Maintenance, Inspection and Thorough Examination of Mobile Cranes

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Reference No. CIG 0901 First Published: XXX 2009 Maintenance, Inspection and Thorough Examination of Mobile Cranes Published by: Crane Interest Group (CIG) Construction Plant-hire Association 27/28 Newbury St London EC1A 7HU Telephone: 020 7796 3366 Email: enquiries@cpa.uk.net CPA Copyright – XXX 2009 CPA Best Practice Guide HSE Logo when approved Working in Partnership
Contents Foreword 1 1. Introduction and Summary 2 2. Definitions 6 3. Legal Requirements 8 4. Approaches to Maintenance 11 5. Maintenance Intervals 15 6. Maintenance Personnel - Attributes, Training and Assessment 17 7. Information for Maintenance 20 8. Inspection During Maintenance 22 9. Maintenance Records 24 10. Management Review of Maintenance Records 26 11. Site Issues for Maintenance 27 12. Spare Parts 30 13. Maintenance Facilities and Equipment 33 14. Approaches to Thorough Examination 39 15. Management of Thorough Examination 44 16. Competent Persons – Attributes, Training and Assessment 47 17. Developing the Defined Scope of Thorough Examination 51 18. Reports of Thorough Examination 55 19. Management Review of Thorough Examination Records 57 20. Practical Issues for Thorough Examination (Best Practice in Depots) 58 21. Practical Issues for Thorough Examination on Site 61 Page 22. Lifting Accessories 65
Page 1: HSE Logo When Approved Maintenance,
Page 5 and 6: Foreword Every year, the constructi
Page 7 and 8: Each mobile crane should have a doc
Page 9 and 10: Other Issues In addition to the iss
Page 11 and 12: overload testing (dynamic) operatio
Page 13 and 14: 2.1 3.6 The Provision & Use of Work
Page 15 and 16: 4.0 Approaches to Maintenance 4.1 M
Page 17 and 18: competent person at the time of the
Page 19 and 20: 5.0 Maintenance Intervals 5.1 Intro
Page 21 and 22: 6.0 Maintenance Personnel - Attribu
Page 23 and 24: working life. This is a joint respo
Page 25 and 26: of work (risk assessment, method st
Page 27 and 28: All the defect reports, including t
Page 29 and 30: � Records of unusual applications
Page 31 and 32: 11.0 Site Issues For Maintenance 11
Page 33 and 34: This means that those planning work
Page 35 and 36: “as new” condition. Care should
Page 37 and 38: 13.0 Maintenance Facilities and Equ
Page 39 and 40: 13.10 Lifting Equipment Maintenance
Page 41 and 42: NOTE: Further information is given
Page 43 and 44: The Working Time Regulations limit
Page 45 and 46: � Mobile cranes will be used for
Page 47 and 48: � Repeated overloads may have a d
Page 49 and 50: different perspective than someone
Page 51 and 52: 16.0 Competent Persons - Attributes
Page 53 and 54:
An individual training plan should
Page 55 and 56:
17.0 Developing the Defined Scope o
Page 57 and 58:
17.3.3 Generic Information Competen
Page 59 and 60:
18.0 Reports of Thorough Examinatio
Page 61 and 62:
19.0 Management Review of Thorough
Page 63 and 64:
equirements of usage this is unavoi
Page 65 and 66:
21.0 Practical Issues for Thorough
Page 67 and 68:
The planning process for work at he
Page 69 and 70:
22.0 Lifting Accessories Lifting Ac
Page 71 and 72:
Domestic Premises Sole responsibili
Page 73 and 74:
Figure 1 - Work Restraint System Wo
Page 75 and 76:
A1.3.6 Anchor Points Figure 4 - Lan
Page 77 and 78:
� A system provided by the Princi
Page 79 and 80:
4.1 Anticipating the Consequences o
Page 81 and 82:
Prior to examination of cranes: 5.1
Page 83 and 84:
crane if they have any doubt as to
Page 85 and 86:
6.12 Crushing Keep hands, arms, fee
Page 87 and 88:
Examination Areas Area Element Requ
Page 89 and 90:
Operation Power Unit:- Controls:- B
Page 91 and 92:
Structures Slew section structural
Page 93 and 94:
A5.5.0 Availability of Operators Ma
Page 95 and 96:
A5.13.0 Communication Equipment Per
Page 97 and 98:
Annex 6 - Daily Pre-use Checks and
Page 99 and 100:
Annex 8 - Example of the Use of Key
Page 101 and 102:
Annex 9 - Example of the Use of Key
Page 103 and 104:
The appointed person responsible fo
Page 105 and 106:
A10.10 Wire ropes The examination o
Page 107 and 108:
Annex 11 - Qualifications and Asses
Page 109 and 110:
A declaration of conformity is requ
Page 111 and 112:
BS EN 12385-4:2002, Steel wire rope
Page 113 and 114:
Index (to be fully revised) 109
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Maintenance, Inspection and Thorough Examination of Mobile Cranes

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