Tier 1 Selection Guide - Atlas Copco

Tier 1 Selection Guide 

Industrial power tools and services for 

suppliers to the automotive industry

Contents 

1. Nutrunner selection guide ................................................................................................4 

2. Nutrunner controllers, Tensor DS/DL ..............................................................................5 

3. Nutrunner controllers, Power Focus ...............................................................................7 

4. Tensor DL electric screwdrivers .....................................................................................10 

5. Tensor SL electric screwdrivers .....................................................................................12 

6. Tensor DS electric nutrunners ........................................................................................13 

7. Tensor S electric nutrunners ..........................................................................................15 

8. Tensor ST electric nutrunners ........................................................................................17 

9. ETX nutrunner spindles ..................................................................................................19 

10. Accessories ......................................................................................................................21 

11. Mobile Modular Tightening Station (MMS) ..................................................................22 

12. Quality assurance ............................................................................................................23 

13. Pneumatic tools ...............................................................................................................27 

14. Training ............................................................................................................................31 

15. Service ............................................................................................................................32 

16. Advanced Fastening Technology (AFT) .........................................................................34 

3

4 

1. Nutrunner selection guide 

This Ordering Catalog contains a range of tools and services that are frequently 

used for assembling modules and components in the automotive supply industry. 

Type Pneumatic 

nutrunner 

Electric nutrunner 

Usage for status 

documentation 

Usage for data documentation 

Product: LUM/LTV Tensor DL Tensor DS Tensor DS Tensor SL Tensor S Tensor ST 

Controller: DL Control- Power DS Con- Power Power 

ler 

Focus 3000 troller Focus 3000 Focus 3000 

Technology: 

Controller 

Controller Controller 

Torque control Mech. 

Coupling 

DigiTork* DigiTork* DigiTork* Transducer Transducer Transducer 

Tightening data 

documentation -- 

Status OK/ 

NOK 

Angle monitoring -- Yes, 36° 

increments 

Status OK/ 

NOK 

Yes, 36° 

increments 

Status OK/ 

NOK 

Yes, 36° 

increments 

Yes Yes Yes 

Yes Yes Yes 

Number of parameter sets -- Up to 10 64 Up to 10 Up to 250 Up to 250 Up to 250 

Network-capable -- -- -- -- Yes Yes Yes 

Field of application: 

Safety-critical Yes Yes Yes 

Function/customer-critical Yes Yes Yes Yes Yes Yes 

Standard Yes Yes Yes Yes Yes Yes Yes 

Accuracy**: +/- 12.5 % +/- 7.5 % +/- 7.5 % +/- 7.5 % +/-5 % +/-5 % +/-5 % 

Price level: 100 % 200-400 % 400-600 % 200-400 % 600-1000 % 600-1000 % 600-1000 % 

Tool type: ETV DL 

ETD DL 

ETP DL 

ETV DS 

ETD DS 

* Algorithm from motor current, frequency, voltage and temperature 

** In accordance with ISO 5393. To be regarded as reference values. 

ETV DS 

ETD DS 

ETP DS 

ETV DS 

ETD DS 

ETP DS 

ETV S 

ETD S 

ETP S 

ETV ST 

ETD ST 

ETP ST

2. Nutrunner controllers, Tensor DS/DL 

Instead of a torque transducer, Tensor DS uses 

DigiTork, the digital torque controller developed 

by Atlas Copco. Unlike conventionally-controlled 

tools, the micro-processor in the DS drive unit 

takes motor speed and temperature into account, 

as well as the current strength and voltage that 

supply the motor. 

The ToolsTalk DS software developed by Atlas 

Copco gives you access to all DS system programming, 

tightening strategies and accessory options 

(device bus, I/Os etc.). A Tensor DS or Tensor DL 

system comprises the following components: 

Tensor DL: DL Controller 

DL tool (ETV DL, ETD DL, ETP DL) 

Tool cable 

Programming software and accessories (optional) 

Tensor DS: DS Controller 

DS tool (ETV DS, ETD DL, ETP DL) 

Tool cable 

Programming software and accessories (optional) 

The three Tensor DS motor sizes (DS4, DS7 and DS9) 

and one DL motor size can handle torques of 1–4000 

Nm. This catalog contains descriptions of tools up to 

100 Nm in the angle, pistol grip and straight designs 

(DS4 and DS7). 

There are three different drive unit designs available 

for DS: DS Box, BASIC and ADVANCED. For the DL 

Controller, the BASIC and ADVANCED versions. 

2.1 DS Box Control 

1-channel controller with powerpack in sturdy housing 

for controlling EC nutrunners in the Tensor DS range. It 

determines OK/NOK following the tightening operation. 

Programming is carried out on the device and/or via PC 

and ToolsTalk DS. This model has one parameter set and 

is able to count OK joints. After tightening, the OK/NOK 

signal is emitted via one relay, the overall OK via another. 

2.2 BASIC Controller 





and ToolsTalk DS. This model has one parameter set and 

is able to count OK joints. After tightening, the OK/NOK 

signal is emitted via one relay, the overall OK via another. 

Integrated keypad and display in the front panel show 

the results. 

2.3 ADVANCED Controller 





and ToolsTalk DS. This model has 8 freely programmable 

parameter sets, 4 inputs and 4 outputs for process 

communication and a 24 V power supply. With I/O bus 

for accessories such as socket magazine and RE alarm 

(chapter 8.1) and functions such as integrated line 

control and group counting. 

5

Comparison: DS Box, BASIC and ADVANCED: 

6 

ADVANCED BASIC DS Box 

Front panel keypad x x 

Display x x 

OK relay x x x 

NOK relay x x x 

Overall OK relay x x x 

Reset counter x x 

Increase group counter by 1 x x x 

Decrease group counter by 1 x x x 

Autoset x x x 

Quick programming x x x 

Torque Tuning x x x 

Signal lamp tool x x x 

Service indicator x x x 

Counterclockwise tightening x x 

Open jaw function x x 

RE alarm x 

PLC functions x 

Belt controller x 

Socket magazine/Selector x 

Up to 12 I/Os x 

Block if NOK x 

Tightening monitoring x 

SelfTap x 

Quick run down x 

Entering step x 

I/O bus x 

Designation Ordering No. 

DS Box for DS4 8433 0820 66 

DS Box for DS7 8433 0822 66 

BASIC DS4 8433 0820 48 

BASIC DS7 8433 0822 48 

ADVANCED DS4 8433 0820 33 

ADVANCED DS7 8433 0822 33

2.4 Programming software, ToolsTalk DS 

PC software for programming nutrunners in the Tensor 

DS range via a com port (serial interface). 

The program runs under Windows 95/NT/2000. The 

package contains a CD, communication cable and 

directions for use. For inputting screw parameters and 

interface confi guration. Enables tightening programs to 

be saved to hard drive, as well as printout of 

programming, counter-measurements taken etc. 

3. Nutrunner controllers, Power Focus series 

Power Focus 3100 is the latest generation in the 

established Power Focus series of highly advanced 

control and monitoring systems for demanding 

joining applications. Power Focus provides the 

modern assembly industry with a comprehensive 

solution for meeting its stringent standards and 

high quality and effi ciency requirements. 

3.1 Power Focus 3100 Compact 

1-channel nutrunner controller with powerpack in 

compact, sturdy housing. For controlling the torque/ 

rotational angle of EC nutrunners in the Tensor S, ST 

and DS ranges. 

Operator interface with: 

6 softkeys for programming 

4-digit display 

Infrared interface for IR key (to be ordered separately) 

Communication: 

Ethernet interface (RJ45) for communication with 

ToolsTalk PF 3100 or ToolsNet 3000 

Two serial interfaces (RS232) for communication with 

ToolsTalk PF3100 or scanner 

Printer interface 

Digital inputs and relay (4) 

I/O bus for connecting Atlas Copco accessories 

Remote start connection 


ToolsTalk DS English 8092 1138 42 

ToolsTalk DS German 8092 1138 44 

ToolsTalk DS French 8092 1138 46 

ToolsTalk DS Spanish 8092 1138 48 

ToolsTalk DS Italian 8092 1138 50 

The controller software functionality is activated and 

determined by the RBU (Rapid Backup Unit). 

The RBU is to be ordered separately. 


Power Focus 3100 Combo World 05 

PF 3107 C-HW 

PF 3109 C-HW 

8433 5700 05 

8433 5900 05 

7

3.2 Power Focus 3100 Graph 

1-channel nutrunner controller with powerpack in sturdy 

housing. For controlling the torque/rotational angle of EC 

nutrunners in the Tensor S and DS ranges. 

Operator interface with: 

Integrated device keypad 

High-resolution graphic display 

Infrared interface for IR key (to be ordered separately) 

Communication: 

Ethernet interface (RJ45) for communication with 

ToolsTalk PF3100 or ToolsNet 3000 

Two serial interfaces (RS232) for communication with 

ToolsTalk PF3100 or scanner 

Printer interface 

Digital inputs and relay (4) 

I/O bus for connecting Atlas Copco accessories 

Remote start connection 

The controller software functionality is activated and 

determined by the RBU (Rapid Backup Unit). 

The RBU is to be ordered separately. 

3.3 Power Focus Software (RBU) 

The unprogrammed controller (Compact, Graph or 

Color) is initiated with the RBU. The RBU gives you 

access to the functionality version you require. The 

RBU transfers functionality, programming and network 

settings to the unprogrammed controller. The RBU 

makes it much easier to install new units and drastically 

cuts the cost and effort of holding a supply of backup 

tools. 

8 

DS (for Compact) BRONZE (for Compact) SILVER GOLD 

Bronze + Silver + 

- 64 parameter sets - 64 parameter sets - 250 parameter sets - Synchronization of up to 10 spindles 

- Serial communication - Phase synchronization 

- Group counting - Cell job 

- I/O bus 

- For Tensor S tools only - For Tensor S and DS tools 



Power Focus 3100 Combo World 05 

PF 3107 G-HW 

PF 3109 G-HW 

RBU DS 8433 0005 10 (For Compact hardware only) 

RBU Bronze 8433 0010 10 (For Compact hardware only) 

RBU Silver 8433 0015 20 

RBU Gold 8433 0020 20 

8433 5700 00 

8433 5900 00

3.4 ToolsTalk Power Focus 3000 

The ToolsTalk software enables the Power Focus to be 

programmed and monitored in a user-friendly Windows 

environment. Because we focus on our customers as 

early as the product development stage, you will feel at 

ease right away. We apply the same principle to handle 

the entire ToolsTalk software for our products: effi cient 

programming data management. 


ToolsTalk PF, 1 User, World 05 8092 1165 01 

ToolsTalk PF, 5 User, World 05 8092 1165 05 

ToolsTalk PF, 10 User, World 05 

(All multi-lingual) 

8092 1165 10 

3.5 ToolsNet 

ToolsNet is used to record joint data and also for 

production analyses. The program enables each joint to 

be tracked and serves to continually optimize processes 

via web browsers. 

The production data documentation is crucial to 

manufacture fault-free products. It forms the basis of 

process optimization and at the same time, safeguards 

against expensive recall campaigns. ToolsNet is a 

proven solution developed specifi cally for recording and 

analyzing joint data. Our software has been used 

successfully since the end of the 90’s in practically all 

production facilities in companies worldwide. 

3.6 Event Monitor 

Event Monitor outputs real-time result reports from 

controllers. The program delivers direct information on 

all error messages in a centralized and fi ltered format. 

For plants that manufacture high-quality products over 

short cycle times, information that enables maximum 

availability is key. Event Monitor displays alarms, errors 

and events from controllers on the screen of any 

computer virtually in real-time. 

9

3.7 Factory Overview 

The control room program “Factory Overview” is a 

logical addition to ToolsNet and its database. ToolsNet is 

the melting pot for all tightening data. It indicates, even 

at a later date, what was tightened when, where and 

how and which tightening values were behind the OK 

or NOK result. “Factory Overview” bundles all these 

options into one real-time process monitoring operation 

and allows all steps in the current tightening process to 

be communicated, visualized and analyzed. The 

program offers access to ToolsNet and its data memory, 

as well as to ToolsTalk and WinTC, which can be used 

to confi gure and program manual nutrunners (Tensor S) 

and automated nutrunners (PowerMACS). This program 

gives a current overview to anyone interested in 

assembly events on the line. The user can track in realtime 

on his/her PC monitor which nutrunner is active 

and how the assembly process looks in the 

manufacturing segment in question. 

Document OK/NOK status 

Our DL tools are the ideal solution for smallscale 

tightening jobs. Torques of up to 12 Nm, 

ergonomic design and optimized operator safety. 

Brushless motor for long service intervals and 

low operating costs. Signal lamps, which indicate 

all NOK joints to the operator. 

The Tensor DL Controller—the brain behind the 

system. The DL Drive supplies the nutrunner with 

power, controls the tightening process, monitors 

assembly and guides the operator, guaranteeing fault 

free work from the outset. The DL Drive is designed for 

the interchange of data with external transducers and 

the line PLC for the purpose of belt control. It can be 

used with accessories such as an electronic socket 

selector and an RE alarm. 

10 

4. Tensor DL electric screwdrivers

4.1 Straight screwdrivers 

Torque 

Weight 

CS 

Speed 

Length distance 

Model Nm ft lb rpm kg lb mm mm Ordering No. 

Screwdriver (with lever start) 

ETD DL21-04-I06 1-4 8.8-35.4 1600 0.6 1.3 235 18/19.5 8433 4014 25 

ETD DL21-07-I06 2.2-7.5 19.5-66 970 0.6 1.3 235 18/19.5 8433 4017 31 

ETD DL21-10-I06 3-10 26.6-88.5 720 0.6 1.3 235 18/19.5 8433 4019 10 

Screwdriver (with push start and front lights) 

ETD DL21-04-I06-PS 1-4 8.8-35.4 1600 0.6 1.3 235 18/19.5 8433 4014 91 

ETD DL21-07-I06-PS 2.2-7.5 19.5-66 970 0.6 1.3 235 18/19.5 8433 4017 69 

ETD DL21-10-I06-PS 3-10 26.6-88.5 720 0.6 1.3 235 18/19.5 8433 4019 25 

Dimensional drawings of the listed tools can be found on our website 

4.2 Angle screwdrivers 

Torque 

Weight 

CS 

Speed 



With lever start 

ETV DL21-04-I06 1-4 8.8-35.4 1600 0.7 1.5 268 9 8433 4004 47 

ETV DL21-04-I06-QC 1-4 8.8-35.4 1600 0.7 1.5 268 9 8433 4004 73 

ETV DL21-04-06 1-4 8.8-35.4 1600 0.7 1.5 268 9 8433 4004 91 

ETV DL21-07-I06 2.2-7.5 19.5-66 970 0.7 1.5 268 9 8433 4007 66 

ETV DL21-07-I06-QC 2.2-7.5 19.5-66 970 0.7 1.5 268 9 8433 4007 79 

ETV DL21-07-06 2.2-7.5 19.5-66 970 0.7 1.5 268 9 8433 4007 94 

ETV DL21-10-I06 3-12 26.6-106.4 610 0.7 1.5 282 11 8433 4009 34 

ETV DL21-10-I06-QC 3-12 26.6-106.4 610 0.7 1.5 282 11 8433 4009 61 

ETV DL21-10-06 3-12 26.6-106.4 610 0.7 1.5 282 11 8433 4009 77 


4.3 Pistol grip screwdrivers 

Torque 

Weight 

CS 

Speed 


Model 


Nm ft lb rpm kg lb mm mm Ordering No. 

ETP DL21-04-I06 1-4 8.8-35.4 1600 0.6 1.3 235 18/19.5 8433 4024 19 

ETP DL21-07-I06 2.2-7.5 19.5-66 970 0.6 1.3 235 18/19.5 8433 4027 26 

ETP DL21-10-I06 3-10 26.6-88.5 720 0.6 1.3 235 18/19.5 8433 4029 13 

With push start and front lights 

ETP DL21-04-I06-PS-H 1-4 8.8-35.4 1600 0.6 1.3 235 18/19.5 8433 4024 66 

ETP DL21-07-I06-PS-H 2.2-7.5 19.5-66 970 0.6 1.3 235 18/19.5 8433 4027 53 

ETP DL21-10-I06-PS-H 3-10 26.6-88.5 720 0.6 1.3 235 18/19.5 8433 4029 28 


4.4 Fixtured tools 

Torque 

Weight 

CS 

Speed 



With lever start or remote start 

ETF DL21-01-106 0.3-1-2 2.6-10 2200 0.7 1.5 328 18/19.5 8433 4040 04 

ETF DL21-04-106 1-4 8.8-34.4 1600 0.7 1.5 328 18/19.5 8433 4042 13 

ETF DL21-07-106 2.2-7.5 19.5-66 970 0.7 1.5 328 18/19.5 8433 4043 22 

ETF DL21-10-106 3-10 26.6-88.5 720 0.7 1.5 328 18/19.5 8433 4044 11 

11

4.5 Tool cable for Tensor DL tools 

Document entire data records 

Tensor Power Focus Controller 

The extremely compact Tensor SL Controller, which is based on the established 

Power Focus platform, offers a host of tightening strategies, guarantees correct 

job sequences and enables assembly data to be tracked. The Rapid Backup Unit 

(RBU) ensures that all programs are reliably saved and can be transferred to an 

alternative controller in short time. 

Dimensional drawings of the listed tools can be found on our website. Center-to-center distance with/without grip 

All models have quick-change chuck and hexagon socket drift for joining blades 

12 


Standard cable 

3 m 4220 2604 03 

5 m 4220 2604 05 

10 m 

Extension cable 

4220 2604 10 

3 m 4220 2793 03 

5 m 4220 2793 05 

10 m 4220 2793 10 

5. Tensor SL electric screwdrivers 


Model 

Torque 

Nm ft lb 

Speed 

rpm 

Weight 

kg lb 

Length 

mm 

CS 

distance 

mm Ordering No. 

With push start and front lights 

ETD SL21-01-I06-PS 0.3–1.2 2.7-10 3000 0.7 1.6 246 18/19.5 8433 2102 92 

ETD SL21-04-I06-PS 0.8–4 7-35 1600 0.7 1.6 246 18/19.5 8433 2104 91 

ETD SL21-07-I06-PS 1.5–7.5 13-66 970 0.7 1.6 246 18/19.5 8433 2107 69 

ETD SL21-10-I06-PS 2.0–10 18-89 720 0.7 1.6 

246 18/19.5 8433 2108 25 


Torque 

Weight 

CS 

Speed 


Model 


Nm ft lb 

rpm kg lb mm 


ETV SL21-04-I06 0.8-4 7-35 1600 0.75 1.7 264 9 8433 2004 47 

ETV SL21-04-I06-QC 0.8-4 8-35 1600 0.75 1.7 264 9 8433 2004 73 

ETV SL21-04-06 0.8-4 9-35 1600 0.75 1.7 264 9 8433 2004 91 

ETV SL21-07-I06 1.5-7.5 13-66 970 0.75 1.7 264 9 8433 2007 66 

ETV SL21-07-I06-QC 1.5-7.5 14-66 970 0.75 1.7 264 9 8433 2007 79 

ETV SL21-07-06 1.5-7.5 15-66 970 0.75 1.7 264 9 8433 2007 94 

ETV SL21-12-I06 2.5-12 22-106 610 0.8 1.8 267 11 8433 2008 34 

ETV SL21-12-I06-QC 2.5-12 23-106 610 0.8 1.8 267 11 8433 2008 61 

ETV SL21-12-06 2.5-12 24-106 610 0.8 1.8 267 11 8433 2008 77 

Dimensional drawings of the listed tools can be found on our website. Center-to-center distance of angle heads


Torque Weight CS 

Speed Length distance 

Model 

Push-to-start 

Nm ft lb rpm kg lb mm mm Ordering No. 

ETP SL21-01-I06 PS 0.3-1.2 2.7-10 3000 0.85 1.9 246 20.5 8433 2201 16 

ETP SL21-04-I06 PS 0.8-4 7-35 1600 0.85 1.9 246 20.5 8433 2204 66 

ETP SL21-07-I06 PS 1.5-7.5 13-66 970 0.85 1.9 246 20.5 8433 2207 53 

ETP SL21-10-I06 PS 2-10 18-89 720 0.85 1.9 246 20.5 8433 2208 28 

5.4 Fixtured tools 

Torque Weight CS 

Speed Length distance Stroke 

Model 

Lever start 

Nm ft lb rpm kg lb mm mm mm Ordering No. 

ETF SL21-01-I06 T25 0.3-1.2 2.7-10 3000 0.95 2.1 322 18 25 8433 2401 13 

ETP SL21-04-I06 T25 0.8-4 7-35 1600 0.95 2.1 322 18 25 8433 2404 19 

ETP SL21-07-I06 T25 1.5-7.5 13-66 970 0.95 2.1 322 18 25 8433 2407 26 

ETP SL21-10-I06 T25 2-10 18-89 720 0.95 2.1 322 18 25 8433 2408 13 

5.5 Tool cable for Tensor SL tools 

Designation Ordering No. Heavy Duty cable Straight cable 

“Heavy Duty” reinforced SL cable 

3 m 4220 3378 03 

5 m 4220 3378 05 

10 m 4220 3378 10 


3 m 4220 2795 03 

5 m 4220 2795 05 

10 m 

Spiral cable, 90˚ angle 

4220 2795 10 

5 m 

Straight cable, 90˚ angle 

4220 3617 05 

3 m 4220 3607 03 

5 m 4220 3607 05 

10 m 4220 3607 10 

6. Tensor DS electric nutrunners 

Document OK/NOK status 

Combined with a DS controller for joints not required to 

be documented or with a Power Focus controller for 

tightening jobs that require OK/NOK documentation. 

6.1 Angle nutrunners 

Square Torque 

Weight 

CS 

drive 

Speed 


Model 

ETV DS4 

in Nm ft lb rpm kg lb mm mm Ordering No. 

DS4-05-10S 3/8 1.8-6 1.4-4.4 1135 1.3 2.9 381 13.5 8433 0705 31 

DS4-10-10S 3/8 4.5-15 3.5-11 585 1.3 2.9 381 13.5 8433 0706 14 

DS4-20-10S 

ETV DS7 

3/8 6-20 4.4-14.5 400 1.3 2.9 381 13.5 8433 0706 49 

DS7-15-10S 3/8 5-17 3.6-12.4 1160 1.4 3.1 412 13.5 8433 0720 10 

DS7-30-10S 3/8 10-35 7.3-25 800 1.4 3.1 412 13.5 8433 0721 42 

DS7-40-10S 3/8 12-40 9-29 800 1.6 3.6 434 18 8433 0721 94 

DS7-50-10S 3/8 17-55 12-40 480 1.6 3.6 434 18 8433 0722 58 

DS7-70-13S ½ 24-80 18-58 345 2.1 4.7 461 20 8433 0723 16 


Spiral cable 

13

6.2 Pistol grip nutrunners 

14 

Square Torque 

Weight 

CS 

drive 

Speed 


Model in Nm ft lb rpm kg lb mm mm Ordering No. 

ETP DS42 External square 

DS42-10-10 

ETP DS42 Female Hex 

3/8 3.5-12 2.5-8.2 905 1.0 2.2 190 21.3 8433 0709 11 

DS42-02-I06 1/4 1-2.5 0.7-1.8 2945 0.9 2.0 188 21.3 8433 0708 40 

DS42-05-I06 1/4 2-5 1.5-3.6 1770 0.9 2.0 188 21.3 8433 0708 69 

DS42-10-I06 1/4 3.5-12 2.5-8.8 905 1.0 2.2 188 21.3 8433 0708 87 

ETP DS7 

DS7-20-10S 3/8 6-2 4.4-14.5 1240 1.6 3.6 273 22 8433 0726 36 

DS7-30-10S 3/8 10-35 7.3-25 750 1.6 3.6 273 22 8433 0726 53 

DS7-50-13S 1/2 17-55 12-40 540 1.9 4.2 318 21.5 8433 0726 87 

DS7-70-13S 1/2 21-70 18-51 370 2.1 4.7 340 21.5 8433 0727 01 


6.3 Straight nutrunners 

Square Torque 

Weight 

CS 

drive 

Speed 



ETD DS4 

DS4-05-10S 3/8 2-5 1.5-3.6 1315 1.1 2.5 380 28 8433 0710 29 

DS4-10-10S 3/8 4-14 3-10 620 1.1 2.5 380 28 8433 0710 52 

ETD DS4 Telescopic 

DS4-05-10ST 3/8 2-5 1.5-3.6 1315 1.3 2.9 418 28 8433 0710 37 

DS4-10-10ST 3/8 4-14 3-10 620 1.3 2.9 418 28 8433 0710 73 

ETD DS4 Female Hex 

DS4-05-I06S 

ETD DS7 

1/4 2-5 1.5-3.6 1310 1.1 2.5 371 28 8433 0710 26 

DS7-20-10S 3/8 6-20 4.4-14.5 1240 1.4 3.1 411 28 8433 0730 23 

DS7-30-10S 3/8 10-35 7.3-25 745 1.4 3.1 411 28 8433 0730 88 

DS7-50-13S 1/2 17-55 12-40 540 1.9 4.2 456 28 8433 0731 12 

DS7-70-13S 1/2 21-70 15-51 370 2.2 4.9 477 28 8433 0731 31 

ETD DS7 Telescopic 

DS7-20-10ST 3/8 6-20 4.4-14.5 1240 1.5 3.3 449 28 8433 0730 44 

DS7-30-10ST 3/8 10-35 7.3-25 745 1.5 3.3 449 28 8433 0731 05 

DS7-50-13ST 1/2 17-55 12-40 540 2.1 4.7 483 28 8433 0731 24 

DS7-70-13ST 1/2 21-70 15-51 370 2.4 5.4 504 28 8433 0731 40 


6.4 Tool cable for Tensor DS tools 

Designation 


Ordering No. 

2 m 4220 1616 02 

5 m 4220 1616 05 

7 m 4220 1616 07 

10 m 4220 1616 10 

15 m 


4220 1616 15 

5 m 4220 2047 05 

10 m 4220 2047 10 

15 m 4220 2047 15

7. Tensor S electric nutrunners 


With transducers for safety-critical joints or those 

required to be documented. Fantastic performance 

(strength, accuracy, ergonomics and reliability) 

makes the Tensor S the most frequently used 

electric tool in the automotive industry. The latest 

model, Tensor S II, has a new angle head for even 

greater reliability. The tool also has a new ergonomic 

motor sleeve. 


Square drive Torque Speed Weight Length CS distance 

Model in Nm ft lb r/min kg lb mm mm Ordering No. 

ETV S42 

S42-05-06 1/4 1-6 0.7-3.6 1232 1.5 3.3 381 11 8433 1236 26 

S42-10-06 1/4 3-15 2.2-11 798 1.5 3.3 381 11 8433 1236 51 

S42-20-10 3/8 4-25 2.9-18.3 447 1.5 3.3 382 13.5 8433 1236 91 

S42-30-10 3/8 6-35 4.4-27.7 268 1.6 3.5 384 15.5 8433 1237 04 

ETV S42 Ball Retainer 

S42-10-B06 3/8 3-15 2.2-11 798 1.5 3.3 381 11 8433 1236 62 

ETV S72 

S72-28-10 3/8 5-29 4-21 1305 1.6 3.5 413 13.5 8433 1245 20 

S72-30-10 3/8 6-35 5-25 893 1.6 3.5 415 15.5 8433 1247 33 

S72-40-10 3/8 8-40 6-29 887 1.7 3.7 435 18 8433 1250 00 

S72-50-10 3/8 10-55 7-40 533 1.9 4.2 435 18 8433 1252 87 

S72-70-13 1/2 14-80 10-58 384 2.2 4.8 461 20 8433 1273 09 

ETV S72 Ball Retainer 

S72-28-B10 3/8 5-29 4-21 1305 1.6 3.5 413 13.5 8433 1245 23 

S72-30-B10 3/8 6-35 5-25 893 1.6 3.5 415 15.5 8433 1247 35 

S72-40-B10 3/8 8-40 6-29 887 1.7 3.7 435 18 8433 1250 42 

S72-50-B10 3/8 10-55 7-40 533 1.9 4.2 435 18 8433 1252 62 

S72-70-B13 

ETV S92 

1/2 14-80 10-58 384 2.2 4.8 461 20 8433 1273 44 

S92-50-13 1/2 15-55 10.8-36 1147 4.2 9.2 552 20 8433 1349 47 

S92-70-13 1/2 30-80 22-58 966 4.3 9.4 552 20 8433 1350 03 


15




2 m 4220 0982 02 

5 m 

7 m 

4220 0982 05 

4220 0982 07 

10 m 4220 0982 10 

15 m 4220 0982 15 

16 

Square Torque Weight CS 

drive Speed Length distance Spline/ 

Model in Nm ft lb rpm kg lb mm mm Mounting Ordering No. 

ETP S4 

S42-10-10 3/8 3-12 2.2-8.8 1005 1.0 2.2 190 21.3 -/- 8433 0235 48 

S42-20-10 3/8 5-20 3.6-15 560 1.0 2.2 200 21.3 -/- 8433 0235 82 

ETP S4 Female Hex 

S42-02-I06 1/4 0.5-2.5 0.35-1.8 3275 0.9 2.0 188 21.3 -/- 8433 0233 61 

S42-04-I06 1/4 1-5 0.7-3.6 1965 0.9 2.0 188 21.3 -/- 8433 0234 84 

ETP S7 

S7-20-10CTADS 3/8 5-20 3.6-15 1380 1.9 4.2 274 21.5 -/1 8433 0313 84 

S7-30-10CTADS 3/8 6-35 4.4-25 830 1.9 4.2 274 21.5 -/1 8433 0314 03 

S7-50-13CTADS 1/2 10-55 7.3-40 595 2.2 4.9 318 26.8 2/2 8433 0314 91 

S7-70-13CTADS 1/2 14-80 11-58 410 2.4 5.4 340 29.5 2/2 8433 0315 02 

ETP S7 Telescopic 

S7-30-10CTADST 3/8 6-35 4.4-25 830 2.0 4.4 313 21.5 2/2 8433 0314 15 

ETP S7 Female Hex 

S7-30-106CTADST 1/4 6-35 4.4-25 830 1.9 4.2 265 21.5 -1 8433 0314 28 

ETP S7 Ball Retainer 

S7-30-106CTADST 3/8 6-35 4.4-25 830 1.9 4.2 265 21.5 -/1 8433 0314 18 



Square Torque Weight CS 

drive Speed Length distance 


ETD S4 

S4-04-10CTADS 3/8 1-5 0.7-36 1465 1.4 3.1 381 28 8433 0237 81 

S4-10-10CTADS 3/8 3-14 2.2-10.3 690 1.4 3.1 381 28 8433 0238 18 

S4-20-10CTADS 

ETD S4 Telescopic 

3/8 5-20 3.6-15 415 1.4 3.1 381 28 8433 0239 72 

S4-04-10CTADST 3/8 1-5 0.7-36 1465 1.5 3.3 419 28 8433 0237 94 

S4-10-10CTADST 3/8 3-14 2.2-10.3 690 1.5 3.3 419 28 8433 0238 79 

S4-20-10CTADST 

ETD S4 Female Hex 

3/8 5-20 3.6-15 415 1.5 3.3 419 28 8433 0239 84 

S4-02-I06CTADS 1/4 0.5-2.5 0.35-1.8 2930 1.4 3.1 372 28 8433 0237 43 

S4-04-I06CTADS 1/4 1-5 0.7-36 1465 1.4 3.1 372 28 8433 0237 47 

S4-10-I06CTADS 

ETD S7 

1/4 3-14 2.2-10.3 690 1.5 3.3 372 28 8433 0238 06 

S7-20-10CTADS 3/8 5-20 3.6-15 1380 1.6 3.6 411 28 8433 0294 42 

S7-30-10CTADS 3/8 6-35 4.4-25 830 1.6 3.6 411 28 8433 0295 07 

S7-50-13CTADS 1/2 10-55 7.3-40 595 2.1 4.7 456 28 8433 0297 37 

S7-70-13CTADS 

ETD S7 Telescopic 

1/2 14-80 11-58 410 2.4 5.4 477 29.5 8433 0298 04 

S7-20-10CTADST 3/8 5 - 20 3.6-15 1380 1.7 3.8 450 28 8433 0294 81 

S7-30-10CTADST 3/8 6 - 35 4.4-25 830 1.7 4.0 450 28 8433 0295 21 

S7-50-13CTADST 1/2 10 - 55 7.3-40 595 2.2 4.9 483 28 8433 0297 83 

S7-70-13CTADST 1/2 14 - 80 11-58 410 2.5 5.6 504 29.5 8433 0298 34 


7.4 Tool cable for Tensor S tools 


1 m 

5 m 

4220 1007 05 

4220 1007 05 

10 m 4220 1007 10 

15 m 4220 1007 15

8. Tensor ST electric nutrunners 


The Tensor ST complements the S-range with even higher motor 

power, more ergonomical features and better operator feedback. 


Square 

Torque 

Weight 

Length/CS 

distance/ 

drive 

Speed 

Height 

Model in Nm ft lb rpm kg lb mm Ordering No. 

ETV ST31 

ST31-05-10 3/8 1–5 0.7–3.6 2390 1.0 2.2 381.5/11/39.3 8433 2011 21 

ST31-10-10 3/8 3–12 2.2–8.8 1020 1.0 2.2 381.5/11/39.3 8433 2013 66 

ST31-20-10 3/8 5–22 3.7–16.1 545 1.2 2.6 415/14/42 8433 2017 10 

ETV ST61 

ST61-28-10 3/8 6–29 4–21 1450 1.3 2.9 440/14/42 8433 2021 76 

ST61-30-10 3/8 7–35 5–25 1090 1.3 2.9 440/14/42 8433 2023 91 

ST61-40-10 3/8 8–40 6–29 1090 1.5 3.3 454/18/47 8433 2027 85 

ST61-50-10 3/8 10–55 7–40 655 1.5 3.3 454/18/47 8433 2031 58 

ST61-70-13 1/2 15–80 10–58 475 2.0 4.5 466/20/58 8433 2035 30 

ST61-100-13 1/2 20–100 15–80 365 2.5 5.5 466/20/58 8433 2039 01 

ST61-150-13 1/2 30–160 22–117 220 3.0 6.6 536/25.5/69.5 8433 2042 70 

ST61-180-13 1/2 35-180 26-133 190 3.0 6.6 536/25.5/69 8433 2045 53 

ETV ST61 Ball retainer 

ST61-28-B10 3/8 6–29 4–21 1450 1.3 2.9 440/14/42 8433 2022 32 

ST61-30-B10 3/8 7–35 5–25 1090 1.3 2.9 440/14/42 8433 2025 08 

ST61-40-B10 3/8 8–40 6–29 1090 1.5 3.3 454/18/47 8433 2029 13 

ST61-50-B10 3/8 10–55 7–40 655 1.5 3.3 454/18/47 8433 2032 87 

ST61-70-B13 

1/2 

15–80 10–58 

475 2.0 4.5 466/20/58 8433 2036 93 

ST61-100-B13 

1/2 

20-100 15-80 

310 2.5 5.5 502/22.5/58 8433 2040 69 

ETV ST61 Flush socket 

ST61-28-FS13 - 6–29 4–21 1450 1.3 2.9 440/14/35 8433 2022 56 

ST61-28-FS5/16 - 6–29 4–21 1450 1.3 2.9 440/14/35 8433 2022 79 

ST61-30-FS13 - 7–35 5–25 1090 1.3 2.9 440/14/35 8433 2025 62 

ST61-40-FS13 - 8–40 6–29 1090 1.5 3.3 454/18/39 8433 2029 64 

ST61-50-FS13 - 10–55 7–40 655 1.5 3.3 454/18/39 8433 2033 28 

Dimensional drawings of the listed tools can be found on our website. 


Torque 

Weight 

Length/ 

Square drive 

Speed 

Height 

Model 

in 

Nm ft lb rpm 

kg lb mm Ordering No. 

ETP ST32 05-10 3/8 1-5 0.7–3.6 2820 0.75 1.7 197/179 8433 2211 03 

ETP ST32 05-I06 1/4 hexagon* 1-5 0.7–3.6 2820 0.75 1.7 197/179 8433 2212 19 

ETP ST32 10-10 3/8 3-11 2.2–8.0 1210 0.8 1.8 197/179 8433 2213 48 

ETP ST32 10-I06 1/4 hexagon* 3-11 2.2–8.0 1210 0.8 1.8 197/179 8433 2214 63 

ETP ST32 05-10 BCR** 3/8 1-5 0.7–3.6 2820 0.87 2 197/205 8433 2211 13 

ETP ST32 05-I06 BCR** 1/4 hexagon* 1-5 0.7–3.7 2820 0.87 2 197/205 8433 2212 29 

ETP ST32 10-10 BCR** 1/4 3-11 2.2–8.0 1210 0.92 2.1 197/205 8433 2213 58 

ETP ST32 10-I06 BCR** 

1/4 3-11 2.2–8.0 1210 0.92 2.1 197/205 8433 2214 73 

Dimensional drawings of the listed tools can be found on our website. *) Quick-change chuck **) Bar code reader 

Continued...... 

17

Torque 

Weight 

Length/ 

Square drive 

Speed 

Height 

Model 

in 

Nm ft lb rpm 

kg lb mm Ordering No. 

ETP ST32 20-10 3/8 4-20 3–14.7 590 1 2.2 235/179 8433 2216 94 

ETP ST32 20-I06 3/8 4-20 3-14.7 590 1 2.2 235/179 8433 2217 10 

ETP ST32 10-10 BCR** 3/8 4-20 3-14.7 590 1.1 2.4 235/204 8433 2217 04 

ETP ST32 10-I06 BCR** 

3/8 4-20 3-14.7 590 1.1 2.4 235/204 8433 2217 25 

Dimensional drawings of the listed tools can be found on our website. *) Quick-change chuck **) Bar code reader 



8.4 Tool cable for Tensor ST tools 

18 

Square Torque 

Weight Length/CS 

drive 

Speed 

distance/Height 

Model Inch Nm ft lb rpm kg lb mm Ordering No. 

ETD ST31 

ST31-05-10 3/8 1–5 1.1–3.6 2825 0.9 2.0 388/24/-- 8433 2112 42 

ST31-10-10 

ETD ST31 Telescopic 

3/8 2–10 2.2–7.2 1200 1.1 2.4 388/24/-- 8433 2114 86 

ST31-05-10-T25 3/8 1–5 1.1–3.6 2825 0.9 2.0 437/24/-- 8433 2111 34 

ST31-10-10-T25 

ETD ST31 Female Hex 

3/8 2–10 2.2–7.2 1200 1.1 2.4 437/24/-- 8433 2113 79 

ST31-05-I06 1/4 1–5 1.1–3.6 2825 0.9 2.0 350/24/-- 8433 2112 87 

ETD ST61 

ST61-15-10 3/8 4–16 3–12 2250 1.4 3.1 438/24/-- 8433 2120 91 

ST61-20-10 3/8 5–22 3.6–16 1700 1.4 3.1 438/24/-- 8433 2122 62 

ST61-30-10 3/8 6–35 4. –25 1020 1.4 3.1 429/24/-- 8433 2125 06 

ST61-50-10 

ETD ST61 Telescopic 

1/2 10–55 7.3–40 740 1.9 4.2 474/24/2 8433 2128 79 

ST61-15-10-T25 3/8 4–16 3–12 2250 1.5 3.3 477/24/2 8433 2120 43 

ST61-15-10-T50 3/8 4–16 3–12 2250 1.6 3.5 527/24/2 8433 2120 68 

ST61-20-10-T25 3/8 5–20 3.6–15 1700 1.5 3.3 477/24/2 8433 2121 55 

ST61-20-10-T50 3/8 5–20 3.6–15 1700 1.6 3.5 527/24/2 8433 2122 03 

ST61-30-10-T25 3/8 6–35 4.4–25 1020 1.5 3.3 468/24/2 8433 2123 80 

ST61-30-10-T50 3/8 6–35 4.4–25 1020 1.6 3.5 519/24/2 8433 2124 45 

ST61-50-13-T25 1/2 10–55 7.3–40 740 2.1 4.6 501/24/3 8433 2127 54 

Designation 


Ordering No. 

2 m 4220 2636 02 

3 m 4220 2636 03 

5 m 4220 2636 05 

7 m 4220 2636 07 

10 m 4220 2636 10 

15 m 

Spiral cable 

4220 2636 15 

3 m 4220 2757 03 

7 m 4220 2757 07 

10 m 4220 2757 10

8.5 Ergobus accessories for the Tensor ST 

Productive tools with integrated process stability are 

key to modern large-scale standard production. The 

Power Focus Controller offers several software solutions 

for zero-fault assembly. The Tensor ST accessory features 

a bar code reader, an ST selector and an I/O module for 

increased fl exibility and further support for zero-fault 

assembly. 

Optional accessories 

Model Tools Ordering No. 

Suspension yoke ETP ST31 4220 2744 06 

Grab handle ETP ST31 4220 3037 10 

Tool bag ETP ST31 4220 3025 10 

Protective cover ETP ST31 4220 2744 06 

8.6 Which cable fi ts which tool to which controller? 

Tensor DS4 Tensor DS7 Tensor S4 Tensor S7 

Tensor DS 4 Basic or Advanced Controller DS or S cable - - - 

Tensor DS 7 Basic or Advanced Controller - DS or S cable - - 

Power Focus 3000 S4/S7 Compact Controller with RBU DS DS or S cable DS or S cable - - 

Power Focus 3000 S4/S7 Compact Controller with RBU 

Bronze 

- - S cable S cable 

Power Focus 3000 S4/S7 Graph or Compact Controller with 

RBU Silver or Gold 

DS or S cable DS or S cable S cable S cable 

9. ETX nutrunner spindles 

Compact, durable and easy to integrate 

ETX nutrunners are designed for fi xturing and make life 

easier for applications engineers. An ETX nutrunner 

spindle can be installed in a variety of ways. For 

example, as a “sandwich assembly” for rapid socket 

insert holder replacement, or as a directly mounted 

nutrunner spindle (“mounted assembly”). The compact 

planetary gear permits a close arrangement of 

nutrunner spindles, which makes very small bolt 

spacings possible at very low cost. 

Power Focus 3100 nutrunner control unit 

Power Focus 3100 is an improved control system for 

almost all electric assembly tools from Atlas Copco: 

Tensor DS, S, ST and ETX. The controller offers a broad 

spectrum of advanced process control, job, multi-stage, 

barcode and scanning functions. In addition, it offers the 

most modern communication including Ethernet TCP/IP, 

serial RS232 bus and fi eld bus (Device Net, Profi Bus, 

InterBus, ModBus Plus and more). 

ETX with Express Mechanics 

Bar code scanner – Scanner- 

mounted tool reduces time away 

from the production line. 

kIncreased productivity and zero 

fault assembly 

Parameter set selector 

No need to keep checking the 

controller! The selected parameter 

set, torque and angle result appear 

on the display. 

kIncreased fl exibility and 

productivity 

I/O device module – Different 

input or output signal 

requirements? The I/O device 

module can handle them. 

kIncreased fl exibility and 

productivity 

Nutrunner systems are traditionally regarded as 

complex and infl exible. That was once true. The Express 

Mechanics proves the opposite. A nutrunner spindle 

holder from the new Atlas Copco modular system now 

makes hand-held multiple-spindle nutrunners possible, 

whose simplicity, modularity, fl exibility, stability and 

advanced ergonomics make them ideal for the user. The 

combination of ETX and Express Mechanics offers an 

excellent combination of quality, versatility and long 

service life. 

19

9.1 ETX structure 


PF 3109-G-HW 8433 2900 00 

PF 3109-C-HW 8433 2900 05 

PF 3109-G-DN-HW 8433 2940 00 

PF 3109-C-DN-HW 8433 2940 05 

PF 3109-G-PB-HW 8433 2942 00 

PF 3109-C-PB-HW 8433 2942 05 

PF 3109-G-IB-HW 8433 2945 00 

PF 3109-C-IB-HW 8433 2945 05 

PF 3109-G-EIP-HW 8433 2949 00 

PF 3109-C-EIP-HW 8433 2949 05 

Field bus types: DN = DeviceNet, PB = Profi Bus, IB = InterBus, 

EIP = Ethernet IP 

Controller types: Colour = COLOUR, Graph = G, Compact = C 

9.2 RBU 


RBU-X 8433 0080 20 

RBU-Gold 8433 0020 20 

9.3 ETX nutrunner spindles 

20 

Model 

Spring 

travel 

mm 

Torque range 

Nm 

ft lb 

Drive 

speed 

9.4 Tool cable 


Tool cable 2 m 4230 2195 02 

Tool cable 5 m 4230 2195 05 

Tool cable 7 m 4230 2195 07 

Tool cable 10 m 4230 2195 10 

Tool cable 15 m 4230 2195 15 

Tool cable 20 m 4230 2195 20 

9.5 Extension cable 

Designation 

Ordering No. 

Extension cable 5 m 

4220 1563 05 

Extension cable 10 m 4220 1563 10 

Extension cable 15 m 4220 1563 15 

Extension cables for ETX spindles are identical 

with those for the Tensor S spindles. 

Min. 

shaft 

spacing 

kg 

Weight 

lb 

Reduc- 

tion 

Square 

in Ordering No. 

ETX42-20CT 50 6-20 4- 14 2000 43 3.2 7.1 7.50 3/8 8435 5120 10 

ETX42-20COT 50 6-20 4- 14 2000 31 4.3 9.5 7.50 3/8 8435 5120 20 

ETX42-50CT 50 10-50 7-35 700 43 3.5 7.7 21.33 1/2 8435 5130 10 

ETX42-50COT 50 10-50 7-35 700 31 4.6 10.1 21.33 1/2 8435 5130 20 

ETX50-90CT 50 20-90 15-65 650 51 5.9 13.0 18.21 1/2 8435 5140 10 

ETX50-90COT 50 20-90 15-65 650 37 8.1 17.9 18.21 1/2 8435 5140 20 

ETX50-150CT 50 30-150 22-110 380 51 5.8 12.8 31.24 1/2 8435 5150 10 

ETX50-150COT 50 30-150 22-110 380 37 8.0 17.6 31.24 1/2 8435 5150 20 

ETX62-150CT 50 30-150 22-110 450 63 9.5 20.9 13.94 1/2 8435 5160 10 

ETX62-150COT 50 30-150 22-110 450 46 9.5 20.9 13.94 1/2 8435 5160 20 

ETX62-230CT 50 40-230 29-170 330 63 10.2 22.5 19.04 3/4 8435 5170 10 

ETX62-230COT 50 40-220 29- 162 330 46 12.8 28.2 19.04 3/4 8435 5170 20 

ETX62-350CT 50 50-350 37-258 220 63 10.2 22.5 28.33 3/4 8435 5180 10 

ETX62-350COT 50 50-330 37-243 220 50 12.9 28.4 28.33 3/4 8435 5180 20

10. Accessories 

10.1 RE alarm 

(accessory bus) 

RE alarm with user-confi gurable light display and 

acoustic signal for any information required. Incl. two 

bus terminal resistors. (Connecting cable to be ordered 

separately.) 


RE alarm 8433 0560 03 

10.2 Selector 

(accessory bus) 

4 or 8-way socket selector with LEDs guides the 

operator through a tightening sequence. 

Incl. two bus terminal resistors. (Connecting cable 

to be ordered separately.) 


Selector 4 8433 0610 04 

Selector 8 8433 0610 08 

10.3 I/O Expansion box 

I/O upgrade for increasing number of relays and opto 

couplers, if extra ones are required. Incl. two bus terminal 

resistors. (Connecting cable to be ordered separately.) 


I/O upgrade 8433 0564 38 

10.4 Cable for the accessory bus 


0.5 m 4222 0470 00 

1 m 4222 0470 01 

3 m 4222 0470 03 

5 m 4222 0470 05 

10 m 4222 0470 10 

30 m 4222 0470 30 

Bus terminal resistor 4222 0443 00 

10.5 Scanner 

The DLL6010 is designed for heavy-duty industrial use. 

It reads bar codes from a distance of up to 1.2 m. 


Scanner DLL6010 8995 0015 49 

Wall table bracket 8995 1015 95 

Smooth cable RS232 9P FEM 8995 1037 97 

Spiral cable RS232 9P FEM 8995 1037 98 

Power supply 220 V 8995 1022 19 

Manual 8995 1015 96 

A complete scanner for Power Focus 3000 consists of: scanner + 

cable (smooth or spiral) + power supply. 

10.6 Operator panel 

The operation panel is a confi gurable lamp and switch 

box that can be connected to both Power Focus and 

PowerMACS controllers. 


Operator panel advanced 8433 0565 00 

Operator panel basic 8433 0565 10 

10.7 Stacklight 

The stacklight ESL-04 is a standard component 

that can be easily installed and programmed. 


Stacklight ESL-04 8433 0570 13 

10.8 ComNode 

The ComNode offers a standard hardware 

to integrate software applications together 

with Atlas Copco fastening equipment. 


ComNode 8433 2710 00 

ComNode Touch 8433 2710 10 

ComNode with ATS software 10 spindles 8433 2710 01 

ComNode with ATS software 10 spindles 8433 2710 11 

21

(On request) 

The MMS enables extremely fl exible workplace 

design. 5 stable castors allow the MMS to be 

moved around freely, while its lockable wheels 

keep it stable and safe. The tightening station can 

be fi tted with different Atlas Copco controllers and 

tools. 

11.1 Basic design 

22 

11. Mobile Modular Tightening Station (MMS) 

Steel baseplate with 5 lockable wheels 

Stand from aluminum profi les (as shown) with 

space for 1 Power Focus 3000 Graph Controller or 

2 Power Focus 3000 Compact/DS Controllers. 

Space for RE alarm 

Adjustable rack with space for selector and/or 

scanner 

Height-adjustable grab handle

12. Quality assurance 

The quality awareness is constantly increasing in 

the industry. The keys for your ambition are setting 

the right torque on all your power tools, calibration 

of transducerized tools together with static 

installed torque after checks on your applications. 

The industrially designed ACTA 3000 together with 

the ToolsTalk ACTA software provide you with one 

tool management and application management 

system. All information of your tools, applications 

and tightenings can be stored in one single database 

and more important, is easily retrieved and 

analyzed. 

Our quality assurance and control systems are designed 

specifi cally for ensuring that our customers can satisfy 

the current requirements of ISO 9001:2000 and ISO 

16949. Every product that leaves a production line 

should be checked and tested to ensure that every joint 

was tightened to the exact specifi cations. Tightening 

tolerances vary from one tool and tightening operation 

to the next and depend on both product and the purpose 

of its use. The many and often complex variables 

require a system that is transparent, easy to use and 

reliable – a system that eliminates the expensive 

consequences of faults and guarantees fault-free 

tightening performance in daily use. The combination 

of a quality tightening system and tool database 

guarantee peak tool performance. 

12.1 The ACTA 3000 for statistical 

evaluation of the tightening processes 

Measuring device for recording torque, rotational angle, 

number of pulses and speed. With large LCD display. 

The device is equipped with rechargeable batteries and 

is therefore suitable for mobile application. For checking 

the correct torque setting of nutrunners in the 

production line and the tool performance as part of 

repairs. 

Able to store up to 12,000 tightening values. Able to 

manage up to 1,000 tools. Expanded statistics functions 

and confi gurable display. 

With serial interface for PC communication and printer 

interface. Automatic calibration with all Atlas Copco 

transducers. This design has a graphic function and can 

record, display and print out tightening curves. 


ACTA 3000 Basic 8092 1133 20 

ACTA 3000 QC 8092 1133 30 

ACTA 3000 AA 8092 1133 40 

23

12.2 ToolsTalk ACTA 3000 

The ToolsTalk ACTA PC program complements the 

quality assurance system and evaluates and delivers all 

the information you require on your tools. ToolsTalk 

ACTA enables you to manage your tools in a tools 

database, a tightening operation database and an 

unlimited supplier database. ToolsTalk ACTA supports 

modern statistics functions/SPC and graphic 

evaluations. 


ToolsTalk ACTA single license for 1 workstation 8092 1136 01 

ToolsTalk ACTA network license for 5 workstations 8092 1136 05 

12.3 Inline transducer IRTT 

Used for dynamic torque measurements. 

Recommended to check all direct driven tools, torque 

wrenches and click wrenches. 

1 m 4145 0982 01 

3 m 4145 0982 03 

245 

m 4145 0982 05 

24 

Drive Rated capacity 

Designation Hexagonal Square Nm ft lb 

Ordering No. 

IRTT 2A-I06 1 /4 2 0.8 8092 1130 01 

IRTT 5A-I06 1 /4 5 4 8092 1130 06 

IRTT 20A-I06 1 /4 20 15 8092 1130 11 

IRTT 20A-06 1 /4 20 15 8092 1130 16 

IRTT 25A-10 3/8 25 18 8092 1130 21 

IRTT 75A-10 3/8 75 55 8092 1130 26 

12.4 Screwdriver MRTT 

Drive hex Capacity 

Designation In Nm ft lb Ordering No. 

MRTT 2-I06 1/4 2.5 1.8 8092 1144 21 

MRTT 7-I06 1/4 7.5 5.5 8092 1144 26 

12.5 Wrench MRTT 

Square drive Capacity 

Designation In Nm ft lb Ordering No. 

MRTT 25-06S 3/8 25 18 8092 1145 32 

MRTT 75-13S 1/2 75 55 8092 1145 37 

MRTT 180-13S 1/2 180 133 8092 1145 42 

MRTT 350-13S 1/2 350 258 8092 1164 47 

12.6 Cable for transducer 


For all Atlas Copco transducers

12.7 QRTT 

Spindle calibration with the new range of 

Atlas Copco transducers 

Modern tightening systems are often so complex that 

it is not possible to calibrate in the standard production 

environment. Atlas Copco offers a solution for automatic 

spindle calibration and counter-measurement with simple 

and fast set-up facility and optimized accuracy. 

The system is available for various types and various 

torque ranges (4 to 1000 Nm). Different adaptors enable 

it to be connected to QMX, ETX, Tensor DS, Tensor S and 

Tensor ST tightening systems. 

The benefi ts to you: 

Outstanding system accuracy for applications with 

scatter below 0.05% 

Unsurpassed convenience when performing 

measurements through automatic measurement of 

torque and rotational angle (ACTA 3000) 

Short retooling and measuring times for each 

spindle 

Special testing facilities no longer required. The 

QRTT standard transducer can be used regardless 

of spindle and installation type. This saves time and 

money with the counter-measurement 

Huge savings potential compared with conventional 

systems on the market. 

Designation For QMX 

model 

Torque 

range 

Nm Ordering No. 

QRTT KIT 75A 42 15-75 8092 1164 18 

QRTT KIT 200A 50 40-200 8092 1164 23 

QRTT KIT 500A 62 100-500 8092 1164 28 

QRTT KIT 1000A 80,90 200-1000 8092 1164 33 

Contents: 

1 transducer, adapter for the QMX spindle, 1 hard test 

connection, 1 soft test connection (in 75 and 200 Nm 

set only), low-reaction, 2 square adapters, 1 stopper. 

25

12.6 ACTA 3000 measuring device 

12.7 Tools Talk ACTA PC Software 

26 

Designation Ordering No. Description 

ACTA 3000 B 8092 1133 20 Basic measuring device 

ACTA 3000 QC 8092 1133 30 Measuring device with database function and statistics 

ACTA 3000 AA 8092 1133 40 Database function, statistics and graphics 

Designation Ordering No. Description 

ToolsTalk ACTA 8092 1136 01 Single workstation license 

5 ToolsTalk ACTA 8092 1136 05 Network license for 5 workstations 

10-license ToolsTalk ACTA 8092 1136 10 Network license for 10 workstations 

20-license ToolsTalk ACTA 8092 1136 20 Network license for 20 workstations 

12.8 Measuring cable 


Curled cable 1–3m 4145 0971 03 

Measuring cable 1 m 4145 0982 01 



12.9 Accessories 


Aluminum case for ACTA 3000 4222 0527 00 

ACTA3000 leather bag 4222 0623 01 

ToolsTalk cable 3 m 4222 0546 03 

ToolsTalk cable 5 m 4222 0546 05

13. Pneumatic tools 


Model 

Torque range 

soft joint 

Nm ft lb 

Free 

speed 

rpm 

Air consumption 

at free 

speed 

l/s 


a) 1.4–4 Nm without coupling spring, Ordering number 4210 1831 00. 

*) Standard tools: cover most applications. 

Sound 

level 

dB(A) 

Weight 

kg lb 

Length 

mm 

Air 

inlet 

thread 

in 

CS 

distance 

mm 

Ordering No. 

Pistol grip models with trigger start 

LUM22 HR3 0.6-3 5.3-26.5 2200 7.5 73 0.85 1.9 186 1/4 18 8431 0269 00 

LUM22 HR4 0.6-4 5.3-35.4 1650 7.5 73 0.85 1.9 186 1/4 18 8431 0269 02* 

LUM22 HR6 1.5-6.5 13.3-57.5 1150 7.5 73 0.85 1.9 186 1/4 18 8431 0269 01 

LUM22 HR10 3.5-10 31-88.5 750 7.5 74 1 2.2 218 1/4 18 8431 0269 03 

LUM22 HR12 3.5-12.5 31-110.6 500 7.5 73 1 2.2 210 1/4 18 8431 0269 04* 

LUM22 HR12-370 3.5-12.5 31-110.6 370 7.5 73 1 2.2 210 1/4 18 8431 0269 05 

Balanced grip models with trigger start 

LUM12 HRX1 0.6-1.8 5.3-15.9 2300 6 73 0.65 1.4 176 1/8 15 8431 0278 58 

LUM12 HRX2 0.6-2.5 5.3-22.1 1650 6 73 0.65 1.4 176 1/8 16 8431 0278 56 

LUM12 HRX3 0.6-3.6 5.3-31.9 1150 6 73 0.7 1.5 186 1/8 16 8431 0278 54* 

LUM12 HRX5 0.4-5 3.3-44.2 850 6 73 0.7 1.5 186 1/8 16 8431 0278 51 

LUM12 HRX5-350 0.4-5 3.3-44.2 350 6 73 0.7 1.5 186 1/8 16 8431 0278 48 

LUM12 HRX8 1.5-8 13.3-44.2 500 6 73 0.7 1.5 186 1/8 16 8431 0278 60* 

LUM22 HRX3 0.6-3 5.3-26.5 2250 9 74 0.9 2.0 187 1/4 18 8431 0269 22 

LUM22 HRX4 0.6-4 5.3-35.4 1650 9 74 0.9 2.0 187 1/4 18 8431 0269 20* 

LUM22 HRX6 1.5-6.5 13.3-57.5 1100 9 74 0.95 2.1 197 1/4 18 8431 0269 21* 

LUM22 HRX10 3.5-10a 31-88.5 800 9 74 1.1 2.4 219 1/4 18 8431 0269 23* 

LUM22 HRX12 3.5-12.5a 31-110.6 500 9 74 1.1 2.4 211 1/4 18 8431 0269 24* 

LUM22 HRX12-370 3.5-12.5a 31-110.6 370 9 74 1.1 2.4 211 1/4 18 8431 0269 25 

Multiple air inlet models and air-on-top models with trigger start 

LUM12 HRF1 0.6-1.8 5.3-15.9 2300 6 73 0.65 1.4 190 1/8 16 8431 0269 30 

LUM12 HRF2 0.6-2.5 5.3-22.1 1650 6 73 0.65 1.4 190 1/8 16 8431 0269 31 

LUM12 HRF3 0.4-3.6 3.5-31.9 1150 6 73 0.7 1.5 200 1/8 16 8431 0269 32* 

LUM12 HRF5 0.4-5 3.3-44.2 850 6 73 0.7 1.5 200 1/8 16 8431 0269 33* 

LUM12 HRF8 1.5-8 13.3-44.2 500 6 73 0.7 1.5 200 1/8 16 8431 0269 34* 

LUM25 HRF11-U 3.5-5.5a 31-49 1100 6 73 1.2 2.6 226 1/4 26 8431 0249 09 

LUM25 HRF08-U 3.5-7.5a 31-66 800 6 73 1.2 2.6 226 1/4 26 8431 0249 07* 

LUM25 HRF05-U 3.5-12.0a 31-110 500 6 73 1.2 2.6 226 1/4 26 8431 0249 05* 

Sheet metal screwdrivers with trigger start 

LUM21 HR08-SMbd 0.5–4.5 800 7 78 

0.9 

255 1/4 23 8431 0267 51* 

LUM21 HR15-SMcd 0.5–3.5 1600 7 76 

0.8 

245 1/4 23 8431 0267 53* 

27


28 

Model 

Torque range 

soft joint 

Nm ft lb 

Free 

speed 

rpm 

Air 

consumption 

at free 

speed 

l/s 

Sound 

level 

dB(A) 

Weight 

kg lb 

Length 

mm 

Air 

inlet 

thread 

in 

CS 

distance 

head 

mm 

Height 

angle 

head 


Air shut-off control models 

LTV009 R025-Q 0.6-25 5.3-22-1 1650 6 76 0.7 1.5 265 1/8 9 25 8431 0278 00 

LTV009 R025-42 0.6-2.5 5.3-22.1 1650 6 76 0.7 1.5 266 1/8 9 25 8431 0278 01 

LTV009 R025-6 0.6-2.5 5.3-22.1 1650 6 76 0.7 1.5 266 1/8 9 25 8431 0278 02 

LTV009 R03-10 0.7-3 6.3-26.5 1400 6 76 0.7 1.5 266 1/8 9 25 8431 0278 23 

LTV009 R035-Q 0.4-3.5 3.5-31 1100 6 76 0.7 1.5 266 1/8 9 25 8431 0278 03 

LTV009 R035-42 0.4-3.5 3.5-31 1100 6 76 0.7 1.5 266 1/8 9 25 8431 0278 04 

LTV009 R035-6 0.4-3.5 3.5-31 1100 6 76 0.7 1.5 265 1/8 9 25 8431 0278 05 

LTV009 R05-Q 0.4-5 3.5-44.9 850 6 76 0.7 1.5 266 1/8 9 25 8431 0278 06 

LTV009 R05-42 0.4-5 3.5-44.9 850 6 76 0.7 1.5 266 1/8 9 25 8431 0278 07 

LTV009 R05-6 0.4-5 3.5-44.9 850 6 76 0.7 1.5 265 1/8 9 25 8431 0278 08 

LTV009 R07-Q 1.1-7 9.7-61.9 500 6 76 0.7 1.5 266 1/8 9 25 8431 0278 09* 

LTV009 R07-42 1.1-7 9.7-61.9 500 6 76 0.7 1.5 266 1/8 9 25 8431 0278 10* 

LTV009 R07-6 1.1-7 9.7-61.9 500 6 76 0.7 1.5 265 1/8 11 28.5 8431 0278 11* 

LTV009 R09-Q 1.3-9 11.5-79.6 430 6 76 0.7 1.5 266 1/8 11 28.5 8431 0278 12 

LTV009 R09-10 1.3-9 11.5-79.6 430 6 76 0.7 1.5 266 1/8 11 28.5 8431 0278 13 

LTV009 R09-42 1.3-9 11.5-79.6 430 6 76 0.7 1.5 266 1/8 11 28.5 8431 0278 15 

LTV009 R09-42M 1.3-9 11.5-79.6 430 6 76 0.7 1.5 266 1/8 11 28.5 8431 0278 16 

LTV009 R09-6 1.3-9 11.5-79.6 430 6 76 0.7 1.5 266 1/8 11 28.5 8431 0278 17 

LTV009 R11-Q 1.3-11 11.5-97.3 320 6 76 0.8 1.8 266 1/8 11 28.5 8431 0278 19* 

LTV009 R11-10 1.3-11 11.5-97.3 320 6 76 0.8 1.8 266 1/8 11 28.5 8431 0278 20* 

LTV009 R11-42 1.3-11 11.5-97.3 320 6 76 0.8 1.8 266 1/8 11 28.5 8431 0278 21* 

LTV009 R11-6 1.3-11 11.5-97.3 320 6 76 0.8 1.8 266 1/8 11 28.5 8431 0278 22* 

LTV18 R07-6 3.5-7 31-61 700 6 71 1.2 2.6 290 1/4 10 28.5 8431 0326 72 

LTV18 R07-42 3.5-7 31-61 700 6 71 1.2 2.6 290 1/4 10 28.5 8431 0326 61 

LTV18 R07-Q 3.5-7 31-61 700 6 71 1.2 2.6 290 1/4 10 28.5 8431 0326 76 

LTV18 R15-6 6.0-15 53-132 360 7 71 1.2 2.6 308 1/4 11 28 8431 0326 55 

LTV18 R15-10 6.0-15 53-132 360 7 71 1.2 2.6 308 1/4 11 28 8431 0326 56 

LTV18 R15-42 6.0-15 53-132 360 7 71 1.2 2.6 308 1/4 11 28 8431 0326 54 

LTV18 R15-Q 6.0-15 53-132 360 7 71 1.2 2.6 308 1/4 11 28 8431 0326 58 

Dimensional drawings of the listed tools can be found on our website) Standard tools*: cover most applications. 


Model 

Bolt 

size 

mm 

Square 

drive 

size 

in 

Torque 

range soft 

joint 

Nm ft lb 

Free 

speed 

rpm 


at free 

speed 

l/s 

Dimensional drawings of the listed tools can be found on our website. 

Recommended hose size 10 mm. 

a) Quick-change chuck. b) Hexagon socket drive 

Sound 

level 

dB(A) 

Weight 

kg lb 

Length 

mm 

CS 

distance 

head 

mm 

Height 

angle 

head 


LTV 29 R16-Q M6 1/4a 9-16 7-12 850 10 76 1.3 2.9 351 11 44 8431 0631 24 

LTV 29 R16-42 M6 1/4b 9-16 7-12 850 10 76 1.3 2.9 351 11 34 8431 0631 23 

LTV 29 R16-6 M6 1/4 9-16 7-12 850 10 76 1.3 2.9 351 11 27 8431 0631 22 

LTV 29 R16-10 M6 3/8 9-16 7-12 850 10 77 1.3 2.9 351 11 27 8431 0631 21 

LTV 29 R24-10 M6 3/8 12-24 9-18 640 10 77 1.3 2.9 374 14 30 8431 0631 29 

LTV 29 R30-10 M8 3/8 15-30 11-22 500 10 77 1.3 2.9 374 14 30 8431 0631 37


Model 

Torque range 

soft joint 

Nm ft lb 

Free 

speed 

rpm 


at free 

speed l/s 


a) 1.4–4 Nm with coupling spring, Ordering number 4210 1831 00. 

b) Guide sleeve 12.5 mm (4210 391801) included. 

c) Guide sleeve 21 mm (4210 3918 02) extra. 

*) Standard tools: cover most applications. 

Sound 

level 

dB(A) 

Weight 

kg lb 

Length 

mm 

Air 

inlet 

thread 

in 

CS 

center 

distance 

mm 

Ordering No. 

Straight models with push start and button reverse 

LUM10 PR03 0.1-1.5 0.8-13 300 3 66 0.4 0.9 206 1/8 15 8431 0146 05* 

LUM10 PR05 0.1-1.5 0.8-13 460 3 66 0.4 0.9 206 1/8 15 8431 0146 09* 

LUM10 PR12 0.1-1.1 08-10 1200 3 66 0.4 0.9 196 1/8 15 8431 0146 17* 

LUM10 PR21 0.1-0.7 08-6 2000 3 67 0.4 0.9 196 1/8 15 8431 0146 25 

LUM12 PR1 06-1.6 5.3-14.2 1900 4.5 76 0.55 1.2 195 1/8 15 8431 0278 29 

LUM12 PR2 0.4-2.3 3.3-20.4 1450 4.5 76 0.55 1.2 195 1/8 15 8431 0278 27* 

LUM12 PR3 0.4-3.2 3.5-28.3 1000 4.5 76 0.55 1.2 195 1/8 15 8431 0278 26* 

LUM12 PR4 0.4-4.2 3.5-37.2 750 4.5 76 0.55 1.2 195 1/8 15 8431 0278 25 

LUM21 PR04-P 0.5-4.5 3.5-44.2 320 4 70 0.7 1.5 239 1/8 18 8431 0277 02 

LUM21 PR07-P 0.5-4.5 4.4-40 700 4 70 0.7 1.5 239 1/8 18 8431 0277 00* 

LUM21 PR10-P 0.5-3.2 4.4-40 1000 4 71 0.7 1.5 239 1/8 18 8431 0277 08* 

LUM21 PR14-P 0.5-2.4 4.4-21 1400 4 71 0.7 1.5 239 1/8 18 8431 0277 14* 

LUM21 PR23-P 0.5-1.5 4.4-13 2200 4 69 0.7 1.5 239 1/8 18 8431 0277 20 

LUM22 PR3 0.6-3.2 5.3-28.3 2100 7 73 0.75 1.7 211 1/4 15 8431 0269 61 

LUM22 PR4 0.5-4.0 4.4-35.4 1600 7 73 0.75 1.7 211 1/4 15 8431 0269 55 

LUM22 PR5-350 0.4-5.0 3.5-44.2 350 7 73 0.75 1.7 211 1/4 15 8431 0269 60 

LUM22 PR6 1.5-6.0 13.3-53.1 1000 7 73 0.75 1.7 211 1/4 15 8431 0269 56* 

LUM22 PR12 3.5-12.5a 31-110.6 450 7 73 0.9 2.0 224 1/4 15 8431 0269 57* 

LUM22 PR12-350 3.5-12.5a 31-110.6 350 7 73 0.95 2.1 224 1/4 15 8431 0269 59 

LUM22 PR12-850 3.5-12.0a 31-110.6 850 7 73 1 2.2 246 1/4 15 8431 0278 80 

Straight models with lever start and without push start 

LUM12 SR1 0.6-1.8 5.3-15.9 2200 6 76 0.6 1.3 217 1/8 15 8431 0278 35 

LUM12 SR2 0.5-2.5 4.4-22.1 1650 6 76 0.6 1.3 217 1/8 15 8431 0278 34* 

LUM12 SR3 0.4-3.5 3.5-31 1200 6 76 0.6 1.3 217 1/8 15 8431 0278 33* 

LUM12 SR4 0.4-4.5 3.5-39.8 850 6 76 0.6 1.3 217 1/8 15 8431 0278 32 

LUM21 SR04-U 0.5-4.5 4.4-40 320 4 70 0.7 1.5 240 1/8 18 8431 0277 22 

LUM21 SR07-U 0.5-4.5 4.4-40 700 4 70 0.7 1.5 240 1/8 18 8431 0277 24* 

LUM21 SR10-U 0.5-3.2 4.4-30 1000 4 71 0.7 1.5 240 1/8 18 8431 0277 28* 

LUM21 SR14-U 0.5-2.4 4.4-21 1400 4 71 0.7 1.5 240 1/8 18 8431 0277 30 

LUM21 SR23-U 0.5-1.5 4.4-13 2200 4 71 0.7 1.5 240 1/8 18 8431 0277 34 

LUM22 SR3 0.6-3.2 5.3-28.3 1950 7 72 0.8 1.8 239 1/4 16 8431 0269 44 

LUM22 SR4 0.6-4 5.3-35.4 1500 7 72 0.8 1.8 239 1/4 16 8431 0269 46 

LUM22 SR5-300 0.4-5 3.5-44.2 300 7 72 0.8 1.8 239 1/4 16 8431 0269 51 

LUM22 SR6 1.5-6 13.3-53.1 1000 7 72 0.85 1.9 239 1/4 16 8431 0269 47* 

LUM22 SR10 3.5-10 31-88.5 700 7 74 1 2.2 260 1/4 16 8431 0269 49 

LUM22 SR12 3.5-12.5 31-110.6 430 7 72 0.95 2.1 252 1/4 16 8431 0269 48* 

LUM22 SR12-300 3.5-12.5 31-110.6 300 7 72 1 2.2 252 1/4 16 8431 0269 50 

LUM37 SR36-U 1.5-4.5 13.3-40 3500 16 80 1.5 3.3 317 1/4 20 8431 0266 20 

LUM37 SR25-U 5.0-7.5 44.2-66 2500 16 80 1.6 3.5 338 1/4 20 8431 0266 15 

Straight models for sheet metal applications 

LUM21 SR07-U-SM bc 0.5–4.5 4.4-40 700 6 71 1.1 2.4 229 1/4 19 8431 0264 56 

LUM25 SR07-U-SM bc 3.5–7.0 700 6 71 1.1 2.4 317 1/4 20 8431 0264 52 

LUM25 SR05-U-SM bc 3.5–11.0 450 6 71 1.1 2.4 338 1/4 20 8431 0264 54 

29

13.5 Pulsor, digitally controlled impulse nutrunner 

The fi rst pulse tool to work virtually reaction free, successfully 

monitored and knowing right from wrong. Pulsor delivers 

information on torque and signals premature shut-offs, 

defective threads or forgotten screws. Pulsor Focus, the 

monitoring unit, stores up to 4000 entries. These include 

torque, run down time, ID number etc. The results are easy 

to transfer to networks and save on servers. 

30 

Torque Speed Weight Air consumption 

Model Nm ft lb rpm kg lb l/s Ordering No. 

EPP 6M23 HR42 9–23 6.6-17 5400 1.3 2.8 7 8431 0378 03 

EPP 6M25 HR10 10–25 7.4-18 5400 1.3 2.8 7 8431 0378 05 

EPP 6M28 HR42 15–28 11-21 8500 1.3 2.8 7 8431 0378 08 

EPP 6M32 HR10 16–32 12-24 8500 1.3 2.8 7 8431 0378 10 

EPP 8M55 HR10 30–55 22-40 6900 1.5 3.4 9 8431 0378 20 


Monitoring unit 

RBU Tool cable 

Designation Ordering No. Designation Ordering No. Designation Ordering No. 

Pulsor Focus 8433 6700 05 Silver 8433 6015 20 5 m spiral 4250 2533 06 

Bronze 8433 6010 10 12 m spiral 4250 2533 13 

5 m straight 4250 2533 05 

12 m straight 4250 2533 12 

Tool locking Extension unit 

Designation Ordering No. Designation Ordering No. 

Tool Lock Box 8433 0606 17 Extension unit 8433 0606 18

14. Training 

14.1 Online Training Power Focus 3000 

www.pf3000.com 

Unique, interactive training for both novices and 

experienced users. 

Interactive training 

Step-by-step programming 

Technical support and documentation 

Complete training package 

Access to the latest information 

English, German and French 


2 users* 8092 1200 02 

10 users* 8092 1200 10 

*Including brief instruction and security code 

14.2 Training 

We also tailor training courses held at either your 

premises or ours. Contact your local Atlas Copco 

Customer Center. 

31

15.1 ToolScan RCM 

RCM (Reliability Centered Maintenance) is a widely used 

process to optimize your overall service. We analyze 

both your existing and new equipment. Together we 

determine your service needs and what can be changed 

in your present service program and routines. This 

process uses the knowledge and data from the whole 

chain of expertise. All the way from Atlas Copco R&D 

and our service engineers to the customer’s service 

people as well your whole chain of service cost drivers. 

Service is not just a local issue next to the production 

line. It is part of the whole quality and productivity chain 

in the production all the way out to your customer. A 

wrong working tool or equipment in the production can 

have costly impacts all the way to the end-user. For 

more information about RCM, please contact your Atlas 

Copco representative. 

32 

15. Service 

15.2 Full Coverage Agreement 

Our Full Coverage Service is exactly what it states, a 

complete tailored maintenance solution with a fi xed 

annual cost. It consists of different standard service 

modules that secure the needs and availability of your 

equipment. The service is available in combination with 

newly purchased equipment as well as for your existing 

tools and spindles after a basic check. It provides a full 

warranty. The standard type of warranty for new 

equipment only covers bad design, material or 

workmanship. This covers all unplanned repairs 

providing the equipment has not been misused. No 

nasty surprises of costly repairs throughout the 

contracted period. We inform you in good time if and 

when your equipment has to be serviced.

15.3 Preventive Maintenance Agreement 

The Preventive Maintenance Service is our standard 

recommended maintenance program where maintenance 

is done at the correct intervals based on 

the ages, usage and application to your tools and 

equipment. Maintenance work is carried out either on 

your premises or in our central workshop with a fi xed 

annual maintenance cost. We also take care of all 

planning and data storage during the agreement. 

Any additional work found during maintenance is 

quoted on a fi xed price basis for completion at either 

the next visit or at an Atlas Copco workshop. 

15.4 Fixed Price Repair Agreement 

In the Fixed Price Agreement you will get a fi xed price 

list for repair of your tools to avoid quoting every single 

repair. Our experience is that the quoting/ordering 

process at many customers can delay the repair for 

weeks or even months in some cases. In most markets 

we have a local standard fi xed price list for this, but we 

also do agreements with a single customer both locally 

and globally. The fi xed price repair is a standard repair 

routine that allows for quick repairs and less administration 

with the benefi t for the customer. Atlas Copco 

service box system is very often used in combination 

with these agreements. It is especially suitable for our 

air tools where the tools not only get repaired but also 

receive a preventive maintenance to bring them up to 

full performance. This type of service agreement has 

showed lower MTBF (mean time between failure) as 

well as lower total LCC (life cycle cost). 

15.5 Calibration Services 

On the assembly line, you need to be certain about 

the performance of your power tools and equipment. 

The tools have to be calibrated at regular intervals. 

These services keep your transducerized tools and 

torque measurement equipment calibrated for optimum 

performance. Atlas Copco offers a complete range of 

calibration services for all your tools and equipment. 

Most Atlas Copco Service Centers are today ISO 9000 

certifi ed. 

15.6 ToolScan TM 

Our ToolScan is an effi cient method of precisely 

recording the status of your tools, regardless of whether 

your service requirement is currently covered internally 

or by an external service provider. 

After an appointment is agreed, an 

experienced member of the Atlas 

Copco Service Team will visit your 

company at a time convenient to 

your production routine. You can 

decide whether the measurements 

are to be taken at the production 

line itself or at a separate station. 

This service provides an overall 

picture of the tools being used in your production and is 

especially useful for those customers who do not have 

their maintenance work carried out regularly by the 

manufacturer – and all for a fi xed price. 

15.7 Training and workshops 

We offer an established program of training courses and 

workshops to guarantee optimized use of your tools. 

These workshops can be held either on your own 

premises or in our Training Centre (please contact your 

local Customer Center). 

15.8 ToolStart 

We offer tool installation and start-up by qualifi ed Atlas 

Copco engineers at a fi xed price. The service also 

includes: programming, test running and operator 

training. 

Our Service Box 

concept cuts 

administration and 

handling costs. 

33

34 

16. Advanced Fastening Technology (AFT) 

The AFT (Advanced Fastening Technology) package 

is your key to cutting costs and reducing lead 

times over the entire product development cycle, 

from design, prototype build, pilot build, production 

planning and ramp-up, through to serial production. 

Finding the correct parameters at the design stage 

means major time and cost savings downstream. It is 

an effective way to reduce overall product costs and 

minimize production issues and warranty claims after 

product delivery. 

This AFT package gives you an overview of our 

hardware and software products for joint analysis, 

tightening simulation, tool selection and production 

support. 

Our AFT program will add value to your business by 

speeding up your product cycle and assuring quality 

right down the line. 

Joint integrity matters – quality assurance 

from design to serial production 

Atlas Copco offers TightSIM – tightening simulation 

software that helps you to determine the optimum 

tightening method for every joint. We also offer Joint 

Analysis. By establishing the correct tightening at the 

design stage it is possible to cut lead times and reduce 

overall product costs. Our Joint Analysis service 

provides your design department with joint data 

information from drawings and real joints. Our total 

QA offering includes a wide range of key products 

and services. 

Prototyping build packages—the fast lane 

to serial production 

Used in combination with our advanced multi-function 

Tool Station, Atlas Copco Packages for Prototype Build 

and Pilot Build are your keys to managing assembly 

documentation, selecting the right tools for production 

and establishing error-profi ng and QA validation for each 

operation. 

Fastening training – the key to effi cient 

production 

Effi ciency can be raised by helping personnel gain a 

deeper understanding of bolted joints and tightening 

methods. Covering the most important theoretical 

aspects of fastening technology, Atlas Copco Fastening 

Training includes a full range of hands-on exercises and 

case studies. The modular design of the material allows 

fast, simple confi guration of classes and seminars 

ranging from half-a-day to three days in duration. 

Atlas Copco – your partner for advanced 

fastening technology

Tool Station – much more than 

your ordinary tool carriage 

Cost effi ciency right along the line 

The Atlas Copco Tool Station is a unique tool and aid for 

product development. This fully-fi tted mobile assembly 

system will increase your working effi ciency and cut 

costs over the entire production cycle – from prototype 

construction to the pilot phase through to standard 

production. And once Tool Station has accelerated the 

entire production cycle, it also becomes a backup in 

ongoing standard production for your assembly tools, 

which import the fi nal assembly process into the Tool 

Station database. The Tool Station’s system software 

creates a complete parameter set for every bolted joint. 

The Tool Station manages an infi nite number of 

parameter sets and supports all tightening applications. 

All applications are automatically programmed through 

the simple import of an Excel application list. Once the 

required tightening method is selected via keypad or 

touchscreen, the computer sets the suitable control 

parameters and the process data can be exported to 

MS Excel following tightening. Tools are automatically 

selected using the Tool Station’s system software. 

Tool Station thus guarantees that the tightening tool and 

selected tightening strategy are 100% compatible. 

A maximum of 2 controllers enable the operation of 

practically every tool, from 1– 4000Nm. 

Tests and documentation 

The Tool Station controls the tightening tools, whilst 

recording and checking the tightening data at the same 

time. The electronic torque verifi cation key with 

transducer in Tool Station enables the manual 

verifi cation and measurement of deformation and 

installed torque values. The comprehensive 

documentation in Tool Station contains data such as VIN 

Code (Vehicle Identifi cation Number), application name, 

program name, vehicle type, date, time, parameter 

sets, limit values (torque/rotational angle) and tightening 

results, including subsidence and installed torque value. 

Pre-series production – everything you 

need for a swift start 

Pre-series production realizes some units, although full 

tool equipping at standard level is not achieved at this 

early stage. The Tool Station used for pilot phases 

contains everything you need for your tightening 

specifi cations. Data can be transferred to other carts or 

existing ones can be integrated into the project. In 

either case, all bolting processes can get off to a quick 

start. 

35

Atlas Copco has more than 3,000 

electric, pneumatic and battery tools, 

assembly systems, software and a wide 

range of accessories. 

This catalogue contains only a selection 

of our products and services. 

You will fi nd the entire range in 

our Industrial Power Tools catalogue 

or log in to 

www.atlascopco.com/tools 

Committed to your superior productivity. 

www.atlascopco.com 

9833 1711 01 Printed in Sweden 2007:1

Tier 1 Selection Guide - Atlas Copco

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