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[Engineering] [Validated Quality] - EMCO

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[ That’s ]<br />

E[M]CONOMY:<br />

Design to Cost.<br />

<strong>EMCO</strong>TURN E25<br />

CNC turning center for bar stock work up to<br />

Ø 25 mm (1") and also chucking work


<strong>EMCO</strong>TURN E25<br />

[ Work area]<br />

-Free chip fall<br />

-Best ergonomics<br />

-Total protection<br />

from flying chips<br />

-Large safety-glass door<br />

[ Main spindle]<br />

- High power<br />

- Thermostable construction<br />

- Large range of speeds<br />

- Bar capacity Ø 25 mm (1")<br />

Photo shows machine with options<br />

[ Tool changer]<br />

-12 positions VDI 16 axial<br />

-With 6 driven positions on request<br />

-Polygonal turning<br />

-Synchronised tapping<br />

[ Control]<br />

- Cutting-edge digital<br />

control technology<br />

- Colour LCD monitor<br />

- Sinumerik 828D or<br />

Fanuc 0i TD includes<br />

ShopTurn or<br />

ManualGuide i<br />

[ Machine stand]<br />

-Small footprint<br />

-Easy transport<br />

-Large coolant reservoir<br />

-Easy to clean<br />

Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a<br />

thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool<br />

turret and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.


[Workpieces]<br />

Tensile test<br />

(Brass)<br />

Engraving using<br />

cylinder interpolation<br />

Fitting<br />

(Stainless steel)<br />

Ring<br />

(Gold)<br />

Contour milled using<br />

cylinder interpolation<br />

Valve cap<br />

(Stainless steel)<br />

Polygonal<br />

turning<br />

Tapped or whirled<br />

inside thread<br />

Plug<br />

(Stainless steel)


[<strong>Engineering</strong>]<br />

Highlights Power<br />

■ Extremely solid machine base, highest thermostability<br />

■ Best machining precision<br />

■ Most compact machine construction<br />

■ Cutting-edge control technology with<br />

Sinumerik 828D or Fanuc 0i TD with<br />

ShopTurn or ManualGuide i<br />

■ Made in the Heart of Europe 0<br />

With a bar capacity of 25 mm (1") the<br />

<strong>EMCO</strong>TURN E25 is the ideal turning center<br />

for machining small parts.<br />

[<strong>Validated</strong> <strong>Quality</strong>]<br />

Roundness and<br />

surface quality<br />

Material: Brass (Cu Zn 40 Pb 2 )<br />

Cutting tool: Carbide insert CCGX 09 T3 04-AL<br />

Turning diameter: ø 35 mm<br />

Cutting speed: 300 m/min<br />

Feedrate: 0,025 mm/rev<br />

Cutting depth: 0,03 mm<br />

Repeat accuracy<br />

Material: Steel – 16 Mn Cr 5<br />

Turning diameter: ø 35 g6<br />

Tolerance: 16 µm<br />

Spindle speed: 2000 rpm<br />

Feedrate: 0,08 mm/rev<br />

Cutting depth: 0,2 mm<br />

Long term machining accuracy: 4 µm<br />

With 12 stationary and up to 6 driven tools, the<br />

<strong>EMCO</strong>TURN E25 offers an astonishing cutting<br />

performance – with top precision.<br />

Performance and torque diagram main spindle<br />

M [Nm] P [kW]<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

M (S6-40%ED)<br />

As measured:<br />

Roundness: 0,5 µm<br />

Surface finish: Ra = 0,177 µm<br />

As measured:<br />

Variation: 4 µm<br />

Cm-value: 2,62<br />

500 1000 2000 3000 4000 5000 6000<br />

1500<br />

P (S6-40%ED)<br />

Long workpieces can be precisely turned with<br />

the support of a tailstock.<br />

6300<br />

n [rpm]<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0


Work area<br />

Work area and turret clearance <strong>EMCO</strong>TURN E25<br />

max. 16 (0.63”)<br />

max.61<br />

(2.4”)<br />

44<br />

(1.7”)<br />

36<br />

(1.4”)<br />

43 (1.7”)<br />

max.36,5 (1.4”) 68,5 (2.7”)<br />

LA7<br />

42 (1.65”)<br />

max. M6<br />

25,5 (1”)<br />

95<br />

(3.7”) 12 (0.5”)<br />

30 (1.2”)<br />

87,5 (3.4”)<br />

93,5 (3.7”)<br />

329 (13”)<br />

256 (10.1”)<br />

66 (2.6”)<br />

Machine layout<br />

1323 (52.1)<br />

1025 (40.35”)<br />

1200 (47.2”)<br />

300 (11.8”)<br />

256 (10.1”)<br />

8 (0.3”)<br />

max.105 (4.1”)<br />

LA7 29,5 41 (1.6”)<br />

25,5 (1”)<br />

max. M8<br />

max.29,5 (1.16”)<br />

22,5 (0.9”)<br />

85 (3.35”)<br />

2 (0.1”)<br />

7<br />

(0.3”)<br />

20 (0.8”)<br />

61,5 (2.4”)<br />

M6<br />

(1.2”)<br />

12<br />

(0.47”)<br />

30 (1.2”)<br />

51 (2”)<br />

24 (0.94”)<br />

(1.1”)<br />

211,5 (8.34”)<br />

200 (7.87”) 120 (4.7”)<br />

1583 (62.3”)<br />

29<br />

163 (6.4”) 1420 (55.9”)<br />

2950 (116.1”)<br />

1684 (66.3”)<br />

1522 (59.9”)<br />

100<br />

(3.94”)<br />

176 (6.93”)<br />

1812 1812 (71.34”)<br />

45,3 715 (28.15”)<br />

1266 (49.8”)<br />

18<br />

(0.7”)<br />

85<br />

(3.3”)<br />

26<br />

(1.02”)<br />

1123 (44.2”) (44.2”)<br />

75<br />

(3”)<br />

24<br />

(0.9”)<br />

58 (2.3”)<br />

1103 (43.4”)<br />

156<br />

(6.1”)<br />

70 (2.8”)<br />

260 (10.2”)<br />

176<br />

(6.9”)<br />

212<br />

(8.3”)<br />

58<br />

(2.3”)<br />

24<br />

(0.9”)<br />

90 (3.5”)<br />

46 (1.8”)<br />

100<br />

(3.9”)<br />

Specifications in millimeters (inches)<br />

1130 (44.5”) (44.5”)<br />

1812 (71.34”)<br />

250 (9.8”)<br />

Specifications in millimeters (inches)


[Technical data]<br />

<strong>EMCO</strong>TURN E25<br />

Work area<br />

Swing over bed 250 mm (9.8")<br />

Swing over cross slide 85 mm (3.35")<br />

Maximum distance between centers 405 mm (15.9")<br />

Maximum turning diameter 85 mm (3.35")<br />

Maximum turning length 255 mm (10.04")<br />

Maximum bar-stock diameter 25.4 mm (1")<br />

Travel<br />

Travel in X 100 mm (3.94")<br />

Travel in Z 300 mm (11.8")<br />

Main spindle<br />

Speed range 60 – 6300 rpm<br />

Drive performance 5.5 kW (7.4 hp)<br />

Spindle torque 35 Nm (25.8 ft/lbs)<br />

Spindle nose Ø 70 h5<br />

Spindle bearing (inner diameter at front) 50 mm (2")<br />

Spindle bore 30 mm (1.2")<br />

C axis<br />

Resolution 0.001°<br />

Rapid motion speed 1000 rpm<br />

Tool turret<br />

Number of tool positions 12<br />

Tool holding shaft in accordance with VDI (DIN 69880) VDI 16<br />

Tool cross-section for square tools 12 x 12 mm (0.47 x 0.47")<br />

Shank diameter for boring bars 16 mm (0.63")<br />

Turret indexing time 0.5 sec<br />

Driven tools DIN 5480<br />

Number of stations 6<br />

Drive performance 1.2 kW (1.6 hp)<br />

Maximum torque 4 Nm (2.95 ft/lbs)<br />

Speed range 0 – 6000 rpm<br />

Feed drives<br />

Rapid traverse X/Z 15/24 m/min<br />

(590.55 / 944.9 ipm)<br />

<strong>EMCO</strong> MAIER Ges.m.b.H.<br />

Salzburger Str. 80 . 5400 Hallein-Taxach . Austria<br />

Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at<br />

Feed drives<br />

Feed force in the X/Z axis 3000/3500 N<br />

(674.4 / 786.8 lbs)<br />

Time from 0 to rapid motion 0.1 sec<br />

Position variation Ps 0.003/0.004 mm<br />

in accordance with VDI 3441 in X/Z (0.00011/0.00015)<br />

Tailstock<br />

Quill stroke 120 mm (4.7")<br />

Quill diameter (live center integrated) 35 mm (1.4")<br />

Quill thrust 800 – 2500 N<br />

(179.8 – 562 lbs)<br />

Coolant system<br />

Tank volume 140 liters (37.03 gal)<br />

Pump performance 0.57 kW (0.76 hp)<br />

Dimensions and weight<br />

Height of spindle center 1131 mm (44.5")<br />

Machine height 1820 mm (71.65")<br />

Required space for machine L x D 1700 x 1270 mm<br />

(66.9 x 50“)<br />

Total weight 1100 kg (2425.06 lb)<br />

<strong>EMCO</strong> COMPACT LOAD E25<br />

Bar length 100 – 600 mm (3.9–23.6")<br />

Bar diameter 6 – 25 mm (2.6 – 1")<br />

Material storage 23 bars of Ø 25 mm (1")<br />

Length 1200 mm (47.4")<br />

Width 1100 mm (43.3")<br />

Weight approx. 330 kg (727.5 lb)<br />

www.emco-world.com<br />

EN4551 . 02/12 . Subject to change. We can accept no liability for printing errors.

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