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Servomotors Used for Driving Control Valves,<br />
the Economical Solution for Steam Turbines<br />
<strong>Voith</strong> servomotors master the immense<br />
forces necessary to adjust<br />
live and extraction steam valves of<br />
steam turbines. The steam mass<br />
flows are controlled precisely and in<br />
case of load shedding they are<br />
blocked quickly and reliably.<br />
The <strong>Voith</strong> servomotor is a compact<br />
electro-hydraulic functional unit<br />
providing high operational reliability<br />
and availability. The integrated electronic<br />
stroke control grants easy<br />
and fast commissioning.
2<br />
Why do you still assemble your own control drive?<br />
<strong>Voith</strong> offers your individual servomotor factory-assembled.<br />
<strong>Voith</strong>’s servomotor – this is all you need on your parts list.<br />
The control of steam turbines<br />
typically requires a large variety<br />
of com ponents, such as hydraulic,<br />
mechanic and electronic parts, all<br />
of which need to be independently<br />
designed, administrated, assembled<br />
and then commissioned.<br />
These components are intelligently<br />
combined within the <strong>Voith</strong> servomotor<br />
into one compact and suitable<br />
functional unit. The <strong>Voith</strong> servomotor<br />
is a sophisticated and truly<br />
economic solution.
<strong>Voith</strong> Servomotors – Fields of Application<br />
Steam turbine for generator drive, equipped<br />
with low-pressure servomotors SMRA 13xxx<br />
Steam turbine for generator drive, equipped<br />
with high-pressure servomotors SMRA 11xxx<br />
In many fields, users already derive benefit from <strong>Voith</strong> <strong>Turbo</strong>’s<br />
experience in controlling valves on steam turbines, be it live<br />
steam control or extraction control. They reap the benefits<br />
arising from the technical and economic advantages of the<br />
<strong>Voith</strong> servomotor.<br />
Steam turbine for generator drive, equipped<br />
with low-pressure servomotors SMRA 51xxx<br />
Steam turbine for generator drive, equipped<br />
with high-pressure servomotors SMRA 41xxx<br />
3
4<br />
We also offer the appropriate servomotor for your turbine<br />
Low-pressure series:<br />
pressure range up to 25 bar<br />
SMRA 13xxx: Link joint at bottom SMRA 51xxx: Flanged version<br />
SMRA 13001 SMRA 13002 SMRA 13004 SMRA 13401 SMRA 51101 SMRA 51201 SMRA 51301 SMRA 51401<br />
The most convincing and decisive<br />
technical features of the <strong>Voith</strong> servomotor<br />
series:<br />
Substantial savings<br />
<strong>Voith</strong> servomotors allow substantial<br />
savings in regard to design, materials<br />
management, production and<br />
service.<br />
Individual solutions<br />
Within a wide range, <strong>Voith</strong> servomotors<br />
offer individual solutions<br />
for existing machinery and provide<br />
high functionality while still being<br />
economic and reliable.<br />
Long-time experience<br />
The <strong>Voith</strong>’s servomotor series benefits<br />
from many years of experience<br />
in the area of control systems and<br />
actuators.<br />
Integrated electronic stroke<br />
control<br />
The control of steam turbines frequently<br />
requires extensive adjustments<br />
between the controller,<br />
position pickup and actuator. <strong>Voith</strong>’s<br />
servomotors have integrated electronic<br />
stroke control, hence no<br />
tuning is required during test run<br />
and commissioning.
High-pressure series:<br />
pressure range up to 160 bar<br />
SMRA 11xxx: Hinge bearing on both sides SMRA 41xxx: Flanged version<br />
SMRA 11012 SMRA 11011 SMRA 11023 SMRA 11024 SMRA 41111 SMRA 41201 SMRA 41301 SMRA 41401<br />
Hysteresis-free design<br />
The combination of mechanical and<br />
hydraulic components commonly<br />
creates hysteresis which could lead<br />
to instability at critical operating<br />
points. The virtually hysteresis-free<br />
<strong>Voith</strong> servomotor ensures extraordinarily<br />
high operating stability.<br />
High control accuracy<br />
For special applications, extreme<br />
accuracy is required in regard to<br />
linearity, hysteresis, reproducibility<br />
and temperature drift. This is no<br />
problem for the <strong>Voith</strong> servomotor.<br />
Explosion-proof design<br />
For applications in explosion<br />
hazardous areas, the stroke has<br />
historically been commonly fed back<br />
mechanically. The explosion-proof<br />
design of the <strong>Voith</strong> servomotor<br />
offers continuous electronic control<br />
and stroke feedback.<br />
Dirt-resistant<br />
Usually, hydraulic supply systems<br />
on turbomachinery are only provided<br />
with lube oil. Lube oil’s quality<br />
just works well for the <strong>Voith</strong><br />
servomotor.<br />
Emergency shutdown<br />
Even if all auxiliary energies fail, the<br />
trip function has to be guaranteed.<br />
The restoring spring and the adapted<br />
hydraulic pilot control of the<br />
<strong>Voith</strong> servomotor are designed to<br />
meet this requirement.<br />
High dynamics<br />
Load shedding of generators<br />
require rapid closing of the valves.<br />
The high dynamics of the servomotor<br />
readily satisfy this requirement<br />
without any difficulty.<br />
5
6<br />
Technical data<br />
Valid for all series<br />
Ambient conditions<br />
Temperature - 20 °C to + 80 °C<br />
Degree of protection IP 65 to DIN 40 050<br />
Explosion protection (optionally)<br />
Hydraulic data<br />
II 2G EEx de IIB T4, Ta = - 20 ... + 60 °C<br />
Hydraulic fluid Mineral oil to DIN 51 524<br />
Viscosity ISO VG 32 up to ISO VG 46 to DIN 51 519<br />
Oil temperature<br />
Electric data<br />
+ 10 °C up to + 65 °C (+ 60 °C for explosion-proof design)<br />
Supply voltage 24 VDC ± 15%<br />
Power consumption 1 A, max. 3 A für approx. 3 s max.<br />
Stroke set position 4 – 20 mA (for position 0% – 100%)<br />
Stroke remote indication 4 – 20 mA (for position 0% – 100%)<br />
Electro-magnetic compatibility<br />
Accuracies<br />
Basic specification EN 61 000-6-4 (emission), EN 61 000-6-2 (immunity to interference).<br />
Emission test radio interference radiation to EN 55 011 Group 1, Class A.<br />
Immunity test to EN 61 000-4-2, EN 61 000-4-3, EN 61 000-4-4, EN 61 000-4-6.<br />
Linearity ± 0.15% of maximum stroke<br />
Hysteresis 0.005% of maximum stroke<br />
Reproducibility 0.015% of maximum stroke<br />
Temperature drift 0.04% of maximum stroke / °C
Series<br />
SMRA 13xxx:<br />
Low-pressure; link joint at bottom<br />
Type SMRA SMRA SMRA<br />
13001 13002 13004<br />
1) Piston spindle stroke electronically adjustable from 50 – 100 %.<br />
2) At nominal pressure.<br />
3) All data without consideration of tolerances and friction.<br />
4) Fail-safe position piston spindle deliverable also in reversed form.<br />
Design with deviating technical data possible upon request.<br />
Subject to technical modifications.<br />
SMRA<br />
13401<br />
SMRA 51xxx:<br />
Low-pressure; flanged version<br />
SMRA<br />
51101<br />
SMRA<br />
51201<br />
SMRA<br />
51301<br />
Mechanical data<br />
Piston / spindle diameter 152 /34.9 mm 203.2 / 44.5 mm 254.6 / 50.8 mm 304.8 / 63.5 mm 110 / 28 mm 160 / 28 mm 200 / 45 mm<br />
Maximum piston spindle stroke1) 105 mm 35 mm 203 mm 210 mm 90 mm<br />
Closing speed full stroke < 0.4 s < 0.6 s < 0.8 s < 0.3 s<br />
Opening speed full stroke2) < 2 s < 2 s<br />
Spring tension at piston spindle<br />
stroke 0 mm3) Double-acting operating cylinder, no retracting spring 1,500 N 3,000 N 5,000 N<br />
Spring tension at maximum piston<br />
spindle stroke3) Double-acting operating cylinder, no retracting spring 7,200 N 15,000 N 25,000 N<br />
Opening force at piston spindle<br />
stroke 0 mm2)3) Opening/(closing) force at maximum<br />
piston spindle stroke2)3) 13,700 N 25,900 N 40,500 N 55,800 N 13,100 N 28,000 N 42,680 N<br />
14,500 N 24,700 N 38,900 N 58,300 N 7,400 N 16,000 N 22,680 N<br />
Fail-safe position piston spindle extended 4) retracted 4) extended 4) extended<br />
H x L x W [mm] 780 x 570 x 460 800 x 640 x 390 930 x 580 x 410 1080 x 715 x 410 810 x 262 x 320 810 x 385 x 360 990 x 220 x 395<br />
Weight<br />
Hydraulic data<br />
240 kg 310 kg 435 kg 520 kg 130 kg 200 kg 290 kg<br />
Nominal pressure 8 bar 16 bar<br />
Maximum pressure 16 bar 25 bar<br />
7
SMRA<br />
51401<br />
SMRA 11xxx:<br />
High-pressure; link joint at bottom<br />
SMRA<br />
11012<br />
SMRA<br />
11011<br />
SMRA<br />
11023<br />
SMRA<br />
11024<br />
SMRA 41xxx:<br />
High-pressure; flanged version<br />
SMRA<br />
41111<br />
SMRA<br />
41201<br />
SMRA<br />
41301<br />
SMRA<br />
41401<br />
250 / 50 mm 80 / 45 mm 80 / 45 mm 80 / 45 mm 110 / 50 mm 80 / 45 mm 110 / 50 mm 125 / 55 mm 160 / 63 mm<br />
250 mm 85 mm 120 mm 200 mm 120 mm 55 mm<br />
< 0.3 s < 0.3 s<br />
< 3 s < 1 s < 1 s<br />
3,000 N 15,000 N 12,500 N 5,000 N 16,000 N 25,000 N 42,000 N<br />
9,000 N 21,800 N 25,000 N 26,500 N 13,000 N 29,000 N 39,000 N 52,000 N<br />
97,000 N 39,900 N 42,400 N 108,000 N 75,500 N 104,000 N 121,400 N 230,000 N<br />
91,000 N 33,100 N 29,900 N 28,400 N 94,000 N 67,500 N 91,000 N 107,400 N 219,000 N<br />
retracted extended retracted extended<br />
1000 x 550 x 460 969 x 513 x 363 1130 x 470 x 380 1200 x 550 x 400 985 x 460 x 340 1300 x 360 x 445 1340 x 500 x 380 1355 x 545 x 400<br />
450 kg 170 kg 232 kg 290 kg 220 kg 400 kg 500 kg<br />
21 bar 160 bar 160 bar<br />
200 bar 200 bar<br />
8
9<br />
Function<br />
Process controller<br />
Functional view servomotor SMRA 11xxx<br />
x<br />
-<br />
w +<br />
X1<br />
-<br />
KPU<br />
KPD<br />
+<br />
X0<br />
Control magnet<br />
U Mag<br />
U Hall<br />
+24V<br />
In order to achieve a variable steam<br />
mass flow, the control system specifies<br />
a position setpoint w (4 – 20 mA)<br />
for the <strong>Voith</strong> servomotor. The electronics<br />
integrated in the servomotor<br />
transform this position setpoint w<br />
into a proportional piston spindle<br />
stroke and via a directly cou pled<br />
valve or one connected via a lever<br />
system into a steam mass flow.<br />
U F<br />
The <strong>Voith</strong> servomotor is the sophisticated and compact electrohydraulic<br />
functional unit comprising a <strong>Voith</strong> control magnet<br />
(VRM) with integrated positioner, hydraulic pilot control, electronic<br />
stroke measurement (position pick up sensor) and a<br />
hydraulic cylinder.<br />
F Mag<br />
Hydraulic pilot<br />
control<br />
T P<br />
Live steam<br />
The electronically measured actual<br />
position value x is led back to the<br />
control electronics and is made<br />
available to the control system.<br />
F F<br />
Hydrauliccylinder<br />
s<br />
i<br />
s<br />
Position<br />
pick up<br />
sensor<br />
Steam control valve<br />
T Tank connection<br />
P Oil supply terminal (input)<br />
X0, X1 Parameters for stroke<br />
adjustment (potentiometers)<br />
KPU, KPD Control gains (potentiometers)<br />
w Position nominal value<br />
(4 – 20 mA)<br />
x Position actual value<br />
(4 – 20 mA)<br />
FMag Magnetic force<br />
FF Force for control spring<br />
UHall Hall voltage<br />
UMag Reference variable for<br />
solenoid force FMag U Voltage<br />
s Stroke<br />
i Position pick up sensor current<br />
signal<br />
In order to achieve high speeds,<br />
two-stage hydraulic pilot controls<br />
are used in the SMRA 13xxx<br />
double-acting servomotors. The<br />
enormous closing speed of the<br />
single-acting SMRA 51xxx and<br />
SMRA 41xxx servomotors is<br />
achieved through an additional<br />
plate valve integrated in the<br />
servomotor.
<strong>Voith</strong> <strong>Turbo</strong> GmbH & Co. KG<br />
Electronic Drive Systems<br />
<strong>Voith</strong>str. 1<br />
74564 Crailsheim, Germany<br />
Tel. +49 7951 32-470<br />
Fax +49 7951 32-605<br />
turcon@voith.com<br />
www.voithturbo.com/actuation-control-turbomachinery<br />
cr 302 en, 05.2010, aik / WA, 1.500. Dimensions and illustrations without obligation. Subject to change.