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tesi R. Valiante.pdf - EleA@UniSA

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10<br />

1. INTRODUCTION<br />

All civil, mechanical and aerospace structures are subject to damage as a<br />

result of fatigue, overloading conditions, material degradation through<br />

environmental effects and unanticipated discrete events such as impacts or<br />

seismic events. Damage compromises the ability of the structure to perform its<br />

primary functions. Therefore, to ensure performance standards, extend the<br />

operational lifespan and maintain life-safety, many structural systems undergo<br />

routine inspections and maintenance. Common non-destructive evaluation<br />

(NDE) methods for evaluating the integrity of a structural component include the<br />

use of Eddy currents, acoustic emission, ultrasonic inspection, radiography,<br />

thermography or just basic visual inspections [1]. Depending upon the structural<br />

system, the cost associated with systematic time-based NDE inspection and<br />

maintenance can be substantial relative to the total life-cycle costs of the system.<br />

For commercial and military aircraft, it is estimated that 27% of the average life<br />

cycle costs are related to inspection and repair [2]. In addition, there is a<br />

corresponding opportunity cost associated with the loss in operational<br />

availability during maintenance. Within the aircraft industry in particular,<br />

maintenance procedures are dependent upon the design methodology adopted for<br />

the vehicle components.<br />

The two dominant design methodologies are safe-life and damage tolerant<br />

[1]. For safe-life design, the operational lifespan of structural components is<br />

estimated through a statistical analysis. Inspection is not necessary for this<br />

methodology, since the components are simply replaced prior to its specified<br />

design life. As a result, safe-life design is the least economical. Currently, many<br />

aircrafts are designed according to damage tolerant methodology. In this<br />

approach, models are used to predict the emergence of damage in various<br />

components under specified loading conditions. Based upon these models, NDE<br />

(Non Destructive Evaluation) inspection and preventive maintenance is<br />

performed at frequent time intervals to identify incipient damage and to prevent<br />

critical damage growth. An effort is currently being made to implement a newer<br />

condition based design methodology. In this case, maintenance is only<br />

performed when the system has undergone damage beyond a tolerable level.

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