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2010<br />

<strong>Intervertebral</strong> <strong>Disk</strong><br />

<strong>Replacement</strong><br />

Material 495 Final Report<br />

<strong>Keivan</strong> Anbarani, Emma Amiralaei, Dorothy Ching<br />

4/21/2010


Table of Contents<br />

Introduction..............................................................................................................................................................1<br />

Spinal Fusion..........................................................................................................................................................3<br />

History.......................................................................................................................................................................3<br />

Mechanics of Spine................................................................................................................................................4<br />

Background.............................................................................................................................................................4<br />

Natural Loading ....................................................................................................................................................6<br />

Case Study I: Finite Element Analysis .........................................................................................................7<br />

Case Study II: Human Cadaver Analysis.....................................................................................................9<br />

Materials .....................................................................................................................................................................9<br />

Metal-­‐on-­‐Metal ...................................................................................................................................................10<br />

Metal-­‐on-­‐Polymer .............................................................................................................................................11<br />

Ceramic-­‐on-­‐Polymer........................................................................................................................................12<br />

Ceramic-­‐on-­‐Ceramic ........................................................................................................................................13<br />

Clinical Total Disc Implants ..........................................................................................................................14<br />

Complications and Success Rates...............................................................................................................15<br />

Future Directions................................................................................................................................................17<br />

ICORD (International Collaboration on Repair and Discoveries) ................................................17<br />

Conclusion...............................................................................................................................................................18<br />

References...............................................................................................................................................................20<br />

ii


Lists of Figures and Tables<br />

Figure 1. Examples of Disc Problems ...............................................................................................................2<br />

Figure 2. Causes of SCI............................................................................................................................................3<br />

Figure 3. <strong>Intervertebral</strong> Disc................................................................................................................................5<br />

Figure 4. <strong>Intervertebral</strong> Disc under Compression......................................................................................5<br />

Figure 5. Human Spine ...........................................................................................................................................6<br />

Figure 6. Spinal Cord Movement........................................................................................................................6<br />

Figure 7. Natural Loading of the Spine............................................................................................................7<br />

Figure 8. Constructed 3D model of disc with applied force of 400N..................................................8<br />

Figure 9. Stress Analysis with intact Disc and artificial Disc .................................................................8<br />

Figure 10. Displacement analysis of intact Disc and artificial Disc.....................................................8<br />

Figure 11. Comparison of Displacement angle for intact Discs and implanted Discs.................9<br />

Figure 12. a) Cervicore and b) Prestige Disc..............................................................................................11<br />

Figure 13. a) PCM and b) Bryan and c) Mobi-­‐C Disc...............................................................................12<br />

Table 1. Spinal Cord Injuries for each Province in 2000-­‐2001.............................................................2<br />

Table 2. International Statistics for SCI...........................................................................................................2<br />

Table 3. Material Properties.................................................................................................................................7<br />

Table 4. Goals for Total Disc <strong>Replacement</strong>..................................................................................................10<br />

Table 5. Artificial Discs Statistics Exhibit ....................................................................................................13<br />

Table 6. Comparison of Disc Design Types.................................................................................................15<br />

iii


Introduction<br />

<strong>Intervertebral</strong> discs provide flexibility to the spine and transmit loads from body weight<br />

and muscle activity. The discs consist of three highly specialized structures, the endplates,<br />

the annulus fibrosus and the nucleus pulposus. The two cartilaginous endplates form the<br />

inferior and superior interface between the disc and the adjacent vertebrae, therefore<br />

enclosing the disc axially. The annulus fibrosus is made up of several lamellae consisting of<br />

parallel collagen fibers interspersed by elastin fibers. Surrounded by the annulus fibrosus<br />

is the nucleus pulposus, the gelatinous core, which consists of randomly organized collagen<br />

fibers, radially arranged elastin fibers and a highly hydrated aggrecancontaining gel. The<br />

highly hydrated proteoglycans in the nucleus pulposus are essential to maintaining the<br />

osmotic pressure and therefore have a major effect on the load bearing properties of the<br />

disc.<br />

Disc degeneration is possibly caused by three factors: mechanical loading, genetic<br />

pre disposition and nutritional effects and aging (G. Paesold, et al.). Injuries applied to these<br />

discs result in a variety of consequences ranging from normal motor and sensory function<br />

to a complete loss of motor and sensory function. Spinal cord injuries are divided into two<br />

main categories: traumatic and non-­‐traumatic. Traumatic spinal cord injuries (TSCI) are<br />

due to a traumatic impact applied to the spinal cord, such as automobile accidents or sports<br />

injuries. The second category of non-­‐traumatic spinal cord injuries (NTSCI) is due to any<br />

damages to the spinal cord not caused by trauma such as genetic disorders and aging.<br />

Additional examples of NTSCI also include vascular malformations, neoplastics, and<br />

degenerative diseases (Figure 1).<br />

1


Figure 1. Examples of Disc Problems<br />

Source: Spine Universe 2010<br />

Table 1 below shows the number of spinal cord injuries in Canada between the years 2004-­‐<br />

2005. Table 2 shows an international statistics to compare the top six countries with the<br />

highest number of SCI.<br />

Table 1. Spinal Cord Injuries for each Province in 2000-2001<br />

PROVINCE TOTAL ADMISSIONS - SCI<br />

Alberta 199<br />

British Columbia 190<br />

Manitoba 50<br />

New Brunswick 53<br />

Newfoundland 14<br />

Northwest Territory 3<br />

Nova Scotia 14<br />

Ontario 488<br />

Prince Edward Island 2<br />

Quebec 316<br />

Saskatchewan 53<br />

Territories 3<br />

Table 2. International Statistics for SCI<br />

Country/Population (millions) Injuries/annum and ratio Population estimated living<br />

(millions)<br />

with SCI<br />

USA (260) 10000/(40) 250,000<br />

Canada (30) 843/ (27) 30,000<br />

UK (59) 700/ (12) 35,000<br />

Australia (17) 241/ (13.2) 10,000<br />

Japan (125) 2665/ (21.3) N/A<br />

2


Source: Rick Hansen Spinal Cord Injury Registry, 2001<br />

The following pie chart demonstrates the causes of traumatic spinal cord injuries that have<br />

occurred in the USA.<br />

Figure 2. Causes of SCI<br />

Source: fscip.org, 2010<br />

Spinal Fusion<br />

Over the last decades, anterior cervical discectomy and fusion (ACDF) have been<br />

considered to be the most established and highest standard of treatment for degenerative<br />

disc disease in the spine. ACDF involves a surgical procedure to treat nerve root or spinal<br />

cord compression by removing the ruptured disc and nerve roots of the spine (mainly in<br />

the cervical region) in order to relieve pressure on the nerve roots or on the spinal cord<br />

(Spine Universe, 2010). This procedure is carried out from the front of the neck through a<br />

small incision, hence the name anterior. During the surgery, soft tissues of the neck are<br />

separated and the disc is removed. However, if the disc space is not sufficient to maintain a<br />

normal height, a procedure, using pieces of bone material from a patient or<br />

artificial/synthetic materials to replace the missing space, called bone grafting may be<br />

used. Bone grafting is an extremely complex and significantly risky procedure that can also<br />

result in failures to heal properly. In the long term, spinal fusion of the segment may also<br />

lead to progressive degeneration of the adjacent vertebrae. Hence, introduction of TDR<br />

procedures appear to be a promising clinical procedure for the treatment of SCI.<br />

History<br />

The first total disc replacement (TDR) created and implanted was Fernstram’s steel ball in<br />

1966. Eight patients had 13 corrosion-­‐resistant, stainless steel ball-­‐shaped prostheses<br />

implanted. Reitz et al. also reported implants of the same type on 32 patients, however<br />

3


which both studies lacked long-­‐term follow up and the implants abandoned due to<br />

problems such as subsidence of the device and segmental hypermobility (A.T. Villavicencio,<br />

MD, et al, 2007). More extensive TDR implant types included the first elastic disc implant<br />

(Fassio’s elastic disc replacement), and Lee and Associate’s intervertebral disc spacer (C.M.<br />

Bono, et al., 2004). The first Food and Drug Administration (FDA) approved disc<br />

replacement was approved in 2004; developed by Drs. Karin Buttner-­‐Janz and Kurt<br />

Schellnack in 1988, the Charite disc composed of cobalt chromium outside and<br />

polyethylene in the core (K. Buettner-­‐Janz et al., 1988).<br />

After implanting a Charite disc, patients were observed to have motion between 0 and 21<br />

degrees while bending forward and backward. This is one of the most distinct features of<br />

the Charite disc, because unlike spinal disc fusion, the Charite disc allows the patients to<br />

preserve some spinal cord motion. This type of disc replacement also does not require any<br />

bone graft. The FDA has approved the Charite disc for use in treating pain associated with<br />

degenerative disc disease. The device was approved for use at one level in the lumbar spine<br />

(from L4-­‐S1) for patients who have had no relief from low back pain after at least six<br />

months of non-­‐surgical treatment (Spine Universe, 2010). The focus of this report is to<br />

highlight the development and evolution of one of the most promising fields in biomedical<br />

and biomaterials necessary for the treatment of spinal cord injuries and pain.<br />

Mechanics of Spine<br />

Background<br />

The human spine is made out of 25 different vertebrae bones separated by<br />

intervertebral disc segments (Figure 5). As mentioned previously, these discs are<br />

comprised of an outer annulus fibrosus and inner nucleus pulposus (80% by volume of<br />

water). Unlike the muscles and organs of the human body, these discs have no blood<br />

supply. Therefore, in order for nucleus pulposus to receive necessary nutrition and carry<br />

out wastes, it relies solely on mechanical means and the flow of water through small pores.<br />

4


Figure 3. <strong>Intervertebral</strong> Disc<br />

Source: Spine Universe, 2010<br />

When standing up or sitting, the spine is loaded in which the nucleus pulposus is<br />

compressed creating a pressure inside that will force the water out (Figure 5). Similarly, no<br />

load on the spine exists when lying down there and the water will flow back in. Overtime,<br />

as the body ages, more water leaves the disc than enters-­‐ causing spinal disc degeneration<br />

and increased lower back pain among older people.<br />

Figure 4. <strong>Intervertebral</strong> Disc under Compression<br />

Source: ICORD, 2010<br />

The vertebrae bone is divided into three different sections: cervical, thoracic and<br />

lumbar (Figure 7). Each section is named using the first initial of the section name followed<br />

by a sequential numbering system starting from the top at number one and increasing to<br />

the number of vertebrae of that section. The last bone after L5 is sacrum and is usually<br />

referred as S1. Due to a higher load and stress concentration on the lower back area,<br />

biomechanical analysis will focus on the lumbar vertebrae (discs L1 to L5). This higher<br />

level of stress concentration is a result of the force applied by the majority of upper body<br />

weight. During spinal cord bending, flexion and extension, creates the biggest moment arm<br />

at the lumbar vertebrae (Figure 6).<br />

5


Figure 5. Human Spine<br />

Figure 6. Spinal Cord Movement<br />

The goals of disc replacement, like many other prostheses, should reproduce the normal<br />

motion of the cervical spine while retaining the normal biomechanical properties of the<br />

intervertebral disc. The limiting nature of man-­‐made materials must require existing<br />

biomaterials to represent a compromise of material strength and function.<br />

Natural Loading<br />

The natural load on a spine varies from person to person as it depends on body<br />

weight and shape. In order to simplify the problem for the purpose of this report, analysis<br />

will be conducted under the assumption that an average person weighs about 80 kg with<br />

70% of the body weight located in the upper body. Upper body generates a concentrated<br />

6


force in the middle of the vertebrae when a person is standing straight and a concentrated<br />

force on the side when bending (Figure 8).<br />

Case Study I: Finite Element Analysis<br />

Figure 7. Natural Loading of the Spine<br />

A study was done by a group of people in Malaysia using Finite Element Analysis<br />

simulating L3-­‐L4 disc arthroplasty. The 3D model was constructed from human<br />

tomography image database and the disc was replaced with an artificial intervertebral disc.<br />

Table 3 contains the material properties that were used in this study.<br />

Table 3. Material Properties<br />

After constructing the models and setting proper material properties, a force of 400<br />

N was then applied at the top of L3 to simulate the natural loading of the spine (Figure 9).<br />

Both models were simulated to perform extension, flexion and lateral bending and the<br />

stress concentration and displacement that were caused by the above mentioned<br />

movements were then compared as shown in Figures 10 and 11.<br />

7


Figure 8. Constructed 3D model of disc with applied force of 400N<br />

Figure 9. Stress Analysis with intact Disc and artificial Disc<br />

Figure 10. Displacement analysis of intact Disc and artificial Disc<br />

8


It is interesting to note that the there is a maximum stress concentration of 15 MPa<br />

on the artificial disc, versus an almost zero stress on the intact disc. Additionally, Figure 11<br />

illustrates that more displacement can be achieved with an artificial disc versus the intact<br />

intervertebral disc. In comparison to the traditional spinal fusion methods where the spine<br />

is fixed and limits movement, using TDR not only restores the normal movement of the<br />

spine but actually increases it by 4 degrees.<br />

Case Study II: Human Cadaver Analysis<br />

The second case study chosen for this report was done by Sun-­‐Kon et al. where an<br />

artificial intervertebral disc is implanted into a human cadaver. However, in this study, all<br />

the discs from L1 to S1 were replaced and similarly a 400 N constant force was applied to<br />

simulate normal loading on the spine. Extension, flexion, lateral bending and axial rotation<br />

were then performed on the spine and similarly, results indicated that having an artificial<br />

disc allows for more flexibility of the spine versus the limited spinal fusion method.<br />

Figure 11. Comparison of Displacement angle for intact Discs and implanted Discs<br />

Materials<br />

Key features of artificial disc design are center of rotation, short-­‐ and long-­‐term stability,<br />

and material interfaces. Material choice should also be determined by the needs of both the<br />

articulating surface and the interface between prosthesis and vertebral body. Hallab et al,<br />

identified several criteria important for optimizing materials selection in TDR-­‐<br />

preservation of kinematics and biomechanics, preservation of intervertebral space,<br />

biocompatibility, revisability, and life expectancy of the materials used (Table 4).<br />

Significant knowledge gained from the development of hip and knee replacements have<br />

9


een used as a foundation for the manufacture of arthroplasty prostheses. Improvements<br />

in material and designs specifications are slowly leading R&D toward the ideal total disc<br />

replacement. Artificial disc designs may involve metal-­‐on-­‐metal, metal-­‐on-­‐polymer (poly),<br />

ceramic-­‐on-­‐polymer, or ceramic-­‐on-­‐ceramic articular interfaces.<br />

Three most commonly used metal materials in TDR include titanium alloys, cobalt alloys,<br />

and stainless steels. Titanium alloys typically possess the highest corrosion resistance and<br />

tissue compatibility, thus making it an attractive material for porous coatings of end plates.<br />

In addition, titanium alloys for higher-­‐quality for imaging technology such as MRI and CT<br />

scans. Cobalt alloys, demonstrate good wear resistance that make them useful for<br />

articulation with polymer surfaces. Stainless steel exhibits good ductility but poor<br />

corrosion resistance. Polymers include ultra high molecular weight polyethylene<br />

(UHMWPE) or polyurethane which provides the needed flexibility. UHMWPE is useful for<br />

providing low-­‐friction surfaces but can raise concerns with wear debris<br />

Table 4. Goals for Total Disc <strong>Replacement</strong><br />

Remove all disc “pain generators”<br />

Restore spine kinematics<br />

Longevity > 40 years<br />

Safe implantation<br />

Metal-on-Metal<br />

This type of articulating surface is most commonly used for any prostheses; usually<br />

produced from titanium, stainless steel or chromium. Metals provide the necessary<br />

strength, ductility, and toughness needed for load bearing. However, metal components can<br />

often wear, corrode, and fracture; therefore, metal alloys are used to create a balance<br />

between metals. Wear debris from metal components have been found to increase serum<br />

and urine levels of heavy metals (A.T. Villavicencio, MD, et al, 2007).<br />

Metal-­‐on-­‐metal devices include the Cummins Design, the Bristol Disc, the Prestige Disc, and<br />

the Cervicore system. The Cummins Design was the original metal-­‐on-­‐metal design for TDR<br />

which used a type-­‐316 stainless steel in a ball-­‐and-­‐socket articulation to allow low<br />

10


apparent translation. Titanium screws located anteriorly in the vertebral body are screwed<br />

to the bone for affixation. Additional stability is achieved through compression of lower<br />

and upper vertebral bodies against ridges in the metal prosthesis.<br />

The second generation of all metal prosthesis was the Bristol Disc-­‐ a modification of the<br />

Cummins design, through a ball-­‐and-­‐trough articulation to allow for more physiologic<br />

translation at the level of replacement. The Prestige Disc also using stainless steel, has a<br />

similar design but with a lower profile and improved instrumentation for easier<br />

implantation (Figure 12a). Metal implants may also reduce osteolysis, however, not yet<br />

observed in TDR. Other metals such as titanium-­‐on-­‐titanium have historically been a poor<br />

bearing surface. However, promising metal designs have looked, these devices are also<br />

usually very large and bulky; the majority not getting much further than the patent<br />

application approval (G.M. McCullen et al., 2003) Other metal-­‐on-­‐metal discs include the<br />

Kineflex|C Disc, and the Cervicore Disc, both of which currently have unavailable clinical<br />

experience at the present time (Figure 12b).<br />

Metal-on-Polymer<br />

Figure 12. a) Cervicore and b) Prestige Disc<br />

Source: Spine-Health, 2010<br />

The combination of metals and polymer are the most commonly used materials for<br />

artificial disc design. Polymers have a higher wear rate but lower stiffness and may offer<br />

some degree of shock absorption. In addition, materials such as elastomers (silicone,<br />

polyurethane, polyethylene) possess similar mechanical qualities than that of metals. With<br />

a lower modulus of elasticity, it is easier to replicate disc dynamics. Although this type of<br />

design may lessen the degree of heavy wear debris, metal-­‐on-­‐polymer designs also show a<br />

higher inflammatory response as well as a wear rate twice as high than that of an all metal<br />

design (A.T. Villavicencio, MD, et al, 2007).<br />

11


The Prodisc-­‐C prosthesis uses a cobalt-­‐chromium-­‐molybdenum alloy combination for end<br />

plates and UHMWPE as the central material. The endplates are coated with titanium<br />

plasmapore for tissue compatibility and bone ingrowth with the locking core of UHMWPE<br />

to provide the ball-­‐and-­‐socket articulation. The porous coated motion, or PCM device,<br />

approved for clinical trains in the U.S. in 2004 uses a large-­‐radius UHMWPE core with<br />

cobalt-­‐chrome endplates to promote bone ingrowth (Figure 13a). The endplates have<br />

serrated surfaces with a titanium-­‐calcium phosphate bony ingrowth coating to enhance<br />

postoperative stability with an additional two layers of pure titanium plasma sprayed onto<br />

the back of the endplates, followed by an electrochemically applied calcium phosphate<br />

hydroxyapatite layer. Two modified types of this design exist: a low-­‐profile PCM disc for<br />

patients in whom the posterior longitudinal ligament (PLL) is preserved, and a fixed PCM<br />

disc with screws when the PLL is removed. A rectangular shaped design is used to<br />

maximize support in the lateral areas. The Bryan Disc (Figure 13b) is another metal-­‐on-­‐<br />

polymer disc that consists of a low friction elastic polymer nucleus and two anatomically<br />

shaped titanium alloy shells equipped with anterior rigid wings to prevent posterior<br />

migration. A flexible membrane encompasses the disc that contains saline to diminish any<br />

friction and wear. A porous titanium coating is also used on bone-­‐contacting surfaces of<br />

the shells that contribute to long-­‐term stability. Other discs include the Mobi-­‐C Disc (Figure<br />

13c) and the Secure-­‐C Disc in which has entered a clinical phase study expecting to involve<br />

almost 400 participants, including 100 nonrandomized training cases (A.T. Villavicencio,<br />

MD, et al, 2007).<br />

Ceramic-on-Polymer<br />

Figure 13. a) PCM and b) Bryan and c) Mobi-C Disc<br />

Source: Spine-Health, 2010<br />

In TDR, bioactive ceramics are used on surfaces to coat UHMWPE polymers to enhance<br />

viscoelasticity. An example is the 3-­‐DF, a three-­‐dimensional fabric woven by polymer<br />

12


fibers coated with ceramics, such as the Kanada one-­‐rod SR system. This type of disc<br />

implant has undergone years of experimental observation work in which excellent bone<br />

ingrowth was observed and thus, a potential hope for clinical breakthrough with further<br />

necessary refinements in terms of design and surgical strategy (Y.Kotani, et al).<br />

Ceramic-on-Ceramic<br />

Ceramics have become a recent alternative for use in artificial disc design. These materials<br />

can provide excellent wear resistance, but require proper manufacturing techniques that<br />

may otherwise result in fractures if defective (A.T. Villavicencio, MD, et al, 2007). The<br />

Cerpass, is an original ceramic-­‐on-­‐ceramic disc, currently waiting for FDA approval for<br />

investigation. Its potential for TDR is the material and design’s ability to provide better<br />

durability and eliminate potential problems of wear debris. Another ceramic-­‐on-­‐ceramic<br />

prosthesis is the Catalina, not currently available in the United States, and the Cervidisc.<br />

Table 5 below summarizes the above mentioned designs and many others that incorporate<br />

many other material composites currently undergoing research or pending clinical phase<br />

trials.<br />

Table 5. Artificial Discs Statistics Exhibit<br />

Company Product Description Regulatory Status<br />

Abott Spine ISD Elastomer core in woven<br />

cover; replaces anterior<br />

Aesculap Active L<br />

longitudinal ligament<br />

CoCr on poly, semi mobile<br />

bearing<br />

IDE began 2007<br />

Amedica Altia Silicon nitride ceramic IDE began 2009<br />

AxioMed Freedom Elastomer/Ti endplates IDE began 2008<br />

Biomet Min T Ceramic on endplate, Ti keel<br />

fixed to vertebra<br />

Trials in Australia<br />

Cervitech PCM-­‐V, PCM-­‐TI, PCM-­‐EF CoCr or Ti on poly, broad U.S. pivotal clinical trial<br />

radius<br />

enrolment complete<br />

DePuy Charite CoCr<br />

socket<br />

on poly, ball and FDA cleared<br />

DePuy Discover Ti on poly IDE began 2006<br />

Disc Motion TrueDisc-­‐C, TrueDisc-­‐L Ball and socket<br />

Globus i) Secure-­‐C; ii) Alliance i) Metal on poly/semi<br />

LDR Spine i) Mobi-­‐C; ii) Mobidisc<br />

mobile bearing; ii) CoCr on<br />

poly<br />

Ti-­‐HA coated CoCr on poly,<br />

mobile core<br />

Medtronic i) Prestige ST; ii) Prestige i) Stainless steel metal-­‐on-­‐ FDA cleared<br />

13<br />

i) IDE enrolment complete;<br />

ii) in development<br />

i) FDA cleared; ii) IDE<br />

enrolment complete


LP metal, and ii) ceramic-­‐on-­‐<br />

creamic; ball and trough<br />

Medtronic Bryan Ti on polyurethane, ball and<br />

socket<br />

Nexgen Spine Physio-­‐C CoCr with Ti porous coated<br />

endplates + polycarbonate<br />

polyurethane core<br />

14<br />

IDE ongoing; recommended<br />

for FDA clearance<br />

NuVasive CerPass Ceramic-­‐on-­‐ceramic IDE began 2008<br />

Orthofix Advent Ti on polyurethane, ball and<br />

socket<br />

IDE began 2008<br />

Pioneer Surgical NuNec HA-­‐coated PEEK on PEEK 1<br />

semi-­‐constrained<br />

trough hybrid<br />

ball and<br />

st implant2008, IDE began<br />

2008<br />

Rainer CAdisc-­‐C Variable modulus elastomer Undergoing development<br />

Scient’x DiscoCerv Ceramic-­‐on-­‐ceramic IDE began 2008<br />

SeaSpine Catalina CoCr w/Peek endplates IDE began 2008<br />

Spinal Kinetics M6 Polymeric nucleus, poly Feasibility study underway<br />

Spinal Motion i) Kineflex C; ii) Kinelfex-­‐L<br />

fiber annulus, Ti endplates<br />

CoCr on CoCr with CoCr<br />

mobile core<br />

IDE enrolment complete<br />

Stryker i) Cervicore; ii) FlexiCore i) CoCr on CoCr saddle; ii) IDE began 2006; PMA<br />

CoCr on CoCr ball and application submission<br />

socket<br />

anticipated 2009<br />

Synthes ProDisc-­‐C CoCr<br />

socket<br />

on poly, ball and FDA cleared<br />

Theken Disc eDisc Elastomer/Ti<br />

with electronics<br />

endplates, Undergoing development<br />

Clinical Total Disc Implants<br />

To date, an estimated 5000 patients have had the Charite disc implanted since its<br />

development in 1988 with the vast majority inserted in Europe (United Kingdom, France,<br />

Germany, and the Netherlands). Clinical results have been published totalling nearly 300<br />

patients who have undergone 1-­‐3 years of relatively brief observation and current study is<br />

ongoing in the follow-­‐up phase with outcomes to be completed within the next couple of<br />

years.<br />

Between 1990 and 1993, 64 patients were implanted with the ProDisc. By 1999, 95% of<br />

these patients were available for follow-­‐up stating all implants were reported to be “intact<br />

and functioning”. No removals, revision, failures, or subsidence were reported for this<br />

design. Approximately 93% of the patients were reported to be “satisfied” with the<br />

outcome of the implant. Ongoing study for this device will continue for the next couple<br />

years (P.M. Klara, 2002).


Recently published reports reviewed the works of the Bryan disc, implanted into a total of<br />

97 patients. Data was available for only 60 patients after a 6 month and 1 year follow-­‐up. 7<br />

of the 11 reported failures have been secondary to incomplete neurologic decompression.<br />

In addition, an unexpectedly high rate of heterotopic ossification (16 of the 97 patients)<br />

was also observed. Of these 16 patients, 10 patients reported less than 2 degrees of motion<br />

at the operated level (A.T. Villavicencio, MD, et al, 2007). The Cummins design also<br />

reported similar results: 3 of 14 implanted discs were fused by 7–12.7 years follow-­‐up after<br />

implantation. Table 6 below shows a comparison between the different types of disc<br />

designs and the total amount implanted as of December 2004.<br />

Table 6. Comparison of Disc Design Types<br />

Bearing Surface<br />

Material<br />

Metal-on-Metal Prestige, Cervicore,<br />

Kineflex|C, Secure-­‐<br />

C<br />

Disc Type Advantages Disadvantages Total<br />

Implanted<br />

(worldwide)<br />

As of Dec. 2004<br />

Common; balance<br />

undesirable features<br />

15<br />

Heavy metal wear<br />

debris; corrode;<br />

fracture<br />

Prestige: 500<br />

Metal-on-Ceramic Cervidisc Cervidisc: 52<br />

Metal-on-Polymer Bryan, Pro-­‐Disc C,<br />

Porous Coated<br />

Motion Device<br />

(PCM), Disc,<br />

Mobidisc<br />

Polymer<br />

Composite<br />

Ceramic-on-<br />

Polymer<br />

Ceramic-on-<br />

Ceramic<br />

Common; promotes<br />

high friction<br />

NeoDisc High wear rate;<br />

shock absorption<br />

Cerpass Excellent wear<br />

resistance<br />

Inflammatory<br />

response; wear rate<br />

2x metal-­‐on-­‐metal<br />

Low stiffness<br />

Critical<br />

manufacturing<br />

processes; fracture<br />

Bryan: 7000<br />

Pro-­‐Disc C: 800<br />

PCM: 300<br />

Complications and Success Rates<br />

Even if an excellent surgery has taken place for implantation by a good surgeon, long or<br />

short term complications are bound to occur. Common complications of TDR are listed<br />

below:<br />

• Problems with anesthesia<br />

• Thrombophlebitis (blood clots)<br />

• Infections


• Nerve damage or paralysis<br />

• Problems with the implant<br />

• Ongoing pain<br />

• allergic reaction to the implant materials<br />

• bladder problems<br />

• death<br />

• pain or discomfort<br />

• slow movement of the intestines<br />

• spinal cord or nerve damage<br />

• spinal fluid leakage<br />

• the need for additional surgery<br />

• tears of the dura (a layer of tissue covering the spinal cord)<br />

• incision problems<br />

The complications due to the implant are because of its biocompatibility and dynamic<br />

loading that is placed on the implant. The following list demonstrates common<br />

complication causes due to the implant:<br />

• shifting and dislocation;<br />

• implant failure over time from wear; artificial discs are estimated to last 15-­‐20<br />

years;<br />

• neurological compression with neurologic symptoms can occur due to loss of<br />

normal disc height.<br />

In order to decrease the occurrence of long term complications, patients must rehabilitate<br />

after surgery. Surgeons prescribe patients physical therapy within one to two weeks after<br />

surgery has taken place in order to improve flexibility, strength, and endurance. Gentle<br />

stretching exercises for the back are also commonly prescribed along with a series of<br />

strengthening exercises such as treadmill walking, swimming, or stationary biking on a<br />

regular basis to help tone and control the muscles for back stability. For the last 17 years,<br />

many implants have been functioning properly invivo where laboratory testing has also<br />

16


demonstrated remarkable durability over time (assuming an average of 125,000 significant<br />

bends each year or approximately 340 per day). As with any implant however, patient<br />

activity levels and life style can have an impact on the final and long term results (Charite<br />

Disc, 2009).<br />

Clinical data from 1-­‐ and 2-­‐ year follow-­‐ups for TDR have reported that artificial disc<br />

devices have continued to maintain physiological segmental motion at 24 months after<br />

implantation. At last follow-­‐up approximately 90% of those with disc implants were mobile<br />

and had statistically significant improvements as assessed by the Neck Disability Index, the<br />

Neck Pain Score, and other physical component scores (Jaramillo-­‐de la Torre, J.J., et al.,<br />

2008). The investigational group also showed improved neurological success, improved<br />

clinical outcomes, and a reduced rate of secondary surgeries compared to that of ACDF.<br />

Other studies have reported significant improvements in pain and functional outcome in<br />

patients treated with TDR prostheses at 12-­‐18 months and 4 years of follow-­‐up with<br />

reservation of motion and without development of further spinal degeneration (Robertson,<br />

J.T., et al., 2004).<br />

Future Directions<br />

Slowly, since its development, the artificial disc is becoming a reality. It has been shown<br />

that motion preservation after TDR will decrease the incidence of further disc<br />

degeneration. However, longer-­‐term follow-­‐up studies are needed to continue to assess<br />

further issues regarding the disc implants. Far from becoming a “routine” procedure, TDR<br />

will be optimized within a defined, narrow clinical window. As experience is increased,<br />

additional potential indications may emerge such as neck pain, deformity correction, or<br />

revision fusion (C. Mehren et al., 2005). The continuing research in cervical spine<br />

biomechanics, biomaterial science, and surgical technique gives potential hope in the<br />

future for alternative prosthesis with improved designs for TDR.<br />

ICORD (International Collaboration on Repair and Discoveries)<br />

ICORD research brings together anything from cellular to community level research to<br />

address questions that concern the promotion of improved functional outcomes and<br />

17


quality of life for those with SCI. The organization’s research spans the continuum from<br />

basic, preclinical discovery, to human-­‐based discovery, to acute clinical interventions, to<br />

chronic care and rehabilitation, as well as to community integration and participation.<br />

Although TDR has not yet fully entered the realms of the organization’s research, current<br />

studies can form a solid foundation for potential research.<br />

Current studies encompass many factors critical in the framework of the spinal cord<br />

system that include the heart, blood vessels, nervous system, and even sensory functions of<br />

the human body. By analyzing the control of the heart and blood vessels in individuals who<br />

have sustained SCI, researchers hope to be able to develop and improve treatments for the<br />

management of cardiovascular complications. Diagnosis and understanding of cervical SCI<br />

is also an ongoing study in order to examine and better understand the different nerve<br />

fibres in the spinal cord and the extent of spinal cord damage. This may allow for the<br />

developments of new techniques, routine assessments in individuals with SCI to optimize<br />

treatment methods. Other studies include physical rehabilitation devices that incorporate<br />

virtual reality training exercises and games, combining electrical stimulation in order to<br />

improve hand function, as well as rehabilitation of upper limb function after spine injury.<br />

Conclusion<br />

Artificial spinal disc replacements have been one of the most attractive alternate methods<br />

for management of disc degeneration and various types of spinal cord injury. Unlike spinal<br />

cord fusion, spinal disc replacement does not limit movement of the patient implantation<br />

nor pose any further health complications. Theoretic advantages of TDR include<br />

preservation of normal motion and biomechanics in the spine and reduction of segment<br />

degeneration. Additional potential advantages include faster return to normal activity and<br />

elimination of the need for bone graft.<br />

TDR implants compose of a wide variety of materials that range from metals to polymers,<br />

ceramics as well as a combination to benefit from the advantages of each material.<br />

However, the success of disc implantation ultimately depends on the patients’ compatibility<br />

of the artificial discs as well as the degree of rehabilitation post surgery. As experience<br />

increases, additional potential indications may emerge further such as neck pain, deformity<br />

18


correction, or even revision of previous fusion. Continued future studies, within the<br />

biomechanics and biomaterial science of the spine must clearly stratify the degree of<br />

degenerative change, not just within the disc but also within the entire joint system to<br />

include the ligaments, adjacent discs, and cord itself.<br />

19


References<br />

1. Bartels, R. H.M.A., R.D. Donk, P. Pavlov, and J. VanLimbeek, “Comparison of biomechanical<br />

properties of cervical artificial disc prosthesis: A review”, Clinical Neurology and<br />

Neurosurgery, 110, 963-­‐967, 2008<br />

2. Bono, C.M, & Garfin, S.R. (2004). History and evolution of disc replacement. ScienceDirect,<br />

4(6), Retrieved from http://www.sciencedirect.com/science<br />

3. Charité® Artificial Disc, DePuy Spine, Inc. Johnson and Johnson, (2004-­‐2009). Retrieved<br />

from: http://www.charitedisc.com/charitedev/domestic/<br />

4. Clarian Org, April 2010, www.clarian.org/.../SeniorsCenter/2/19469.htm<br />

5. DePuy Spine, Inc, Initials. (2009). CharitÉ® artificial disc. Retrieved from<br />

www.charitedisc.com/charitedev/domestic/patients/about_worldfirst.as<br />

6. Durbhakula, M.M., and G. Ghiselli, “Cervical Total Disc <strong>Replacement</strong>, Part I: Rationale,<br />

Biomechanics, and Implant Types”, Ortthop Clin N Am, 349-­‐354, (2005)<br />

7. Fiscal Fitness, Spine Company Count Tops 100; Segment Still on Fire, S. A. Engelhardt,<br />

September/October 2008<br />

8. “ICORD from cells to community: solutions for spinal cord injury”, 2009. Retrieved March,<br />

2010 from website: http://icord.org/research/research-­‐studies/<br />

9. Jaramillo-­‐de la Torre, J.J., J.N. Grauer, and J.J. Yue, “Update on cervical disc arthroplasty:<br />

where are we and where are we going?”, Curr Rev Musculoskelet Med, 1, (2008), 124-­‐130<br />

10. “Life After Traumatic Spinal Cord Injury: From Impatient Rehabilitation Back to the<br />

Community”, Analysis Brief, Canadian Institute for Health Information, 2006<br />

11. Mehren, C., and H.M. Mayer, “Artificial cervical disc replacement-­‐an update”. Neurol India,<br />

53, 440-­‐444, (2005)<br />

12. Paesold, G, Nerlich, A.G, & Boos, N. (2006). Biological treatment strategies for disc<br />

degeneration: potentials and shortcomings. Springer Verlag, 468. Retrieved from<br />

http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2229827/pdf/586_2006_Article_220.pdf/?<br />

tool=pmcentrez doi: 10.1007/s00586-­‐006-­‐0220-­‐y<br />

13. Robertson, J.T., and N.H., Metcalf, “Long-­‐term outcome after implantation of the Prestige I<br />

disc in an end-­‐stage indication: 4-­‐year results from a pilot study”, Neurosurg Focus, 17(3),<br />

(2004), E10<br />

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14. Sekhon, L.H.S., and J.R. Ball, “Artificial cervical disc replacement: Principles, types and<br />

techniques”, Neurology India, 53, issue 4, (2005)<br />

15. Spine-­‐Health, Cervical Artificial Disc <strong>Replacement</strong> Technologies, (1999-­‐2010), Retrieved<br />

from: www.spine-­‐health.com<br />

16. Spine Universe, <strong>Intervertebral</strong> disc replacement a role in the management of chronic low back<br />

pain caused by degenerative disc disease, Vertical Health, LLC (2002, April 15). Retrieved<br />

from: www.spineuniverse.com<br />

17. Villavicencio, A.T., S. Burneikiene, R. Pashman, and J. P. Johnson, “Spinal Artificial Disc<br />

Replacmement: Cervical Arthroplasty”, Contemporary Neurosurgery, 29, n12, (2006)<br />

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