction as well as 

the heads of the largest construction companies in the country, celebrated the 

start of the new OOO "Domostroitelny Kombinat" production. Negotiations 

were undertaken with several international plant manufacturers for this 

large-scale project. In the end the contract was awarded to EBAWE thanks 

to the convincing concept. Another factor was that EBAWE is as a full-service 

provider, making coordination in the planning phase and the installation work 

on site much easier. 

4 

6 

2 

5 

3 

From Lada to Mercedes 

The goals of OOO "Domostroitelny Kombinat" are ambitious: After the 

modernisation the output capacity of 100,000 m2 of living area per year 

should be increased by a factor of three. This shall be reached with a smaller 

personnel outlay than previously. "The conversion of the factory from the 

Soviet construction style to German construction technology is comparable 

with a changeover from a Lada to a Mercedes", says Managing Director Raschid 

Saifutdinow explaining the scale of the project. 

New production plant in 

Nabereschnyje Tschelny 

1 2 

Mesh welding plant 

for just-in-time production 

3 4 

Two concrete distributors 

for casting 

Battery moulds 

5 6 

for parallel fabrication of interior walls 

Fully automatic 

shuttering robot 

Tilting equipment 

for removal of wall panels 

External storage area 

for concrete elements 

More quality through automation 

The new plant is designed for 

the manufacturing of sandwich 

walls, solid and floor panels. The 

distinguishing feature is the high 

degree of automation. The shuttering 

for exterior walls is placed with a 

shuttering robot for the first time 

in Russia. This leads to time savings 

and a higher degree of dimension 

accuracy in the concrete elements. 

This technology also enables 

more modern architecture – with 

completely new options for room 

planning and for increased quality of 

living with reduced costs. 

Alongside the carrousel system the 

scope of delivery also comprises 

the modernisation of the concrete 

batching plant, a flying bucket 

system for concrete transport, several 

battery moulds for the production 

as well as the manufacturing 

of the reinforcement including 

a fully automatic "just-in-time" 

mesh welding plant. Two concrete 

distributors are used for casting the 

concrete into the reinforced pallets; 

moreover a levelling beam and 

helicopter smoothing device are 

available. For curing the pallets they 

are fed into a curing rack by means of 

a fully automated pallet stacker. 

Central manufacturing execution 

system for all machines 

Monitoring and control of the 

complete carrousel system is realized 

by the ebos. All process relevant 

data are visualised, evaluated and 

optimised. 

The completely modernised factory 

also sends a visual message: It 

surprises with its new design and 

bright colours – drafted by Moscow 

architect Artemij Konyukhov.

Building with precast concrete panels 

Reference objects realized by our customers the world over 

Masthead 

Publisher: 

EBAWE Anlagentechnik GmbH 

Dübener Landstraße 58 

04838 Eilenburg / Germany 

Phone +49 3423 / 665-0 

Fax +49 3423 / 665-200 

E-Mail info@ebawe.de 

Website www.ebawe.de

Projekte_BAUMA_2013_ENG

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