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VOLK Hybrid Tow Tractors HFZ 20 N - VOLK Fahrzeugbau GmbH

VOLK Hybrid Tow Tractors HFZ 20 N - VOLK Fahrzeugbau GmbH

VOLK Hybrid Tow Tractors HFZ 20 N - VOLK Fahrzeugbau GmbH

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innovation@work ®<br />

<strong>HFZ</strong> <strong>20</strong> N<br />

<strong>HFZ</strong> 30 N<br />

<strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong><br />

<strong>Tow</strong>ing capacity <strong>20</strong> – 30 t<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong>


<strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong><br />

Your problem<br />

Whenever operating conditions require use in closed buildings as well as mastering<br />

comparably large distances outdoors, pure diesel or electric tow tractors prove to be<br />

inadequate: while diesel tow tractors are excellently suited for covering great distances<br />

outdoors, they can be used only very limitedly in closed buildings because of the<br />

emissions. Electric tow tractors on the other hand are suitable for use in closed spaces<br />

but not for use on spacious airport grounds or company compounds due to their limited<br />

battery capacity.<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong>


Our solution<br />

The <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong><br />

<strong>20</strong> N – <strong>HFZ</strong> 30 N are equipped with<br />

an electric motor as well as a diesel<br />

engine. Therefore they can be used<br />

both in closed spaces and outdoors.<br />

The diesel drive can be switched on or<br />

off without any jerks and without<br />

interrupting traction – regardless of<br />

the speed and driving direction. This is<br />

possible because the driving axle is<br />

always driven by the electric motor.<br />

When the diesel engine is switched on,<br />

a generator driven by this diesel<br />

engine generates the current required<br />

for the electric motor. Excess power<br />

is used to recharge the traction<br />

batteries. After the diesel engine is<br />

shut off, the required current is taken<br />

from the traction batteries.


Lower life cycle costs<br />

The acquisition costs of investment goods typically make out only a fraction of the total<br />

life cycle costs. Therefore, not only the initial purchase price but also the later operating<br />

costs, useful life and resale value play an important role in investment decisions. Balance<br />

sheet policies must also be considered when developing investment projects. Given<br />

this, one of our basic objectives is to minimize the life cycle costs of our vehicles and to<br />

offer our customers not only vehicle purchasing but also tailor-made leasing models.<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong>


Lower operating costs thanks to<br />

higher efficiency<br />

Thanks to the design principle of the<br />

<strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong> <strong>20</strong> N<br />

– <strong>HFZ</strong> 30 N, the diesel engine always<br />

runs in a defined r.p.m range independent<br />

of speed and hauled load,<br />

thus developing a consistently high<br />

efficiency. Reduced wear and distinctly<br />

lower fuel consumption are the<br />

Longer useful life and higher<br />

resale value<br />

The <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong><br />

<strong>20</strong> N – <strong>HFZ</strong> 30 N are optimally<br />

protected against corrosion: Not only<br />

are the vehicle frames fully zincdipped<br />

serially but they also feature a<br />

solid, cavity-free design. Thus, corrosion<br />

through moisture penetrating<br />

the frame is almost impossible. As a<br />

result. The latter is especially true<br />

because also efficiency losses due<br />

to hydrostatic drive components can<br />

be avoided thanks to the design.<br />

Therefore, a significantly smaller<br />

diesel motor is sufficient to realize<br />

the required traction capacity.<br />

result, the useful life is noticeably<br />

increased and the resale value is<br />

higher. The same purpose is served<br />

by the standard electrolyte circulation:<br />

it decreases the load of the<br />

electrodes through reduced gasing,<br />

which in turn prolongs the useful life<br />

of the battery considerably.


Higher availability<br />

Because tow tractors on airports and in industrial facilities are frequently used in<br />

continuous multi-shift operation seven days a week, maintenance and repair jobs usually<br />

cannot be postponed to non-productive or idle machine times. Therefore they almost<br />

inevitably result in an outage of the vehicles which is always connected with high costs<br />

and can be bridged only by the provision of replacement vehicles in some cases. Thus one<br />

of our priority development objectives is to increase vehicle availability.<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong>


Fewer downtimes thanks to the<br />

rapid change diesel engine/generator module<br />

The <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong><br />

<strong>20</strong> N – <strong>HFZ</strong> 30 N are serially equipped<br />

with a patented rapid change diesel<br />

engine/generator module, the socalled<br />

<strong>VOLK</strong> POWER PACK ® . Unlike<br />

conventional hybrid tow tractors,<br />

these tow tractors have a diesel engine<br />

that is not permanently installed in<br />

the vehicle but is part of a modular<br />

unit. This unit can be exchanged very<br />

easily in about 5 minutes. Because<br />

the <strong>VOLK</strong> POWER PACK ® also has an<br />

integrated tank, a starter battery<br />

and a starter, it can be operated<br />

Less maintenance required thanks to<br />

three-phase technology and Aquamatic<br />

The <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong><br />

<strong>20</strong> N – <strong>HFZ</strong> 30 N are serially<br />

equipped with modern three-phase<br />

asynchronous motors. Unlike<br />

conventional direct current motors,<br />

these motors contain hardly any wear<br />

parts, such as carbon brushes, and<br />

are therefore practically maintenancefree.<br />

To minimize battery maintenance<br />

costs, the <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong><br />

<strong>HFZ</strong> <strong>20</strong> N – <strong>HFZ</strong> 30 N are equipped<br />

Shorter downtimes thanks to<br />

practically unlimited range<br />

The <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong><br />

<strong>20</strong> N – <strong>HFZ</strong> 30 N are equipped with<br />

a very powerful three-phase generator.<br />

With a power output of <strong>20</strong> KW, this<br />

generator continuously provides more<br />

power than is consumed by the<br />

vehicle’s drive motor and accessories –<br />

autonomously. Therefore all<br />

conventional maintenance jobs on the<br />

diesel engine can be performed<br />

independently from the vehicle. For<br />

this reason the <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong><br />

<strong>Tractors</strong> <strong>HFZ</strong> <strong>20</strong> N – <strong>HFZ</strong> 30 N can be<br />

operated even during this work. For<br />

example, one of our customers has a<br />

fleet of 70 <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong> <strong>Tractors</strong><br />

for which they have two additional<br />

<strong>VOLK</strong> POWER PACK ® modules. This<br />

way a spare unit is always available<br />

to prevent downtimes due to<br />

maintenance.<br />

with an Aquamatic system. This is a<br />

central water refilling system which<br />

enables quick and easy refilling of all<br />

battery cells to the correct fill level. To<br />

ensure that water refilling is not<br />

forgotten in the hectic pace of daily<br />

business, the vehicles are equipped<br />

with an electronic electrolyte level<br />

indicator which dependably warns the<br />

driver and the service personnel when<br />

the electrolyte level gets critical.<br />

except for temporary load peaks. As a<br />

result, the generously dimensioned<br />

80 V/3<strong>20</strong> Ah traction batteries can be<br />

easily recharged during diesel operation.<br />

External battery charging is<br />

usually not necessary.


Higher future proofness<br />

Today, the general economic conditions are characterized more than ever by high<br />

dynamics and frequent, often discontinuous changes. Apart from pure profitability<br />

considerations, the aspect of future proofness is increasingly gaining importance<br />

particularly for long-term investments. For this reason, one of our central development<br />

objectives is to increase the future proofness of your investments through the modular<br />

design of our products.<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong>


Strategic flexibility and future-orientedness thanks<br />

to modular design<br />

The modular design of the <strong>VOLK</strong> <strong>Hybrid</strong><br />

<strong>Tow</strong> <strong>Tractors</strong> <strong>HFZ</strong> <strong>20</strong> N – <strong>HFZ</strong> 30 N<br />

makes them future-oriented and highly<br />

flexible tractive vehicles: for example it is<br />

very easy to upgrade vehicles initially<br />

purchased as pure electric tow tractors<br />

easily into hybrid tow tractors when<br />

operating conditions have changed.<br />

Conversely, of course, <strong>VOLK</strong> <strong>Hybrid</strong> <strong>Tow</strong><br />

<strong>Tractors</strong> can be effortlessly “downgraded“<br />

to simple electric tow tractors.<br />

Thus our products provide you with a<br />

high degree of strategic flexibility enabling<br />

you to react optimally to changed<br />

operating conditions.


Technical Drawings <strong>HFZ</strong> <strong>20</strong> N – <strong>HFZ</strong> 30 N<br />

1.295<br />

Side view<br />

985<br />

Turning radius Front view<br />

3.464<br />

2.866<br />

2.888<br />

3.042<br />

1.560 442<br />

552<br />

1.078<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong><br />

140<br />

1.970<br />

840<br />

4<strong>20</strong><br />

1.055<br />

1.250<br />

290<br />

780<br />

1.5<strong>20</strong>


Technical Data <strong>HFZ</strong> <strong>20</strong> N – <strong>HFZ</strong> 30 N<br />

Performance <strong>HFZ</strong> <strong>20</strong> N <strong>HFZ</strong> 30 N<br />

<strong>Tow</strong>ing capacity rated load in industrial applications (BGV D 27) <strong>20</strong>.000 kg 30.000 kg<br />

rated load on airports (BGV C 10) 8.600 kg<br />

Load capacity rated load 500 kg<br />

Rated drawbar pull 3.<strong>20</strong>0 N 5.700 N<br />

Max. drawbar pull 11.500 N 14.500 N<br />

Travel speed with <strong>20</strong>.000 kg resp. 30.000 kg towed load 5 km/h 8 km/h<br />

Drive/Electric System<br />

with 8.600 kg towed load 13 km/h 13 km/h<br />

without load 28 km/h 23 km/h<br />

Diesel engine type Hatz<br />

power rating 25 KW<br />

displacement 1.716 ccm<br />

Generator power rating <strong>20</strong> KW (AC) <strong>20</strong> KW (AC)<br />

Electric motor power rating 12 KW (AC) 14 KW (AC)<br />

Gears transmission ratio i = <strong>20</strong> i = 24.4<br />

Battery voltage/capacity 80 V / 3<strong>20</strong> Ah<br />

Dimensions/Weights<br />

Length 3.042 mm<br />

Width 1.250 mm<br />

Height 2.070 mm<br />

Seat height 985 mm<br />

Loading area length 780 mm<br />

width 1.230 mm<br />

Loading height without load 780 mm<br />

Ground clearance center of wheelbase 140 mm<br />

Turning radius outside 3.464 mm<br />

Vehicle weight with battery and <strong>VOLK</strong> POWER PACK ® 3.300 kg 3.500 kg<br />

Battery weight 900 kg<br />

<strong>VOLK</strong> POWER PACK ® weight 700 kg<br />

Chassis<br />

Tires front dimensions 195/70 R 15<br />

rear dimensions 195/70 R 15<br />

Wheel base 1.560 mm<br />

Track width front 1.055 mm<br />

rear 1.055 mm<br />

Steering hydraulic power steering<br />

Service brake type<br />

hydraulic double-circuit brake system,<br />

front and rear axle: disk brakes<br />

number of braked wheels 4<br />

Parking brake automatic parking brake<br />

Suspension front independent suspension with coil spring<br />

rear leaf springs


innovation@work ®<br />

<strong>Fahrzeugbau</strong> <strong>GmbH</strong><br />

<strong>VOLK</strong> <strong>Fahrzeugbau</strong> <strong>GmbH</strong><br />

Stahlstraße 15<br />

88339 Bad Waldsee/Germany<br />

Tel: +49 7524/9709-0<br />

Fax: +49 7524/9709-40<br />

eMail: info@volk.de<br />

Website: www.volk.de<br />

No responsibility is taken for the correctness of this information. Errors excepted. Subject to change without notice. Some of the displayed vehicles are fitted with optional extras.

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