Industrial Power Transmission Products - Bando USA

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Bushing Size Standard Bore Sizes Available TL1008 1/2, 5/8, 3/4, 7/8, 15/16+, 1+ TL 1108 1/2, 9/16, 5/8, 11/16, 3/4, 13/16, 7/8, 15/16, 1, 1-1/8+ TL1210 1/2, 5/8 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4 TL1215 1/2, 5/8, 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4 TL1310 1/2, 5/8, 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4, 1-3/8 TL1610 1/2, 5/8, 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4, 1-3/8, 1-7/16, 1-1/2, 1-5/8+ TL1615 1/2, 5,8, 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4, 1-5/16, 1-3/8, 1-7/16, 1-1/2, 1-5/8+ TL2012 1/2, 5/8, 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4, 1-3/8, 1-7/16, 1-1/2, 1-5/8, 1-11/16, 1-3/4, 1-7/8, 1- 15/16+, 2+ TL2517 1/2, 5/8, 3/4, 7/8, 15/16, 1, 1-1/8, 1-3/16, 1-1/4, 1-3/8, 1-7/16, 1-1/2, 1-5/8, 1-11/16,1-3/4, 1-7/8, 1- 15/16, 2, 2-1/8, 2-3/16, 2-1/4, 2-3/8+, 2-7/16+, 2-1/2+ TL2525 1-1/4, 1-2/8, 1-7/16, 1-1/2, 1-5/8, 1-3/4, 1-7/8, 1-15/16, 2, 2-1/8, 2-3/16, 2-1/4, 2-3/8+, 2-7/16+, 2- 1/2+ TL3020 1-1/8, 1-3/16, 1-1/4, 1-3/8, 1-7/16, 1-1/2, 1-5/8, 1-11/16, 1-3/4, 1-7/8, 1-15/16, 2, 2-1/8, 2-3/16, 2-1/4, 2-3/8, 2-7/16, 2-1/2, 2-5/8, 2-11/6, 2-3/4, 2-7/8+, 2-15/16+, 3+ TL3030 1, 1-1/8, 1-3/16, 1-1/4, 1-3/8, 1-7/16, 1-1/2, 1-5/8, 1-11/16, 1-3/4, 1-7/8, 1-15/16, 2, 2-1/8, 2-3/16, 2- 1/4, 2-3/8, 2-7/16, 2-1/2, 2-5/8, 2-11/16, 2-3/4, 2-7/8+, 2-15/16+, 3+ TL3525 1-3/16, 1-1/4, 1-3/8, 1-7/16, 1-1/2, 1-5/8, 1-11/16, 1-3/4, 1-7/8,1-15/16, 2, 2-1/8, 2-3/16, 2-1/4, 2-5/16, 2-3/8, 2-7/16, 2-1/2, 2-5/8, 2-11/16, 2-3/4, 2-7/8, 2-15/16, 3, 3-1/8, 3-3/16, 3-1/4, 3-5/16+, 3-3/8+, 3- 7/16+, 3-1/2+ TL3535 1-3/4, 1-7/8, 1-15/16, 2, 2-1/8, 2-3/16, 2-1/4, 2-3/8, 2-7/16, 2-1/2, 2-5/8, 2-11/16, 2-3/4, 2-7/8, 2- 15/16, 3, 3-1/8, 3-3/16, 3-1/4, 3-3/8+, 3-7/16+, 3-1/2+ TL4030 1-7/16, 1-1/2, 1-5/8, 1-11/16, 1-3/4, 1-7/8,1-15/16, 2, 2-1/8, 2-3/16, 2-1/4, 2-3/8, 2-7/16, 2-1/2, 2-5/8, 2-11/16, 2-3/4, 2-7/8, 2-15/16, 3, 3-1/8, 3-3/16, 3-1/4, 3-3/8, 3-7/16, 3-1/2, 3-5/8, 3-11/16, 3-3/4, 3- 7/8+, 3-15/16+, 4+ TL4040 2-3/16, 2-1/4, 2-3/8, 2-7/16, 2-1/2, 2-5/8, 2-11/16, 2-3/4, 2-7/8, 2-15/16, 3, 3-1/8, 3-3/16, 3-1/4, 3-3/8, 3-7/16, 3-1/2, 3-5/8, 3-3/4+, 3-7/8+, 3-15/16+, 4+ TL4535 1-15/16, 2, 2-3/16, 2-3/8, 2-7/16, 2-5/8, 2-3/4, 2-7/8, 2-15/16, 3-1/8, 3-3/16, 3-1/4, 3-3/8, 3-7/16, 3- 1/2, 3-5/8, 3-3/4, 3-7/8, 3-15/16, 4, 4-1/8, 4-3/16, 4-1/4, 4-3/8+, 4-7/16+, 4-1/2+ TL5040 2-7/16, 2-15/16, 3-3/8, 3-7/16, 3-5/8, 3-7/8, 3-15/16, 4, 4-1/8, 4-3/8, 4-7/16, 4-1/2, 4-7/8+, 4-15/16+, 5+ TL6050 4-7/16, 4-15/16, 5-7/16, 5-15/16, 6 + Furnished complete with keystock. To find an authorized BANDO distributor, go to www.bandousa.com or call 1-800-829-6612 131 TL ® TL Bushings - Standard Bore ® Bushings - Standard Bore
V-Belt Installation Proper installation techniques will assure that you get full service life and minimum downtime from your belt drives. 1. Turn machine OFF and lock out power source. 5. Install new belts. 2. Remove belt guard, loosen motor mounts, and short- Loosen the drive take up and place the new belts on en center distance between sheaves. Remove old the sheaves. Press the belts with your hand to posi- belts. tion the slack of each belt on the same side of the drive. If the slack is on different sides, start up loads can break belt tensile cords. Do not pry or force belts on the sheave. This can break the load carrying tensile “muscle” of the belt, and the belts will break or turn over shortly after installation. Take up slack until the belts fit snugly. 3. Inspect, repair, or replace drive components. Clean oil, grease, and debris from sheaves; remove rust with a wire brush. Inspect and replace damaged sheaves. Get your money’s worth from a new set of belts by checking and replacing worn or damaged sheaves. In the long run, replacement sheave cost will more than be recovered in increased belt life, reduced downtime, and lower maintenance expense. Check the following: a)Worn groove sidewalls, “Dishing” should not exceed 1/32" for individual belts. With a Combo belt, dishing should not exceed 1/64". When a Combo belt rides too low in worn sheave grooves, the tie band can be cut by the flanges between the grooves. b)Shiny sheave groove bottoms. This is a sure sign that the belt has bottomed out. The resulting slippage shortens belt life. c) Wobbling and/or damaged sheaves. Generally caused by improper sheave or bushing installation, wobbling and/or damaged sheaves can unbalance a drive, wear out belts rapidly, and damage bearings. Check and repair worn bearings and bent shafts. 4. Select replacement belts. Replace all belts on a drive with a new matched set from one manufacturer. a)Do not mix old and new belts on a drive. A new belt will ride higher in the sheave groove and operate at a higher tension than an old belt. Running them together will damage the new belt so it cannot carry its share of the load. b)Do not mix belts from different manufacturers. Because dimensions and constructions will vary, running such “mis-matched” belts will not give full service life. c) Replace with correct type and cross section belt. Match “A” section belts with “A” sheave grooves, “B” to “B”, etc. Do not use “B” section belts in “5V” sheaves, or vice versa. Never replace “A” or “B” belts with “4L” or “5L” fractional horsepower belts. Remember that dimensionally similar belts can have very different horsepower ratings. 132 Dishing Worn Groove Sidewalls 6. Check sheave alignment. Place a straightedge or taut string across sheave faces to correct misalignment. Check parallel position of shafts and correct alignment of grooves. Note: Mount sheaves as close to bearings as possible. 7. Tension belts. (See note below.) Ideal tension for a V-belt drive is the lowest tension at which a belt will not slip under peak load. Tension belts, replace belt guard, run the drive for 15 minutes, and apply full load. Retighten slipping or squealing belts. Retension after 24 to 48 hours, when belts will be completely seated in grooves. Do not use belt dressing. If the belt slips, tighten and/or check for worn sheave grooves. Note: Store belts in a cool, dry place out of direct sunlight. Types of sheave and shaft misalignment Horizontal Angular Vertical Angular Parallel Refer to page 133 for proper tensioning, values and methods. Refer to page 39 for tensioning and alignment tools. To find an authorized BANDO distributor, go to www.bandousa.com or call 1-800-829-6612
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Industrial Power Transmission Produ
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Reference Information Service Expre
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Product Preview Product Preview 4
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Product Preview 6 Power Max ® Beca
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Product Preview 8 Duraflex GL ® Du
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Product Preview 10 BanFlex ® The s
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Product Preview 12 Synchro-Link ®
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Product Preview Product Preview Pro
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Product Preview Product Preview For
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Power King ® Power King V-Belts ®
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Power King ® Power King V-Belts ®
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Power Ace ® Power Ace Cog V-Belts
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Power King ® Power King Cog V-Belt
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Power Ace ® Power Ace Combo V-Belt
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Power King ® Power King Combo V-Be
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Power Ace ® Power Ace Aramid Combo
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Power Max ® Power Max Variable Spe
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Power Max ® Power Max Variable Spe
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Rib Ace ® Rib Ace Belts ® Belts B
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Double V-Belt V-Belt AA Section Par
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Duraflex GL ® Duraflex GL FHP V-Be
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Duraflex GL ® Duraflex GL FHP V-Be
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Ultrapower AG Ultrapower AG KC** Be
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Metric V-Belts 46 XPZ/SPZ, XPA/SPA,
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Metric V-Belts XPB, SPB Part List W
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Banflex ® Banflex Belts ® Belts 7
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Banflex ® Banflex Combo Belts ® C
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Synchro-Link ® STS Timing Belts -
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Synchro-Link ® HPS Timing Belts -
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Synchro-Link ® KPS Timing Belts -
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Page 109 and 110: Open Ended Rubber MXL4.8-OPEN 137 2
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Page 113 and 114: Synchro-Link ® STS TL ® Synchro-L
Page 115 and 116: Synchro-Link ® HT QD ® Synchro-Li
Page 121 and 122: Synchro-Link ® Synchro-Link MPB Ti
Page 123 and 124: Synchro-Link ® Synchro-Link Minimu
Page 125 and 126: Synchro-Link ® QD ® Synchro-Link
Page 127 and 128: Synchro-Link ® TL ® Synchro-Link
Page 129 and 130: QD ® & TL ® QD Bushings ® & TL
Page 131: QD ® QD Bushings - Standard Bore &
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Page 137: Useful Useful Formulas for for V-Be
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