ECOLOGICAL LONG-LASTING ATTRACTIVE
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TEChNICAL dATA ShEET<br />
1. Introduction<br />
1.1 General<br />
With the development of the DAUERHOLZ process, it has been possible<br />
for the first time to modify indigenous wood in such a way that it exceeds<br />
all other standard indigenous woods and even many tropical woods as<br />
regards durability and dimensional stability in outdoor applications without<br />
making any compromises in terms of strength. Full impregnation of<br />
wood with non-toxic wax through to the core ensures very good hydrophobicity<br />
(water-repellent impregnation) of the material. Combined with<br />
the low equilibrium moisture content of DAUERHOLZ, the basis of life for<br />
wood-destroying organisms (fungi, insects) is thereby eliminated.<br />
1.2 The DAUERHOLZ manufacturing process<br />
The basic material for the production of DAUERHOLZ is sawn timber from<br />
native woods, especially Scotch pine. In accordance with a preconditioning<br />
process exactly co-ordinated to the patented DAUERHOLZ process<br />
followed by drying, the wood is impregnated with a liquid wax inside<br />
an autoclave. This is followed by a defined post-conditioning process for<br />
formulating the equilibrium moisture content and consistent wax distribution<br />
inside the wood. The treated wood then runs through the usual<br />
processing steps such as sawing, planing and profiling.<br />
2. DAUERHOLZ features<br />
2.1 DAUERHOLZ dimensional stability<br />
The DAUERHOLZ process significantly reduces the equilibrium moisture<br />
content. DAUERHOLZ is supplied with an average residual moisture of<br />
approx. 10 %. Thanks to the considerable hydrophobicity (water-repellent<br />
impregnation) of DAUERHOLZ, its swell and shrinkage properties<br />
are significantly reduced. As indicated in Fig. 1, the water absorption<br />
and therefore dimensional changes are reduced over the comparison<br />
period by more than 60 % when compared to untreated wood. Accordingly,<br />
DAUERHOLZ products do not display the deformations (splitting,<br />
warping) typical of changes in wood moisture or only in minimum and<br />
insignificant form.<br />
Fig. 1: Results of an underwater swell test over 30 days<br />
g/cm 3<br />
0,25<br />
0,2<br />
0,15<br />
0,1<br />
0,05<br />
0<br />
Water absorption in g/cm³<br />
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31<br />
Raw pine<br />
DAUERHOLZ-pine<br />
Test duration<br />
in days<br />
2.2 Laying DAUERHOLZ decking<br />
DAUERHOLZ recommends proceeding as follows:<br />
• 5 mm spacing between planks which are 90 or 115 mm wide, 6 mm<br />
between planks which are 130 mm wide and 7 mm spacing between<br />
planks which are 140 or 145 mm wide.<br />
• The base should be laid with max. 40 cm (plank thickness = 21 mm),<br />
max. 50 cm (25 mm) or max. 80 cm (42 mm) spacing.<br />
• The screws must be made of stainless steel.<br />
• All holes should be pre-bored and then countersunk.<br />
• Decking should be laid at an incline of approx. 1% away from buildings<br />
2.3 DAUERHOLZ durability<br />
Following initial screening tests, DAUERHOLZ durability complies with<br />
class 1 (very durable) in accordance with the EN 350-1 and EN 350-2<br />
standards. DAUERHOLZ thereby achieves or even exceeds most tropical<br />
woods in terms of durability, e.g. bangkirai. Even with permanent ground<br />
contact or persistent water (hazard class 4), protection is provided<br />
against wood-destroying organisms. This means that there are practically<br />
no limits to the possible applications in outdoor areas.<br />
2.4 DAUERHOLZ appearance and weathering resistance<br />
The natural colour of DAUERHOLZ complies with that of untreated wood.<br />
DAUERHOLZ PUR (unoiled surface) or, on request, DAUERHOLZ PLUS<br />
with oiled surface are supplied ex works. Thanks to the DAUERSCHÖN +<br />
wood oil used, the oiled variant is attributed an individual colour and additional<br />
UV protection.<br />
2.5 DAUERHOLZ hardness / strength<br />
Depending on the density of the initial material, DAUERHOLZ pine has<br />
an average density of 700 to 800 kg / m³. Laboratory tests have confirmed<br />
that strength increases by up to 30 % (see Table 1) via full impregnation<br />
with wax and when compared to untreated wood (compressive strength<br />
longitudinal and transverse to grain direction). Average surface hardness<br />
also increases by approx. 30 %. The strength losses often observed<br />
in thermally-modified wood (so-called thermo-wood) do not affect<br />
DAUERHOLZ at all.<br />
Tab. 1: A comparison of strength values<br />
Sample layer /<br />
Source<br />
Density<br />
kg / m³<br />
Compressive<br />
strength<br />
N / mm²<br />
Radial<br />
hardness<br />
N / mm²<br />
Tangential<br />
hardness<br />
N / mm²<br />
End grain<br />
hardness<br />
N / mm²<br />
Sapwood, close-ringed 960<br />
DAUERHOLZ pine<br />
86,2 39,8 31,6 143,5<br />
Sapwood, broad-ringed 937 69,7 35,0 28,4 114,7<br />
Core, close-ringed 669 75,2 22,8 18,7 87,5<br />
Core, broad-ringed 617 56,8 21,2 16,6 80,4<br />
Sapwood, closeringed,<br />
40 ° C<br />
Sapwood, closeringed,<br />
untreated<br />
949 – 34,1 – –<br />
untreated pine<br />
509 – 19,8 – –<br />
DIN 68364 520 45 – – –<br />
Kollmann 520 55 13…19…24 13…19…24 25…40…72<br />
Sell 510…550 45…55 14…23 14…23 39…41<br />
2.6 DAUERHOLZ flammability / fire performance<br />
DAUERHOLZ has been tested as regards its fire performance values in accordance<br />
with DIN 4102-1. Test results have established that DAUERHOLZ<br />
complies with the requirements of building material class B2 and can be<br />
regarded as having normal flammable properties. In the event of a fire,<br />
DAUERHOLZ can be extinguished using all standard fire extinguishing<br />
agents, albeit preferably powder or foam.<br />
2.7 DAUERHOLZ non-slip properties<br />
Patio decking made of DAUERHOLZ has been tested to DIN 51130 (working<br />
areas with increased risk of slipping) and DIN 51097 (wet barefoot areas)<br />
in terms of its non-slip properties. On the basis of the test results obtained,<br />
DAUERHOLZ flooring can be allocated to evaluation groups R 11 to R 12<br />
in accordance with the specifications outlined in DIN 51130 and evaluation<br />
groups B to C as per DIN 51097 as well as displacement class V6.