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introduction - Kentucky Transportation Cabinet

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<strong>Kentucky</strong> Method 64-102-08<br />

Revised 02/20/08<br />

Supersedes 64-102-05<br />

Dated 01/04/05<br />

TEST PROCEDURES FOR THE PLANT INSPECTION OF EPOXY COATED STEEL<br />

REINFORCEMENT<br />

I. SCOPE: This method contains procedures for conducting the various tests that are performed<br />

during the in-plant inspection of epoxy coated steel reinforcement (deformed and plain bars.)<br />

2. CLEANLINESS OF BARS:<br />

2.1. Apparatus: Pictorial standards A Sp 10, B Sp 10, or C Sp 10 from the Steel Structures<br />

Painting Preparation Specification SSPC-SP10.<br />

2.2. Frequency: Every 4 hours minimum.<br />

2.3. Procedure: Compare the color of the surface of the steel bars to either of the pictorial<br />

standards.<br />

2.4. Remarks: The cleaned surface shall correspond with either of the picto rial standards,<br />

otherwise recleaning will be required. In addition, the surfaces shall be free of all dust and<br />

grit.<br />

3. PREHEAT BAR TEMPERATURE:<br />

3.1. Apparatus: Tempilstiks corresponding to the upper and lower temperature of the<br />

manufacturer’s recommended coating range.<br />

3.2. Frequency: Each time the coating process is started after a delay or shutdown of more than<br />

10 minutes, and any other time deemed necessary.<br />

3.3. Procedure: Touch the tempilstik representing the lower end of the manufacturer's coating<br />

range to the bar just prior to its entering the coating chamber; the tempilstik should melt.<br />

Touch the tempilstik representing the upper end of the manufacturer’s coating range to the<br />

bar just prior to its entering the coating chamber; it should not melt.<br />

3.4. Remarks: The bars shall be preheated so that the bar temperature at the entrance to the<br />

coating chamber is within the range recommended by the manufacturer of the powdered<br />

epoxy resin.<br />

4. COATING THICKNESS:<br />

4.1. Apparatus: The coating thickness will be determined with an instrument conforming to the<br />

requirements of ASTM G 12.<br />

KM 64-102-08<br />

1

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