[Engineering] [Validated Quality] - EMCO
[Engineering] [Validated Quality] - EMCO
[Engineering] [Validated Quality] - EMCO
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[ That’s ]<br />
E[M]CONOMY:<br />
Design to Cost.<br />
<strong>EMCO</strong>TURN E25<br />
CNC turning center for bar stock work up to<br />
Ø 25 mm (1") and also chucking work
<strong>EMCO</strong>TURN E25<br />
[ Work area]<br />
-Free chip fall<br />
-Best ergonomics<br />
-Total protection<br />
from flying chips<br />
-Large safety-glass door<br />
[ Main spindle]<br />
- High power<br />
- Thermostable construction<br />
- Large range of speeds<br />
- Bar capacity Ø 25 mm (1")<br />
Photo shows machine with options<br />
[ Tool changer]<br />
-12 positions VDI 16 axial<br />
-With 6 driven positions on request<br />
-Polygonal turning<br />
-Synchronised tapping<br />
[ Control]<br />
- Cutting-edge digital<br />
control technology<br />
- Colour LCD monitor<br />
- Sinumerik 828D or<br />
Fanuc 0i TD includes<br />
ShopTurn or<br />
ManualGuide i<br />
[ Machine stand]<br />
-Small footprint<br />
-Easy transport<br />
-Large coolant reservoir<br />
-Easy to clean<br />
Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a<br />
thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool<br />
turret and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.
[Workpieces]<br />
Tensile test<br />
(Brass)<br />
Engraving using<br />
cylinder interpolation<br />
Fitting<br />
(Stainless steel)<br />
Ring<br />
(Gold)<br />
Contour milled using<br />
cylinder interpolation<br />
Valve cap<br />
(Stainless steel)<br />
Polygonal<br />
turning<br />
Tapped or whirled<br />
inside thread<br />
Plug<br />
(Stainless steel)
[<strong>Engineering</strong>]<br />
Highlights Power<br />
■ Extremely solid machine base, highest thermostability<br />
■ Best machining precision<br />
■ Most compact machine construction<br />
■ Cutting-edge control technology with<br />
Sinumerik 828D or Fanuc 0i TD with<br />
ShopTurn or ManualGuide i<br />
■ Made in the Heart of Europe 0<br />
With a bar capacity of 25 mm (1") the<br />
<strong>EMCO</strong>TURN E25 is the ideal turning center<br />
for machining small parts.<br />
[<strong>Validated</strong> <strong>Quality</strong>]<br />
Roundness and<br />
surface quality<br />
Material: Brass (Cu Zn 40 Pb 2 )<br />
Cutting tool: Carbide insert CCGX 09 T3 04-AL<br />
Turning diameter: ø 35 mm<br />
Cutting speed: 300 m/min<br />
Feedrate: 0,025 mm/rev<br />
Cutting depth: 0,03 mm<br />
Repeat accuracy<br />
Material: Steel – 16 Mn Cr 5<br />
Turning diameter: ø 35 g6<br />
Tolerance: 16 µm<br />
Spindle speed: 2000 rpm<br />
Feedrate: 0,08 mm/rev<br />
Cutting depth: 0,2 mm<br />
Long term machining accuracy: 4 µm<br />
With 12 stationary and up to 6 driven tools, the<br />
<strong>EMCO</strong>TURN E25 offers an astonishing cutting<br />
performance – with top precision.<br />
Performance and torque diagram main spindle<br />
M [Nm] P [kW]<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
M (S6-40%ED)<br />
As measured:<br />
Roundness: 0,5 µm<br />
Surface finish: Ra = 0,177 µm<br />
As measured:<br />
Variation: 4 µm<br />
Cm-value: 2,62<br />
500 1000 2000 3000 4000 5000 6000<br />
1500<br />
P (S6-40%ED)<br />
Long workpieces can be precisely turned with<br />
the support of a tailstock.<br />
6300<br />
n [rpm]<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0
Work area<br />
Work area and turret clearance <strong>EMCO</strong>TURN E25<br />
max. 16 (0.63”)<br />
max.61<br />
(2.4”)<br />
44<br />
(1.7”)<br />
36<br />
(1.4”)<br />
43 (1.7”)<br />
max.36,5 (1.4”) 68,5 (2.7”)<br />
LA7<br />
42 (1.65”)<br />
max. M6<br />
25,5 (1”)<br />
95<br />
(3.7”) 12 (0.5”)<br />
30 (1.2”)<br />
87,5 (3.4”)<br />
93,5 (3.7”)<br />
329 (13”)<br />
256 (10.1”)<br />
66 (2.6”)<br />
Machine layout<br />
1323 (52.1)<br />
1025 (40.35”)<br />
1200 (47.2”)<br />
300 (11.8”)<br />
256 (10.1”)<br />
8 (0.3”)<br />
max.105 (4.1”)<br />
LA7 29,5 41 (1.6”)<br />
25,5 (1”)<br />
max. M8<br />
max.29,5 (1.16”)<br />
22,5 (0.9”)<br />
85 (3.35”)<br />
2 (0.1”)<br />
7<br />
(0.3”)<br />
20 (0.8”)<br />
61,5 (2.4”)<br />
M6<br />
(1.2”)<br />
12<br />
(0.47”)<br />
30 (1.2”)<br />
51 (2”)<br />
24 (0.94”)<br />
(1.1”)<br />
211,5 (8.34”)<br />
200 (7.87”) 120 (4.7”)<br />
1583 (62.3”)<br />
29<br />
163 (6.4”) 1420 (55.9”)<br />
2950 (116.1”)<br />
1684 (66.3”)<br />
1522 (59.9”)<br />
100<br />
(3.94”)<br />
176 (6.93”)<br />
1812 1812 (71.34”)<br />
45,3 715 (28.15”)<br />
1266 (49.8”)<br />
18<br />
(0.7”)<br />
85<br />
(3.3”)<br />
26<br />
(1.02”)<br />
1123 (44.2”) (44.2”)<br />
75<br />
(3”)<br />
24<br />
(0.9”)<br />
58 (2.3”)<br />
1103 (43.4”)<br />
156<br />
(6.1”)<br />
70 (2.8”)<br />
260 (10.2”)<br />
176<br />
(6.9”)<br />
212<br />
(8.3”)<br />
58<br />
(2.3”)<br />
24<br />
(0.9”)<br />
90 (3.5”)<br />
46 (1.8”)<br />
100<br />
(3.9”)<br />
Specifications in millimeters (inches)<br />
1130 (44.5”) (44.5”)<br />
1812 (71.34”)<br />
250 (9.8”)<br />
Specifications in millimeters (inches)
[Technical data]<br />
<strong>EMCO</strong>TURN E25<br />
Work area<br />
Swing over bed 250 mm (9.8")<br />
Swing over cross slide 85 mm (3.35")<br />
Maximum distance between centers 405 mm (15.9")<br />
Maximum turning diameter 85 mm (3.35")<br />
Maximum turning length 255 mm (10.04")<br />
Maximum bar-stock diameter 25.4 mm (1")<br />
Travel<br />
Travel in X 100 mm (3.94")<br />
Travel in Z 300 mm (11.8")<br />
Main spindle<br />
Speed range 60 – 6300 rpm<br />
Drive performance 5.5 kW (7.4 hp)<br />
Spindle torque 35 Nm (25.8 ft/lbs)<br />
Spindle nose Ø 70 h5<br />
Spindle bearing (inner diameter at front) 50 mm (2")<br />
Spindle bore 30 mm (1.2")<br />
C axis<br />
Resolution 0.001°<br />
Rapid motion speed 1000 rpm<br />
Tool turret<br />
Number of tool positions 12<br />
Tool holding shaft in accordance with VDI (DIN 69880) VDI 16<br />
Tool cross-section for square tools 12 x 12 mm (0.47 x 0.47")<br />
Shank diameter for boring bars 16 mm (0.63")<br />
Turret indexing time 0.5 sec<br />
Driven tools DIN 5480<br />
Number of stations 6<br />
Drive performance 1.2 kW (1.6 hp)<br />
Maximum torque 4 Nm (2.95 ft/lbs)<br />
Speed range 0 – 6000 rpm<br />
Feed drives<br />
Rapid traverse X/Z 15/24 m/min<br />
(590.55 / 944.9 ipm)<br />
<strong>EMCO</strong> MAIER Ges.m.b.H.<br />
Salzburger Str. 80 . 5400 Hallein-Taxach . Austria<br />
Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at<br />
Feed drives<br />
Feed force in the X/Z axis 3000/3500 N<br />
(674.4 / 786.8 lbs)<br />
Time from 0 to rapid motion 0.1 sec<br />
Position variation Ps 0.003/0.004 mm<br />
in accordance with VDI 3441 in X/Z (0.00011/0.00015)<br />
Tailstock<br />
Quill stroke 120 mm (4.7")<br />
Quill diameter (live center integrated) 35 mm (1.4")<br />
Quill thrust 800 – 2500 N<br />
(179.8 – 562 lbs)<br />
Coolant system<br />
Tank volume 140 liters (37.03 gal)<br />
Pump performance 0.57 kW (0.76 hp)<br />
Dimensions and weight<br />
Height of spindle center 1131 mm (44.5")<br />
Machine height 1820 mm (71.65")<br />
Required space for machine L x D 1700 x 1270 mm<br />
(66.9 x 50“)<br />
Total weight 1100 kg (2425.06 lb)<br />
<strong>EMCO</strong> COMPACT LOAD E25<br />
Bar length 100 – 600 mm (3.9–23.6")<br />
Bar diameter 6 – 25 mm (2.6 – 1")<br />
Material storage 23 bars of Ø 25 mm (1")<br />
Length 1200 mm (47.4")<br />
Width 1100 mm (43.3")<br />
Weight approx. 330 kg (727.5 lb)<br />
www.emco-world.com<br />
EN4551 . 02/12 . Subject to change. We can accept no liability for printing errors.