Application Case - Delta Electronics
Application Case - Delta Electronics
Application Case - Delta Electronics
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<strong>Application</strong> <strong>Case</strong><br />
- 1 -<br />
Industrial Automation BU, <strong>Delta</strong> <strong>Electronics</strong>, Inc.<br />
<strong>Case</strong> <strong>Application</strong> of <strong>Delta</strong>’s PLC in Liquid Filler with Measuring and Weighing Functions<br />
Issued by Solution Center Date August, 2010 Pages 2<br />
Applicable to<br />
DVP-SX2 series PLC, DVP02LC-SL load cell module, DOP-B series human machine interface, VFD<br />
series AC motor drive<br />
Key word Liquid filling, I/O, high efficiency<br />
The Trend<br />
Liquid fillers with weighing function have already been widely applied in the liquid filling industry. Most liquid<br />
filling equipment measures or weighs to decide the volume of the liquid and either way has its pros and cons. Some<br />
liquid fillers measure and weigh to obtain more flexible and accurate filling. The measuring type liquid filler is<br />
applicable in the packaging of less condensed, thiner and small-volume drink, e.g. bottled mineral water, tea, coffee,<br />
diluted juice, flavored milk, etc. while the weighing type liquid filler fits the packaging of more condensed, thicker and<br />
large-volume products, e.g. jam, honey, yoghurt, peanut butter, ice-cream, butter, chocolate paste and so on.<br />
The traditional artificial filling method is no longer suitable for the packaging of the products listed above since the<br />
filling of these products has to take the filling efficiency, control of volume and hygiene into consideration. Therefore,<br />
filling liquid food by automation equipment has become an inevitable trend.<br />
DVP-SX2 for Liquid Filler<br />
The entire liquid filling process requires a high-speed and highly efficient host controller to trigger and activate<br />
every step of action. <strong>Delta</strong>’s new DVP-SX2 series PLC is equipped with bountiful command, strong functions, built-in<br />
with max. 2 axes of 100kHz high-speed pulse output and many 100kHz high-speed counters. Its new left-side<br />
high-speed extension port is extendable to the new DVP series left-side analog modules, e.g. DVP04AD-SL,<br />
DVP04DA-SL and DVP02LC-SL. The new positioning and special motion control commands answer different motion<br />
control demands. DVP-SX2 series PLC is built-in with 4 channels of 12-bit analog input and 2 channels of analog<br />
output and is the best fit for machines or equipment requiring small number of control points.<br />
Liquid Filling Process with Measuring & Weighing<br />
With solid experiences and advanced technology, <strong>Delta</strong> IABU offers eminently efficient and reliable solutions and services and is your<br />
most trustworthy partner!<br />
COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.
Bottle In Positioning<br />
<strong>Application</strong> <strong>Case</strong><br />
- 2 -<br />
Measuring<br />
Industrial Automation BU, <strong>Delta</strong> <strong>Electronics</strong>, Inc.<br />
Filling Bottle Out<br />
Weighing<br />
The weighing process in the filling adopts <strong>Delta</strong>’s DVP02LC-SL load cell left-side extension module to weigh the<br />
filled bottle. The 12-bit analog output in DVP-SX2 PLC is responsible for the bottle in and out process and VFD series<br />
AC motor drive in charge of transporting empty bottles on the conveyer belt. The entire filling process can also be<br />
realized by pneumatic cylinder, pushing the empty bottle to a certain position for filling and to the next stop for the<br />
next process. The operation of the pneumatic cylinder relies on the I/O control from the PLC. DVP-SX2 series PLC is<br />
extendable to max. 494 points, which is capable enough of handling the I/O control on most of the liquid fillers.<br />
With solid experiences and advanced technology, <strong>Delta</strong> IABU offers eminently efficient and reliable solutions and services and is your<br />
most trustworthy partner!<br />
COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.