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technical and economic study of drying and granulation of ... - Helcom

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Capital costs have been calculated on the basis <strong>of</strong> the preliminary quotation <strong>of</strong> PromTechProject-SPb<br />

Ltd. <strong>and</strong> information on the similar equipment from other manufacturers.<br />

Table 24. Capital costs <strong>of</strong> equipment <strong>and</strong> machinery<br />

Price with Price, €<br />

No. Technical device Model Number <strong>of</strong> units<br />

VAT,<br />

thous<strong>and</strong><br />

roubles<br />

1<br />

Receiving <strong>and</strong> feeding bin for raw<br />

manure<br />

ПРТ – 10 1<br />

380 9500<br />

2<br />

Raw manure conveyor (to load the <strong>drying</strong><br />

cylinder)<br />

УКВ-106 2<br />

700 17500<br />

3 Heat generator 2 1760 44000<br />

4 Drying cylinder with a heat exchanger<br />

АСЗ-5-4 <strong>drying</strong><br />

cylinder<br />

2<br />

3400 85000<br />

5 Mixer hopper 1 485 12125<br />

6 Screw feeder <strong>of</strong> additives УКП-106 1 375 9375<br />

7 Granulator loading conveyor ЛМ/ЛГ-60 2 500 12500<br />

8 Press-granulator ОГМ – 6 2 3080 77000<br />

9<br />

Conveyor to take the granules to the<br />

vibroscreen<br />

УКВ-106<br />

(shortened)<br />

1<br />

245 6125<br />

10<br />

Conveyor to remove the shapeless<br />

granules<br />

УКП-106<br />

(shortened)<br />

1<br />

220 5500<br />

11 Vibroscreen 1 160 4000<br />

12 Enrichment chamber conveyor ЛМ/ЛГ-60 1 250 6250<br />

13 Enrichment chamber 1 200 5000<br />

14 Cooling chamber loading conveyor ЛМ/ЛГ-60 1 250 6250<br />

15 Granules cooler 1 290 7250<br />

16<br />

Conveyor <strong>of</strong> the accumulation bin <strong>of</strong> the<br />

final product packing<br />

ЛМ/ЛГ-60 1<br />

250 6250<br />

17 Final product bin + packing machine «Delta-С» 1 340 8500<br />

18<br />

KamAZ 6520 (6×4) vehicle KamAZ 6250<br />

(6×4)<br />

1<br />

2300 57500<br />

ТО-28А loader + SM 4-23 busket ТО-28А<br />

“Amkodor”<br />

19<br />

loader equipped<br />

with SM 4-23<br />

1<br />

“Allu” busket<br />

6100 152500<br />

TOTAL 21285 532125<br />

To accommodate the processing line a facility with the area <strong>of</strong> 300 m 2 <strong>and</strong> the height <strong>of</strong> 5 m is<br />

required. Accommodation cost will be about 5,250,000 roubles or € 131,250.<br />

The storehouse cost for the month’s output <strong>of</strong> granulated manure will be around 4,000,000<br />

roubles or € 100,000.<br />

Total capital costs will amount to:<br />

construction € 231 250<br />

Equipment <strong>and</strong> machinery € 532 125<br />

When calculating the self cost, the following charges should be taken into account: 2 %<br />

depreciation for construction part <strong>and</strong> 10 % depreciation for equipment <strong>and</strong> machinery; equipment<br />

maintenance <strong>and</strong> service – 9.3 %. Calculation <strong>of</strong> the granulated manure self cost is presented in Table<br />

25.

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