FIREX BOARD - Manitoba Green Building Products Directory
FIREX BOARD - Manitoba Green Building Products Directory
FIREX BOARD - Manitoba Green Building Products Directory
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<strong>FIREX</strong><br />
PROACTIVE FIRE PROTECTION SYSTEMS<br />
<strong>FIREX</strong> <strong>BOARD</strong><br />
Patented<br />
Worldwide<br />
GB9706479.4<br />
The Revolutionary New Fireproof Panel Material for the 21st Century<br />
The World's Highest Fire-Rated Fireproof Board<br />
THE BEST PROTECTION FOR YOUR FIRE SAFETY AND PROPERTY<br />
®
1<br />
C<br />
O N T E N T S<br />
ABOUT NEW CITY RESOURCES INC. .................................................................. 2<br />
GENERAL INFORMATION.................................................................................... 3<br />
1. Proactive Fire Protection ................................................................................................ 3<br />
1.1 What is Proactive Fire Protection? ................................................................................................3<br />
1.2 Fire Test Standard - Test on Material .............................................................................................3<br />
1.3 Fire Test Standard - Test on Construction of Systems ...................................................................4<br />
2. <strong>FIREX</strong> <strong>BOARD</strong> – Introduction .......................................................................................... 5<br />
3. <strong>FIREX</strong> <strong>BOARD</strong> – Applications ......................................................................................... 6<br />
TECHNICAL DATA .............................................................................................. 7<br />
1. <strong>FIREX</strong> <strong>BOARD</strong> and <strong>FIREX</strong> <strong>BOARD</strong>-H ............................................................................... 7<br />
2. <strong>FIREX</strong> <strong>BOARD</strong> in Comparison with Other Panel Materials .............................................9<br />
3. Recommended <strong>FIREX</strong> <strong>BOARD</strong> Accessories ................................................................... 9<br />
4. <strong>Building</strong> <strong>FIREX</strong> Systems ............................................................................................... 10<br />
5. Finishing .......................................................................................................................10<br />
CEILINGS .......................................................................................................... 11<br />
PARTITIONS...................................................................................................... 14<br />
HOARDING ........................................................................................................ 17<br />
SMOKE BARRIERS............................................................................................ 19<br />
ENCLOSURES FOR E&M SERVICES.................................................................. 21<br />
FIRE-RATED DOORS ......................................................................................... 24<br />
SOLID WALL FIRE-RATING UPGRADE .............................................................. 25<br />
Under the intense heat of over 2000°C, <strong>FIREX</strong> <strong>BOARD</strong> proves incombustible and shows:<br />
No Smoke or Fume No Shrinkage or Distortion<br />
No Burn-up or Meltdown No Damage or Stain!
ABOUT NEW CITY RESOURCES INC.<br />
New City Resources Inc. (NCR), a Canadian company established in 1994, is a member of the N C R Group – the<br />
manufacturing arm of the Ling Kee Group operating in Hong Kong, Shanghai, London, New York, Abbotsford,<br />
Bowmanville, Toronto and Vancouver. NCR is the pioneering innovator of new panel materials and is the manufacturer<br />
of the world’s first all-weather, eco-friendly, everlasting and colourfast panel material – Polyboard ® , the revolutionary<br />
new all-purpose fireproof board – <strong>FIREX</strong> <strong>BOARD</strong> ® and the best fireproof solid wall system – <strong>FIREX</strong>WALL .<br />
NCR currently operates two manufacturing facilities – Bowmanville, Canada and Shanghai, China to serve its global<br />
customer base. Unusually, it started with R & D with a view to searching for a new way of producing an environmentallyprotecting<br />
panel material to replace the wood-based boards such as plywood, MDF, OSB. After three years of intensive<br />
research, NCR succeeded in inventing the 400% environmental Polyboard which eliminates polluting waste to save<br />
precious trees and rain forests to contain global warming, while producing no toxic gas emission in production nor<br />
further waste in use. Polyboard is waterproof, weatherproof, decay-proof, leakage-proof, soundproof, corrosionresistant,<br />
termite-repellent and ramming-resistant. It is everlasting, indestructible, odourless and non-toxic, outperforming<br />
all other panel materials in all applications– indoors, outdoors, underground and underwater.<br />
The success of the waterproof Polyboard has led to the invention of the revolutionary new fireproof board –<br />
<strong>FIREX</strong> <strong>BOARD</strong> which is incombustible and 100% asbestos and crystalline silica free. <strong>FIREX</strong> <strong>BOARD</strong> is the world’s highest<br />
fire-rated fireproof board, withstanding intense heat of 1200°C for 5 hours with a single layer of 6 mm for ceilings and<br />
4 hours with a layer of 6 mm on each side of a common steel stud frame for partitions in accordance with BS 476: Part<br />
22: 1987. It outmatches any other fire-resistant panel material in all applications and in price, thus offering the best of<br />
both worlds, and is becoming the market leader in fire prevention for any place where fire safety is essential.<br />
Recently, NCR has developed the <strong>FIREX</strong>WALL Solid Wall System, which is the most efficient and economical way to<br />
build internal walls by using a steel stud frame lined with a single layer of <strong>FIREX</strong>WALL sheet on each side, and filled with<br />
a lightweight concrete core mix – the best alternative to labor-intensive masonry or precast wall systems. <strong>FIREX</strong>WALL is<br />
recognized as the best fireproof solid wall system, replacing brick/block walls, precast concrete wall systems and<br />
other in-situ infill wall systems using fiber-cement boards.<br />
NCR is committed to working closely with customers to achieve further progress in the 21st Century by offering more<br />
unique products which work wonders for them.<br />
CUSTOMER SERVICES<br />
NEW CITY RESOURCES INC.<br />
NCR's Technical and Customer Service is ready to give comprehensive information and expert guidance on our<br />
products and systems. Customers or architects can obtain technical advice and samples from our Regional Offices.<br />
▲ NCR Industrial Centre — 470,000 sq.ft. of usable space located<br />
in Bowmanville, Ontario, Canada<br />
2
G<br />
1<br />
The term "proactive fire protection" is used to describe products<br />
and systems which become part of the construction of a building.<br />
These products and systems are tested by independently<br />
approved testing authorities under standard testing conditions.<br />
They are designed to protect the building structure, to restrict<br />
1.2 FIRE TEST STANDARDS - Test on Materials<br />
The standard most commonly referred to in <strong>Building</strong> Codes by<br />
most Asian countries and Hong Kong is the British Standard<br />
(BS 476).<br />
BS 476: Part 4: 1970<br />
Non-combustibility test for materials.<br />
This test classifies materials as either "non-combustible" or<br />
"combustible". It is the most stringent standard for testing the<br />
fire resistance of materials and gives a measure of the heat<br />
and flames generated by the material under standard heating<br />
conditions.<br />
Non-combustible materials can be used without restriction<br />
anywhere in a building. Their use ensures that hazards due to<br />
smoke and toxic gases are minimized and that the fabric of a<br />
1.3 FIRE TEST STANDARDS - Test on Construction of Systems<br />
Fire Testing Method<br />
The fire resistance of a system will vary according to the heating<br />
conditions it is exposed to. The fire curve adopted by the British<br />
Standards Institute to simulate fires in tests is called the<br />
Cellulosic Time-Temperature Curve (see graph). This curve is<br />
used in standards throughout the world as a model of a ventilated<br />
controlled natural fire, i.e. fires in a normal building.<br />
Under the British Standard, the system under test is<br />
progressively heated in an accurately controlled furnace, the<br />
temperature of which varies with time as closely as possible to<br />
the Cellulosic Time-Temperature Curve. The heat evolved is<br />
not necessarily that which is produced in a true fire situation,<br />
but is an agreed standard for purposes of comparison. According<br />
to the graph, the temperature of the furnace is increased to<br />
822°C after 30 minutes, to 1029°C after 120 minutes, and to a<br />
maximum of 1193°C after 360 minutes. These figures illustrate<br />
3<br />
ENERAL INFORMATION<br />
Proactive Fire Protection<br />
1.1 WHAT IS PROACTIVE FIRE PROTECTION ?<br />
fires within designated compartments and minimize their severity<br />
and to protect the adjacent properties and their occupants.<br />
Additionally, they ensure the safe escape of building occupants<br />
in case of fire.<br />
how stringent the tests are in respect of the elements of structure. British Standard Cellulosic Time-Temperature Curve for<br />
Fire Testing Performance<br />
Fire resistance is not a property of a material but the performance<br />
of a complete element of construction which will generally be<br />
composed of a number of different materials. A fire-resisting<br />
construction can be one of any number of elements in a building,<br />
eg. wall, ceiling, duct, protected shaft or cavity barrier.<br />
The failure criteria of elements of building construction when<br />
building will make no contribution to a fire. All <strong>FIREX</strong> <strong>BOARD</strong><br />
products are non-combustible as per BS 476: Part 4: 1970. The<br />
equivalent of this standard in China is GB 8624 (GB 5464-85).<br />
BS 476: Part 7: 1987<br />
Method for classification of the surface spread of flame of<br />
products.<br />
This test puts materials into Classes 1 to 4 in descending order<br />
of performance according to the rate and extent of flame spread<br />
over their surface under standard heating conditions. As all<br />
<strong>FIREX</strong> <strong>BOARD</strong> products are non-combustible, they can also be<br />
accepted as having the Class I rating in the surface spread of<br />
flame test.<br />
Temperature rise °C<br />
1200<br />
1100<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
0<br />
30<br />
60<br />
90<br />
120<br />
150<br />
180<br />
210<br />
240<br />
270<br />
300<br />
330<br />
360<br />
Time mins<br />
Fire Tests on <strong>Building</strong> Materials in Structures<br />
tested in accordance with the British Standard (BS 476: Parts<br />
20-24) are as follows:<br />
Loadbearing Capacity<br />
The ability of a specimen of a loadbearing element to support<br />
its test load, where appropriate, without exceeding the specified<br />
criteria with respect to either the extent of, or rate of deformation.
Stability<br />
The ability of the specimen tested to withstand deformation or<br />
collapse.<br />
Integrity<br />
The ability of a test specimen of separable elements to withstand<br />
cracking or opening up to the extent of allowing flames to pass<br />
through the unexposed face.<br />
Insulation<br />
The ability of a test specimen of separable elements to restrict<br />
the temperature rise of the unexposed face to below specified<br />
levels (140°C mean rise, 180°C max. rise).<br />
Fire Testing Standard<br />
The fire performance standard most commonly referred to in<br />
<strong>Building</strong> Codes in Asian countries and Hong Kong is the British<br />
Standard (BS 476: Part 20 to 24). The new European Norm<br />
(EN 1363 – 1366) will gradually replace BS 476 and the current<br />
equivalent are given below:<br />
BS 476: Part 20: 1987 (EN 1363-1: 1999)<br />
This part describes the general procedures and equipment<br />
required to determine the fire resistance of elements of<br />
construction and should be read in conjunction with BS 476:<br />
Part 21, 22, 23 and 24 as appropriate, which describe the<br />
detailed procedures for the testing of individual elements of<br />
construction. For the purposes of these parts, elements of<br />
construction have been categorized into 4 main groups:<br />
a. Loadbearing elements that have fire resistance.<br />
b. Non-loadbearing elements that have fire resistance.<br />
c. Elements that make a contribution to the fire resistance of a<br />
structure.<br />
d. Ducts designed to prevent fire spread across fire barriers.<br />
BS 476: Part 21: 1987 (EN 1365: Part 1 to 4: 1999)<br />
Methods for determining the fire resistance of loadbearing<br />
elements of construction.<br />
This standard describes methods for determining the fire<br />
resistance of loadbearing beams, columns, floors, flat roofs, and<br />
walls. Beams and columns are assessed in terms of loadbearing<br />
capacity, while floors, flat roofs and walls are measured in terms<br />
of loadbearing capacity, integrity and insulation.<br />
The fire resistance of a specimen is the time in minutes from<br />
the start of the test until failure occurs under any one of the<br />
criteria of Stability, Integrity and Insulation if all are appropriate<br />
to the particular type of element being tested; or, if no failure<br />
occurs, until the test is terminated. For example, a test result<br />
showing:<br />
Stability: 180 minutes<br />
Integrity: 120 minutes<br />
Insulation: 120 minutes<br />
would mean that a specimen complied with Stability for 180<br />
minutes and complied with the other criteria for 120 minutes.<br />
BS 476: Part 22: 1987 (EN 1364: Part 1 and 2: 1999)<br />
Methods for determination of the fire resistance of nonloadbearing<br />
elements of construction.<br />
This standard describes methods for determining the fire<br />
resistance of non-loadbearing partitions, doorsets, shutter<br />
assemblies, ceiling membranes. Glazed elements of<br />
construction are determined with respect to integrity, and where<br />
appropriate, insulation.<br />
BS 476: Part 23: 1987<br />
Methods for determining the contribution of components<br />
to the fire resistance of a structure.<br />
This standard describes methods for:<br />
▲ <strong>FIREX</strong> Non-Loadbearing Partition System under testing.<br />
a. determining the fire resistance that is provided by a<br />
suspended ceiling to a standard supporting construction of<br />
steel beams and concrete deck; and<br />
b. determining the contribution of intumescent seals to the fire<br />
resistance of timber door assemblies.<br />
BS 476: Part 24: 1987 (EN 1366-1: 1999)<br />
Methods for determining the fire resistance of ventilation<br />
ducts.<br />
The general purpose of this standard is to test and measure the<br />
ability of a duct assembly to resist the spread of fire from one<br />
compartment to another. Results are expressed in terms of<br />
stability, integrity and, where required, insulation.<br />
4
5<br />
2<br />
The World’s First<br />
<strong>FIREX</strong> <strong>BOARD</strong> ®<br />
– Introduction<br />
<strong>FIREX</strong> <strong>BOARD</strong> – the world's highest fire-rated fireproof board<br />
and a revolutionary patented lightweight multi-purpose board<br />
that outperforms all other panels in terms of fire-resistance and<br />
applications. Not only is <strong>FIREX</strong> <strong>BOARD</strong> fireproof, but it is also<br />
ideal as a base for tiling in wet areas.<br />
<strong>FIREX</strong> <strong>BOARD</strong> is made of incombustible materials, using a<br />
special technique and unique formulae to offer fire protection<br />
and durability. It is odourless, non-toxic and completely free of<br />
asbestos and carcinogenic materials such as crystalline silica<br />
or quartz, usually contained in fiber-cement boards and calciumsilicate<br />
boards.<br />
<strong>FIREX</strong> <strong>BOARD</strong> is non-combustible, heat-insulating, rot-proof,<br />
water-resistant, weather-resistant, impact-resistant, soundinsulating,<br />
termite-repellent and non-deforming. It is strong,<br />
durable and nail-holding and no pre-drilling is necessary. It is<br />
versatile and easy to use like wood – it can be cut, sawn, drilled,<br />
nailed, screwed, stapled, wallpapered, painted and fabricated<br />
with veneer, laminate or vinyl covering. Thin sheets can be bent<br />
to suit architectural designs. It is so dimensionally-stable that<br />
expansion and contraction is negligible. It will not delaminate<br />
or deteriorate after prolonged exposure to moisture.<br />
<strong>FIREX</strong> <strong>BOARD</strong> is indispensable in all areas where fire safety is<br />
essential. Its unique properties make it ideal for partitions,<br />
ceilings, drywalls, hoarding, fire barriers, fire doors, A/C or cable<br />
ducts, E&M services enclosures, raised floor cores, etc.<br />
The <strong>FIREX</strong> Suspended Ceiling System is the world's highest<br />
fire-rated system using a single layer of 6 mm <strong>FIREX</strong> <strong>BOARD</strong>,<br />
which achieved a fire rating of 5 hours integrity at 1200°C in<br />
a c cord anc e with the B S 476:<br />
Part 22: 1987.<br />
The <strong>FIREX</strong> Partition System is<br />
the only system achieving a firerating<br />
of 4 hours integrity and<br />
2 hours or 3 hours insulation<br />
in accordance with BS 476: Part<br />
22: 1987 using only 1 layer of<br />
6 mm or 12 mm board affixed to<br />
e a ch sid e of a common ste el<br />
s t u d fr a m e w it h a n o v e r a ll<br />
thickness of about 3 or 4 inches.<br />
The <strong>FIREX</strong> Steel Stud Hoarding System is the thinnest in<br />
the market to achieve a fire-rating of 4 hours integrity in<br />
accordance with BS 476: Part 22: 1987. Moreover, it has<br />
twice the impact resistance of hoarding built with calcium<br />
silicate boards.<br />
<strong>FIREX</strong> <strong>BOARD</strong> can also be used to construct cost-effective<br />
E&M services enclosures and fire barriers for a variety of<br />
applications, including rolling shutter doorsets, fire-rated<br />
steel doors and wood doors.<br />
<strong>FIREX</strong> <strong>BOARD</strong>-H is especially designed for applications that<br />
require superior fire-rating. It can be used for a variety of<br />
applications, including suspended ceilings, ducts, E&M<br />
services enclosures and raised floors. It meets the Federal<br />
Railroad Administration (FRA) approval requirements and<br />
can be used to provide fire protection for passenger trains<br />
and people movers.<br />
Incombustible <strong>FIREX</strong> <strong>BOARD</strong> 5 5 hour-rated<br />
★ 5 HOURS FIRE-RATING<br />
It sustains intense fire test for 5 hours with integrity.<br />
★ NON-COMBUSTIBLE<br />
It is classified as Incombustible Material, Class A.<br />
★ WATER-RESISTANT<br />
It resists moisture in wet areas.<br />
★ WEATHER-RESISTANT<br />
It can withstand both high and low temperatures and<br />
difficult weather conditions.<br />
★ SOUND-INSULATING<br />
It provides excellent sound insulation.<br />
★ HEAT– INSULATING<br />
It achieves excellent heat insulation for personal safety.<br />
★ DECAY-RESISTANT<br />
It does not rot in dry or wet environment.<br />
★ IMPACT–RESISTANT<br />
It withstands heavy impact.<br />
★ TERMITE–REPELLENT<br />
It prevents termite attacks.<br />
★LIGHTWEIGHT AND DURABLE<br />
It is lightweight but tough, sturdy and durable.<br />
★NON-DEFORMING<br />
It does not deform. Expansion/contraction is minimal.<br />
★STRONG AND NAIL-HOLDING<br />
It is of high strength, and holds nails and screws firmly.<br />
No pre-drilling is necessary.<br />
★FABRICATING AND LAMINATING<br />
It can be easily fabricated with honeycomb, veneers,<br />
laminates and vinyl coverings.<br />
★TILING AND WALLING<br />
It can be used as ceramic tile backers. Ideal for drywalls<br />
and partitions in dry and wet environments.<br />
★ODOURLESS AND NON-TOXIC<br />
It is odourless. It contains no asbestos, crystalline silica,<br />
or toxic glues, such as urea/phenol formaldehyde.<br />
★EASY TO USE<br />
It can be sawn, cut, drilled, stapled, taped, glued. Thin<br />
sheets can be bent to fit any architectural design.<br />
The Best Protection for Your Safety and Property<br />
21st Century Product
3<br />
<strong>FIREX</strong> <strong>BOARD</strong> – Applications<br />
Construction • Renovation<br />
<strong>FIREX</strong> <strong>BOARD</strong> is a basic necessity for any place where fire protection is essential — offices, banks,<br />
shopping malls, department stores, supermarkets, cinemas, restaurants, hotels, karaoke, night clubs,<br />
jewellery shops, off-course betting centres, schools, hospitals, dormitories, gymnasiums, recreation and<br />
sports centres, car parks, high-rise residential buildings ......<br />
Non-combustible, strong and durable, <strong>FIREX</strong> <strong>BOARD</strong> is particularly suitable for partitions, ceilings, interior<br />
walls, drywalls, fire walls, hoarding, fire doors, soffits; air-conditioning duct liners, E&M services enclosures,<br />
electric conduit liners, plenum ceilings, core for raised floors, lining panels for elevators; wallcoverings for<br />
lift shaft, stairwell, garages; roof-decks, sound-insulating walls, thermal barriers. <strong>FIREX</strong> <strong>BOARD</strong> is also<br />
good as ceramic tile underlayment in wet environment.<br />
Fire Protective walls for plane cabins and cargo holds. Baggage carrier liners.<br />
Wallcoverings, ceilings, partitions, fire doors, fire separation barriers for<br />
airports, air cargo terminals, air caterers, hangars, fuel storage, passengers<br />
waiting rooms, corridors, boarding gates, etc.<br />
Fire-rated Doors<br />
Air Transport<br />
<strong>FIREX</strong> <strong>BOARD</strong> is used extensively by internationally-renowned door manufacturers as the core for<br />
1-hour, 2-hour and 4-hour fire-rated steel doors and wooden doors.<br />
Shipping<br />
Land Transport<br />
Fire protecting walls, flooring and body for all types of<br />
vehicles — cars, buses, trams, trucks, trailers, tourist<br />
coaches, mobile homes, school buses, ambulances,<br />
trains, cargo trains, MTR/light railcars, particularly for oil<br />
trucks, flammable goods trucks.<br />
Also essential for fire safety in MTR/railway stations,<br />
terminals, multi-storey car parks, gas stations, garages,<br />
cargo handling areas ....<br />
Fireproof, sound-insulating and lightweight, <strong>FIREX</strong> <strong>BOARD</strong> is particularly ideal for<br />
panels, partitions of cabins for all kinds of vessels, especially cruise ships, yachts,<br />
hydrofoils, ferries, oil tankers, LPG carriers. Essential for all types of naval ships.<br />
Industry<br />
Industrial wallcoverings, partitions, ceilings, electric conduit liners, A/C duct covering,<br />
oil, flammable goods storage; fire doors, fire exits, fire separation barriers for factories,<br />
warehouses, electric sub-stations, .... Fire protective wall, lift shaft and stairwell liners<br />
for multi-storey industrial buildings.<br />
6
T<br />
<strong>FIREX</strong> <strong>BOARD</strong><br />
7<br />
E C H N I C A L D A T A<br />
1 <strong>FIREX</strong> <strong>BOARD</strong><br />
– Technical Data<br />
The following section describes the properties and specifications<br />
of <strong>FIREX</strong> <strong>BOARD</strong> and <strong>FIREX</strong> <strong>BOARD</strong>-H and the recommended<br />
accessories for use with the product. <strong>FIREX</strong> <strong>BOARD</strong> and<br />
<strong>FIREX</strong> <strong>BOARD</strong>-H are non-combustible and can be used in the<br />
Thickness : 2 mm 3 mm 4 mm 6 mm 9 mm 12 mm 16 mm 19 mm 25 mm - 60 mm<br />
Size : 4' X 8' (1220 mm X 2440 mm) 3' X 6' (915 mm x 1830 mm) or any custom-cut size<br />
Texture : Smooth surface White<br />
Applications<br />
General Technical Data<br />
Testing Item Testing Standard Test Result<br />
Density ASTM C1185 690 kg/m3 43 lbs/ft3 Impact Strength ASTM D3029 4.04 m.kg 29.17 ft/lbs<br />
Flexural Modulus of Elasticity<br />
Long. 7820 MPa 1.134 x10 6 ASTM C120<br />
Trav. 6347 MPa<br />
psi<br />
0.92 x10 6 psi<br />
Flexural Modulus of Rupture<br />
ASTM C120<br />
Long. 31.42 MPa<br />
Trav. 30.84 MPa<br />
4577 psi<br />
4473 psi<br />
Hardness ASTM D1037 2 738 N 615 lbs<br />
Moisture Content ASTM C1185 12.4% 12.4%<br />
Water Absorption ASTM C1185 33% 33%<br />
Water Vapour Transmission ASTM E96 11.8 g/hour.m2 16.9 grains/hr.ft2 Thermal Conductivity ASTM C518 0.3096 W/m•K 2.147 Btu•in/ft2 •h•F Thermal Resistance (R Value) ASTM C518 0.0577 m2 •K/W 0.328 F•ft2 •h/Btu<br />
Fastener Pull Resistance ASTM D473 937.5 N 210.5 lbs<br />
Dimensional Stability — Creep Modulus ASTM D2990 433 MPa/cm 24725 psi/in<br />
Dimensional Stability — Load Deflection ASTM D2990 2.59 •10 -3 of Span 2.59 •10 -3 of Span<br />
Non-Combustibility<br />
BS 476: Part 4<br />
GB 8624 (GB5464)<br />
Non-Combustible Material<br />
Class A<br />
Milling : Square Edge Tapered Edge<br />
• Structural steel<br />
• Ceilings<br />
• Partitions<br />
• Hoarding<br />
• E&M services enclosures<br />
• Concrete upgrading<br />
• Fire resistant glazing<br />
• Smoke barriers, access panels<br />
same way as timber materials. It can be worked with<br />
conventional machines and woodworking tools and can be fixed<br />
to each other and other building materials by common fastening<br />
elements.<br />
BUTT AND FLUSH JOINTING<br />
Steel Stud<br />
Square Edge for butt jointing<br />
Steel Stud<br />
Tapered Edge for flush jointing
<strong>FIREX</strong> <strong>BOARD</strong>-H<br />
Applications<br />
General Technical Data<br />
Testing Item Testing Standard Test Result<br />
Density ASTM C1185 1320kg/m3 82 lbs/ft3 Impact Strength ASTM D5628<br />
Face Up 4.72 J Face Up 3.65 ft.lb<br />
Face Down 4.19 J Face Down 3.44 ft.lb<br />
Flexural Modulus of Elasticity ASTM C1185 1560 MPa 226000 psi<br />
Flexural Modulus of Rupture ASTM C1185 19 MPa 2756 psi<br />
Hardness ASTM D1037<br />
Face Up 5970 N Face Up 1340 lb<br />
Face Down 6730 N Face Down 1510 lb<br />
Moisture Content ASTM C1185 7.2% 7.2%<br />
Water Absorption ASTM C1185 17.1% 17.1%<br />
Thermal Conductivity ASTM C518 0.089 W/m•K 0.617 Btu•in/ft2 •h•F Thermal Resistance (R Value) ASTM C518 0.143 m2 •K/W 0.81 F•ft2 •h/Btu<br />
Fastener Pull Resistance ASTM D473 1960 N 440 lbs<br />
Dimensional Stability — Creep Modulus ASTM D2990 0.88 MPa/cm 3605 psi/in<br />
Dimensional Stability — Load Deflection<br />
FRA Title 49 Subtitle B Chapter II Part 238:<br />
ASTM D2990 0.66 mm 0.0256 in<br />
• Flammability ASTM E162 Pass<br />
• Smoke Emission ASTM E662 Pass<br />
• Toxic Gas Generation Boeing BS 7239 Pass<br />
Non-Combustibility<br />
BS 476: Part 4<br />
GB 8624 (GB5464)<br />
Non-Combustible Material<br />
Class A<br />
Thickness : 9 mm 12 mm 16 mm 19mm 25mm<br />
Size : 4' X 8' (1220 mm X 2440 mm) or any custom-cut size<br />
Texture : Smooth surface Biege<br />
Milling : Square Edge Tapered Edge<br />
• Structural steel • E&M services enclosures<br />
• Ceilings • Concrete upgrading<br />
• Raised floors • Fire resistant glazing<br />
• Partitions • Smoke barriers, access panels<br />
• Hoarding • Fire protection for passenger trains<br />
• Duct work and people movers<br />
▼<br />
Comprehensive independent testing of all<br />
<strong>FIREX</strong> <strong>BOARD</strong> and systems has been carried out<br />
by independent and nationally approved<br />
laboratories around the world in order to meet the<br />
relevant sections of ASTM, BS 476 and many other<br />
international standards.<br />
8
Ceramic Fiber<br />
■ Description: <strong>FIREX</strong>WOOL ® Ceramic Fiber Blanket/Mat is<br />
lightweight, have low thermal conductivities, low heat storage<br />
and excellent resistance to thermal shock. <strong>FIREX</strong>WOOL<br />
blankets/mats are available in a wide range of temperature<br />
and density compositions, are flexible and are ready to cut<br />
and fabricated. They can be used for temperatures from<br />
50°C to 1160°C.<br />
9<br />
2<br />
3<br />
<strong>FIREX</strong> <strong>BOARD</strong><br />
Feature<br />
NON-COMBUSTIBLE<br />
MOISTURE-RESISTANT<br />
WEATHER-RESISTANT<br />
IMPACT-RESISTANT<br />
SOUND-INSULATING<br />
HEAT-INSULTING<br />
DECAY-RESISTANT<br />
TERMITE-REPELLENT<br />
FUNGI-REPELLENT<br />
NON-DEFORMING<br />
SAFE TO USE<br />
EASY TO USE:<br />
Sawing<br />
Drilling<br />
Stapling<br />
Glueing<br />
Nail-holding ability<br />
Screw-holding ability<br />
Fabricating<br />
Foiling<br />
Veneering<br />
Varnishing<br />
Painting<br />
Wallpapering<br />
Tiling<br />
Bendable (Below 6mm)<br />
FIRE RESISTANCE LEVEL<br />
(6mm Integrity as per BS 476: PART 22)<br />
DENSITY (kg/m 3 )<br />
LIFE SPAN (Indoors)<br />
*CS = Respirable Crystalline Silica (Quartz)<br />
UF = Urea Formaldehyde<br />
PF = Phenol Formaldehyde<br />
MDI = Isocyanate Polyurethene<br />
<strong>FIREX</strong> <strong>BOARD</strong><br />
in Comparison with Other Panel Materials<br />
Solid Wood Plywood M D F Particle Gypsum Sansilica Fibre-Cement Calcium Silicate<br />
board board board board board (myca) board board board<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
No<br />
No<br />
Non-rated<br />
580-880<br />
20-30 yrs<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
*UF/PF<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
No<br />
Yes<br />
Yes<br />
No<br />
?<br />
Non-rated<br />
600-800<br />
15-20 yrs<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
*UF/PF<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Insecure<br />
Insecure<br />
No<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
No<br />
?<br />
Non-rated<br />
550-950<br />
10-15 yrs<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
*UF/PF<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
No<br />
Fragile<br />
Yes<br />
Yes<br />
No<br />
No<br />
No<br />
No<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
*CS<br />
Carcinogenic<br />
Yes Yes Yes Yes Yes<br />
Yes Yes Yes Yes Yes<br />
Yes No No No No<br />
Yes Yes No No No<br />
Insecure No No No No<br />
Insecure Insecure Insecure Insecure Insecure<br />
Yes Yes No No No<br />
Yes Yes No No No<br />
Yes Yes No No No<br />
No No No No No<br />
Yes Yes Yes Yes Yes<br />
Yes Yes Yes Yes Yes<br />
No No Yes Yes Yes<br />
No No No No No<br />
(Plasterboard same)<br />
Non-rated 15 min ≤<br />
(700°C)<br />
60 min<br />
(925°C)<br />
30 min ≤<br />
(822°C)<br />
60 min<br />
(925°C)<br />
590-850 700-950 1000-1100 1200-1450 900-950<br />
10 yrs ? ? ?<br />
?<br />
aÉéÉåÇáåÖ=çå=ÜìãáÇáíó=~åÇ=ã~áåíÉå~åÅÉ<br />
Recommended Accessories<br />
Yes<br />
Yes<br />
No<br />
Yes<br />
No<br />
No<br />
Yes<br />
Yes<br />
Yes<br />
No<br />
*CS<br />
Carcinogenic<br />
Yes<br />
Yes<br />
No<br />
No<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
*CS<br />
Carcinogenic<br />
<strong>FIREX</strong><br />
<strong>BOARD</strong><br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Non-toxic<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
Yes<br />
300 min<br />
(1200°C)<br />
450–750<br />
Up to 50 yrs
4<br />
Cutting<br />
Thin gauge (≤ 9 mm) <strong>FIREX</strong> <strong>BOARD</strong> can be cut with box cutters<br />
or hand-held saws fitted with carbide tipped cutting blades. If<br />
hand-held saws are to be used, it is recommended to cut<br />
<strong>FIREX</strong> <strong>BOARD</strong> sheets in well ventilated spaces. Workers should<br />
wear protective face masks.<br />
Fastening<br />
The most economical method of fastening<br />
<strong>FIREX</strong> <strong>BOARD</strong> is to use pneumatic nailing and<br />
nailing and stapling equipment. For producing<br />
good screw-connections, variable speed<br />
electric screw drivers with friction clutches are<br />
most suitable.<br />
5<br />
<strong>Building</strong><br />
<strong>FIREX</strong><br />
Systems<br />
Finishing<br />
<strong>FIREX</strong> <strong>BOARD</strong> has a surface good for most forms of decoration.<br />
Tiles or wallcoverings can be applied directly onto <strong>FIREX</strong> <strong>BOARD</strong><br />
without the use of any sealers or paint.<br />
Tiling<br />
For surface preparation, all joints should first be filled with dampproof<br />
filler materials. It is recommended to prime the board to<br />
improve adhesion by reducing the absorbency of the surface.<br />
Joints between adjacent tiles should not coincide with those of<br />
<strong>FIREX</strong> <strong>BOARD</strong>, except in the case of expansion joints.<br />
Painting<br />
Water and emulsion-based paints are compatible with<br />
<strong>FIREX</strong> <strong>BOARD</strong>.<br />
Painting on a <strong>FIREX</strong> <strong>BOARD</strong> surface.<br />
▲ Hand held saws fitted with carbide tipped<br />
cutting discs should be used to cut thick<br />
<strong>FIREX</strong> <strong>BOARD</strong> sheets (> 9 mm thick).<br />
<strong>FIREX</strong> <strong>BOARD</strong> can be fastened with<br />
self-tapping screws and drivers<br />
with friction clutches.<br />
Wallcoverings<br />
<strong>FIREX</strong> <strong>BOARD</strong> requires no special treatment to receive all forms<br />
of traditional and modern wallcoverings. Proprietary adhesives<br />
compatible with the wallcovering should be applied in<br />
accordance with the manufacturers' recommendations.<br />
Plastering<br />
A gap of maximum 2-3 mm should be allowed between board<br />
joints. After the first base application of plastering compound,<br />
all joints including board to board or board to other building<br />
components should be concealed with a glass fiber tape. Finish<br />
this with a final application of plaster to give a seamless<br />
appearance.<br />
Tiling on a <strong>FIREX</strong> <strong>BOARD</strong> surface. Plastering a <strong>FIREX</strong> <strong>BOARD</strong> joint.<br />
Note: When applying any form of paint, filler, adhesive and plastering compound on <strong>FIREX</strong> <strong>BOARD</strong>, the individual manufacturer's instructions should be adhered to<br />
<strong>FIREX</strong> <strong>BOARD</strong> includes both <strong>FIREX</strong> <strong>BOARD</strong> and <strong>FIREX</strong> <strong>BOARD</strong>-H.<br />
▲<br />
10
The <strong>FIREX</strong> Suspended Ceiling Systems are used to provide fire resistance and insulation for general<br />
building services and plenum space and protected lobbies and corridors. They are tested in accordance<br />
with BS 476: Part 22: 1987. The <strong>FIREX</strong> Suspended Ceiling System constructed using only one layer of<br />
6 mm <strong>FIREX</strong> <strong>BOARD</strong> can achieve 5 hours integrity in accordance with BS 476: Part 22: 1987 –<br />
The World's Highest Fire Rating. The advantages of <strong>FIREX</strong> Suspended Ceiling Systems are:<br />
• 5 hours fire rating<br />
• Space saving<br />
• Lightweight<br />
• Water-resistant<br />
• Impact-resistant<br />
<strong>FIREX</strong> Suspended Ceilings<br />
Provide fire protection to general building services and plenum space.<br />
Meets INTEGRITY CRITERION of BS 476: Part 22: 1987.<br />
3<br />
C EILINGS<br />
6<br />
1<br />
1<br />
4<br />
4<br />
7<br />
• Fungi-resistant<br />
• Termite-repellent<br />
• Safe to use<br />
• Easy to install<br />
• Cost-effective<br />
5<br />
2<br />
3<br />
2<br />
Technical Data:<br />
5 hours fire rating, integrity in accordance with BS 476:<br />
Part 22.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Ceiling U channel 76 x 34 x 0.6 mm<br />
(610 x 1220 mm spacing)<br />
3) Steel angle 50 x 50 x 0.6 mm<br />
4) M4 self-tapping screws with 15 mm dia. x 1.1 mm thick<br />
washers at approx. 200 mm centres.<br />
5) 1.8 mm dia. iron string at approx. 1200 mm centres.<br />
6) 6 mm dia. concrete nail at approx. 500 mm centres.<br />
7) Recessed light fitting.<br />
8) <strong>FIREX</strong> <strong>BOARD</strong> access panel with edge reinforced by<br />
0.6 mm thick steel channels.<br />
Recessed Light Fitting Detail Access Panel<br />
Notes:<br />
Self-tapping screws with a head diameter of 11 mm could be used in lieu of washers. The fire rating for this construction<br />
will be at least 4 hours integrity in accordance with BS 476: Part 22: 1987.<br />
Painting or decorative surface treatment can be applied on <strong>FIREX</strong> Suspended Ceilings.<br />
<strong>FIREX</strong> <strong>BOARD</strong> access panel has a fire-rating of 4 hours integrity in accordance with BS 476: Part 22: 1987.<br />
11<br />
2<br />
8
C EILINGS<br />
<strong>FIREX</strong><br />
Insulated Suspended Ceilings<br />
Provide fire protection to general building services and for the lobbies and protected corridors.<br />
Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />
5<br />
4<br />
6<br />
<strong>FIREX</strong><br />
1<br />
7<br />
3<br />
2<br />
Technical Data:<br />
Insulated Suspended Ceilings<br />
1 hour fire rating, integrity and insulation in accordance<br />
with BS 476: Part 22 with fire from above or below.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Ceramic fiber raw density ≥ 128 kg/m 3 75 mm thick<br />
3) Ceiling U channel 76 x 34 x 0.6 mm<br />
(610 x 1220 mm spacing)<br />
4) Steel angle 50 x 50 x 0.6 mm<br />
5) 6 mm dia. concrete nail at approx. 500 mm centres.<br />
6) M4 self-tapping screws at approx. 200 mm centres.<br />
7) 2.2 mm dia. iron string at approx. 600 mm centres.<br />
Provide fire protection to general building services and for the lobbies and protected corridors.<br />
Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />
4<br />
5<br />
6<br />
1<br />
7<br />
8<br />
3<br />
2<br />
Technical Data:<br />
2 hours fire rating, integrity and insulation in<br />
accordance with BS 476: Part 22 with fire from above or<br />
below.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong>-H 1 x 9 mm thick<br />
2) Ceramic fiber raw density ≥ 128 kg/m 3 100 mm thick<br />
3) Ceiling U channel 60 x 27 x 0.6 mm<br />
(600 x 600 mm)<br />
<strong>FIREX</strong> <strong>BOARD</strong>-H fillet 80 mm wide 9 mm thick<br />
4) Steel angle 30 x 25 x 0.8 mm<br />
5) M6 anchor bolt at approx. 500 mm centres.<br />
6) M4 self-tapping screws at approx. 150 mm centres.<br />
7) 3.2 mm dia. iron string at approx. 600 mm centres.<br />
8) Expansion jointer.<br />
Note:<br />
<strong>FIREX</strong> Insulated Suspended Ceilings provide thorough protection to life and property.<br />
12
C<br />
<strong>FIREX</strong><br />
13<br />
E I L I N G S<br />
Suspended Ceilings<br />
Provide fire protection to steel beams and concrete floor.<br />
Meets BS 476: Part 23: 1987.<br />
3<br />
6<br />
1<br />
4<br />
5<br />
2<br />
▲<br />
Technical Data:<br />
1 hour fire rating, loadbearing capacity (for steel beams<br />
above) in accordance with BS 476: Part 23.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Ceiling U channel 76 x 34 x 0.6 mm<br />
(610 x 1220 mm spacing)<br />
3) Steel angle 50 x 50 x 0.6 mm<br />
4) M4 self-tapping screws with 15 mm dia. x 1.1 mm thick<br />
washers at approx. 200 mm centres.<br />
5) 1.8 mm diameter iron string at approx. 1220 mm centres.<br />
6) 6 mm dia. concrete nail at approx. 500 mm centres.<br />
Note: The ceiling should be suspended at least 1 m from<br />
the steel beams.<br />
▲ A <strong>FIREX</strong> Suspended Ceiling System is getting ready to be tested.
P ARTITIONS<br />
The <strong>FIREX</strong> Partition Systems are tested in accordance with BS 476: Part 22: 1987. The <strong>FIREX</strong> partition<br />
system constructed with one layer of 6 mm <strong>FIREX</strong> <strong>BOARD</strong> affixed to each side of a steel stud frame is the<br />
thinnest available partition system in the market to achieve 4 hours integrity and 2 hours insulation in<br />
accordance with the BS 476: Part 22: 1987. The advantages of <strong>FIREX</strong> Partition Systems are:<br />
• 4 hours fire rating<br />
• Space saving<br />
• Lightweight<br />
• Water-resistant<br />
<strong>FIREX</strong><br />
• High impact resistant<br />
• Sound-Insulating<br />
• Fungi-resistant<br />
• Termite-repellent<br />
• Safe to use<br />
• Easy to install<br />
• Cost-effective<br />
Steel Stud Internal Non-Loadbearing Partitions<br />
Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />
3<br />
3<br />
4<br />
9<br />
Wall<br />
9<br />
Ceiling<br />
Floor<br />
8<br />
1<br />
2<br />
8<br />
5<br />
2<br />
7<br />
4<br />
1<br />
6<br />
Technical Data:<br />
1 hour fire rating integrity and insulation in accordance with<br />
BS 476: Part 22.<br />
Nominal thickness of partition: 62 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
each side<br />
2) Ceramic fiber raw density ≥ 128 kg/m 3 50 mm thick<br />
3) Ceramic fiber seel 50 mm wide<br />
<strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6mm thick<br />
4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
5) Wall steel U channel 50 x 50 x 0.6 mm<br />
6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />
7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
8) M6 anchor bolt at approx. 500 mm centres.<br />
9) M4 self-tapping screws at approx. 200 mm centres.<br />
Note: The <strong>FIREX</strong> partition system described above is approved up<br />
to 7 m in height with slight construction amendments. Please<br />
consult New City Resources' technical department for details.<br />
A <strong>FIREX</strong> Partition<br />
System is being<br />
installed.<br />
▲<br />
14
15<br />
P ARTITIONS<br />
<strong>FIREX</strong><br />
Steel Stud Internal Non-Loadbearing Partitions<br />
Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />
6<br />
4<br />
5<br />
3<br />
bk<br />
9<br />
Wall<br />
bk<br />
Ceiling<br />
Floor<br />
4<br />
3<br />
5<br />
9<br />
2<br />
1<br />
5<br />
2<br />
8<br />
1<br />
2<br />
7<br />
Technical Data:<br />
4 hours integrity and 2 hours insulation fire rating in accordance<br />
with BS 476: Part 22.<br />
Nominal thickness of partition: 74 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />
3) Ceramic fiber raw density ≥ 128 kg/m 3 63 mm thick<br />
4) Ceramic fiber seal 50 mm wide<br />
<strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
5) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
6) Wall steel U channel 50 x 50 x 0.6 mm<br />
7) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />
8) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
9) M6 anchor bolt at approx. 500 mm centres.<br />
10) M4 self-tapping screws at approx. 200 mm centres.<br />
Note: The <strong>FIREX</strong> partition system described above is approved up to<br />
7 m in height with slight construction amendments. Please<br />
consult New City Resources' technical department for details.<br />
4 hours integrity and 176 minutes insulation fire rating in<br />
accordance with BS 476: Part 22.<br />
Nominal thickness of partition: 125 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 12 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 80 mm wide 12 mm thick<br />
3) Ceramic fiber raw density ≥ 143 kg/m 3 75 mm thick<br />
4) Ceramic fiber seal<br />
5) Top and bottom steel U channels 75 x 32 x 0.8 mm<br />
6) Wall steel U channel 75 x 32 x 0.8 mm<br />
7) Horizontal steel U channel (1220 mm c/c) 38 x 12 x 0.9 mm<br />
8) Vertical steel U channel (610 mm c/c) 75 x 45 x 1.2 mm<br />
9) M6 anchor bolt at approx. 500 mm centres.<br />
10) M4 self-tapping screws at approx. 300 mm centres.
P ARTITIONS<br />
<strong>FIREX</strong><br />
Steel Stud Internal Non-Loadbearing Partitions<br />
Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />
4<br />
5<br />
3<br />
bk<br />
9<br />
6<br />
Wall<br />
bk<br />
Ceiling<br />
Floor<br />
9<br />
2<br />
1<br />
5<br />
2<br />
4<br />
3<br />
5<br />
8<br />
1<br />
2<br />
Technical Data:<br />
4 hours integrity and insulation fire rating in accordance with<br />
BS 476: Part 22. (pending)<br />
7<br />
Nominal thickness of partition: 111 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 9 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 100 mm wide 9 mm thick<br />
3) Mineral wool raw density ≥ 100 kg/m 3 75 mm thick<br />
4) Mineral wool seal 75 mm wide<br />
5) Top and bottom steel U channels 75 x 40 x 0.6 mm<br />
6) Wall steel U channel 75 x 40 x 0.6 mm<br />
7) Horizontal steel U channel 75 x 40 x 0.6 mm<br />
8) Vertical steel U channel (610 mm c/c) 75 x 40 x 0.6 mm<br />
9) M6 anchor bolt at approx. 600 mm centres.<br />
10) M4 self-tapping screws at approx. ≤ 250 mm centres.<br />
▲ A 4-hour FRP <strong>FIREX</strong> Partition System at the Tsing Yi Mass Transit<br />
Railway (MTR) station in Hong Kong.<br />
16
17<br />
H OARDING<br />
The <strong>FIREX</strong> Hoarding System is tested in accordance with BS 476: Part 22: 1987. The <strong>FIREX</strong> Hoarding<br />
System is the thinnest available in the market to achieve 4 hours integrity in accordance with the BS 476:<br />
Part 22: 1987. The advantages of the <strong>FIREX</strong> Hoarding System are:<br />
• 4 hours fire rating<br />
• Space saving<br />
• Lightweight<br />
• Water-resistant<br />
<strong>FIREX</strong><br />
Steel Stud Hoarding<br />
Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />
4<br />
2<br />
8<br />
9<br />
1<br />
Ceiling<br />
3<br />
5<br />
7<br />
4<br />
7<br />
3<br />
1<br />
• Weather-resistant<br />
• High impact resistant<br />
• Fungi-resistant<br />
• Termite-repellent<br />
2<br />
6<br />
Technical Data:<br />
• Safe to use<br />
• Easy to install<br />
• Cost-effective<br />
1 hour fire rating, integrity in accordance with BS 476: Part 22;<br />
fire side only.<br />
Nominal thickness of hoarding: 62 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Gypsum board 1 x 12 mm thick<br />
3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
5) Wall steel U channel 50 x 50 x 0.6 mm<br />
6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />
7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
8) M6 anchor bolt at approx. 500 mm centres.<br />
9) M4 self-tapping screws at approx. 200 mm centres.<br />
Note: The <strong>FIREX</strong> hoarding system described above is approved up<br />
to 7 m in height with slight construction amendments. Please<br />
consult New City Resources' technical department for details.<br />
▲ The Hong Kong MTR uses <strong>FIREX</strong> <strong>BOARD</strong> as fireproof hoarding in their<br />
stations. Note that <strong>FIREX</strong> <strong>BOARD</strong> allows for heavyweight anchorage.<br />
Advertising light boxes can be hung on <strong>FIREX</strong> <strong>BOARD</strong> panels with no<br />
problems.
H OARDING<br />
3<br />
4<br />
9<br />
8<br />
3<br />
Wall<br />
9<br />
Ceiling<br />
Floor<br />
8<br />
2<br />
1<br />
4<br />
2<br />
5<br />
2<br />
7<br />
1<br />
4<br />
Technical Data:<br />
4 hours fire rating, integrity in accordance with BS 476: Part 22.<br />
Nominal thickness of hoarding: 74 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />
3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
5) Wall steel U channel 50 x 50 x 0.6 mm<br />
6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />
7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
8) M6 anchor bolt at approx. 500 mm centres.<br />
9) M4 self-tapping screws at approx. 200 mm centres.<br />
2 hours fire rating, integrity in accordance with BS 476: Part 22.<br />
Fire risk from board side only.<br />
The construction details of this hoarding system is similar to that<br />
shown above with the exception that the exposed side is lined with<br />
one layer of 6 mm thick <strong>FIREX</strong> <strong>BOARD</strong> and fillets.<br />
6<br />
Note: The <strong>FIREX</strong> hoarding systems described above are approved<br />
up to 5 m in height.<br />
▲ A 2-hour FRP <strong>FIREX</strong> Hoarding System.<br />
18
19<br />
SMOKE BARRIERS<br />
The <strong>FIREX</strong> Smoke Barrier is tested in accordance with BS 476: Part 22: 1987. The advantages of the<br />
<strong>FIREX</strong> Fire Barrier are:<br />
• 4 hours fire rating<br />
• Space saving<br />
• Lightweight<br />
• Water-resistant<br />
• High impact resistant<br />
<strong>FIREX</strong><br />
Smoke Barriers<br />
• Fungi-resistant<br />
• Termite-repellent<br />
• Safe to use<br />
• Easy to install<br />
• Cost-effective<br />
Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />
7<br />
3<br />
7<br />
Ceiling<br />
3<br />
5<br />
6<br />
2<br />
1<br />
1<br />
4<br />
Technical Data:<br />
1 hour fire rating, integrity in accordance with BS 476: Part 22.<br />
Nominal thickness of smoke barrier: 62 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
3) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
4) Horizontal steel U channel 50 x 50 x 0.6 mm<br />
if height of smoke barrier > 1220 mm<br />
5) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
6) M6 anchor bolt at approx. 500 mm centres.<br />
7) M4 self-tapping screws at approx. 200 mm centres.
SMOKE BARRIERS<br />
<strong>FIREX</strong><br />
8<br />
Smoke Barriers<br />
Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />
3<br />
4<br />
8<br />
Ceiling<br />
2<br />
4<br />
7<br />
2<br />
6<br />
1<br />
4<br />
2<br />
1<br />
5<br />
Technical Data:<br />
4 hours fire rating, integrity in accordance with BS 476: Part 22.<br />
Nominal thickness of the smoke barrier: 74 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />
3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
5) Horizontal steel U channel 50 x 50 x 0.6 mm<br />
if height of smoke barrier > 1220 mm<br />
6) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
7) M6 anchor bolt at approx. 500 mm centres.<br />
8) M4 self-tapping screws at approx. 200 mm centres.<br />
4 hours fire rating, integrity in accordance with BS 476: Part 22.<br />
Nominal thickness of the fire barrier for<br />
rolling shutter doorset: 124 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
each side<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />
3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
4) Top and bottom steel U channels 100 x 50 x 6 mm<br />
5) Horizontal steel U channel (1220 mm c/c) 100 x 50 x 6 mm<br />
6) Vertical steel U channel (1220 mm c/c) 100 x 50 x 6 mm<br />
Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
7) M10 anchor bolt at approx. 500 mm centres.<br />
8) M6 self-tapping screws at approx. 200 mm centres.<br />
Notes:<br />
1. The height of the <strong>FIREX</strong> Fire Barrier for Rolling Shutter Doorset<br />
can be up to 3.75 m.<br />
2. Screw holes shall be predrilled.<br />
3. Please consult New City Resources' technical department if<br />
service penetration openings are required.<br />
20
<strong>FIREX</strong> E&M Services Enclosures provide fire resisting construction to general electrical and maintenance<br />
services. The <strong>FIREX</strong> E&M services enclosure system is the only system to achieve 4 hours integrity and<br />
2 hours insulation in accordance with BS 476: Part 22: 1987 using one layer of 6 mm board. The<br />
advantages of the <strong>FIREX</strong> E&M Services Enclosure are:<br />
• 4 hours fire rating<br />
• Space saving<br />
• Lightweight<br />
• Water-resistant<br />
• High impact resistant<br />
Cladding of existing services afterwards.<br />
Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />
21<br />
E<br />
<strong>FIREX</strong><br />
Detail A<br />
Detail A<br />
Detail C<br />
NCLOSURES FOR E&M SERVICES<br />
6<br />
Enclosures for E&M Services<br />
Detail B<br />
3<br />
5<br />
6<br />
1<br />
5<br />
• Fungi-resistant<br />
• Termite-repellent<br />
• Safe to use<br />
• Easy to install<br />
• Cost-effective<br />
1 2 4<br />
1<br />
2<br />
7<br />
Detail C<br />
Detail D<br />
Technical Data:<br />
4 hours fire rating, integrity in accordance with BS 476:<br />
Part 22; internal or external fire.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Steel channel collar minimum 50 x 25 x 0.5 mm at butt<br />
joints of approx. 600 mm centres.<br />
3) E&M services such as cable trunking and steel pipes.<br />
4) Hanger diameter sized to limit stress not to exceed<br />
6 N/mm 2 .<br />
5) M4 self-tapping screws at approx. 150 mm centres.<br />
6) Steel angles minimum 30 x 50 x 0.6 mm at corners.<br />
7) 50 mm wide x 0.6 mm thick steel strip.<br />
Note: 1, 2 and 3-sided solutions in combination with walls<br />
and ceilings are approved, details upon request.<br />
The above details are applicable for enclosures of<br />
dimensions not exceeding 1220 x 1220 mm.<br />
5<br />
6<br />
1<br />
5<br />
1<br />
4<br />
2<br />
Detail B<br />
Detail D
ENCLOSURES FOR E&M SERVICES<br />
<strong>FIREX</strong><br />
Enclosures for E&M Services<br />
Cladding of existing services afterwards.<br />
Meets INSULATION AND INTEGRITY CRITERION of BS 476: Part 20: 1987<br />
10<br />
1<br />
3<br />
6<br />
Detail A<br />
2<br />
1<br />
10 7<br />
6 3 5<br />
Detail F<br />
Cross section through duct<br />
Longitudinal section through duct<br />
13<br />
2<br />
2<br />
4<br />
5<br />
7<br />
Technical Data:<br />
4 hours integrity and 2 hours insulation fire rating in<br />
accordance with BS 476: Part 20; internal or external fire.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
3) Ceramic fiber raw density ≥ 128 kg/m 3 63 mm thick<br />
4) Steel angle minimum 50 x 50 x 0.6 mm at corners.<br />
5) E&M services like cable trunking and steel pipes, which<br />
are self-supporting.<br />
6) M4 self-tapping screws at approx. 200 mm centres.<br />
Screw-to-edge spacing should be at least 20 mm.<br />
7) Steel channel collar minimum 50 x 30 x 0.6 mm at butt<br />
joints of approx. 610 mm centres. All joints to be sealed<br />
with intumescent joint sealant.<br />
8) M6 anchor at least 38 mm long at approx. 600 mm<br />
centres.<br />
9) Steel cantilever arm (max. length = 1220 mm) at approx.<br />
1220 mm centres and located below channel collar.<br />
The steel cantilever arm is not attached to the enclosure<br />
and the cantilever bracket should be secured to the<br />
adjoining wall using suitable steel anchors at least<br />
50 mm long.<br />
10) Threaded rod hanger min. 10 mm diameter and stress<br />
not to exceed 10 N/mm 2 and 6 N/mm 2 for 2 hours and<br />
4 hours integrity respectively. The steel horizontal<br />
bearers are 50 x 50 x 3 mm angle or equivalent located<br />
at approx. 1220 mm centres. All hanger penetration<br />
openings to be sealed with intumescent joint sealant.<br />
11) 25 x 25 x 0.5 mm thick steel angle at approx. 600mm<br />
centres.<br />
12) M4 self-tapping screws at least 75 mm in length.<br />
13) Concrete nail 3.5 mm shank diameter and not less than<br />
22 mm long at approx. 200 mm centres.<br />
Note: The above details are applicable for enclosures of<br />
dimensions not exceeding 1220 x 1220 mm.<br />
22
ENCLOSURES FOR E&M SERVICES<br />
<strong>FIREX</strong><br />
Enclosures for E&M Services<br />
Cladding of existing services afterwards.<br />
Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 20: 1987<br />
23<br />
2<br />
1<br />
6<br />
1<br />
4<br />
4<br />
One-Sided Enclosure Two-Sided Enclosure<br />
Three-Sided Enclosure Three-Sided Enclosure<br />
7<br />
3<br />
Detail A Detail B<br />
2<br />
6<br />
7<br />
3<br />
11<br />
1<br />
1<br />
12<br />
Detail E<br />
Detail C<br />
4 7 2<br />
Detail C<br />
Detail D Detail E Detail F<br />
8<br />
4 6 7<br />
9<br />
6<br />
2<br />
Detail D Detail B<br />
4 6 7<br />
1 2 9<br />
8 2 10<br />
9
FIRE-RATED DOORS<br />
<strong>FIREX</strong><br />
Fire-Rated Wood Doors<br />
Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 22: 1987<br />
1<br />
2<br />
5<br />
<strong>FIREX</strong><br />
Technical Data:<br />
1 hour fire rating, insulation and integrity in accordance<br />
with BS 476: Part 22.<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Honeycomb or other insulating materials.<br />
3) Plywood layer.<br />
4) Top and bottom wood channels.<br />
5) Wood door frame.<br />
Fire-Rated Single Leaf Steel Doors<br />
Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 22: 1987<br />
4<br />
6<br />
1<br />
2<br />
3<br />
Ceiling<br />
Floor<br />
Cross section<br />
5<br />
4<br />
3<br />
5<br />
10<br />
7<br />
Note: Construction details are available upon request.<br />
Technical Data:<br />
4 hours integrity and 30 minutes insulation fire rating<br />
in accordance with BS 476: Part 22.<br />
Wall<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Mineral wool density ≥ 60 kg/m 3 53 mm thick<br />
3) Steel face sheet 1.5 mm thick<br />
4) Steel door frame. 2.3 mm thick<br />
5) Door lock with level handle.<br />
6) Door closer.<br />
7) Steel door section.<br />
8) M8 anchor bolt.<br />
9) Door hinge.<br />
10) 40 x 3 mm thick steel bar with connecting pin as stiffener.<br />
Note: Construction details are available upon request.<br />
8 5 2 4<br />
7 3<br />
1<br />
Horziontal section<br />
9<br />
Wall<br />
24
25<br />
SOLID WALL FIRE-RATING UPGRADE<br />
<strong>FIREX</strong><br />
Wall System<br />
Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 22: 1987<br />
Side View<br />
bl<br />
8 1 2 6<br />
Side View<br />
bm<br />
Horizontal View<br />
9 1 2 3 7<br />
Horizontal View<br />
3<br />
4<br />
1<br />
5<br />
2<br />
9<br />
8<br />
4<br />
7<br />
4<br />
5<br />
1<br />
2<br />
6<br />
3<br />
bk<br />
9<br />
5<br />
8<br />
bl<br />
bk<br />
bm<br />
bl<br />
2<br />
Technical Data:<br />
Upgrade fire rating from 1 hour insulation and integrity to<br />
2 hours insulation and integrity in accordance with BS 476: Part<br />
22 with fire on either side.<br />
Nominal thickness of wall:<br />
Concrete wall (75 mm thick): 131 mm<br />
Brick wall (100 mm thick): 156 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) Ceramic fiber raw density ≥ 128 kg/m 3 50 mm thick<br />
3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
Ceramic fiber seal<br />
4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
5) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />
6) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
7) Wall steel U channel 50 x 50 x 0.6 mm<br />
8) M4 self-tapping screws at approx. 200 mm centres.<br />
9) 6 mm dia. concrete nail at approx. 600 mm centres.<br />
10) 6 mm dia. concrete nail at approx. 500 mm centres.<br />
11) Brick or concrete wall.<br />
Technical Data:<br />
Upgrade fire rating from 2 hours insulation and integrity to<br />
4 hours insulation and integrity in accordance with BS 476: Part<br />
22 with fire on either side.<br />
Nominal thickness of wall:<br />
Concrete wall (100 mm thick): 168 mm<br />
Brick wall (100 mm thick + 13 mm gypsum<br />
plaster on each side): 194 mm<br />
Brick wall (225 mm thick): 293 mm<br />
1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />
2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />
3) Ceramic fiber raw density ≥ 128 kg/m 3 63 mm thick<br />
4) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />
Ceramic fiber seal<br />
5) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />
6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />
7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />
8) Wall steel U channel 50 x 50 x 0.6 mm<br />
9) M4 self-tapping screws at approx. 200 mm centres.<br />
10) 6 mm dia. concrete nail at approx. 600 mm centres.<br />
11) 6 mm dia. concrete nail at approx. 500 mm centres.<br />
12) Brick or concrete wall.
Notes:<br />
26
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mentioned herein. It is the user's responsibility to make or be guided by his own tests in determining suitability of any product, method<br />
or apparatus. Since the conditions of use are beyond our control, all risks are borne by the user.<br />
3/2004