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GAIL (India) Limited MECON LIMITED

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

(A Govt. of <strong>India</strong> Undertaking)<br />

NEW DELHI, INDIA<br />

NATURAL GAS PIPELINE PROJECT<br />

FOR IPP’s INDUSTRIES IN KG BASIN<br />

(Looplines between K. Cheruvu J.P. to Kakinada J.P.)<br />

BID DOCUMENT FOR PROCUREMENT<br />

OF<br />

BARE / COATED LINE PIPES<br />

UNDER INTERNATIONAL<br />

COMPETITIVE BIDDING<br />

BID DOCUMENT NO. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

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VOLUME –I OF II<br />

PREPARED AND ISSUED BY<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

(A Govt. of <strong>India</strong> Undertaking)<br />

Delhi, <strong>India</strong>


MASTER TABLE OF CONTENT<br />

Name of Project : Natural Gas Pipeline Project for IPPs Industries in<br />

K.G. Basin (Looplines between K. Cheruvu J.P. to<br />

kakinada J.P.)<br />

Tender Document No. : 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

Sl.No. Description<br />

1) Volume-I of II : Comprising of IFB, ITB, GCC<br />

2) Volume-II of II : SCC, Technical Specification, Tender Drawings,<br />

Bills of Quantities, Schedule of Rates (SOR)<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\2-Master Table of Content.doc


TABLE OF CONTENT (Vol-I of II)<br />

Name of Project : Natural Gas Pipeline Project for IPPs Industries in<br />

K.G. Basin (Looplines between K. Cheruvu J.P. to<br />

Kakinada J.P.)<br />

Tender Document No. : 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

Sl.No. Description<br />

SECTION -I<br />

PART-A 1) Invitation for Bid (IFB)<br />

2) Acknowledgement-cum-consent Letter<br />

3) Submission of Bid<br />

SECTION -II<br />

PART-B 1) Instruction to Bidder (ITB)<br />

2) Annexure to ITB<br />

• Annexure-I : Bid Evaluation Criteria<br />

• Annexure-II : List of Formats<br />

• Annexure-III : Commercial Questionnaire<br />

• Annexure-IV : Check List<br />

SECTION -III<br />

PART-C 1) General Conditions of Contract (GCC)<br />

2) Annexure to GCC<br />

• Annexure-I : Proforma of Indemnity Bond for supply of<br />

Materials by Employer<br />

• Annexure-II : Proforma for Contract Agreement<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\3-Table of Content.doc


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

SECTION – I<br />

INVITATION FOR BIDS (IFB)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

BID DOCUMENT NO.: 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B Date: 01.02.2007<br />

To,<br />

Dear Sir,<br />

M/s <strong>MECON</strong> <strong>LIMITED</strong>, who has been retained by <strong>GAIL</strong> (<strong>India</strong>) Ltd., (A Govt. of <strong>India</strong><br />

Undertaking) as a consultant for “ the Project of Natural Gas Pipeline Project for IPPs<br />

Industries in K.G. Basin (Looplines between K. Cheruvu J.P. to Kakinada J.P.)”,<br />

invites sealed bids for the item(s) in complete accordance with the Bid Documents/<br />

Attachments on behalf of <strong>GAIL</strong> (<strong>India</strong>) Ltd.<br />

The salient terms and conditions of the bid are stated below:<br />

I. PROJECT :<br />

II. TYPE OF BID : International Competitive Bidding<br />

III. ITEM(S) : Coated Pipes/Bare Pipes/ Coating of Pipes<br />

in <strong>India</strong><br />

Option – I : Supply of Bare Pipes confirming to<br />

API 5L, PSL-2<br />

Option – II : 3 LPE Coating in <strong>India</strong> on Bare<br />

Pipes issued by <strong>GAIL</strong>, transportation to<br />

designated dumpyard and maintenance of<br />

dumpyard, coating specification conforming to<br />

the bid document.<br />

Option – III : Supply of 3 LPE Coated Pipes at<br />

designated Dumpyard and maintenance of<br />

Dumpard; bare pipes conforming to API 5L, PSL-<br />

2 and coating specification conforming to the bid<br />

document.<br />

IV. COMPLETION PERIOD : As per Special Conditions of Contract<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

Natural Gas Pipeline Project for IPPs<br />

Industries in K.G. Basin (Looplines<br />

between K. Cheruvu J.P. to Kakinada J.P.)<br />

INVITATION FOR BIDS (IFB)<br />

Page 1 of 5


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

V-A. EARNEST MONEY/ BID :<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Option <strong>India</strong>n Bidder Foreign Bidder<br />

(Rs.)<br />

(US$)<br />

I 20,00,000/- 45000<br />

II 15,00,000/- 35000<br />

III 24,00,000/- 55000<br />

I & II 24,00,000/- 55000<br />

II & III 24,00,000/- 55000<br />

I, II & III 24,00,000/- 55000<br />

Through either demand draft or in the form of<br />

Bank Guarantee in favour of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

and payable at Delhi<br />

V-B. BID SECURITY VALIDITY : 6(SIX) months from final bid due date<br />

VI. SALE PERIOD OF BID : 01.02.2007 TO 05.03.2007 from 1000 Hrs. to<br />

DOCUMENT 1700 Hrs (IST). (Excluding closed day)<br />

VII. DATE & PLACE OF PRE-BID: 20.02.2007 at 1500 Hrs.<br />

CONFERENCE Venue : -<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

<strong>GAIL</strong> Bhawan<br />

16, Bhikaji Cama Place, R. K Puram,<br />

New Delhi – 110 066<br />

VIIIA. DUE DATE OF SUBMISSION: 06.03.2007 at 15.00 hrs. (IST)<br />

OF BID<br />

VIIIB. BID VALIDITY : 4(four) months from the final due date<br />

IX. TECHNO-COMMERCIAL BID: At 1600 Hrs. on the final due date (in presence<br />

OPENING DUE DATE & TIME of representative of bidders).<br />

X. VENUE : Address & Contact Nos. given below.<br />

XI. TENDER FEE (non : Rs. 45,000/- (Rupees forty five thousand Only)<br />

Refundable) USD 1000 (US Dollar one thousand Only) in<br />

favour of “<strong>GAIL</strong> (<strong>India</strong>) <strong>LIMITED</strong>”, payable at<br />

New Delhi<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

INVITATION FOR BIDS (IFB)<br />

Page 2 of 5


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No.<br />

05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

XII. BID EVALUATION : Refer Annexure-I to ITB<br />

CRITERIA<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

XIII. ADDRESS FOR : A.K. Sharma, DGM I/c ( Contracts)<br />

CORRESPONDENCE <strong>MECON</strong> <strong>LIMITED</strong><br />

& SALE OF BID DOCUMENT 15 th Floor, Scope Minar North Tower<br />

Laxmi Nagar Distt. Centre<br />

Delhi – 110 092<br />

Ph. No. 91-11-2204 1468<br />

Fax No. 91-11-22041214<br />

XV. BIDDER ELIGIBILITY : Annexure – I to IFB<br />

CRITERIA<br />

XVI. OTHERS:<br />

1.0 Bid Document can be purchased from [Name & Address detailed at XIII above] on any working<br />

day from 1000 hours to 1700 hours against a written request and payment of requisite tender<br />

fee as specified in Clause XI of IFB by crossed bank draft from a first class International Bank<br />

or an <strong>India</strong>n Scheduled Bank, in favour of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>, payable at Delhi No extension<br />

in the bid due date shall be considered on account of delay in receipt of bid document by mail.<br />

In case the bidder wishes to download the Bidding Document from <strong>GAIL</strong>'s/<strong>MECON</strong><br />

web-site, then the requisite amount of Tender Fee in the form of Demand Draft, in<br />

favour of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>, New Delhi shall be payable by the bidder on or<br />

before the due date of submission of the bid without which offer may not be<br />

considered for evaluation.<br />

If such bidders are interested in attending Pre-bid meeting, they shall be required<br />

to pay tender fee before the pre-bid meeting.<br />

An undertaking that the contents of the Bidding Document have not been altered or<br />

modified shall be furnished alongwith the offer.<br />

2.0 Accredited representatives of foreign bidders in <strong>India</strong> are also permitted to purchase the bid<br />

document on behalf of foreign bidder on payment of requisite document fee in <strong>India</strong>n Rupees.<br />

The bid of foreign bidder shall be evaluated only if the bid is accompanied by the prescribed<br />

bid document fee in the form of demand draft in US Dollars after which the fee deposited by<br />

<strong>India</strong>n representative shall be refunded. Bid submitted by bidders, who have not purchased the<br />

bid document either directly or through their authorised representative will be rejected.<br />

3.0 The Governments Departments are exempted from payment of tender fee. In the event a<br />

particular tender is cancelled, the tender fee will be refunded to the concerned Bidders.<br />

4.0 Bid Document is non-transferable.<br />

4.1 Bidder must buy the bid document in his own name and submit the bid directly.<br />

Bids received from bidders in whose name bid document has been purchased shall only be<br />

considered.<br />

5.0 Bids complete in all respects should reach on or before the BID DUE DATE AND TIME. Bids<br />

through Fax/ E-mail shall not be considered.<br />

INVITATION FOR BIDS (IFB)<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Bidder may depute their representative with proper authorisation letter to attend of technocommercial<br />

opening of bids.<br />

6.0 The Bid Document calls for offers on single point "Sole Bidder" responsibility basis.<br />

Order will be placed on the "Sole Bidder" alone (in whose name the bid document has been<br />

issued) who will be responsible for all contractual purposes.<br />

Further the bidders are advised to ensure that their offer is on single bidder responsibility basis<br />

and in total compliance of scope of supply as specified in Bid Document.<br />

7.0 The bid should be prepared by the "Sole Bidder" and should be sent to <strong>MECON</strong> directly.<br />

<strong>MECON</strong> / <strong>GAIL</strong> reserve the right to reject offers made by intermediaries representatives.<br />

8.0 Bidder shall ensure that Bid Security having a validity of 6(SIX) months from the bid due date,<br />

must accompany the offer in the format made available in the Bid Document.<br />

9.0 This Invitation for Bids (IFB) is an integral and inseparable part of the enclosed Bid Document.<br />

10.0 <strong>MECON</strong> / <strong>GAIL</strong> reserves the right to accept or reject any or all offers without assigning any<br />

reason, whatsoever.<br />

11.0 <strong>MECON</strong> / <strong>GAIL</strong> reserves the right to allow Purchase preference to Public Sector Undertakings as<br />

admissible under the prevailing policy.<br />

12.0 Copy of Bidding Document for reference is available at <strong>MECON</strong>, at the address given<br />

hereinabove.<br />

The complete Bidding Document is also available on the web site of <strong>MECON</strong> <strong>Limited</strong><br />

(www.meconlimited.com) and <strong>GAIL</strong>’s website www.gailonline.com<br />

13.0 SEALING & MARKING OF BIDS<br />

Bids should be submitted in complete accordance with the bid documents / attachments<br />

separately in three parts in sealed envelopes super-scribed with the Bid Document Number,<br />

due date, item and nature of bid (un-priced, priced), as follows :<br />

Part- I : UNPRICED BID<br />

Part- II : PRICED BID<br />

Part- III : BID SECURITY<br />

The three envelopes, containing Part-I, Part-II and Part-III of offer, shall be duly sealed and<br />

respective cut-out slip enclosed with this letter as Appendix-A shall be pasted on each envelop.<br />

Name & address of the bidder shall be mentioned on each cut-out slip. These three sealed<br />

envelopes shall be further kept in a larger envelope & which shall also be duly sealed. Cut-out<br />

slip meant for complete offer shall be pasted on it with name and complete address & contact<br />

number of the bidder.<br />

14.0 In case you download the tender document and interested to quote, please<br />

intimate to us showing your interest immediately alongwith complete contract<br />

address, phone no., fax no., e-mail etc. for correspondence. Owner will inform<br />

about Addendum, if any to those who have furnished above information. However,<br />

information about Addendum shall also be available on <strong>MECON</strong>’s and <strong>GAIL</strong>’s<br />

websites as an when these are issued<br />

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INVITATION FOR BIDS (IFB)<br />

Page 4 of 5


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

15.0 ZERO DEVIATION TENDER<br />

Bidder’s Bid shall be considered non-responsive and rejected, if deviations are taken to the<br />

under mentioned provisions of Bid Documents by the Bidder:-<br />

i) Do not meet BEC Criteria<br />

ii) Bid Security<br />

iii) Performance Security (Contract Performance Bank Guarantee), 10% of Contract/Order<br />

value<br />

iv) Delivery Period<br />

v) Terms of Payment<br />

vi) Period of validity of bids<br />

vii) Force Majeure<br />

viii) Resolution of Dispute/Arbitration<br />

ix) Termination of Contract,<br />

x) Warranty and Guarantee<br />

xi) Offer not submitted for complete scope of work<br />

xii) Firm prices<br />

xiii) Prices not quoted as per Schedule of Rates formats.<br />

xiv) Bidder have been banned by Government of <strong>India</strong> or any its Agency/ Undertaking/<br />

Department of Government of <strong>India</strong>.<br />

xv) Bidders is under liquidation.<br />

xvi) Bidder is under litigation which owner’s considers a disqualification.<br />

xvii) Bids not conforming to technical specification/requirements.<br />

xviii) Any other such provisions if specifically stipulated elsewhere in the Bid Document.<br />

xix) Price Reduction Schedule.<br />

THIS IS NOT AN ORDER<br />

Yours faithfully,<br />

for and on behalf of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

for <strong>MECON</strong> <strong>LIMITED</strong><br />

(A.K. Sharma)<br />

DGM I/c (Contracts)<br />

Encl. 1. Appendix – A - 4(four) nos. of Cut-Out slips to be pasted on different sealed envelops<br />

of the offer.<br />

2. Vol.-I of II & Vol.-II of II of the Bid Document.<br />

Note:<br />

Please acknowledge the receipt of the bid document and confirm your intention to quote or not within<br />

7(seven) days. In case not intending to quote then please give reasons and also please return the<br />

tender document to us.<br />

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INVITATION FOR BIDS (IFB)<br />

Page 5 of 5


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

1.0 BRIEF PROJECT DETAILS :<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

ANNEXURE-I to IFB<br />

M/s <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> intends to execute Pipeline Projects in KG Basin<br />

region in state of Andhra Pradesh for supplying Natural Gas to<br />

existing/potential new consumers. For this, a loop line of size 18” is to be laid<br />

between K. Cheruvu Junction Point and Kakinada Junction Point.<br />

2.0 A) SCOPE OF SUPPLY/ WORK :<br />

The brief scope shall include supply of bare pipes/coating & transportation<br />

work/coated pipes as per different options mentioned in Sl.No. 3.0 conforming<br />

to the specifications provided in the tender document.<br />

Line Pipe details are as follows :-<br />

Item<br />

no.<br />

Sl.<br />

no OD<br />

(mm)<br />

WT<br />

(mm)<br />

Description Quantity<br />

Material Grade Finish Metres MT<br />

A A 457.0 6.4 API 5L PSL – 2 Gr X-70, PE Coated 22,700 1614.42<br />

B<br />

C<br />

B1 457.0 8.7 API 5L PSL – 2 Gr X-70, PE Coated 5,900 567.46<br />

B2 457.0 8.7 API 5L PSL – 2 Gr X-70, PE Uncoated 100 9.62<br />

C1 457.0 10.3 API 5L PSL – 2 Gr X-70, PE Coated 2,600 294.99<br />

C2 457.0 10.3 API 5L PSL – 2 Gr X-70, PE Uncoated 200 22.69<br />

TOTAL 31,500 2509.18<br />

The details on scope of supply/ work have been given in SOR and other<br />

Chapters of the tender document.<br />

B) DELIVERY SCHEDULE<br />

The delivery schedule shall be as given below :-<br />

Option Option Delivery Schedule Effective Date of Delivery Basis<br />

Description<br />

Start<br />

I Supply of Bare a) Domestic Bidder<br />

a) Domestic Bidder<br />

Pipes<br />

Delivery to start from 8<br />

Loading of pipes<br />

week ex-works and UUUUUUUUUUDomest on Trailer<br />

complete within 12 ic/ Foreign Bidder (Trailers shall be<br />

weeks.<br />

Date of Issue of FOI arranged by <strong>GAIL</strong><br />

appointed<br />

b) Foreign Bidder<br />

Coating<br />

Delivery within 8 weeks at<br />

Contractor).<br />

port of exit.<br />

b) Foreign Bidder<br />

FOB port of exit<br />

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BEC<br />

Page 1 of 6


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Option Option<br />

Description<br />

II Coating in<br />

<strong>India</strong> of Bare<br />

Pipes issued by<br />

<strong>GAIL</strong>,<br />

Transportation<br />

to Designated<br />

Dumpyard<br />

III Supply of<br />

Coated Pipes at<br />

designated<br />

Dumpyard<br />

3.0 BID EVALUATION CRITERIA<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Delivery Schedule Effective Date of<br />

Start<br />

Delivery Basis<br />

Last consignment to reach From Date of FOT Site (Dumpyard)<br />

Dumpyard within 6 weeks Intimation by <strong>GAIL</strong>/<br />

<strong>MECON</strong> of readiness<br />

of Bare Line Pipes for<br />

lifting from<br />

Manufacturer’s Works/<br />

designated <strong>India</strong>n Sea<br />

Port, for PE Coating<br />

Last consignment to reach<br />

Dumpyard within 18 weeks<br />

Date of Issue of FOI FOT Site (Dumpyard)<br />

The bids may be submitted for any of the following three Options depending<br />

upon the bidder’s eligibility.<br />

OPTION-I : Supply of bare Pipes at FOT Dispatch point for <strong>India</strong>n<br />

Bidders/ FOB port of shipment for Foreign Bidders.<br />

OPTION-II : Coating in <strong>India</strong> of Bare Pipes issued by <strong>GAIL</strong>,<br />

Transportation of bare pipes to coating plant, coating<br />

of bare pipes, transportation of coated pipes to<br />

Designated Dump yard near Oduru and maintenance<br />

of Dump yard for 2 months beyond the contractual<br />

completion period or actual completion period, which<br />

ever is later.<br />

OPTION III : Supply of Coated Pipes at designated Dump yard near<br />

Oduru and maintenance of Dump yard for 2 months<br />

beyond the contractual completion period or actual<br />

completion period, which ever is later.<br />

The bids shall be evaluated for the full quantity on L-1 basis under different<br />

options.<br />

Bare Pipe Manufacturers can quote either for Bare Pipe (Option-I) or for Coated<br />

Pipe (Option-III). In case of Option III, bidder can quote independently or with<br />

consortium arrangement.<br />

Coating Contractor can quote either for Coating & Transportation Work (Option-<br />

II) or for Coated Pipe (Option-III) with consortium arrangement only.<br />

The Bidder’s eligibility criteria, under various Options are as follows :-<br />

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BEC<br />

Page 2 of 6


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

3.1 Technical<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

3.1.1 OPTION-I – For Bare Pipe (Domestic/ Foreign Bidders)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

The bidder shall either be a Line pipe manufacturer, or a Supplier who has<br />

been authorized by a Line pipe manufacturer. The bidder should meet the<br />

following criteria :<br />

3.1.1.1 For Pipe Manufacturer :<br />

001 The bidder’s proposed mill(s) shall have experience in manufacturing API 5L<br />

PSL-2 quality line pipe.<br />

002 The bidder should have manufactured and supplied from proposed pipe mill at<br />

least 1 km of line pipe for petroleum pipeline project in one single order as per<br />

API 5L PSL-2 that are equal or higher in terms of diameter, grade and type as<br />

quoted, with minimum thickness of 6.4mm or higher in any of the last five<br />

years reckoned from the date of commencement of sale of Bidding Document.<br />

003 In addition, the bidder should have manufactured and supplied at least 10% of<br />

the quoted quantity of Line pipes of type, as quoted for petroleum pipeline<br />

project as per API 5L (PSL-2) of same or higher diameter of X-65 or higher<br />

grade with minimum thickness of 6.4 mm or higher from proposed pipe mill in<br />

one single order in any of the last five years reckoned from the date of<br />

commencement of sale of Bidding Document.<br />

004 The Bidder should have API 5L certificate and a valid license to use API 5L<br />

monogram on Line pipe with product specification level PSL-2 quality for the<br />

proposed pipe mill(s).<br />

005 Mill Qualification : The bidder shall furnish a certificate for proposed pipe<br />

mills alongwith their bid, which have not been audited by <strong>GAIL</strong>/ or its<br />

authorized representatives or , have not supplied pipes to <strong>GAIL</strong> for high<br />

pressure petroleum service of same or higher size and material Grade API 5L<br />

X 70 during last five years reckoned from the date of commencement of sale of<br />

bidding document, as per Format F-10A provided in the bid document, from a<br />

reputed International inspection agency as listed in SCC, certifying that the mill<br />

has capability to produce line pipes complying with technical requirements<br />

specified in the bid documents. Non-compliance to the above requirement will<br />

make the mill liable for rejection.<br />

006 The Bidder shall procure the steel plates/ coil from listed manufacturers or<br />

those meeting the qualification requirement of steel plate/ coils manufacturers<br />

as stipulated in the bid document.<br />

3.1.1.2 For Authorised Pipe Supplier (applicable only to foreign bidders) :<br />

001 In case the pipe manufacturer(s) who do not submit bid directly as a matter of<br />

their corporate policy, they may submit bid through their authorised/<br />

accredited trading house/ suppliers. In such cases, the concerned trading<br />

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BEC<br />

Page 3 of 6


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

house/ supplier may submit the offer as “Bidder” subject to fulfilling the<br />

following criteria :<br />

002 The bidder shall supply line pipes produced by an established line pipe<br />

manufacturer who meets qualification requirements stipulated under clauses<br />

3.1.1.1 (001 to 006) above.<br />

003 The bidder shall furnish an authority certificate from the line pipe<br />

manufacturer, confirming the bidder’s status as their authorised/ accredited<br />

supplier/ trading house. The Authority Certificate shall be valid up to the<br />

completion of tenure of the order in accordance with the Bidding Document.<br />

Also, the bidder shall furnish from pipe manufacture, a certificate to the effect<br />

that the manufacturer as a corporate policy does not quote directly and their<br />

pipes are quoted through their authorised/ accredited supplier/ trading house<br />

only. Further, one manufacturer can quote only through one supplier and a<br />

supplier shall offer product of only one manufacturer.<br />

004 The bid shall be liable for rejection in case of change of proposed line pipe<br />

manufacturer after submission of bid.<br />

3.1.2 OPTION-II – Qualification Criteria for Coating Work<br />

The bidder’s proposed coating plant shall have experience in application of<br />

three layer side extruded PE (3LPE) Coating of Bare Line Pipes and shall meet<br />

the following criteria.<br />

001 The proposed coating plant by the bidder for three layer side extruded PE (3<br />

LPE) coating on bare line pipes shall have coated at least 16 km length of bare<br />

line pipes of outside diameter 16” or higher using three layers side extruded PE<br />

coating, under a single contract during any of the last five years reckoned from<br />

the date of commencement of sale of Bidding document.<br />

002 Coating Plant Qualification: The Bidder shall furnish a certificate for proposed<br />

coating plant alongwith their bid, which has not been audited by <strong>GAIL</strong>/ or its<br />

authorized representatives or, have not supplied coated pipes to <strong>GAIL</strong> of same<br />

or higher size during last five years reckoned from the date of commencement<br />

of sale of bidding document, as per Format F-13 provided in the bid<br />

documents, from a reputed International inspection agency as listed in SCC,<br />

certifying that the plant has capability to coat line pipes complying with<br />

technical requirements specified in bid document. Non-compliance to the<br />

above requirement will make the plant liable for rejection.<br />

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BEC<br />

Page 4 of 6


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

003 A Foreign Bidder who desires to submit bid under OPTION-II for coating work<br />

shall have to relocate its proposed coating plant to <strong>India</strong>. In such case, the<br />

coating plant shall meet the qualification criteria as stipulated above.<br />

3.1.3 OPTION-III – For Coated Pipe<br />

3.1.3.1 Indigenous as well as foreign bidders quoting for supply of Coated Pipes should<br />

have combined experience of Bare Pipes (refer clause3.1.1.1) and Coating<br />

Work (refer clause 3.1.2) (Option-I + Option-II) in the respective areas and<br />

financial criteria as indicated in this qualification criteria. In case of Consortium<br />

bid, the experience and financial criteria of each consortium member will be<br />

considered for their respective areas. Documentary evidence regarding<br />

consortium arrangement as specified in the ITB is to be furnished.<br />

3.1.3.2 Foreign bidders, bidding for option-III, are allowed to do the coating of bare<br />

pipes in their overseas plant.<br />

3.2 Financial<br />

However, they are also allowed to import bare pipes in <strong>India</strong> and coat the<br />

pipes in <strong>India</strong> either through a coating agency or through their own coating<br />

plant relocated in <strong>India</strong>, meeting the qualification criteria as per clause 3.1.2.<br />

3.2.1 The minimum annual turnover (Rs. in Crs/USD in millions) achieved by the<br />

bidder as per their audited financial results during any one of the last three<br />

financial years i.e. 2003-04, 2004-05 & 2005-06 shall be as under :<br />

Item Sl.<br />

no.<br />

Sizes (mm)<br />

A A 6.4 (Coated)<br />

B<br />

B1<br />

B2<br />

8.7 (Coated)<br />

8.7 (Bare)<br />

C<br />

C1<br />

C2<br />

10.3((Coated)<br />

10.3 (Bare)<br />

TOTAL<br />

For Bare Pipe<br />

(OPTION I)<br />

<strong>India</strong>n<br />

Rupees<br />

(Crs.)<br />

US$<br />

(million)<br />

For Coating and<br />

Transportation<br />

Work<br />

(OPTION-II)<br />

<strong>India</strong>n<br />

Rupees<br />

(Crs.)<br />

US$<br />

(million)<br />

For Bare Line Pipe,<br />

Coating &<br />

Transportation Work<br />

(OPTION-III)<br />

<strong>India</strong>n<br />

rupees<br />

(Crs.)<br />

US$<br />

(million)<br />

8.21 1.86 3.88 0.88 12.09 2.74<br />

In case bidder quotes for more than one option, the annual turnover<br />

requirement shall be cumulative.<br />

3.2.2 Net Worth of the bidder/each partner of the consortium should be positive as<br />

per last audited financial statement i.e. for the financial year 2005-06.<br />

3.2.3 Return on Equity of the bidder/each partner of the consortium should be<br />

positive as per the last audited financial statement i.e. for the financial year<br />

2005-06.<br />

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BEC<br />

Page 5 of 6


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

3.2.4 The bidder should have below mentioned minimum working capital (Rs in<br />

crores/ USD in millions) as per last audited financial year i.e. for the financial<br />

year 2005-06 meeting the requirement specified against each item under<br />

Option I,II &III :<br />

Item Sl.<br />

No.<br />

Sizes (mm)<br />

A A 6.4 (Coated)<br />

B<br />

B1<br />

B2<br />

8.7 (Coated)<br />

8.7 (Bare)<br />

C<br />

C1<br />

C2<br />

10.3((Coated)<br />

10.3 (Bare)<br />

TOTAL<br />

For Bare Pipe<br />

<strong>India</strong>n<br />

rupees<br />

(Rs. in<br />

crs)<br />

(OPTION I)<br />

US$<br />

(In million)<br />

For Coating and<br />

Transportation<br />

Work<br />

(OPTION-II)<br />

<strong>India</strong>n<br />

Rupees<br />

(Rs. in<br />

crs)<br />

US$<br />

(in million)<br />

For Bare Line Pipe,<br />

Coating &<br />

Transportation<br />

Work<br />

(OPTION-III)<br />

<strong>India</strong>n<br />

Rupees<br />

(Rs. in<br />

crs)<br />

US$<br />

(in million)<br />

1.64 0.37 0.78 0.18 2.42 0.55<br />

In case bidder quotes for more than one option the working capital<br />

requirement shall be cumulative.<br />

In case the bidder’s working capital is inadequate, the bidder should<br />

supplement this with a Vendor’s bank, having a net worth not less than Rs. 100<br />

crores or US$ 22 million, letter confirming the availability of line of credit to<br />

cover the inadequacy of previous year i.e. 2005-06 and meet the specified<br />

working capital requirement.<br />

3.2.5 In case of consortium bid, the leader of the consortium shall meet the financial<br />

criteria stipulated for Option-III at clause no. 3.2.1 and 3.2.4 above for the<br />

quoted scope of work and the individual member of consortium shall meet the<br />

financial criteria for their respective scope of work equal to 50% of the<br />

financial criteria stipulated at clause 3.2.1 above of Option-III for quoted scope<br />

of work.<br />

3.2.6 Bidder for whom financial year is calendar year, they shall submit financial<br />

result for the years 2003, 2004 & 2005.<br />

3.3 Bidder shall meet the technical, as well as, commercial qualification criteria as stated<br />

above. Bidder shall furnish necessary documentary evidence including duly filled in<br />

enclosed Format A & B alongwith the bid, to justify meeting the stipulated qualification<br />

criteria. In absence of requisite documents, <strong>GAIL</strong> reserve the right to reject the bid<br />

without making any reference to the bidder.<br />

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BEC<br />

Page 6 of 6


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

ANNUAL TURNOVER<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Applicant’s Legal Name : Date :<br />

JV Partner’s Legal Name : Tender No.:<br />

Each bidder must fill in this form (Single Entity)<br />

Annual Turnover data for the last 3 audited financial years.<br />

Year<br />

Year 1:<br />

Year 2:<br />

Year 3:<br />

Currency Amount Exchange<br />

Rate (*)<br />

Each member of a JV/Consortium must fill in this form (J. V. Consortium)<br />

Annual Turnover data for the last 3 audited financial years<br />

Year<br />

Leader of<br />

J. V./Consortium<br />

Year 1:<br />

Year 2:<br />

Year 3:<br />

Partner A<br />

Year 1:<br />

Year 2:<br />

Year 3:<br />

Partner B<br />

Year 1:<br />

Year 2:<br />

Year 3:<br />

Total<br />

Currency Amount Exchange<br />

Rate (*)<br />

Page ……… of ………..<br />

FORMAT-A<br />

Amount<br />

(INR) (*)<br />

Amount<br />

(INR) (*)<br />

1. The information supplied should be the – Annual Turnover of the applicant and each<br />

member of a JV/Consortium.<br />

2. A brief note should be appended describing details as per audited results.<br />

3. Indicate Financial year if it is different from April to March.<br />

(*) To filled by Owner / Consultant<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

Signature of Bidder<br />

Format – A & B


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

FINANCIAL SITUATION<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Applicant’s Legal Name : Date :<br />

JV Partner’s Legal Name : Tender No.:<br />

Sl.<br />

No.<br />

Page ……… of ………..<br />

Each bidder or member of a JV/Consortium must fill in this form<br />

FINANCIAL DATA FOR LAST AUDITED FINANCIAL YEAR<br />

Description<br />

1. Current Assets<br />

2. Current Liabilities<br />

3. Working Capital (1-2)<br />

4. Net Worth<br />

Owners funds (Paid up share<br />

capital and Free Reserves &<br />

Surplus)<br />

5. Profits before taxes<br />

6. Return on Equity (5/4) x 100<br />

Year<br />

Amount Exchange<br />

Rate (*)<br />

FORMAT-B<br />

Amount<br />

(INR) (*)<br />

1. Attached are copies of the audited balance sheets, including all related notes, and<br />

income statement for the last Audited Financial year, as indicated above, complying<br />

with the following conditions.<br />

• All such documents reflect the financial situation of the bidder or partner to<br />

JV/Consortium, and not sister or parent companies.<br />

• Historic financial statements must be audited by a certified accountant<br />

• Historic financial statements must be complete, including all notes to the financial<br />

statements<br />

• Historic financial statements must correspond to accounting periods already completed<br />

and audited (no statement for partial period shall be requested or accepted).<br />

(*) Applicable for foreign bidders to filled by Owner / Consultant<br />

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Signature of Bidder<br />

Format – A & B


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

F-10A<br />

LINE PIPE MANUFACTURING MILL CAPABILITY CERTIFICATION<br />

(For <strong>India</strong>n and Foreign bidders seeking qualification under 3.1.1.1(002), (003) & (005) of<br />

Ann-I under IFB/ ITB)<br />

This is to certify that M/s _________________________ reference plant’s<br />

production line ______________ has following manufacturing facilities for to<br />

manufacture _______________ (type of pipes) line pipes as per API 5L PSL2:<br />

Sl.<br />

No.<br />

Description<br />

A GENERAL INFORMATION<br />

1.0 Detailed description of Organization<br />

(Structure, number of Employees,<br />

facilities, equipments, etc,) concerning<br />

the following:<br />

1.1 Overall structure of Mill Organization<br />

1.2 Line Pipe production facilities and<br />

Capacity<br />

1.3 Testing Laboratories<br />

1.4 Quality Control/Quality Assurance<br />

(QA/QC): Type and location of the testing<br />

facility and stepby-step operations<br />

followed to achieve High<br />

quality product as per technical<br />

specifications.<br />

1.5 Non-Destructive testing facilities.<br />

1.6 Latest Audit certified documents<br />

performed during production by one of<br />

the International Inspection Agencies (as<br />

listed in IFB/ITB).<br />

2.0 Company shall have valid ISO 9001-2000<br />

Certificate and established Quality<br />

manual.<br />

B FABRICATION & INSPECTION<br />

PROCEDURES<br />

1.0 Give detailed description of the<br />

Fabrication Process to produce Line pipes<br />

as per technical documents<br />

1.1 Inspection of raw material (Plates/Coils)<br />

1.2 Forming of the plates/Coils<br />

1.3 De-coiling and Inspection<br />

1.4 Edge preparation<br />

1.5 Forming<br />

1.6 Welding<br />

1.7 Testing<br />

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Inspection Agency<br />

Observation Remarks on<br />

Conformity


Sl.<br />

No.<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Description<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

2.0 Following shall be certified for Mill<br />

capability:<br />

2.1 Inspection of raw material (Plates/Coils)<br />

The machine shall have an inbuilt edge<br />

machining and Ultrasonic testing to test<br />

about 25mm width on both sides of the<br />

plate edges.<br />

2.2 Forming of the plates/ Coils<br />

During Forming and welding the machine<br />

should have tracking system to control<br />

welding groove and edge offsets.<br />

2.3 Welding<br />

Pipe mill shall have a continuous<br />

tack welding arrangement for better<br />

dimensional control, minimum<br />

repairs and higher production.<br />

Weld procedure qualified shall<br />

ensure testing of Impact at –20deg<br />

C for Weld and HAZ.<br />

2.4 Inspection & Testing<br />

Type and location of the testing facility<br />

and stepby-step operations followed to<br />

achieve High quality product as per<br />

technical specifications.<br />

List of all relevant NDT procedures<br />

(including Acceptance criteria)<br />

List of NDT qualified personnel with valid<br />

ASNT-1A certificates for level III and<br />

Level II operators.<br />

Ultrasonic machines being used should<br />

ensure tracking of weld seam during<br />

testing and representing defects on a<br />

printout.<br />

All instruments used shall have a valid<br />

Calibration certificates.<br />

Capability of mill and procedure followed<br />

to produce pipes within the technical<br />

specifications with special attention to<br />

clause number 7.2 of PTS 31042/D/02<br />

251 (Out of roundness limited to 5mm).<br />

HSAW mill shall ensure, prove and<br />

establish adequate methodology<br />

that the residual stresses are within<br />

acceptable limits (at least equal to<br />

cold expanded pipes).<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Inspection Agency<br />

Observation Remarks on<br />

Conformity


Sl.<br />

No.<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Description<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Capability of Mill and procedure followed<br />

to perform Impact test at –20°C as per<br />

technical document requirements.<br />

Work Instructions and approved<br />

procedures to be displayed at each and<br />

every work centres for ready reference.<br />

Various procedures established shall have<br />

approval from International Inspection<br />

agencies as listed in IFB/ ITB.<br />

Acceptable / Not Acceptable<br />

For & On behalf of<br />

Signature<br />

Name<br />

Designation<br />

Agency’s name & Seal<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Inspection Agency<br />

Observation Remarks on<br />

Conformity<br />

Note: All pages of this report (Form-10) shall be signed and stamped by the agency<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

F-13<br />

LINE PIPE COATING CAPABILITY CERTIFICATION<br />

(For <strong>India</strong>n and Foreign bidders seeking qualification under clause 3.1.2 of Ann-I<br />

under IFB/ ITB)<br />

This is to certify that M/s ____________________ reference plant’s production<br />

line _________ has following coating facilities to carryout 3LPE external coating<br />

and internal Liquid epoxy coating of Bare line pipes as per Tender specifications:<br />

Sl.<br />

No.<br />

A BASE MATERIAL<br />

1.1 Identification<br />

Description<br />

1.2 Review of the manufacturer’s certificates<br />

(EN 10204 – 3.1B)<br />

1.3 Raw material testing (Batch wise) at<br />

vendors laboratory.<br />

2 SURFACE PREPARATION<br />

2.1 Preheating before abrasive blasting.<br />

2.2 Phosphoric acid treatment.<br />

2.3 PH of pipe surface after phosphoric acid<br />

wash.<br />

2.4 Salt contamination check before second<br />

abrasive blasting.<br />

2.5 Anchor pattern and degree of cleaned<br />

surface & degree of dust<br />

2.6 After second blasting.<br />

3 COATING<br />

3.1 Temperature of pipe before chromate<br />

application and visual application.<br />

3.2 Temperature of pipe before application.<br />

3.3 Temperature of PE, adhesive, Epoxy.<br />

3.4 Epoxy /Adhesive /PE film thickness.<br />

3.5 Total coating thickness.<br />

4 INSPECTION & TESTING<br />

4.1 Holiday testing.<br />

4.2 Cathodic disbondment<br />

4.3 Dimensional check (cut back on both<br />

ends of the pipe).<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

<strong>GAIL</strong> or its authorized representative<br />

Observation Remarks on<br />

Conformity


Sl.<br />

No.<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Description<br />

4.4 Final visual inspection.<br />

5<br />

Documentation & final certification<br />

Acceptable / Not Acceptable<br />

For & On behalf of<br />

Signature<br />

Name<br />

Designation<br />

Agency’s name & Seal<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

<strong>GAIL</strong> or its authorized representative<br />

Observation Remarks on<br />

Conformity<br />

Note: All pages of this report (Form-13) shall be signed and stamped by the agency<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc


Sl.<br />

No.<br />

CHECK LIST FOR SUBMISSION OF DOCUMENTS REQUIRED FOR BID EVALUATION<br />

(BARE/ COATED LINE PIPES)<br />

BID DOCUMENT NO.: 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

DOCUMENTS REQUIRED (TECHNICAL)<br />

BEC Clause No.<br />

(Ann-I to IFB - Vol-I)<br />

Documents Required Submitted<br />

(Bidder to indicate Yes/ No)<br />

FOR OPTION-I<br />

1 3.1.1.1 (002) Document supporting manufactured and supplied for petroleum<br />

pipeline project in last five years in one single order<br />

1 km of API 5L PSL-2 Line Pipe that are equal or higher in terms of<br />

diameter, grade as quoted with minimum wall thickness 6.4mm or<br />

higher.<br />

2 3.1.1.1 (003) In addition to above, document supporting supply of at least 10% of<br />

quoted quantity. Dia. 18" or higher, Grade X-65 or higher, W.T.<br />

6.4mm or higher.<br />

3 3.1.1.1 (004) Copy of valid API 5L Certificate.<br />

4 3.1.1.1 (005) a) For bidder whose mill have not been audited by <strong>GAIL</strong>/ <strong>MECON</strong><br />

during last five years or have not supplied pipes to <strong>GAIL</strong> for high<br />

pressure of size 18" dia. or higher of grade X-70. Mill Qualification<br />

Certificate from International Inspection Agency as listed in the bid<br />

document. Format F-10A.<br />

b) For bidders who have supplied 18" dia. or higher of grade X-70<br />

pipes to <strong>GAIL</strong> shall furnish following.<br />

i) PO copy with details like pipe dia. manufacturing process,<br />

length, thickness, total ordered qty. and applicable standard.<br />

ii) Inspection release note of pipes under said order by<br />

designated inspection authority.<br />

5 3.1.1.1 (006) Document supporting that bidder shall procure steel plate/ coil from<br />

manufacturer stipulated in the bid document. Letter of commitment<br />

from at least two plate/ coil manufacturer.<br />

FOR OPTION-II<br />

1 3.1.2 (001) Document supporting that proposed Coating plant shall have<br />

coated under a single order during last five years at least<br />

- Length 16 km or higher<br />

- Pipe of dia. 16" or higher<br />

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Page 1 of 4<br />

ANNEXURE-II<br />

Reference in Bid Document<br />

(Bidder to indicate place in the<br />

bid, such as Page No./ Vol. No.<br />

etc )<br />

(Bidder's Signature & Seal)


Sl.<br />

No.<br />

CHECK LIST FOR SUBMISSION OF DOCUMENTS REQUIRED FOR BID EVALUATION<br />

(BARE/ COATED LINE PIPES)<br />

BID DOCUMENT NO.: 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

DOCUMENTS REQUIRED (TECHNICAL)<br />

BEC Clause No.<br />

(Ann-I to IFB - Vol-I)<br />

Documents Required Submitted<br />

(Bidder to indicate Yes/ No)<br />

2 3.1.2 (002) a) Coating Plant Qualification Certificate from International<br />

Inspection Agency as listed in the bid document. Format F-13. This<br />

is necessary for bidder whose mill has not been audited by <strong>GAIL</strong>/<br />

<strong>MECON</strong> during last five years or have not supplied coated pipes to<br />

<strong>GAIL</strong> of size 18" dia. or higher.<br />

b) Bidders who have supplied 18" dia. or higher size coated pipes<br />

to GAIl shall furnish following<br />

i) PO copy, details like pipe dia., manufacturing process, length,<br />

thickness, total ordered quantity and applicable specification.<br />

ii) Inspection release note of coated pipes under said order by<br />

designated inspection authority.<br />

3 Clause no. 5.0 of<br />

Technical Input for<br />

3LPE Coating of<br />

Pipes<br />

Details of proposal material combination indicating specific grade of<br />

epoxy, adhesive and polyethylene manufactured by any of the<br />

approved material manufacturer and other documents as per<br />

clause no. 5.0 of Technical Input for 3-Layer Side Extruded<br />

Polyethylene coating of pipes.<br />

FOR OPTION-III<br />

1 3.1.1.1 (002) Document supporting manufactured and supplied for petroleum<br />

pipeline project in last five years in one single order<br />

1 km of API 5L PSL-2 Line Pipe that are equal or higher in terms of<br />

diameter, grade as quoted with minimum wall thickness 6.4mm or<br />

higher<br />

2 3.1.1.1 (003) In addition to above, document supporting supply of at least 10% of<br />

quoted quantity. Dia. 18" or higher, Grade X-65 or higher, W.T.<br />

6.4mm or higher.<br />

3 3.1.1.1 (004) Copy of valid API 5L Certificate.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Check List for Bare-Coated Line Pipes-R2<br />

Page 2 of 4<br />

ANNEXURE-II<br />

Reference in Bid Document<br />

(Bidder to indicate place in the<br />

bid, such as Page No./ Vol. No.<br />

etc )<br />

(Bidder's Signature & Seal)


Sl.<br />

No.<br />

CHECK LIST FOR SUBMISSION OF DOCUMENTS REQUIRED FOR BID EVALUATION<br />

(BARE/ COATED LINE PIPES)<br />

BID DOCUMENT NO.: 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

DOCUMENTS REQUIRED (TECHNICAL)<br />

BEC Clause No.<br />

(Ann-I to IFB - Vol-I)<br />

Documents Required Submitted<br />

(Bidder to indicate Yes/ No)<br />

4 3.1.1.1 (005) a) For bidder whose mill have not been audited by <strong>GAIL</strong>/ <strong>MECON</strong><br />

during last five years or have not supplied pipes to <strong>GAIL</strong> for high<br />

pressure of size 18" dia. or higher of grade X-70. Mill Qualification<br />

Certificate from International Inspection Agency as listed in the bid<br />

document. Format F-10A.<br />

b) For bidders who have supplied 18" dia. or higher of grade X-70<br />

pipes to <strong>GAIL</strong> shall furnish following.<br />

i) PO copy with details like pipe dia. manufacturing process,<br />

length, thickness, total ordered qty. and applicable standard.<br />

ii) Inspection release note of pipes under said order by<br />

designated inspection authority.<br />

5 3.1.1.1 (006) Document supporting that bidder shall procure steel plate/ coil from<br />

manufacturer stipulated in the bid document. Letter of commitment<br />

from at least two plate/ coil manufacturer.<br />

6 3.1.2 (001) Document supporting that proposed Coating plant shall have<br />

coated under a single order during last five years at least<br />

- Length 16 km or higher<br />

- Pipe of dia. 16" or higher<br />

7 3.1.2 (002) a) Coating Plant Qualification Certificate from International<br />

Inspection Agency as listed in the bid document. Format F-13. This<br />

is necessary for bidder whose mill has not been audited by <strong>GAIL</strong>/<br />

<strong>MECON</strong> during last five years or have not supplied coated pipes to<br />

<strong>GAIL</strong> of size 18" dia. or higher.<br />

b) Bidders who have supplied 18" dia. or higher size coated pipes<br />

to GAIl shall furnish following<br />

i) PO copy, details like pipe dia., manufacturing process, length,<br />

thickness, total ordered quantity and applicable specification.<br />

ii) Inspection release note of coated pipes under said order by<br />

designated inspection authority.<br />

8 Clause no. 5.0 of<br />

Technical Input for<br />

3LPE Coating of<br />

Pipes<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Check List for Bare-Coated Line Pipes-R2<br />

Details of proposal material combination indicating specific grade of<br />

epoxy, adhesive and polyethylene manufactured by any of the<br />

approved material manufacturer and other documents as per<br />

clause no. 5.0 of Technical Input for 3-Layer Side Extruded<br />

Polyethylene coating of pipes.<br />

Page 3 of 4<br />

ANNEXURE-II<br />

Reference in Bid Document<br />

(Bidder to indicate place in the<br />

bid, such as Page No./ Vol. No.<br />

etc )<br />

(Bidder's Signature & Seal)


Sl.<br />

No.<br />

CHECK LIST FOR SUBMISSION OF DOCUMENTS REQUIRED FOR BID EVALUATION<br />

(BARE/ COATED LINE PIPES)<br />

BID DOCUMENT NO.: 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

DOCUMENTS REQUIRED (TECHNICAL)<br />

BEC Clause No.<br />

(Ann-I to IFB - Vol-I)<br />

Documents Required Submitted<br />

(Bidder to indicate Yes/ No)<br />

GENERAL i) Duly signed & stamped Vol-II of II of Bid Document No.<br />

05/51/23J8/<strong>GAIL</strong>/012.<br />

ii) Price schedule (Blank) duly signed and stamped<br />

iii) No deviation confirmation in bidder letter head (Format F-6)<br />

iv) Present commitment at proposed plant (Format F-9)<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Check List for Bare-Coated Line Pipes-R2<br />

Page 4 of 4<br />

ANNEXURE-II<br />

Reference in Bid Document<br />

(Bidder to indicate place in the<br />

bid, such as Page No./ Vol. No.<br />

etc )<br />

(Bidder's Signature & Seal)


D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

APPENDIX - A<br />

CUT-OUT SLIPS (4 NOS. )


CUT-OUT SLIP - 1<br />

DO NOT OPEN-THIS IS A QUOTATION<br />

CLIENT : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

(OUTER ENVELOPE)<br />

PROJECT : Natural Gas Pipeline Project for IPPs Industries in K.G.<br />

Basin (Looplines between K. Cheruvu J.P. to Kakinada<br />

J.P.)<br />

BID DOCUMENT NO : 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

ITEM : Bare/Coated Line Pipe<br />

DUE DATE OF : 06.03. 2007 at 15:00 Hrs.<br />

SUBMISSION & TIME<br />

TO,<br />

FROM<br />

NAME:<br />

ADDRESS<br />

A. K. Sharma, DGM I/c (Contracts)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

15TH FLOOR, NORTH TOWER,<br />

SCOPE MINAR,<br />

LAXMI NAGAR,<br />

DELHI – 110092<br />

(To be pasted on the outer envelope containing “Priced”, “Unpriced” bids along with Bid<br />

security/ EMD)<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc


CUT-OUT SLIP – 2<br />

DO NOT OPEN-THIS IS A QUOTATION<br />

CLIENT : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

PART – I (UNPRICED BID)<br />

PROJECT : Natural Gas Pipeline Project for IPPs Industries in K.G.<br />

Basin (Looplines between K. Cheruvu J.P. to Kakinada<br />

J.P.)<br />

BID DOCUMENT NO : 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

ITEM : Bare/Coated Line Pipe<br />

DUE DATE OF : 06.03. 2007 at 15:00 Hrs.<br />

SUBMISSION & TIME<br />

TO,<br />

FROM<br />

NAME:<br />

ADDRESS<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

A. K. Sharma, DGM I/c (Contracts)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

15TH FLOOR, NORTH TOWER,<br />

SCOPE MINAR,<br />

LAXMI NAGAR,<br />

DELHI – 110092<br />

(To be pasted on the envelope containing “Unpriced” bid)


CUT-OUT SLIP - 3<br />

DO NOT OPEN-THIS IS A QUOTATION<br />

CLIENT : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

PART – II (PRICED BID)<br />

PROJECT : Natural Gas Pipeline Project for IPPs Industries in K.G.<br />

Basin (Looplines between K. Cheruvu J.P. to Kakinada<br />

J.P.)<br />

BID DOCUMENT NO : 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

ITEM : Bare/Coated Line Pipe<br />

DUE DATE OF : 06.03. 2007 at 15:00 Hrs.<br />

SUBMISSION & TIME<br />

TO,<br />

FROM<br />

NAME:<br />

ADDRESS<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

A. K. Sharma, DGM I/c (Contracts)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

15TH FLOOR, NORTH TOWER,<br />

SCOPE MINAR,<br />

LAXMI NAGAR,<br />

DELHI – 110092<br />

(To be pasted on the envelope containing “Priced” bid)


CUT-OUT SLIP – 4<br />

PART – III (BID SECURITY AND TENDER FEE)<br />

DO NOT OPEN-THIS IS A QUOTATION<br />

CLIENT : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

PROJECT : Natural Gas Pipeline Project for IPPs Industries in K.G.<br />

Basin (Looplines between K. Cheruvu J.P. to Kakinada<br />

J.P.)<br />

BID DOCUMENT NO : 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

ITEM : Bare/Coated Line Pipe<br />

DUE DATE OF : 06.03. 2007 at 15:00 Hrs.<br />

SUBMISSION & TIME<br />

TO,<br />

FROM<br />

NAME:<br />

ADDRESS<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\4-IFB - Line Pipes - BEC.doc<br />

A. K. Sharma, DGM I/c (Contracts)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

15TH FLOOR, NORTH TOWER,<br />

SCOPE MINAR,<br />

LAXMI NAGAR,<br />

DELHI – 110092<br />

(To be pasted on the envelope containing “Bid Security”)


2.0 ACKNOWLEDGEMENT CUM CONSENT<br />

LETTER<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\5-Acknowledgement cum Consent Letter.doc


To,<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

ACKNOWLEDGEMENT CUM CONSENT LETTER<br />

M/s <strong>MECON</strong> <strong>LIMITED</strong>,<br />

15 th Floor, North Tower, Scope Minar,<br />

Laxmi Nagar District Centre,<br />

Delhi – 110 092<br />

Ph.No.: 91-11-22041201, 22041315, 22041468, 22041872<br />

Fax No.: 91-11-22041214, 22421310<br />

E-mail : mecondly@bol.net.in<br />

Kind Attn: Shri …………………………………, DGM I/C (Contracts)<br />

Sub:<br />

Dear Sir,<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

We hereby acknowledge receipt of complete set of Bid Document alongwith enclosures for the<br />

subject works. We understand that documents received remain property of M/s <strong>GAIL</strong> (<strong>India</strong>)<br />

<strong>Limited</strong> and further undertake that the contents of the above bid documents shall be kept<br />

confidential and shall not be transferred. We indicate below our intentions with respect to the<br />

Invitation for Bid.<br />

a) We intend to bid as requested and furnish following details with respect to our quoting<br />

office :-<br />

I) POSTAL ADDRESS : ___________________________________________<br />

___________________________________________<br />

___________________________________________<br />

II) TELEPHONE NO. : ___________________________________________<br />

III) TELEFAX NO. : ___________________________________________<br />

IV) E-MAIL : ___________________________________________<br />

V) CONTACT PERSON : ___________________________________________<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

b) Contact Person at Delhi, if any :-<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

I) POSTAL ADDRESS : ___________________________________________<br />

___________________________________________<br />

___________________________________________<br />

II) TELEPHONE NO. : ___________________________________________<br />

III) TELEFAX NO. : ___________________________________________<br />

IV) E-MAIL : ___________________________________________<br />

V) CONTACT PERSON : ___________________________________________<br />

c) We are hereby returning the bid document as we are unable to bid for the reasons given<br />

below.<br />

Reasons for non-submission of Bid :<br />

_________________________________________________________________________<br />

_________________________________________________________________________<br />

_________________________________________________________________________<br />

COMPANY’S NAME : ___________________________________________<br />

SIGNATURE : ___________________________________________<br />

NAME : ___________________________________________<br />

DESIGNATION : ___________________________________________<br />

DATE : ___________________________________________<br />

Note: Bidder is requested to furnish the details mentioned at (a), (b) & (c) above as applicable,<br />

immediately after receipt of Bid Document.<br />

_____________________<br />

(SIGNATURE OF BIDDER)<br />

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3.0 SUBMISSION OF BID<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

From:<br />

M/s<br />

To:<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Scope Minar<br />

15 th Floor, North Tower<br />

Laxmi Nagar, District Centre,<br />

Delhi – 110 092<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

SUBMISSION OF BID<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

1. I/We hereby tender for execution of the WORKS of as per<br />

TENDER DOCUMENT within the Time Schedule of completion of work for jobs, as<br />

separately signed and accepted by me/us, at the Schedule of Rates quoted by me/us for<br />

the whole work in accordance with Notice/Letter Inviting Tender, General Conditions of<br />

Contract, Special Conditions of Contract, Schedule of Rates of Completion of Job, and<br />

other documents and papers, all as detailed in the Tender documents.<br />

2. It has been explained to me/us that the time stipulated for jobs and completion of WORKS<br />

in all respects and in different stages mentioned in the "Time Schedule" of completion of<br />

jobs and signed and accepted by me/us in the essence of the CONTRACT. I/We agree that<br />

in the case of failure on my/our part to strictly observe the Time of Completion mentioned<br />

for jobs or any of them and to the Final Completion of WORK in all respects according to<br />

the schedule set out in the said "Time Schedule" of completion of jobs. I/We shall pay<br />

compensation to the OWNER as per provisions and stipulations contained in General<br />

Conditions of Contract and I/We agree to recovery being made as specified therein. In<br />

exceptional circumstances, extension of time which shall always be in writing may,<br />

however, be granted by the Engineer-in-Charge at his entire discretion for some items of<br />

work, and I/We agree that such extension of time will not be counted for the extension of<br />

completion dates stipulated for job and for the Final Completion of WORK as stipulated in<br />

the said "Time Schedule" of completion of jobs.<br />

3. I/We agree to pay the Earnest Money and Security Deposit and accept the terms and<br />

conditions laid down in the memorandum below in this respect.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

MEMORANDUM<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

(a) General Description of Work ______________________________________<br />

______________________________________<br />

______________________________________<br />

(b) Earnest Money Rs.____________________________________<br />

(Rupees)_______________________________<br />

______________________________________<br />

The Earnest Money is payable in the manner set out<br />

in para 5 below.<br />

The Earnest Money, if the tender is accepted, will be<br />

adjusted against the Security Deposit, when Earnest<br />

Money is paid by demand draft only.<br />

(c) Security Deposit 10% of the CONTRACT amount which will be paid in<br />

the manner set out in the General Conditions of<br />

Contract.<br />

4. Should this tender be accepted, I/We hereby agree to abide by and fulfill all terms and<br />

conditions referred to above and in default thereof, to forefeit and pay to the OWNER or its<br />

successors or its authorised nominees such sums of money as are stipulated in conditions<br />

contained in General Tender Notice and other Tender Documents.<br />

5. I/We hereby pay the Earnest Money of Rs.____________________________________<br />

(Rupees _______________________________________________________________) in<br />

Bank Demand Draft/Bank Guarantee No.,___________________________ issued by<br />

_____________________________ (name and office of the State Bank of <strong>India</strong> or any<br />

Nationalised Bank) in favour of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>, New Delhi.<br />

6. If I/We fail to commence the work specified in the Memorandum in Para (3) above, or<br />

I/We to deposit the amount of Security Deposit specified in the Memorandum in (3)<br />

above, I/We agree that the said OWNER or its successors without prejudice to any other<br />

right or remedy be at liberty to forefeit the said Earnest Money in full, otherwise the said<br />

Earnest Money shall be retained by OWNER towards the Security Deposit specified in (3)<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Witness:<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

above. The said OWNER shall also be at liberty to cancel the Notice of Acceptance of<br />

Tender if I/We fail to deposit the Security Deposit as aforesaid or to execute an Agreement<br />

or to start WORK as stipulated in the Tender Documents.<br />

I/We enclose herewith evidence of my/our experiment of execution of works of similar<br />

nature and magnitude carried out by me/us in the prescribed proforma and also the<br />

Income- Tax Clearance Certificates.<br />

Name in Block Letters:<br />

Address:<br />

dated the ________day of _______200..<br />

Yours faithfully,<br />

Signature of Tenderer(s) with the<br />

seal of the Firm.<br />

Name and Designation of authorised person signing<br />

the tender on behalf of the Tenderer(s).<br />

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PART – B


1.0 INSTRUCTION TO BIDDERS<br />

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D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\7-Instructions to Bidders .doc<br />

INSTRUCTIONS TO BIDDERS<br />

Notes on the Instructions to Bidders<br />

It provides the information necessary for bidders to prepare responsive bids in accordance with<br />

the requirements of the Employer. It also gives information on bid submission, opening and<br />

evaluation and on the award of Contract.<br />

It includes provisions that are to be used unchanged.<br />

[Matters governing the performance of the Contractor under the Contract, payments under the<br />

Contract or matters affecting the risks, rights or obligations of the parties under the Contract<br />

are not included in this part but rather in General Conditions of Contract and Special Conditions<br />

of Contract.]


D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\7-Instructions to Bidders .doc<br />

TABLE OF CONTENTS<br />

A. General<br />

1. Scope of Bid<br />

2. Eligible Bidders<br />

3. Bid Evaluation Criteria<br />

4. Bids from Consortium/ Joint Venture<br />

5. One Bid per Bidder<br />

6. Cost of Bidding<br />

7. Site Visit<br />

B. Bidding Documents<br />

8. Content of Bidding Documents<br />

9. Clarification of Bidding Documents<br />

10. Amendment of Bidding Documents<br />

C. Preparation of Bids<br />

11. Language of Bid<br />

12. Documents Comprising the Bid<br />

13. Bid Prices<br />

14. Bid Currencies<br />

15. Bid Validity<br />

16. Bid Security<br />

17. Pre-Bid Meeting<br />

18. Format and Signing of Bid<br />

19. Zero Deviation<br />

20. E-Payment<br />

21. Agent/ Consultant/ Representative/ Retainer/ Associate<br />

D. Submission of Bids<br />

22. Sealing and Marking of Bids<br />

23. Deadline for Submission of Bids<br />

24. Late Bids<br />

25. Modification and Withdrawal of Bids<br />

E. Bid Opening and Evaluation<br />

26. Bid Opening<br />

27. Process to be Confidential<br />

28. Contacting the Employer<br />

29. Examination of bids and Determination of Responsiveness<br />

30. Correction of Errors<br />

31. Conversion to Single Currency for Comparison of Bids<br />

32. Evaluation and Comparison of Bids<br />

33. Preference for Domestic bidders<br />

34. Purchase Preference


F. Award of Contract<br />

36. Award<br />

37. Employer’s Right to Accept any bid and to Reject any or all Bids<br />

38. Notification of Award<br />

39. Signing of Agreement<br />

40. Contract Performance Security<br />

41. Corrupt or Fraudulent Practices<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\7-Instructions to Bidders .doc


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

A. GENERAL<br />

1. Scope of Bid<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

INSTRUCTIONS TO BIDDERS<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

1.1 The Employer, as defined in the General Conditions of Contract, hereinafter “the<br />

Employer”, wishes to receive bids for the Work as described in Part-D : Special<br />

Conditions of Contract, hereinafter referred to as “the Works,” [Insert brief summary of<br />

the works]<br />

1.2 The successful bidder will be expected to complete the Works within the period stated in<br />

Special Conditions of Contract.<br />

1.3 Throughout these bidding documents, the terms “bid” and “tender” and their derivatives<br />

(“bidder/ tenderer”, “bid tendered”, “bidding/ tendering”, etc.) are synonymous, and day<br />

means calendar day. Singular also means plural.<br />

2. Eligible Bidders<br />

2.1 Bidders shall, as part of their bid, submit duly executed power of attorney authorizing<br />

the signatory of the bid to bind the bidder.<br />

2.2 This invitation for bid is open to any bidder including members of a Consortium or Joint<br />

Venture.<br />

2.3 A bidder shall not be affiliated with a firm or entity<br />

(i) that has provided consulting services related-to the Works to the Employer<br />

during the preparatory stages of the Works or of the Project of which the Works<br />

form a part, or<br />

(ii) that has been hired (or is proposed to be hired) by the Employer as Engineer/<br />

Consultant for the contract.<br />

2.4 The bidder shall not be under a declaration of ineligibility by Employer for corrupt or<br />

fraudulent practices as defined in ITB.<br />

2.5 The bidder or any member of the Consortium/Joint Venture is not put on holiday by<br />

<strong>GAIL</strong> or black listed by any Government Department Public Sector.<br />

3. Bid Evaluation Criteria<br />

3.1 Experience Criteria – As per Annexure – I to IFB.<br />

3.2 Financial Criteria – As per Annexure – I to IFB.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

3.3 After successful meeting of Experience Criteria & Financial Criteria, the offer will be<br />

further evaluated.<br />

3.4 Equipment Deployment Criteria - VOID<br />

3.5 Manpower Organization - VOID<br />

3.6 Bidders shall also submit proposals of work methods and schedule in sufficient detail to<br />

demonstrate the adequacy of the bidders’ proposals to meet the technical specifications<br />

and the completion time referred to in Sub-Clause 1.2 above<br />

4. Bids from Joint Venture/ Consortium<br />

[Applicable in case of International Competitive Bidding]<br />

4.1 Bids are also acceptable from Joint Venture / Consortium if specifically permitted in a<br />

Tender Document considering the requirement of the work subject to following :-<br />

(a) the partner in- charge/ the leader of the Joint Venture/ Consortium respectively<br />

should satisfy the requirement as per Bid Evaluation Criteria mentioned at Clause<br />

No. 3 above;<br />

(b) the partner in charge /the leader of the Joint Venture/ Consortium respectively<br />

should confirm unconditional acceptance of full responsibility of executing the<br />

‘Scope of work’ of this tender. This confirmation should be submitted along with<br />

the techno-commercial bid;<br />

(c) the bid security, the bid, and in case of a successful bid, the Agreement, shall be<br />

signed so as to be legally binding on all partners of Joint Venture/ members of<br />

Consortium;<br />

(d) one of the partners / members shall be nominated as being in charge / leader of<br />

the Joint, Venture/ Consortium respectively and this authorization shall be<br />

evidenced by submitting a power of attorney signed by legally authorized<br />

signatories of all the partners/members;<br />

(e) the partner in charge / leader shall be authorized to incur liabilities and receive<br />

instructions for and on behalf of any and all partners of the Joint Venture/<br />

members of the Consortium and the entire execution of the Contract, including<br />

payment, shall be done exclusively with the partner in charge/ leader of<br />

Consortium;<br />

(f) all partners of the Joint Venture/ members of Consortium shall be liable jointly<br />

and severally for the execution of the Contract in accordance with the contract<br />

terms, and a statement to this effect shall be included in the authorization<br />

mentioned under (d) above, as well as in the bid and in the Agreement (in case<br />

of a successful bid); and<br />

(g) a copy of the Joint Venture / Consortium Agreement entered into by all partners/<br />

members shall be submitted with the bid. Alternatively, a Letter of Intent to<br />

execute a Joint Venture / Consortium Agreement in the event of a successful bid<br />

shall be signed by all partners/members and submitted with the bid, together<br />

with a copy of the proposed agreement.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

5. One Bid per Bidder<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

5.1 A firm shall submit only one bid in the same bidding process, either individually as a<br />

bidder or as a partner in a joint venture or as a member of consortium. No firm can be<br />

a subcontractor while submitting a bid individually or as a partner of a joint venture or<br />

as a member of a consortium in the same bidding process. A firm, if acting in the<br />

capacity of subcontractor in any bid, may participate in more than one bid, but only in<br />

that capacity. A bidder who submits or participates in more than one bid will cause all<br />

the proposals in which the bidder has participated to be disqualified.<br />

6. Cost of Bidding<br />

6.1 The bidder shall bear all costs associated with the preparation and submission of the<br />

bid, and <strong>GAIL</strong> will in no case, be responsible or liable for these costs, regardless of the<br />

conduct or outcome of the bidding process.<br />

7. Site Visit<br />

7.1 The bidder is advised to visit and examine the Site of Works and its surroundings and<br />

obtain for itself on its own responsibility all information that may be necessary for<br />

preparing the bid and entering into a contract for construction of the Works. The costs<br />

of visiting the Site shall be at the bidder’s own expense.<br />

7.2 The bidder and any of its personnel or agents will be granted permission by the<br />

Employer to enter upon its premises and lands for the purpose of such visit, but only<br />

upon the express condition that the bidder, its personnel, and agents will release and<br />

indemnify the Employer and its personnel and agents from and against all liability in<br />

respect thereof, and will be responsible for death or personal injury, loss of or damage<br />

to property, and any other loss, damage, costs, and expenses incurred as a result of the<br />

inspection.<br />

7.3 The Employer may conduct a Site visit concurrently with the pre-bid meeting.<br />

B. BIDDING DOCUMENTS<br />

8. Content of Bidding Document<br />

8.1 The Bidding Documents/ Tender Documents are those stated below and should be read<br />

in conjunction with any addenda issued in accordance with ITB Clause 10.<br />

PART-A 1) Invitation for Bid (IFB)<br />

2) Acknowledge-cum-consent Letter<br />

3) Submission of Bid<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

PART-B 1) Instruction to Bidder (ITB)<br />

2) Annexure to ITB<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

• Annexure-I : Evaluation & Comparison of Bids<br />

• Annexure-II : List of Formats<br />

• Annexure-III : Commercial Questionnaire<br />

• Annexure-V : Technical Questionnaire<br />

PART-C 1) General Conditions of Contract (GCC)<br />

2) Annexure to GCC<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

• Annexure-I : Proforma of Indemnity Bond for supply of<br />

Materials by Employer<br />

• Annexure-II : Proforma for Contract Agreement<br />

PART-D 1) Special Conditions of Contract (SCC)<br />

2) Annexure to SCC<br />

• Annexure-1 : Bonus Clause<br />

3) Job Specification<br />

• Appendix-I<br />

PART-E 1) Schedule of Rate (SOR)<br />

8.2 The bidder is expected to examine all instructions, forms, terms and specifications in the<br />

bidding documents. The Invitation for Bids (IFB) together with all its attachments<br />

thereto, shall be considered to be read, understood and accepted by the bidders. Failure<br />

to furnish all information required by the bidding documents or submission of a bid not<br />

substantially responsive to the bidding documents in every respect will be at bidder’s<br />

risk and may result in the rejection of his bid.<br />

9. Clarification of Bidding Documents<br />

9.1 A prospective bidder requiring any clarification(s) of the Bidding Documents may notify<br />

<strong>MECON</strong> in writing or by fax or e-mail at <strong>MECON</strong>’s mailing address indicated in the<br />

Invitation for Bids not later than 15 days prior to the deadline. <strong>MECON</strong> may, if deem<br />

appropriate, respond in writing to the request for clarification. Written copies of<br />

<strong>MECON</strong>’s response (including an explanation of the query but without identifying the<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

source of the query) will be sent to all prospective bidders who have received the<br />

bidding documents. Any Clarification or information required-by the bidder but same not<br />

received by the Employer, fifteen days prior to the bid due date, the same is liable to be<br />

considered as no clarification/information required.<br />

[In case there is provision of pre-bid conference, all questions/ queries should be<br />

referred to <strong>MECON</strong> on or before scheduled date of pre-bid conference. The question/<br />

queries received by <strong>MECON</strong> prior to pre-bid conference will be addressed in the pre-bid<br />

conference & no separate communication will be sent to bidders]<br />

10. Amendment of Bidding Documents<br />

10.1 At any time prior to the bid due date, <strong>GAIL</strong>/ <strong>MECON</strong> may, for any reason, whether at its<br />

own initiative or in response to a clarification requested by a prospective bidder, modify<br />

the bidding documents.<br />

10.2 The amendment will be notified in writing or by fax or e-mail to all prospective bidders,<br />

at the address, fax numbers, e-mail id provided by the bidder, who have received the<br />

Bidding Documents and will be binding on them.<br />

10.3 In order to afford prospective bidders, reasonable time in which to take the amendment<br />

into account in preparing their bids, <strong>GAIL</strong>/ <strong>MECON</strong> may, at its discretion, extend the bid<br />

due date.<br />

C. PREPARATION OF BIDS<br />

11. Language of Bid<br />

11.1 The bid prepared by the bidder and all-correspondence/drawings and documents<br />

relating to the bid exchanged by bidder and <strong>GAIL</strong>/ <strong>MECON</strong> shall be written in English<br />

language. Any printed literature furnished by the bidder may be written in another<br />

language so long as accompanied by an ENGLISH translation duly authenticated by the<br />

chamber of commerce of Bidders country, in which case, for the purpose of<br />

interpretation of the bid, the ENGLISH translation shall govern. Metric measurement<br />

system shall be applied.<br />

12. Documents Comprising the Bid<br />

12.1 The bid prepared by the bidder shall comprise the following components:<br />

12.2 Envelope -1: Super scribing Techno-Commercial Un-priced Bids (PART-A)<br />

Part-A: Techno-commercial un-priced Bid (to be furnished in one original and four<br />

copies) and shall contain the following:<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

i) Covering Letter as per format “Submission of Tender” / “Submission of Bid”<br />

enclosed with Part-A of Vol-I of II.<br />

ii) Bidder’s general/ details information as per format F-1.<br />

iii) Power of Attorney in favour of person(s) signing the bid that such person (s)<br />

is/are authorized to sign the bid on behalf of the bidder and any consequence<br />

resulting due to such signing shall be binding on the bidder.<br />

iv) Specific experience, annual turnover and equipment deployment details as called<br />

for in qualifying requirements. All supporting documents submitted by foreign<br />

bidder, as evidence of meeting experience criteria, shall be certified true copies<br />

duly signed, dated and stamped by an official authorized for this purpose in<br />

<strong>India</strong>n Embassy / High Commission in Bidder’s Country.<br />

[Applicable only in case of Open Competitive bidding].<br />

v) A Bid Form as per format F-2.<br />

vi) Copies of documents as required in list of enclosure.<br />

vii) A confirmation that prices in requisite formats, strictly complying with the<br />

requirement, with prices blanked out, are in envelope number II “Price Bid”.<br />

viii) Documents establishing the eligibility and conformity to the Bid Documents of all<br />

Goods and services, which the bidder proposes to supply under the award. Such<br />

document may be, literature, drawing or data and shall also include (a) the<br />

detailed description of the Good’s essential technical and performance<br />

characteristics; (b) a clause by clause commentary on Employer’s technical<br />

specification and demonstrating supplies substantial responsiveness to the<br />

specifications.<br />

ix) Copy of Bid security in accordance with Clause III of IFB & Clause 16 of ITB to<br />

be furnished either in the form of Cashier’s / Banker’s cheque / Bank Draft<br />

payable to <strong>GAIL</strong> at New Delhi/ Bank Guarantee as per format F-4 / Letter of<br />

Credit as per format F-4A.<br />

x) Letter of authority in favour of any one or two of bidder’s executives having<br />

authority to attend the un-priced and price bid opening on specified dates and<br />

venue as per format F-5. [Applicable only in case of open domestic bidding or<br />

limited tendering where value of work is more than Rs. 2 Cr.]<br />

xi) Confirmation of no deviation as per Format F-6.<br />

xii) Present commitments strictly as per form F-9.<br />

xiii) <strong>India</strong>n Bidders are required to submit Employees Provident Fund registration<br />

certificate.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

xiv) Bidder’s declaration that they are not under liquidation, court receivership or<br />

similar proceedings.<br />

xv) Any other information/details required as per bid document.<br />

Note: All pages of the bid to be signed and sealed by authorized person of the bidder.<br />

12.3 Envelope-II : Super scribing “Price Bid- Not to Open with Techno-Commercial Un-priced<br />

Bid” - PART-B<br />

Part-B Price Bid<br />

i) Part-B shall contain one original and four copies of Schedule of Rates duly filled<br />

in, in separate sealed envelopes duly signed and stamped on each page super<br />

scribing on the sealed envelope “Price — Do Not Open”. In case of any<br />

correction, the bidders shall put his signature and his stamp.<br />

ii) Any rate quoted for compensation of extended stay charge shall also be signed &<br />

stamped and kept in price bid.<br />

12.4 Envelope-III : Super scribing “Bid Security” - PART-C<br />

Part-C shall contain original Bid security in separate sealed envelope.<br />

13. BID PRICE<br />

13.1 The bidder shall indicate on the appropriate format for “Schedule of Rates”/<br />

“Price Schedule” enclosed as part of Bidding Document. If quoted in separate<br />

typed sheets and any variation in items description, unit or quantity is noticed,<br />

the bid is liable to be rejected.<br />

13.2 Bid for part quantities of individual items(s) shall be rejected.<br />

13.3 Employer/ consultant reserves the right to award the contract to more than one<br />

bidder, based on technical & financial qualification criteria and overall minimum<br />

cost to Employer.<br />

13.4 Prices quoted by the bidder, shall remain firm, fixed and valid until completion of<br />

the contract performance and will not be subject to any variation, except<br />

statutory variation pursuant to relevant provisions in clause 13.8.3.2.1,<br />

13.8.3.2.3, 13.9.3.2.1, 13.9.3.4.2 and 13.9.3.4.4 of ITB.<br />

13.5 The bidder shall quote the prices for each item quoted in the Schedule of rates<br />

after careful analysis of cost involved for the performance of complete work<br />

considering all parts of the bidding documents. In case, any activity though<br />

specifically not covered but is required to complete the work as per scope of<br />

work, scope of supply, specifications, standards, drawings, GCC, SCC or any<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

other part of Bidding document, the prices quoted shall deemed to be inclusive<br />

of cost incurred for such activity.<br />

13.6 The Employer is entitled to Project rate of Custom duty for imports made for K.<br />

Cheruvu J.P. to kakinda J.P. pipeline project. The present rate of Project rate of<br />

Custom duty is @ 28.51104% (10 basic duty + 16% CVD + 2% Education Cess<br />

as applicable) with 4 % special CVD in addition.<br />

The bidder while quoting the price may consider the Project rate of Custom duty.<br />

However in case bidder is allowed, vide any other notification, a lower rate of<br />

Custom duty than project rate of Customs duty for import of raw materials and<br />

components viz. plates/colls, welding material, coating material, bare pipes,<br />

coated pipes, etc., in such case bidder shall quote accordingly. The Bidder (s)<br />

must indicate quantity, CIF value & rate of Custom duty considered in the SOR.<br />

The Employer’s responsibility is only limited to furnishing of i) the necessary<br />

Sponsoring Authority letter to foreign bidder and / or ii) a certificate to obtain<br />

Essentiality Certificate form their Administrative Ministry for availing the Project<br />

rate of Custom duty to <strong>India</strong>n bidder.<br />

13.7 The Employer will not issue any concessional form for CST/LST.<br />

13.8 <strong>India</strong>n Bidder shall indicate the following as per SOR:-<br />

13.8.1 Option – I : Supply of Bare Pipes<br />

13.8.1.1 Ex-works unit and total price of bare pipes including packing and forwarding,<br />

applicable taxes and duties etc. (such price to include all costs as well as duties<br />

and taxes paid or payable on components and raw materials incorporated or to<br />

be incorporated in the goods, inspection testing and loading on Coating<br />

Contractor’s carrier etc.)<br />

13.8.1.2 The bidder shall indicate the following separately:-<br />

13.8.1.2.1 CIF value of import for raw material and components incorporated or to be<br />

incorporated in the goods. The bidder shall provide description of such material,<br />

quantity, rate, value etc.<br />

13.8.1.2.2 Custom duty (rate) considered on above CIF value of import for raw material and<br />

components as per clause 13.8.1.2.1. The statutory variation in Customs duty,<br />

on CIF value indicated as per clause 13.8.1.2.1 above, within the contractual<br />

delivery period shall be to Employer’s account against submission of the<br />

documentary evidence. However, any increase in the rate of Customs duty<br />

beyond the contractual completion period shall be to bidder’s account. Any<br />

decrease in the rate of Customs duty shall be passed on to the Employer.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

13.8.1.2.3 Ex-works price of finished goods including packing and forwarding charges but<br />

excluding applicable taxes and duties.<br />

13.8.1.2.4 Excise Duty and CST/ VAT (rates)/ Sales Tax without any Concessional Form,<br />

which will be payable on the finished goods, if this contract is awarded. The<br />

statutory variation in Excise Duty and Sales Tax/VAT on finished goods, within<br />

the contractual delivery period shall be to Employer’s account against submission<br />

of the documentary evidence. However, any increase in the rate of these taxes<br />

and duties beyond the contractual completion period shall be to bidder’s account.<br />

Any decrease in the rate of taxes & duties shall be passed on to the Employer.<br />

13.8.2 Option – II : Coating of Bare Pipes<br />

13.8.2.1 Ex-Dump Yard Oduru price of coated pipes including, applicable taxes and duties<br />

etc. (such price to include transportation of bare pipes from pipes mill(s)/<br />

Mumbai or Kandla Port to coating facility, external coating of bare pipes (as<br />

applicable) including all costs as well as duties and taxes paid or payable on<br />

components and raw materials incorporated in the goods, despatch of coated<br />

pipes to warehouse (Dump Yard) at Oduru, hiring / owning of warehouse, transit<br />

& storage insurance, storage and preservation of coated pipes at warehouse for<br />

2 months beyond contractual completion period or date of last coated pipe<br />

received at warehouse whichever is later and loading on pipeline laying<br />

contractor’s carrier etc.). However , after this free period of two months, Coating<br />

Contractor will be entitled for payment of Rs. 2,000/- per day.<br />

13.8.2.2 The bidder shall indicate the following separately:-<br />

13.8.2.2.1 CIF value of import for raw material and components incorporated or to be<br />

incorporated in the goods. The bidder shall provide description of such material,<br />

quantity, rate, value etc.<br />

13.8.2.2.2 Custom duty (rate) considered on above CIF value of import for raw material and<br />

components as per clause 13.8.2.2.1. The statutory variation in Customs duty,<br />

on CIF value indicated as per clause 13.8.2.2.1 above, within the contractual<br />

delivery period shall be to Employer’s account against submission of the<br />

documentary evidence. However, any increase in the rate of Customs duty<br />

beyond the contractual completion period shall be to bidder’s account. Any<br />

decrease in the rate of Customs duty shall be passed on to the Employer.<br />

13.8.2.2.3 Ex-works price of finished goods including packing and forwarding charges but<br />

excluding applicable taxes and duties.<br />

13.8.2.2.4 Excise Duty and CST/ VAT (rates)/ Sales Tax without any Concessional Form,<br />

which will be payable on the finished goods, if this contract is awarded. The<br />

statutory variation in Excise Duty and Sales Tax/VAT on finished goods, within<br />

the contractual delivery period shall be to Employer’s account against submission<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

of the documentary evidence. However, any increase in the rate of these taxes<br />

and duties beyond the contractual completion period shall be to bidder’s account.<br />

Any decrease in the rate of taxes & duties shall be passed on to the Employer.<br />

13.8.3.2.5 Inland transportation charges from dispatch point to designated warehouse including loading,<br />

unloading of pipes at respective places. The prices should be inclusive of all taxes, duties, levies<br />

etc. and storage and preservation of coated pipes at warehouse upto 2 months beyond the<br />

contractual completion period or date of last coated pipe received at warehouse whichever is later.<br />

(including loading on erection contractor’s carrier).<br />

13.8.3 Option – III : Supply of Coated Pipes<br />

13.8.3.1 Ex-Dump Yard Oduru price of coated pipes including, packing and forwarding,<br />

applicable taxes and duties etc. (such price to include fabrication/ manufacturing<br />

of line pipes including all costs as well as duties and taxes paid or payable on<br />

components and raw material incorporated or to be incorporated in the goods,<br />

packing & forwarding of line pipes to coating facility, external coating of pipes<br />

(as applicable), despatch of coated pipes to respective warehouse, hiring/owning<br />

of warehouse, storage and preservation of coated pipes at warehouse for<br />

contractual completion period or date of last coated pipe received at warehouse<br />

whichever is later and loading on pipeline laying contractor’s carrier etc.).<br />

However, after this free period of two months, coated pipe supplier will be<br />

entitled for payment of Rs. 2,000/- per day.<br />

13.8.3.2 The bidder shall indicate the following separately:-<br />

13.8.3.2.1 CIF value of import for raw material and components incorporated or to be<br />

incorporated in the goods. The bidders shall provide description of such material,<br />

quantity, rate, value etc.<br />

13.8.3.2.2 Custom duty (rate) considered on above CIF value of import for raw material and<br />

components. The statutory variation in Customs duty, on CIF value indicated as<br />

per clause 13.8.3.2.1 above, within the contractual delivery period shall be to<br />

Employer’s account against submission of the documentary evidence. However,<br />

any increase in the rate of Customs duty beyond the contractual completion<br />

period shall be to bidder’s account. Any decrease in the rate of Customs duty<br />

shall be passed on to the Employer.<br />

13.8.3.2.3 Ex-works price of finished goods including packing and forwarding charges but<br />

excluding applicable taxes and duties.<br />

13.8.3.2.4 Excise Duty and CST/ VAT (rates)/Sales Tax without any Concessional Form<br />

which will be payable on the finished goods, if this contract is awarded. The<br />

statutory variation in Excise Duty and Sales Tax /VAT on finished goods, within<br />

the contractual delivery period shall be to Employer’s account against submission<br />

of the documentary evidence. However, any increase in the rate of these taxes<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

and duties beyond the contractual completion period shall be to bidder’s account.<br />

Any decrease in the rate of taxes & duties shall be passed on to the Employer.<br />

13.8.3.2.5 Inland transportation charges from dispatch point to designated warehouse<br />

including loading, unloading of pipes at respective places. The prices should be<br />

inclusive of all taxes, duties, levies etc. and storage and preservation of coated<br />

pipes at Warehouse upto 2 months beyond the contractual completion period or<br />

date of last coated pipe received at warehouse whichever is later. (including<br />

loading on erection contractor’s carrier).<br />

13.9 Foreign Bidders shall indicated the following as per SOR:-<br />

13.9.1 Option – I : Supply of Bare Pipes<br />

13.9.1.1 Bidder shall submit their unit & total prices on FOB – port of shipment, CFR –<br />

Mumbai / Kandala Port and CIF- Mumbai/ Kandala Port basis as detailed out in<br />

the schedule of rates (SOR)<br />

13.9.1.2 The request for different price basis is merely to facilitate the comparison of bids<br />

and will not in any way limit Owner’s right to contract on different terms.<br />

13.9.1.3 Owner reserves the right to place the order on either of the above specified price<br />

basis.<br />

13.9.1.4 Prices quoted shall be inclusive of all applicable taxes, packing & forwarding etc.<br />

applicable upto FOB – Port of shipment.<br />

13.9.2 Option – II : Coating of Bare Pipes<br />

Same as applicable for <strong>India</strong>n bidder opting for Option – II clause no. 13.8.2<br />

13.9.2 Option – III : Supply of Coated Pipes<br />

A) If the Coated Pipes are Imported<br />

13.9.3.1 Ex-warehouse Oduru Unit & Total price of coated pipes including packing and<br />

forwarding, applicable taxes and duties etc. (such price to all costs as well as<br />

duties and taxes paid or payable on components and raw materials incorporated<br />

or to be incorporated in the goods, packing & forwarding of line pipes to coating<br />

facility, external coating of pipes, despatch of coated pipes to port of entry in<br />

<strong>India</strong>, payment of applicable import Customs duty, port clearance and other<br />

charges at port of entry, Custom clearance & forwarding, despatch of coated<br />

pipes to warehouse at Oduru, hiring/owning of warehouse, storage and<br />

preservation of coated pipes at warehouse for 2 months beyond contractual<br />

completion period or date of last coated pipe received at warehouse whichever is<br />

later and loading on pipeline laying contractor’s carrier etc.) However, after this<br />

free period of two months, Coated Pipe supplier will be entitled for payment of<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Rs. 2,000/- per day.<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

13.9.3.2 The bidder shall indicate the following separately:-<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

13.9.3.2.1 CIF value of import to coated pipes at port of descharge (Mumbai/ Kandla Port)<br />

in <strong>India</strong>.<br />

13.9.3.2.2 Applicable Custom duty (rates) considered by the bidder on CIF value as<br />

indicated at 13.9.3.2.1 above. Any statutory variation in Custom duty(rates), on<br />

CIF value indicated above within the contractual delivery period shall be to<br />

Employer’s account against submission of the documentary evidence. However,<br />

any increase in the rate of Customs duty beyond the contractual completion<br />

period shall be to bidder’s account. Any decrease in the rate of Customs duty<br />

shall be passed on to the Employer.<br />

13.9.3.2.3 Inland transportation charges from dispatch point to designated warehouse at<br />

Oduru including loading, unloading of pipes. The prices shall be inclusive of all<br />

taxes, duties, levies etc. and storage and preservation of coated pipes at<br />

warehouse upto 2 months beyond the contractual completion period or date of<br />

last coated pipe received at warehouse whichever is later. (including loading on<br />

erection contractor’s carrier).<br />

B) If the bidder opts to coat the bare pipe in <strong>India</strong><br />

13.9.3.3 Ex-warehouse unit & total price of coated pipes including packing and<br />

forwarding, applicable taxes and duties etc. (such price to include fabrication/<br />

manufacturing of line pipes including all costs as well as duties and taxes paid or<br />

payable on components and raw materials incorporated or to be incorporated in<br />

the goods, despatch of bare pipes to port of entry in <strong>India</strong>, payment of<br />

applicable import Customs duty, port clearance and other charges at port of<br />

entry , despatch of bare pipes to coating facility, external coating of pipes,<br />

despatch of coated pipes to respective warehouse, hiring/owning of warehouse,<br />

storage and preservation of coated pipes at warehouse for contractual<br />

completion period or date of last coated pipe received at warehouse whichever is<br />

later and loading on pipeline laying contractor’s carrier etc.) However, after this<br />

free period of two months, beyond contractual period, Coated Pipe supplier will<br />

be entitled for payment of Rs. 2,000/- per day till actual completion of contract.<br />

13.9.3.4 The bidder shall indicate the following separately:-<br />

13.9.3.4.1 CIF value of import : The bidder shall provide description of such material,<br />

quantity, rate, value etc.<br />

13.9.3.4.2 Custom duty considered on the above CIF value of import. The statutory<br />

variation in Customs duty, on CIF value of import as indicated at 13.9.3.4, within<br />

the contractual delivery period shall be to Employer’s account against submission<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

of the documentary evidence. However, any increase in the rate of Customs duty<br />

beyond the contractual completion period shall be to bidder’s account. Any<br />

decrease in the rate of Customs duty shall be passed on to the Employer.<br />

13.9.3.4.3 Ex-works price of finished goods including packing & forwarding charges but<br />

excluding applicable taxes and duties.<br />

13.9.3.4.4 Excise Duty and CST/Sales Tax/VAT (rates) which will be payable on the finished<br />

goods, if this contract is awarded. The statutory variation in Excise Duty and<br />

Sales Tax/VAT on finished goods, within the contractual delivery period shall be<br />

to Employer’s account against submission of the documentary evidence.<br />

However, any increase in the rate of these taxes and duties beyond the<br />

contractual completion period shall be to bidder’s account. Any decrease in the<br />

rate of taxes & duties shall be passed on to the Employer.<br />

13.9.3.4.5 Inland transportation charges from dispatch point to designated warehouse<br />

including loading, unloading of pipes at respective places. The prices shall be<br />

inclusive of all taxes, duties, levies etc. and storage and preservation of coated<br />

pipes at warehouse upto 2 months beyond the contractual completion period or<br />

date of last coated pipe received at warehouse whichever is later. (including<br />

loading on erection contractor’s carrier).<br />

13.10 The Bidder shall quote the prices both in figures as well as in words. There<br />

should not be any discrepancies between the price indicated in figures and the<br />

price indicated in words. In case of any discrepancy, the price indicated in words<br />

shall prevail over the price indicated in figure.<br />

13.11 Alternative bids shall not be considered.<br />

13.12 Discount, if any, must be indicated in the space provided in Schedule of Rates<br />

only. Conditional discount, if offered, shall not be considered for evaluation.<br />

14. Bid Currencies [Applicable for International Competitive Bidding]<br />

14.1 <strong>India</strong>n Bidders may submit bid in any currency (including <strong>India</strong>n Rupees) and receive<br />

payment in such currencies on par with foreign bidders.<br />

14.2 Currency once quoted will not be allowed to be changed. EMPLOYER shall not be<br />

compensating for any exchange rate fluctuation.<br />

14.3 Foreign Bidders may submit bid in the home currency of bidder’s country or in US<br />

Dollars / EURO or any other currency.<br />

14.4 A bidder expecting to incur a portion of his expenditure in the performance of contract<br />

in more than one currency (limited to maximum two currencies) and wishing to be paid<br />

accordingly shall so indicate in the bid. In such a case, the bid shall be expressed in<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

different currencies with the respective amounts in each currency together making up<br />

the total price.<br />

[Applicable for Domestic bidding]<br />

Bidders shall submit bid in <strong>India</strong>n Rupees only.<br />

15. Bid Validity<br />

15.1 Bids shall be kept valid for 4 months from the final bid due date. A bid valid for a shorter<br />

period may be rejected by <strong>GAIL</strong> as non-responsive.<br />

15.2 In exceptional circumstances, prior to expiry of the original bid validity period, the<br />

Employer may request that the bidders extend the period of validity for a specified<br />

additional period. The request and the responses thereto shall be made in writing or by<br />

fax / e-mail. A bidder may refuse the request without forfeiture of his bid security, A<br />

bidder agreeing to the request will not be required or permitted to modify his bid, but<br />

will be required to extend the validity of its bid security for the period of the extension<br />

and in accordance with Clause 16 in all respects.<br />

16. Bid Security<br />

16.1 Pursuant to Clause-12, the bidder shall finnish, as part of his bid, bid security in the<br />

amount specified in the Invitation for Bids (IFB).<br />

16.2 The bid security is required to protect <strong>GAIL</strong> against the risk of bidder’s conduct which<br />

would warrant the security’s forfeiture, pursuant to Clause-16.7<br />

16.3 The bid security in US Dollars for bidders quoting in foreign currency or in <strong>India</strong>n Rupees<br />

for bidders quoting in <strong>India</strong>n currency shall be in the form of a Bank Draft/ Banker’s<br />

Cheque/ Bank Guarantee or Letter of Credit.<br />

[In case bid is from a consortium where the leader of Consortium is a foreign en thy<br />

then such consortium bid will be treated as bid from foreign bidder]<br />

<strong>GAIL</strong> shall not be liable to pay any bank charges, commission or interest on the amount<br />

of Bid Security.<br />

In case Bid Security is in the form of a Bank Guarantee or irrevocable Letter of Credit,<br />

the same shall be from any <strong>India</strong>n scheduled bank or a branch of an International bank<br />

situated in <strong>India</strong> and registered with Reserve bank of <strong>India</strong> as scheduled foreign bank in<br />

case of <strong>India</strong>n bidder and from any reputed International bank or <strong>India</strong>n scheduled bank<br />

in case of foreign bidder. However, in case of Bank Guarantee from banks other than<br />

the Nationalised <strong>India</strong>n banks, the bank must be commercial bank having net worth in<br />

excess of Rs 100 crores and a declaration to this effect should be made by such<br />

commercial bank either in the Bank Guarantee itself or separately on its letterhead. Bid<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

Security shall be valid for 6 months from the final date of submission.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

16.4 Any bid not secured in accordance with Clause-16.1 and 16.3 may be rejected by <strong>GAIL</strong><br />

as non-responsive.<br />

16.5 Unsuccessful bidder’s bid security will be discharged/ returned as promptly as possible,<br />

but not later than 30 days after the expiration of the period of bid validity prescribed by<br />

<strong>GAIL</strong>, pursuant to ITB Clause-15.<br />

16.6 The successful bidder’s bid security will be discharged upon the bidder’s accepting the<br />

award & signing the Agreement, pursuant to Clause-39 and furnishing the Contract<br />

Performance Security pursuant to Clause-40.<br />

16.7 The bid security may be forfeited :<br />

a) If a bidder withdraws his bid during the period of bid validity.<br />

b) in the case of a successful bidder, if the bidder fails:<br />

i) to accept the Notification of Award/Fax of Intent (FOI) or<br />

ii) to furnish Contract Performance Security in accordance with Clause-40.<br />

iii) to accept arithmetical corrections,<br />

16.8 Bid Security should be in favour of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> and addressed to <strong>GAIL</strong>. In case<br />

Bid Security is in the form of Bank Guarantee or Letter of Credit, the same must indicate<br />

the Bid Document and the work for which the bidder is quoting. This is essential to have<br />

proper co-relation at a later date. The Bid Security shall be in the form provided at F-4<br />

(Bank Guarantee) or F-4A (Letter of Credit).<br />

16.9 For <strong>India</strong>n Bidders : <strong>India</strong>n Government Departments/ Public Sector Undertakings and<br />

firms registered with NSIC are exempted from furnishing bid security provided they are<br />

registered for the quoted items upto the monetary limit they intend to quote and subject<br />

to their enclosing with their bid a copy of the latest and current Registration Certificate.<br />

17. Pre-Bid Meeting<br />

(Applicable only for Open competitive Bidding]<br />

17.1 The bidder(s) or his designated representative, who have purchased bid document, are<br />

invited to attend a pre-bid meeting which will take place (to be indicated later on).<br />

17.2 The purpose of the meeting will be to clarify issues and to answer questions on any<br />

matter that may be raised at that stage.<br />

17.3 Text of the questions raised and the responses given, together with any responses<br />

prepared after the meeting, will be transmitted without delay (without identifying the<br />

sources of the question) to all purchasers of the bidding documents. Any modification of<br />

the bidding documents listed in ITB Sub-Clause 8.1 that may become necessary as a<br />

result of the pre-bid meeting shall be made by the Employer exclusively through the<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

issue of an Addendum pursuant to Clause 10 and not through the minutes of the pre-bid<br />

meeting.<br />

17.4 Non-attendance of the pre-bid meeting will not be a cause for disqualification of a<br />

bidder.<br />

18. Format and Signing of Bid<br />

18.1 The original and all copies of the bid shall be typed or written in indelible ink (in the case<br />

of copies, photocopies are also acceptable) and shall be signed by a person or persons<br />

duly authorized to sign on behalf of the bidder. The name and position held by each<br />

person signing, must be typed or printed below the signature. All pages of the bid<br />

except for unamended printed literature where entries or amendments have been made<br />

shall be initialed by the person or persons signing the bid.<br />

18.2 The bid shall contain no alterations, omissions, or additions, unless such corrections are<br />

initialed by the person or persons signing the bid.<br />

19. Zero Deviation<br />

19.1 Bidders to note that this is a zero deviation tender, <strong>MECON</strong>/<strong>GAIL</strong> will appreciate<br />

submission of offer based on the terms and conditions in the enclosed General<br />

Conditions of Contract (GCC-Goods), Special Conditions of Contract (SCC), Instructions<br />

to Bidders (ITB), Scope of supply, technical specifications etc, to avoid wastage of time<br />

and money in seeking clarifications on technical/ commercial aspects of the offer. Bidder<br />

may note that no technical and commercial clarifications will be sought for after the<br />

receipt of the bids. Bids with any deviation to the bid conditions shall be liable for<br />

rejection.<br />

20. E-Payment<br />

20.1 <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> has initiated payments to suppliers and contractors electronically<br />

and to facilitate the payments electronically, the bidder should have an account with<br />

HDFC Bank or ICICI Bank or State Bank of <strong>India</strong> so that the payment through e-banking<br />

be made to the bidder, in case work is awarded to him. Further, the bidder should give<br />

the details of his bank account in any one of the above banks to facilitate payment<br />

through e-banking in case of award of work on him.<br />

21. Agent/ consultant/ Representative/ Retainer/ Associate<br />

[Applicable for ICR tenders only]<br />

21.1 <strong>GAIL</strong> would prefer to deal directly with the manufacturers/ principals abroad but in case<br />

they decide to have their Agent/ Consultant/ Representative/ Retainer/ Associate in<br />

<strong>India</strong> and pay commission for their services against a particular tender it should be bare<br />

minimum and the principal would have to certify that such a commission is<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

commensurate with the services rendered to them by such an Agent/ Consultant/<br />

Representative/ Retainer/ Associate in <strong>India</strong>. The principal will also have to broadly list<br />

out services to be rendered by the Agent/ Consultant/ Representative/ Retainer/<br />

Associate in <strong>India</strong>.<br />

21.2 In the event bidder is having as Agent/ Consultant/ Representative/ Retainer/ Associate/<br />

servicing facilities in <strong>India</strong> (who is not an employee of the bidder) the bidder should<br />

indicate in their offer the name of such an Agent/ Consultant/ Representative / Retainer/<br />

Associate, they have for services in <strong>India</strong>. The bidder must also indicate clearly the<br />

commission payable to the Agent/Consultant/ Representative/ Retainer/ Associate in<br />

rupees in terms of Agreement (enclosing copy of the same). The bidder, in his bid will<br />

indicate the nature and extent of service to be provided by such an Agent/ Consultant/<br />

Representative/ Retainer/ Associate on behalf of the bidder and also remuneration<br />

therefore provided in the price, as a separate item, quoted by the bidder to <strong>GAIL</strong>. Such<br />

remuneration/ commission will be paid by <strong>GAIL</strong> in non-convertible <strong>India</strong>n currency in<br />

<strong>India</strong>. Should it be established at any subsequent point of time that the above statement<br />

of the bidder is not correct or that any other amount of remuneration/commission either<br />

in <strong>India</strong> or abroad is being paid to any one (who is not an employee of the bidder), the<br />

bidder would be liable to be debarred from participating in the future tenders of <strong>GAIL</strong>.<br />

Failure to give such information will lead to rejection of the offer.<br />

The following particulars will also be furnished by the bidder:<br />

i) The precise relationship between the foreign manufacturer/ principal and their<br />

Agent/ Consultant/ Representative/ Retainer/ Associate in <strong>India</strong>.<br />

ii) The mutual interest which the manufacturer/principal and the Agent/<br />

Consultant/ Representative/ Retainer/ Associate in <strong>India</strong> have in the business of<br />

each other.<br />

iii) Any payment which the Agent/ Consultant/ Representative/ Retainer/ Associate<br />

receives in <strong>India</strong> or abroad from the manufacturer/principal whether as a<br />

commission for the contract or as a general fee.<br />

iv) Permanent Income Tax number of Agent/ Consultant/ Representative/ Retainer/<br />

Associate in <strong>India</strong>.<br />

v) Permanent income tax account number of foreign supplier.<br />

vi) All services to be rendered by the Agent/ Consultant/ Representative/ Retainer/<br />

Associate.<br />

Note : Tenders which do not comply with the above stipulations are liable to be<br />

ignored.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

21.3 Overseas bidder should send their bids directly and not through Agent/ Consultant/<br />

Representative/ Retainer /Associate. Bid(s) made by Agent/ Consultant/ Representative/<br />

Retainer/ Associate shall be rejected. Agent/ Consultant/ Representative/ Retainer/<br />

Associate of the overseas manufacturers/suppliers are, however, permitted to purchase<br />

biding documents and attend bid opening provided such as Agent/ Consultant/<br />

Representative/ Retainer/ Associate has a power of attorney/letter of authority setting<br />

out very clearly his role, which will be limited to such areas of activity as purchase of<br />

bidding documents, attending of bid opening and claiming of payment for their services,<br />

provided further that such a power of attorney/ letter of authority is submitted to <strong>GAIL</strong><br />

in advanced for scrutiny and acceptance or otherwise.<br />

D. SUBMISSION OF BIDS<br />

22. Sealing and Marking of Bids<br />

22.1 Bid shall be submitted in the following manner in separately sealed envelopes duly<br />

superscribed as below:<br />

Part-I - Techno-commercial/ unpriced Bid<br />

Part-II - Priced Bid<br />

Part III - Original Bid Security<br />

22.2 Part-I shall contain original and four copies of UNPRICED BID complete with all technical<br />

and commercial details other than price (with prices blanked out and copies of bid<br />

security). All the unpriced bids shall be completely identical in all respects including<br />

enclosures and shall be enclosed in separately sealed envelopes duly marked and<br />

addressed to the Employer. In the event of any discrepancy between them, the original<br />

shall govern. The envelope shall also indicate the name of the bidder.<br />

22.3 Part-II - PRICED BID shall be submitted in one original and four copies with duly filled in<br />

Price schedule sealed in a separate envelope duly marked and addressed to the<br />

Employer including the rate for compensation of extended stay charges.<br />

22.4 Part-III - BID SECURITY in original shall be submitted sealed in a separate envelope duly<br />

marked and addressed to the Employer.<br />

22.5 The three envelopes containing PART-I, PART-II and PART-III should be enclosed in a<br />

larger envelope duly sealed and marked and also bear the name and address of the<br />

Bidder and Tender No.<br />

22.6 If the outer envelope is not sealed and marked properly, <strong>GAIL</strong> will assume no<br />

responsibility for the Bid’s misplacement or premature opening.<br />

22.7 Each bidder shall submit only one bid. A bidder who submits more than one bid will be<br />

rejected.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

23. Deadline for Submission of Bids<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

23.1 Bids must be received by <strong>GAIL</strong>/ <strong>MECON</strong> at the address specified in the Invitation for Bids<br />

(IFB) not later than the date and time stipulated in the IFB.<br />

23.2 <strong>GAIL</strong>/ <strong>MECON</strong> may, in exceptional circumstances and at its discretion, on giving<br />

reasonable notice by fax or any written communication to all prospective bidders who<br />

have been issued the bid documents, extend the deadline for submission of bids, in<br />

which case all rights and obligations of <strong>GAIL</strong> and the bidders, previously subject to the<br />

original deadline will thereafter be subject to the deadline as extended.<br />

24. Late Bids<br />

24.1 Any bid received by <strong>GAIL</strong>/ <strong>MECON</strong> after the deadline for submission of bids prescribed<br />

on main body of IFB will be rejected and returned unopened to the bidder.<br />

25. Modification and Withdrawal of Bids<br />

25.1 The bidder may modify or withdraw his bid after the bid submission but before the due<br />

date for submission, provided that written notice of the modification/ withdrawal is<br />

received by <strong>GAIL</strong>/ <strong>MECON</strong> prior to the deadline for submission of bids.<br />

25.2 The modification shall also be prepared, sealed, marked and despatched in accordance<br />

with the provisions of Clause 22, with the outer and inner envelopes additionally marked<br />

“modification” or “withdrawal”, as appropriate. A withdrawal notice may also be sent by<br />

telex or cable, but followed by a signed confirmation copy post marked not later than<br />

the deadline for submission of bids.<br />

25.3 No bid shall be modified after the deadline for submission of bids.<br />

25.4 No bid shall be allowed to be withdrawn in the interval between the deadline for<br />

submission of bids and the expiration of the period of bid validity specified by the bidder<br />

on the Bid Form. Withdrawal of a bid during this interval shall result in the bidder’s<br />

forfeiture of his bid security pursuant to Sub-Clause 16.7.<br />

E. BID OPENING AND EVALUATION<br />

26. Bid Opening<br />

26.1 Unpriced Bid Opening<br />

<strong>GAIL</strong>/ <strong>MECON</strong> will open bids, including withdrawals and modifications made pursuant to<br />

Clause 25, in the presence of bidders’ designated representatives who choose to attend,<br />

at date, time and location stipulated in the IFB. The bidders’ representatives, who are<br />

present shall sign a bid opening register evidencing their attendance.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

26.2 Priced Bid Opening<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

26.2.1 <strong>GAIL</strong>/ <strong>MECON</strong> will open the price bids of those bidders who meet the qualification<br />

requirement and whose bids is determined to be technically and commercially<br />

responsive. Bidders selected for opening of their price bids shall be informed about the<br />

date of price bid opening. Bidders may depute their authorized representative to attend<br />

the opening. The bidders’ representatives, who are present shall sign a register<br />

evidencing their attendance.<br />

26.2.2 The price bids of those bidders who were not found to be techno-commercially<br />

responsive shall be returned unopened after opening of the price bids of technocommercially<br />

responsive bidders.<br />

27. Process to be Confidential<br />

27.1 Information relating to the examination, clarification, evaluation and comparison of bids,<br />

and recommendations for the award of a contract, shall not be disclosed to bidders or<br />

any other persons officially concerned with such process. Any effort by a bidder to<br />

influence the Employer’s processing of bids or award decisions may result in the<br />

rejection of the bidder’s bid.<br />

28. Contacting the Employer<br />

28.1 From the time of bid opening to the time of Contract award, if any bidder wishes to<br />

contact the Employer on any matter related to the bid, it should do so in writing.<br />

28.2 Any effort by the bidder to influence the Employer in the Employer’s bid evaluation, bid<br />

comparison, or Contract award decisions may result in the rejection of the bidder’s bid.<br />

29. Examination of bids and Determination of Responsiveness<br />

29.1 Prior to the detailed evaluation of bids, the Employer will determine whether each bid<br />

a) meets the Bid Evaluation Criteria;<br />

b) has been properly signed;<br />

c) is accompanied by the required securities;<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

d) is substantially responsive to the requirements of the bidding documents; and<br />

e) provides any clarification and/ or substantiation that the Employer may require to<br />

determine responsiveness pursuant to Sub-Clause 29.2.<br />

29.2 A substantially responsive bid is one which conforms to all the terms, conditions and<br />

specifications of the bidding documents without material deviations or reservations. A<br />

material deviation or reservation is one<br />

a) that affects in any substantial way the scope, quality, or performance of the<br />

Works;<br />

b) that limits in any substantial way, inconsistent with the bidding documents, the<br />

Employer’s rights or the bidder’s obligations under the contract; or<br />

c) whose rectification would affect unfairly the competitive position of other bidders<br />

presenting substantially responsive bids.<br />

29.3 If a bid is not substantially responsive, it will be rejected by the Employer and may not<br />

subsequently be made responsive by correction or withdrawal of the nonconforming<br />

deviation or reservation.<br />

30. Correction of Errors<br />

30.1 Bids determined to be substancially responsive will be checked by the Employer for any<br />

arithmetic errors. Errors will be corrected by the Employer as follows :<br />

a) where there is a discrepancy between the amounts in words and in figures, the<br />

amount in words will govern; and<br />

b) where there is a discrepancy between the unit rate and the total resulting from<br />

multiplying the unit rate by the quantity, the unit rate as quoted will govern.<br />

30.2 The amount stated in the bid will be adjusted by the Employer in accordance with the<br />

above procedure for the correction of errors and, with the concurrence of the bidder,<br />

shall be considered as binding upon the bidder. If the bidder does not accept the<br />

corrected amount of bid, its bid will be rejected, and the bid security shall be forfeited.<br />

31. Conversion to Single Currency for Comparison of Bids<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

[Applicable for ICB tenders only]<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

31.1 To facilitate evaluation and comparison, <strong>GAIL</strong>/ <strong>MECON</strong> will convert all bid prices<br />

expressed in the amounts in various currencies in which bid price is payable, to <strong>India</strong>n<br />

Rupees at the Bill Collection selling rates of Foreign Exchange as declared by State Bank<br />

of <strong>India</strong> a day prior to priced bid opening.<br />

31.2 Evaluation and comparison of prices of previously determined substantially responsive<br />

bids shall take into account stipulations given in Article 32.<br />

32. Evaluation and Comparison of Bids<br />

32.1 The evaluation and comparison of bids will be done as per the provisions of the bid<br />

evaluation criteria (to be separately enclosed alongwith bidding document against<br />

individual tenders).<br />

33. Preference for Domestic Bidders<br />

[Applicable for ICB cases only]<br />

33.1 The supplies of materials and equipment by Domestic bidders are eligible, as per<br />

government directives to following preference :<br />

Extent of Domestic Value Added Extent of Price Preference<br />

Less than 30% NIL<br />

30% and more Domestic preference shall be limited to offsetting<br />

of Central Sales Tax to the extent of<br />

4% or actual whichever is lower plus Octroi at<br />

actual<br />

33.2 The domestic value addition shall be calculated with the following formula:<br />

{PEW (excluding CD,ST,ED) – CIF1}<br />

------------------------------------------- x 100<br />

{PEW (excluding CD,ST,ED)}<br />

Where PEW = Ex-Works Price<br />

CD = Custom Duty<br />

ST = Sales Tax<br />

ED = Excise Duty and<br />

CIF1 = CIF Value of Imports<br />

(In above formula the CVD shall not be considered in customs duty due to adjustment<br />

under CENVAT)<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

33.3 Once quoted the extent of Domestic Value addition shall remain unaltered.<br />

33.4 Domestic Bidder shall furnish details of equipment/ Items, applicable Central Sales Tax<br />

rate without Form `C’ alongwith the corresponding amount.<br />

33.5 The Sales Tax amount indicated by the Bidder as included in the prices, shall be paid by<br />

<strong>GAIL</strong> against documentary evidence only.<br />

In case the Bidder is not able to produce documentary evidence for full value of the<br />

sales tax, the payment shall be limited to the value for which documentary evidence is<br />

furnished.<br />

34. Purchase Preference<br />

34.1 Purchase Preference to Central Government Public Sector Undertakings shall be allowed<br />

as per government guidelines in vogue.<br />

35. Compensation for extended stay<br />

NOT APPLICABLE<br />

F. AWARD OF CONTRACT<br />

36. Award<br />

36.1 Subject to Clause 29, <strong>GAIL</strong>/ <strong>MECON</strong> will award the contract to the successful bidder<br />

whose bid has been determined to be substantially responsive and has been determined<br />

as the lowest, is determined to be qualified to satisfactorily perform the contract.<br />

37. Employer’s Right to Accept Any Bid and to Reject Any or all Bids<br />

37.1 <strong>GAIL</strong>/ <strong>MECON</strong> reserves the right to accept or reject any bid, and to annul the bidding<br />

process and reject all bids, at any time prior to award of contract, without thereby<br />

incurring any liability to the affected bidder or bidders or any obligations to inform the<br />

affected bidder or bidders of the ground for <strong>GAIL</strong>’S ACTION.<br />

38. Notification of Award<br />

38.1 Prior to the expiration of period of bid validity <strong>GAIL</strong>/ <strong>MECON</strong> will notify the successful<br />

bidder in writing by fax, cable or telex to be confirmed in writing, that his bid has been<br />

accepted. The notification of award/ Fax of Intent will constitute the formation of the<br />

Contract.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

38.2 Delivery/ completion period shall be counted from the date of notification of award / Fax<br />

of Intent.<br />

The notification of award will constitute the formation of a Contract, until the Contract<br />

has been effected pursuant to signing of Contract as per Clause 39 of ITB.<br />

Upon the successful bidder’s furnishing of contract performance security, pursuant to<br />

Clause 40 of ITB, <strong>GAIL</strong>/ <strong>MECON</strong> will promptly notify each unsuccessful bidder and will<br />

discharge his bid security, pursuant to Clause 16 of ITB.<br />

39. Signing of Agreement<br />

39.1 <strong>GAIL</strong>/ <strong>MECON</strong> will award the Contract to the successful bidder, who, within 15 days of<br />

receipt of the same, shall sign and return the acceptance copy to <strong>GAIL</strong>/ <strong>MECON</strong>.<br />

39.2 The successful bidder shall be required to execute an AGREEMENT in the proforma given<br />

in of this standard bidding document on non-judicial paper of appropriate value (the<br />

cost of stamp paper shall be borne by the Contractor), within 15 days of the receipt by<br />

him of the Notification of Acceptance of Tender. In the event of failure on the part of<br />

the successful bidder to sign the AGREEMENT within the above stipulated period, the Bid<br />

Security shall be forfeited and the acceptance of the tender shall be considered as<br />

cancelled.<br />

40. Contract Performance Security<br />

40.1 Within 15 days of the receipt of the notification of award/ Fax of Intent from <strong>GAIL</strong>/<br />

<strong>MECON</strong>, the successful bidder shall furnish the contract performance security in<br />

accordance with Article 24 of General Conditions of The Contract in the form provided in<br />

the bidding documents. The Contract Performance Security shall be in the form of either<br />

Banker’s Cheque or Demand Draft or Bank Guarantee or Letter of Credit and shall be in<br />

the currency of the Contract.<br />

40.2 The contract performance security shall be for an amount equal to 10% of the value of<br />

the contract towards faithful performance of the contractual obligations and<br />

performance of equipment. This Bank Guarantee/ DD/ Letter of Credit shall be from any<br />

<strong>India</strong>n scheduled bank or a branch of an International bank situated in <strong>India</strong> and<br />

registered with Reserve bank of <strong>India</strong> as scheduled foreign bank. However, in case of<br />

bank guarantees from banks other than the Nationalized <strong>India</strong>n banks, the bank must<br />

be a commercial bank having net worth in excess of Rs. 100 crores and a declaration to<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

this effect should be made by such commercial bank either in the Bank Guarantee itself<br />

or separately on its letterhead. This Bank Guarantee shall be valid for a period as stated<br />

in Article-24 of General Conditions of The Contract.<br />

40.3 Failure of the successful bidder to comply with the requirements of this article shall<br />

constitute sufficient grounds for the annulment of the award and forfeiture of the bid<br />

security, in which event <strong>GAIL</strong> may award the order to the next lowest evaluated bidder<br />

or call for new bids.<br />

41. Corrupt or Fraudulent Practices<br />

41.1 <strong>GAIL</strong>/ <strong>MECON</strong> requires that bidders/ contractors observe the highest standard of ethics<br />

during the execution of contracts. In pursuance of this policy, the Employer :<br />

a) defines, for the purposes of this provision, the terms set forth below as follows :<br />

i) “corrupt practice” means the offering, giving or soliciting of anything of<br />

value to influence the action of a public official in the procurement<br />

process or in contract execution; and<br />

ii) “fraudulent practice” means a misrepresentation of facts in order to<br />

influence a procurement process or the execution of a contract to the<br />

detriment of the Employer, and includes collusive practice among bidders<br />

(prior to or after bid submission) designed to establish bid prices at<br />

artificial non-competitive levels and to deprive thc Employer of the<br />

benefits of free and open competition;<br />

b) will reject a proposal for award if it determines that the bidder recommended for<br />

award has engaged in corrupt or fraudulent practices in competing for the<br />

contract in question;<br />

c) will declare a firm ineligible and put on holiday, either indefinitely or a for a<br />

stated period of time if it at any time determines that the firm has engaged in<br />

corrupt or fraudulent practices in competing for, or in executing a contract.<br />

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2.0 ANNEXURE TO INSTRUCTION TO<br />

BIDDER (ITB)<br />

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Sl.No. Description<br />

CONTENTS<br />

1) Annexure-I : Evaluation & Comparison of Bids<br />

2) Annexure-II : List of Formats<br />

3) Annexure-III : Commercial Questionnaire<br />

4) Annexure-IV : Check List<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\8-Contents - Annexure to ITB.doc<br />

Annexure to ITB


EVALUATION & COMPARISON OF BIDS<br />

[Annexure – I to Instruction to Bidder(ITB)]<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – I to ITB<br />

EVALUATION & COMPARISON OF BIDS (As per Clause 32 of ITB)<br />

1.0 EVALUATION & COMPARISON OF BIDS:<br />

• The evaluation will be made on the basis of option-wise landed cost of<br />

coated pipe at Dump Yard location near Oduru. which is to be maintained by<br />

the coating contractor/ coated pipe supplier including free storage period of<br />

two months from the contractual completion period or actual completion<br />

period which ever is later<br />

• However, after this free period of two months, coating contractor/ coated<br />

pipe supplier will be entitled for payment of Rs.2000.00 per day.<br />

• The cumulative lowest landed price for OPTION-I and OPTION-II will be<br />

compared with the lowest landed price of OPTION-III and the order will be<br />

placed on the bidder(s) who will emerge as L1 on the basis of above<br />

comparison.<br />

1.1 ALTERNATIVE– 1 : (FOR COATED PIPES UNDER OPTION-III)<br />

Bidders shall quote item wise landed Price (per Mtr.) of pipe at dumpyard at Oduru.<br />

This price shall include all costs, taxes, duties etc. including e.g. Sales Tax (without C<br />

Form)/ VAT, price of bare pipes, transportation of bare pipes to coating plant,<br />

coating, transportation of coated pipes to Dump Yard, arranging land for Dump Yard<br />

at respective location (s) , unloading and stacking at Dump Yard, storage of coated<br />

pipe at Dump Yard for a free period of two months from the contractual delivery<br />

period or actual completion whichever is later, security arrangement at Dump Yard,<br />

transit and storage insurance, loading of accepted quality of coated pipes on trailors<br />

brought by pipeline laying Contractor.<br />

Domestic Price preference/ Purchase preference, if any, shall be applicable in<br />

accordance with provisions of the tender document.<br />

No TRANSCHART rate will be considered for this Option, since the bidder is to quote<br />

FOT dump yard price.<br />

1.2 ALTERNATIVE–2 : (FOR BARE PIPE UNDER OPTION-I AND COATING<br />

WORK IN INDIA UNDER OPTION-II)<br />

1.2.1 BARE PIPE- OPTION-I<br />

1.2.1.1 Indigenous Bare Pipe :<br />

The cost of indigenous bare pipe is to be taken ex-works price including all taxes and<br />

duties e.g. excise duty, sales tax etc. (without C form)/VAT.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – I to ITB<br />

Domestic Price preference/ Purchase preference, if any, shall be applicable in<br />

accordance with provisions of tender document.<br />

1.2.1.2. Imported Bare Pipe:<br />

In case of imported bare pipes, the item wise price (per Mtr) to be quoted FOB<br />

(Loading port) and C&F Kandla/Mumbai ports, will be evaluated for landed cost at<br />

Kandla/Mumbai Port as detailed hereunder :<br />

i) F.O.B. price quoted by the bidder<br />

ii) Ocean freight shall be taken as per ‘TRANSCHART’ rates provided by Ministry<br />

of Surface Transport<br />

iii) Marine insurance @1% of FOB price<br />

iv) Landing charges @1% on CIF value, if applicable.<br />

v) Prevailing rate of Customs Duty* on (CIF value + Landing charges)<br />

* Project rate of Customs duty as applicable (Present rate : Basic 10% + CVD<br />

16% + Cess @ 2% = Total 28.51%)<br />

1.2.2. COATING IN INDIA- OPTION-II<br />

The scope of work of the coating contractor will include but not limited to “Taking<br />

delivery of Bare Pipes on trailers from Kandla/Mumbai Port (from the ship’s crane<br />

hook)/indigenous mills, transportation of bare pipe to coating plant, handling and<br />

storing of bare pipe in coating plant, coating, arranging land for Dump Yard,<br />

handling and storage of coated pipe in coating plant and transportation of coated<br />

pipes from coating plant to Dump Yard locations, storage of coated pipe at Dump<br />

Yard for a free period of two months from the contractual delivery period or actual<br />

completion whichever is later, security arrangement at stockpile, transit and storage<br />

insurance, loading of accepted quality of coated pipes on trailers brought by pipeline<br />

laying Contractor (who will collect the coated pipe from the dumpyard at Oduru)”.<br />

In case of imported Bare Pipes, Coating Contractor shall take delivery of Bare Pipes<br />

on trailers from Kandla/Mumbai Port (from the ship’s crane hook). All Charges<br />

including port charges in <strong>India</strong> including charges for off loading the cargo on<br />

Coating Contractor’s trailers and un-slinging of hook shall be on Owner’s account..<br />

The coating contractor shall place sufficient trailers to receive the pipe from the<br />

ship’s crane hook and incur all costs up to transportation of pipes to his coating<br />

plant. In case of any demurrage/wharf age payable for not clearing the cargo in<br />

time at the port, only if the same is levied due to the fault of the coating contractor,<br />

i.e., any detention/demurrage levied due to insufficient number of trailers being<br />

provided by the coating contractor shall be borne by the coating contractor.<br />

In the case of indigenous bare pipe, the bidder shall include the charges for loading<br />

of the pipes on trailers brought by the coating contractor.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – I to ITB<br />

The bids shall be evaluated for the full quantity on L-1 basis under different<br />

options.<br />

The evaluation will be made on the basis of landed cost of coated pipe at<br />

Dumpyard near Oduru. For evaluation purpose, the quoted price of<br />

different bidders (Option – I) and quoted price of coating of different<br />

bidder (Option – II) shall be taken together. To arrive at the lowest landed<br />

cost of coated pipe at Dumpyard, this total evaluated price of Option I & II<br />

of different bidders shall be compared with quoted prices of Option – III of<br />

different bidders.<br />

1.1.3 The price evaluation of the bids for different alternatives shall be made under various<br />

stages as follows:<br />

a) The lowest evaluated bid shall be decided for Bare Pipes amongst the offers<br />

for Bare Pipes (Option – I).<br />

b) The lowest evaluated bid shall be decided for Coating job amongst the offers<br />

available for Coating work (Option – II).<br />

c) The lowest evaluated cost for Coated Pipes [Combination of stage a + stage<br />

b)] shall be arrived at by adding the following:<br />

EX-works/Landed Price of Bare Pipes as calculated at stage(a) above<br />

PLUS<br />

The lowest evaluated Coating rates as calculated at stage(b) above<br />

d) The lowest evaluated bid shall be decided for Coated pipes amongst the<br />

offers available for Coated Pipes.<br />

(Finally the Comparison shall be made between the lowest evaluated price of Coated<br />

Pipes at step-c and Step-d above for placement of order.)<br />

The other critical points for evaluation of offers this tender are as under:-<br />

a) Bidder shall meet the technical, as well as, commercial qualification criteria<br />

as stated above. Bidder shall furnish all necessary documentary evidence<br />

along with the bid, to justify meeting the stipulated technical, financial<br />

qualification criteria and capacity assessment of proposed mills and coating<br />

plants. In the absence of requisite documents, <strong>GAIL</strong>/ Consultant reserve the<br />

right to reject the bid without making any reference to the bidder.<br />

b) <strong>GAIL</strong>/ Consultant decision shall be final with respect to the capacity<br />

assessment of the bidder.<br />

c) Order will be limited to lowest of the capacity assessed for Pipe<br />

manufacturing, Coating and Turnover criteria. Order may be placed, on least<br />

cost basis to the Owner, on more than one bidder due to Capacity for Pipe<br />

manufacturing, Coating and Turnover criteria stipulated above. Thus, prices<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

quoted by bidders shall be valid for part order.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – I to ITB<br />

d) In case the bidder proposes to engage a coating agency, the copy of MOU<br />

with the coating agency to carry out the job is to be submitted. The coating<br />

agency should meet the qualifying criteria stipulated under BEC criteria<br />

specified for Option-II above . The bid shall be liable for rejection, in case of<br />

change of the proposed coating agency after submission of the bid.<br />

e) The evaluation and award will be made on the basis of item wise lowest<br />

landed cost of coated pipe at Dump Yard location near Oduru.<br />

f) The offer will be evaluated on the basis of capacity of individual bidder/mill.<br />

g) The Tenderer has to indicate in Bid the concurrent commitments along with<br />

bar chart to complete the delivery within the stipulated period.<br />

h) Sales Tax, i.e. CST/ST/VAT will be applicable as per the location of mill and<br />

location of Dump Yard. Bidder shall clearly indicate details of the same.<br />

i) The main price bid is to be considered for evaluation and no cognizance will<br />

be given to the supplementary/supporting document attached to the price<br />

bid as break-up of prices etc.<br />

j) For foreign bidders initially the Purchase Order (P.O.) shall be placed on<br />

FOB(Stowed) basis and <strong>GAIL</strong> reserves the right to convert the same to C&F<br />

(Landed) basis within 45 days from placement of P.O. Therefore the C&F<br />

prices should be valid for additional 45 days from the date of P.O.<br />

k) The coating contractor shall take delivery of the pipe from the manufacturer’s<br />

plant immediately (maximum within 15 days) after issuance of release note.<br />

Any financial implication due to delay in taking delivery of the pipes will be to<br />

the coating contractor’s account.<br />

2.0 MATCHING OF PRICES BY L-2, L3 AND SO ON BIDDERS IN CASE THE ENTIRE<br />

QUANTITY CAN NOT BE MET BY L-1 BIDDER:<br />

2.1 In case due to reasons like capacity constraints, quoted scope of work limitations of<br />

the bidder or any other reasons, if the work of any dump yard can not be awarded<br />

to L1 bidder, the L2/L3 and so on bidders shall be asked to match their evaluated<br />

price with the evaluated price of L1 bidder for placement of order on L2, L3 and so<br />

on bidders.<br />

2.2 If negotiation is conducted with L-1 bidder, L-2/L3 and so on bidders will be required<br />

to match the negotiated price of L1 bidder<br />

2.3 In case the L2/L3 and so on Bidders do not match their price as mentioned above,<br />

such quantities of work shall be re-tendered .<br />

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LIST OF FORMATS<br />

[Annexure – II to Instruction to Bidder(ITB)]<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

To<br />

M/s <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-1<br />

BIDDER’S GENERAL INFORMATION<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

1.1 Bidder Name : _________________________________________<br />

1.2 Number of Years in Operation : _________________________________________<br />

1.3 Registered Address : _________________________________________<br />

_________________________________________<br />

_________________________________________<br />

1.4 Operation Address : _________________________________________<br />

if different from above<br />

_________________________________________<br />

1.5 Telephone Number : _________________________________________<br />

(Country Code) (Area Code)<br />

(Telephone No.)<br />

1.6 E-mail address & Web Site : _________________________________________<br />

1.7 Telefax Number : _________________________________________<br />

(Country Code) (Area Code)<br />

(Telephone No.)<br />

1.8 ISO Certification, if any : {If yes, please furnish details}<br />

__________________________________<br />

(SIGNATURE OF BIDDER WITH SEAL)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

1. IN CASE OF INDIVIDUAL<br />

1.1 Name of Business<br />

1.2 Whether his business is registered<br />

1.3 Date of commencement of business<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-1A<br />

DETAILED INFORMATION ABOUT BIDDERS<br />

(In case of open Tender)<br />

1.4 Whether he pays Income Tax over Rs.10,000/- per year<br />

2. IN CASE OF PARTNERSHIP<br />

2.1 Name of Partners<br />

2.2 Whether the partnership is registered<br />

2.3 Date of establishment of firm<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

2.4 If each of partners of the firm pays Income Tax over Rs.10,000/- per year and if so, which<br />

of them pays the same.<br />

3. IN CASE OF <strong>LIMITED</strong> LIABILITY COMPANY OR COMPANY <strong>LIMITED</strong> BY GUARANTEE<br />

3.1 Amount of paid up capital<br />

3.2 Name of Directors<br />

3.3 Date of Registration of Company<br />

3.4 Copies of the balance sheet of the company of the last five years.<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

To<br />

M/s <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Dear Sir,<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-2<br />

BID FORM<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

After examining/ reviewing the Bidding Documents for ________________________________,<br />

including technical specifications, drawings, General and Special Conditions of Contract and<br />

schedule of rates etc. The receipt of which is hereby duly acknowledged, we, the undersigned,<br />

pleased to offer to execute the whole of the Job of _____________ and in conformity with, the<br />

said Bid Document, including Addenda Nos. (if any).<br />

We confirm that this bid is valid for a period of four(4) months from the date of opening of<br />

Techno-commercial Bid, and it shall remain binding upon us and may be accepted by any time<br />

before the expiration of that period.<br />

If our bid is accepted, we will provide the performance security equal to 10% (ten percent) of<br />

the Contract Price, for the due performance with in fifteen days of such award.<br />

Until a final Agreement is prepared and executed, the bid together with your written<br />

acceptance thereof in your notification of award shall constitute a binding Agreement between<br />

us.<br />

We understand that Bid Document is not exhaustive and any action and activity not mentioned<br />

in Bid Documents but may be inferred to be included to meet the intend of the Bid Documents<br />

shall be deemed to be mentioned in Bid Documents unless otherwise specifically excluded and<br />

we confirm to perform for fulfillment of Agreement and completeness of the Work in all<br />

respects within the time frame and agreed price.<br />

We understand that you are not bound to accept the lowest priced or any bid that you may<br />

receive.<br />

SEAL AND SIGNATURE<br />

DATE : _____________<br />

Duly authorized to sign bid for and on behalf of ____________________________________<br />

(SIGNATURE OF WITNESS)<br />

WITNESS NAME :<br />

ADDRESS :


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>,<br />

Dear Sir,<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-3<br />

LIST OF ENCLOSURES<br />

We are enclosing the following documents as part of the bid:<br />

1. Power of Attorney of the signatory to the Bidding Document.<br />

2. QA/OC Manuals.<br />

3. Health Safety and Environment (HSE) Policy and HSE Manual.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

4. Document showing annual turnover for the last three years such as annual reports,<br />

profit and loss account, net worth etc. along with information as sought in enclosed<br />

format F-3A.<br />

5. Organisatipn chart of the bidder and the structure assigned for execution of the work<br />

under this bid.<br />

6. Methodology of execution of work.<br />

7. Execution schedule with interlinking of various activities.<br />

8. Copy of Bidding Documents along with addendum/ corrigendum no. duly signed and<br />

sealed on each page, in token of confirmation that Bid Documents are considered in full<br />

while preparing the bid and in case of award, work will be executed in accordance with<br />

the provisions detailed in Bid Documents,<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-3A<br />

FINANCIAL DETAIL<br />

EACH BIDDER MUST FILL IN THIS FORM<br />

a) Annual Turnover data for the last 3 years (as per audited balance sheet)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

Year Currency Amount Ex. Rate (*) Amount (INR)<br />

(*)<br />

Year 1<br />

Year 2<br />

Year 3<br />

1. The information supplied should be the Annual Turnover of the Bidder.<br />

2. A brief note should be appended describing thereby details of turnover<br />

alongwith audited balance sheet with profit & loss account statement for the last<br />

3 years.<br />

b) Annual Net-worth data for the last 3 years (as per audited balance sheet)<br />

Year Currency Amount Ex. Rate (*) Amount (INR)<br />

(*)<br />

Year 1<br />

Year 2<br />

Year 3<br />

1. Net Worth = Reserves + Capitals – Accumulated Loss<br />

c) Net profit last three financial years (as per audited balance sheet)<br />

Year Currency Amount Ex. Rate (*) Amount (INR)<br />

(*)<br />

Year 1<br />

Year 2<br />

Year 3<br />

d) Return on equity last financial years (as per audited balance sheet) : Positive / Negative<br />

(*) To be filled by Employer/ Consultant<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

Sheet 1 of 2<br />

F-4<br />

PROFORMA FOR BANK GUARANTEE FOR EARNEST MONEY DEPOSIT/ BID SECURITY<br />

(To be stamped in accordance with the Stamp Act)<br />

Bank Guarantee No. ……………………<br />

Ref: ……………………………… Date ……………………<br />

To<br />

<strong>GAIL</strong> (<strong>India</strong> ) <strong>Limited</strong>,<br />

Dear Sir(s),<br />

In accordance with Letter Inviting Tender under your reference No. _____________________ M/s<br />

____________________________ having their Registered/ Head Office at _____________<br />

_________________________ (hereinafter called the Tenderer) wish to participate in the said tender for<br />

_____________________________________________________________________<br />

As an irrevocable Bank Guarantee against Earnest Money for the amount of _______________ is<br />

required to be submitted by the Tenderer as a condition precedent for participation in the said tender<br />

which amount is liable to be forfeited on the happening of any contingencies mentioned in the Tender<br />

Document.<br />

We, the _____________________________________ Bank at __________________________ having<br />

our Head Office __________________________________________________________<br />

(Local Address) guarantee and undertake to pay immediately on demand without any recourse to the<br />

tenderers by <strong>GAIL</strong> (<strong>India</strong>) Ltd., the amount ____________________________ without any reservation,<br />

protest, demur and recourse. Any such demand made by <strong>GAIL</strong>, shall be conclusive and binding on us<br />

irrespective of any dispute or difference raised by the Tenderer.<br />

This guarantee shall be irrevocable and shall remain valid upto _____________ [this date should be 6<br />

months after the date finally set out for closing of tender]. If any further extension of this guarantee is<br />

required, the same shall be extended to such required period on receiving instructions from M/s<br />

____________________________________________________________<br />

whose behalf this guarantee is issued.<br />

In witness whereof the Bank, through its authorised officer, has set its hand and stamp on this<br />

______________ day of ______________200__at______________.<br />

WITNESS:<br />

(SIGNATURE) (SIGNATURE)<br />

(NAME) (NAME)<br />

Designation with Bank Stamp<br />

(OFFICIAL ADDRESS) Attorney as per<br />

Power of Attorney No._________<br />

Date: __________________<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

INSTRUCTIONS FOR FURNISHING BID-GUARANTEE/<br />

BANK GUARANTEE<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

Sheet 2 of 2<br />

1. The Bank Guarantee by bidders will be given on non-judicial stamp paper as per stamp<br />

duty applicable. The non-judicial stamp paper should be in the name of the issuing<br />

bank. In case of foreign bank, the said banks guarantee to be issued by its<br />

correspondent bank in <strong>India</strong> on requisite non-judicial stamp paper.<br />

2. The expiry date as mentioned in bid document should be arrived at by adding 2 months<br />

to the date of expiry of the bid validity unless otherwise specified in the Bid Documents,<br />

3. The bank guarantee by bidders will be given from bank as specified in ITB<br />

4. A letter from the issuing bank of the requisite Bank Guarantee confirming that said bank<br />

guarantee/ all future communication relating to the Bank Guarantee shall be forwarded<br />

to the Employer at its address as mentioned at ITB.<br />

5. Bidders must indicate the full postal address of the bank along with the bank’s E-mail/<br />

Fax. From where the earnest money bond has been issued.<br />

6. If a bank guarantee is issued by a commercial bank, then a letter to Employer<br />

confirming its net worth is more than Rs. 1,000,000,000/- (Rupees one hundred crore)<br />

or equivalent along with a documentary evidence.


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

To,<br />

(Beneficiary)<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

___________________<br />

___________________<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

F-4A<br />

FORMAT FOR LETTER OF CREDIT FOR BID SECURITY<br />

(In case of Foreign Bidder)<br />

Irrevocable and confirmed Letter of Credit No. ______________________<br />

Amount : Rs./ US$<br />

Validity of this Irrevocable : ______________________________ (in <strong>India</strong>)<br />

Letter of Credit (2 months beyond validity of offer)<br />

Dear Sir,<br />

You are here by authorized to draw on _______________ (Name of Applicant with full address) for a<br />

sum not exceeding ____________________ available by your demand letter (draft) on them at sight<br />

drawn for ____________________ Rs./ US$ accompanied by a certificate by <strong>GAIL</strong> (<strong>India</strong>) Ltd., with the<br />

Tender No. duly incorporated therein, that one or more of the following conditions has/ have occurred,<br />

specifying the occurred condition(s) :<br />

(i) The bidder withdraws its Bid during the period of Bid validity or any extension thereof duly<br />

agreed by the Bidder.<br />

(ii) The Bidder varies or modifies its Bid in a manner not acceptable to <strong>GAIL</strong> (<strong>India</strong>) Ltd. during the<br />

period of bid validity or any extension thereof duly agreed by the Bidder.<br />

(iii) The Bidder, having been notified of the acceptance of its Bids,<br />

(a) Fails or refuses to execute the supply order/ contract<br />

(b) Fails or refuses to furnish the Contract Performance Security within 30 days before<br />

expiry of bid Security.<br />

(c) Fails to accept arithmetic corrections as per tender conditions.<br />

2. This Irrevocable Letter of Credit has been established towards Bid Security Tender No.<br />

____________________ for ____________________ (item).<br />

3. We hereby guarantee to protect the Drawers, Endorsers and bonafide holders from any<br />

consequences which may arise in the event of the non-acceptance or non-payment of Demand<br />

Letter (draft) in accordance with the terms of this credit.<br />

4. This Credit is issued subject to the Uniform Customs and Practices for Documentary Credits<br />

(1993 Revised) International Chamber of Commerce brochure No. 500.<br />

5. Please obtain reimbursement as under : _______________________________________<br />

6. All foreign as well as <strong>India</strong>n bank charges will be on the account of M/s _____________<br />

_________________________________ (Applicant)<br />

Counter Signature<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

FOR _____________________<br />

Authorised Signature<br />

(Original Bank)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-5<br />

LETTER OF AUTHORITY<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

PROFORMA FOR LETTER OF AUTHORITY FOR ATTENDING AND SUBSEQUENT<br />

NEGOTIATIONS/CONFERENCES<br />

No.: Date:<br />

<strong>GAIL</strong> <strong>India</strong> <strong>Limited</strong>,<br />

Dear Sir,<br />

We ___________________________________________________ hereby authorize following<br />

representative(s) to attend un-priced bid opening and price bid opening and for any other<br />

correspondence and communication against above Bidding Document:<br />

1) Name & Designation _________________________ Signature ____________________<br />

2) Name & Designation _________________________ Signature ____________________<br />

We confirm that we shall be bound by all commitments made by aforementioned authorised<br />

representatives.<br />

Yours faithfully,<br />

Signature<br />

Name & Designation<br />

For and on behalf of<br />

Note: This letter of authority should be on the letterhead of the bidder and should be signed<br />

by a person competent and having the power of attorney to bind the bidder.<br />

Not more than two persons are permitted to attend techno-commercial un-priced and<br />

price bid opening.


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

<strong>GAIL</strong> <strong>India</strong> <strong>Limited</strong>,<br />

Dear Sir,<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

F-6<br />

NO DEVIATION CONFIRMATION<br />

(Tender/ Bid Document No. ____________________)<br />

We understand that any deviation/ exception in any form may result in rejection of bid. We,<br />

therefore, certify that we have not taken any exceptions/ deviations anywhere in the bid and<br />

we agree that if any deviation is mentioned or noticed, our bid may be rejected.<br />

Note: This NO DEVIATION CONFIRMATION should be written on the letterhead of the bidder<br />

indicating tender ref. no. duly signed and stamped with date by a person competent<br />

and having the power of attorney to bind the bidder.<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

<strong>GAIL</strong> <strong>India</strong> <strong>Limited</strong>,<br />

Dear Sir,<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-7<br />

CERTIFICATE<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

If, we become a successful bidder and pursuant to the provisions of the Bidding Documents<br />

and contract is awarded to us the following certificate shall be automatically enforceable:<br />

‘We agree and acknowledge that the Employer is entering into the Agreement solely on its<br />

own behalf and not on behalf of any other person or entity. In particular, it is expressly<br />

understood and agreed that the Government of <strong>India</strong> is not a party to the Agreement and<br />

has no liabilities, obligations or rights there under. It is expressly understood and agreed<br />

that the Employer is authorised to enter into Agreement, solely on its own behalf under the<br />

applicable laws of <strong>India</strong>. We expressly agree, acknowledge and understand that the<br />

Employer is not an agent, representative or delegate of the Government of <strong>India</strong>. It is<br />

further understood and agreed that the Government of <strong>India</strong> is not and shall not be liable<br />

for any acts, omissions, commissions, breaches or other wrongs arising out of the<br />

Agreement. Accordingly, we hereby expressly waive, release and forego any and all actions<br />

or claims, including cross claims, VIP claims or counterclaims against the Government of<br />

<strong>India</strong> arising out of the Agreement and covenants not to sue to Government of <strong>India</strong> as to<br />

any manner, claim, cause of action or things whatsoever arising of or under the<br />

Agreement.”<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Description<br />

of the work<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

F-8<br />

DETAILS OF SIMILAR WORK DONE DURING PAST FIVE YEARS<br />

Locatio<br />

n of<br />

the<br />

work<br />

Full Post<br />

Address and<br />

Phone nos. of<br />

Client & Name<br />

of Officer-incharge<br />

Value<br />

of<br />

Contrac<br />

t<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

Date of<br />

Comme<br />

ncement<br />

of work<br />

Scheduled<br />

Completio<br />

n Time<br />

(Months)<br />

Date of<br />

Actual<br />

Comple<br />

tion<br />

Reasons for<br />

delay in<br />

project<br />

completion,<br />

if any<br />

Note: Copies of letter of award and completion certificate for the above works to be<br />

enclosed.<br />

The work completed earlier than three years need not be indicated here.<br />

The list of work, not of similar nature need not be indicated here.<br />

Failing to comply aforementioned instructions may lead to rejection of bid.<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Full Postal<br />

Address and<br />

phone nos. of<br />

Client & Name<br />

of Officer-incharge<br />

Description<br />

of Work<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-9<br />

PRESENT COMMITMENTS OF THE BIDDER<br />

Date of<br />

Commenceme<br />

nt of Work<br />

Scheduled<br />

Completion<br />

Period<br />

Note: This list must be a full list of all type of works in hand<br />

%Age<br />

Completion<br />

as on Date<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

Expected<br />

Date of<br />

Completion<br />

Remarks<br />

_________________________________<br />

(SEAL AND SIGNATURE OF BIDDER)


TO:<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

F-10<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

Sheet 1 of 2<br />

PROFORMA OF BANK GUARANTEE FOR CONTRACT PERFORMANCE SECURITY<br />

(ON NON-JUDICIAL PAPER OF APPROPRIATE VALUE)<br />

M/s <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Dear Sir,<br />

M/s_______________________________________________________ have been awarded the<br />

work of __________________________________________________________ for <strong>GAIL</strong> (<strong>India</strong>)<br />

<strong>Limited</strong>,16, Bhikaiji Cama Place, R.K. Puram, NEW DELHI.<br />

The Contracts conditions provide that the CONTRACTOR shall pay a sum of Rs. __________<br />

(Rupees _________________________________________________________________ ) as full<br />

Contract Performance Guarantee in the form therein mentioned. The form of payment of Contract<br />

Performance Guarantee includes guarantee executed by Nationalised Bank, undertaking full<br />

responsibility to indemnify <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>, in case of default.<br />

The said ___________________________________________________ has approached us and at<br />

their request and in consideration of the premises we having our office at<br />

_________________________________ have agreed to give such guarantee as hereinafter<br />

mentioned.<br />

1. We ___________________________________________________ hereby undertake and<br />

agree with you that it default shall be made by M/s ______________________<br />

________________ in performing any of the terms and conditions of the tender or in<br />

payment of any money payable to <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> we shall on demand pay without any<br />

recourse to the contractor to you in such manner as you may direct the said amount of<br />

Rupees ______________________________ only or such portion thereof not exceeding the<br />

said sum as you may from time to time require.<br />

2. You will have the full liberty without reference to us and without affecting this guarantee,<br />

postpone for any time or from time to time the exercise of any of the powers and rights<br />

conferred on you under the contract with the said ___________<br />

_____________________________ and to enforce or to forbear from endorsing any powers<br />

or rights or by reason of time being given to the said ___________________<br />

_____________ which under law relating to the sureties would but for provision have the<br />

effect of releasing us.


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

Sheet 2 of 2<br />

3. Your right to recover the said sum of Rs. __________________________________<br />

__________________ (Rupees __________________________________) from us in<br />

manner aforesaid will not be affected or suspended by reason of the fact that any dispute or<br />

disputes have been raised by the said M/s ______________________ _________ and/ or<br />

that any dispute or disputes are pending before any officer, tribunal or court.<br />

4. The guarantee herein contained shall not be determined or affected by the liquidation or<br />

winding up dissolution or changes of constitution or insolvency of the said but shall in all<br />

respects and for all purposes be binding and operative until payment of all money due to<br />

you in respect of such liabilities is paid.<br />

5. This guarantee shall be irrevocable and shall remain valid upto_______________ If any<br />

further extension of this guarantee is required, the same shall be extended to such required<br />

period on receiving instruction from M/s ________________________<br />

_________________________________ on whose behalf this guarantee is issued.<br />

6. The Bank Guarantee’s payment of an amount is payable on demand and in any case within<br />

48 hours of the presentation of the letter of invocation of Bank Guarantee. Should the<br />

banker fail to release payment on demand, a penal interest of 18% per annum shall become<br />

payable immediately and any dispute arising out of or in relation to the said Bank Guarantee<br />

shall be subject to the jurisdiction of Delhi Courts.<br />

7. We have power to issue this guarantee in your favour under Memorandum and Articles of<br />

Association and the undersigned has full power to do under the Power of Attorney dated<br />

____________ granted to him by the Bank.<br />

______________________________Bank<br />

Yours faithfully,<br />

By its Constituted Attorney<br />

Signature of a person duly authorised to<br />

sign on behalf of the Bank.


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-II to ITB<br />

INSTRCUTION FOR FURNISHING CONTRACT PERFORMANCE SECURITY<br />

1. The bank guarantee by successful bidder(s) will be given on non-judicial stamp paper as per<br />

stamp duty applicable. The non-judicial stamp paper should be in name of the issuing bank.<br />

In case of foreign bank, the said bank guarantee to be issued by its correspondent bank in<br />

<strong>India</strong> on requisite non-judicial stamp paper and place of bid to be considered as Delhi.<br />

2. The bank guarantee by bidders will be given from bank as specified in ITB.<br />

3. A letter from the issuing bank of the requisite bank guarantee confirming that said bank<br />

guarantee and all future communication relating to the Bank Guarantee shall be forwarded<br />

to employer.<br />

4. If a bank guarantee is issued by a commercial bank, then a letter to employer and copy to<br />

consultant confirming its net worth is more than Rs. 1,000,000,000/- (Rupees one hundred<br />

crores). Or its equivalent in foreign currency alongwith a documentary evidence.<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\10-Annexure II to ITB.doc


COMMERCIAL QUESTIONNAIRE<br />

[Annexure – III to Instruction to Bidder(ITB)]<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\11-Annexure-III to ITB - A1.doc


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

A1. BRIEF SUMMARY OF AGREED TERMS AND CONDITIONS<br />

FOR INDIGENOUS BIDDERS ONLY EX-WORKS (Option-I)<br />

TOTAL PAGES – 7<br />

Bidder M/s ............................. Bid Document No................................<br />

Offer Ref................................<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

This Questionnaire duly filled in should be returned along with each copy of Un-priced Bid. Clauses<br />

confirmed hereunder should not be repeated in the Bid. ALL THE COMMERCIAL TERMS & CONDITIONS<br />

SHOULD BE INDICATED IN THIS FORMAT ONLY. IF REQUIRED DETAILS INCLUDING DEVIATION TO<br />

GCC / SCC, IF ANY, SHOULD BE INDICATED AS AN ANNEXURE TO THIS FORMAT.<br />

SL.<br />

NO.<br />

DESCRIPTION BIDDER'S CONFIRMATION<br />

1. It is noted and confirmed that deviations to Terms &<br />

Conditions shall lead to loading of prices or rejection of offer,<br />

as specified in the Bid Document.<br />

2. Bidder’s name and address<br />

3. Manufacturer’s Name & Address<br />

4. Indicate Country of origin of offered GOODS<br />

5. Indicate despatch point<br />

6. Please indicate the currency in which the offer is submitted<br />

other than <strong>India</strong>n Rupees.<br />

7. All correspondence must be in English Language only.<br />

8. Confirm that the offer shall remain valid for acceptance upto<br />

4 months from Final Bid Due Date/Date of Opening of Bids.<br />

9. Is Bank Guarantee/ Demand Draft for Earnest Money<br />

enclosed? If so, please indicate the following:-<br />

i) No. and date of B. G. / Draft<br />

ii) Name of Bank<br />

iii) B. G. valid upto<br />

iv) Is issuing Bank <strong>India</strong>n Nationalized Bank / <strong>India</strong><br />

Schedule Bank.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

v) If schedule Bank then declaration from Bank that net<br />

worth more than Rs. 100 crores furnished.<br />

10. Please confirm whether the scope of work is complete as per<br />

Bill of Schedule<br />

11. Please note for compliance that currency once quoted shall<br />

not be permitted to be changed.<br />

12. Indicate Name & Contact Telephone/ Fax No. of person(s) to<br />

whom queries, if any, are to be addressed against your bid.<br />

13. Ensure and confirm that unit prices Quoted in ‘Price Breakup<br />

Schedule’, are on Ex-works basis inclusive of packing &<br />

forwarding/loading charges i.e. on FOT Despatch Point Basis.<br />

14. Please confirm that price quoted are as per price format given<br />

in bid document..<br />

15. Please note that Owner shall not be compensating for any<br />

Foreign Exchange variation since bidder(s) have been<br />

permitted to quote in any currency. Exchange rate variations<br />

if sought in offer, shall lead to rejection of offer.<br />

16. Confirm acceptance of completion period as per requirement<br />

Specified in Bid Document to be reckoned from date of Fax of<br />

Intent (FOI).<br />

17. Indicate rate of central or local sales tax (CST/LST) whichever<br />

applicable, as quoted in price schedule & payable extra.<br />

i) CST without concessional Form.<br />

ii) Local Sales tax (in case supplies are made from originating<br />

state) without concessional form.<br />

18.a) Indicate present rate of terminal excise duty (ED) applicable<br />

on the supplies and as considered in price schedule.<br />

b) If there is any variation in Excise Duty at the time of supplies<br />

for any reason except statuary variation confirm the same will<br />

be borne by bidder.<br />

c) If excise duty is presently not applicable, confirm whether the<br />

same will be borne by bidder in case it becomes leviable later.<br />

d) In case (b) or (c) is not acceptable, advise maximum rate of<br />

excise duty chargeable.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

e) It is noted that statutory variation in ED within contractual<br />

delivery shall be to Owner’s account.<br />

19. Confirm acceptance of Price Reduction Schedule (PRS) for<br />

delay in beyond contractually agreed completion schedule as<br />

specified in the Bid Document.<br />

20. Confirm that in case of delay in completion of work beyond<br />

Contractual Completion Date (CCD) the invoice shall be<br />

submitted for the amount duly reduced to the extent of PRS.<br />

21. Confirm in case of delay in completion beyond CCD, any new<br />

or additional taxes and duties imposed after contractual<br />

delivery shall be to vendor’s account.<br />

22. Confirm acceptance of relevant Terms of Payment as<br />

specified in the Bid Document.<br />

23. Confirm quoted prices will remain firm and fixed till complete<br />

execution of the order. Fax of Intent shall be placed within<br />

offer validity as ‘Notification of Award of Contract’.<br />

24. Confirm that the Supplies shall be guaranteed against<br />

defective materials/workmanship etc. as per Guarantee<br />

conditions of Bid Document / Addendum.<br />

25. Confirm that Contract-cum-Equipment-Performance Bank<br />

Guarantee (CPBG) for 10% of order/contract value shall be<br />

furnished within 30 days of Fax of Intent, valid for 3 months<br />

beyond the expiry of Guarantee/Warranty period as per terms<br />

of Bid Document.<br />

26. Confirm quoted prices are inclusive of documentation and all<br />

other testing charges as per requirement of Bid Document<br />

including IBR (if applicable).<br />

27. Confirm acceptance to inspection requirement as per Bid<br />

Document.<br />

28. As inspection & certification of all goods shall be conducted<br />

by OWNER / <strong>MECON</strong> or by both. Confirm there shall be no<br />

extra charges since all personal & incidental expenses of<br />

<strong>MECON</strong>/Owner’s Inspectors shall be borne by the Owner.<br />

29. In case offer is based on import of raw material &<br />

components, please note & specify the following :<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

i) Offer have been made considering facility of Essentiality<br />

Certificate for availing concessional rate of customs duty on<br />

Project imports for import of raw materials and components,<br />

as per present EXIM POLICY. Project Essentiality Certificate<br />

and Payment Certificate, shall be arranged by vendor<br />

themselves.<br />

ii) Confirm that all such benefits have been passed on to <strong>GAIL</strong>.<br />

iii) Advise the rate of concessional Customs Duty, Surcharge on<br />

Customs Duty, CVD & Spl. Addl. Duty as applicable for Project<br />

imports and considered in quoted prices .<br />

iv) Confirm that benefit due to variations in Customs Duty shall<br />

be passed on to <strong>GAIL</strong>.<br />

v) Please note that <strong>GAIL</strong>’s responsibility shall be limited only to<br />

the extent of issuance of said documents as per EXIM policy<br />

& procedure and necessary liaison shall be maintained by<br />

bidder with all relevant statutory authorities for availing such<br />

benefits.<br />

vi) Owner will not provide any import licence for the same.<br />

30. Confirm that all Bank charges associated with Bidder’s Bank<br />

shall be borne by Bidder.<br />

31. a) Confirm acceptance in toto of the Terms & Conditions<br />

contained in<br />

i) Instructions to Bidders<br />

ii) General Conditions of Contract (GCC)<br />

iii) Special Conditions of Contract (SCC)<br />

iv) All other parts of tender documents/ attachments.<br />

b) All the terms & conditions have been indicated in this format<br />

(including annexure, if any) and have not been repeated in<br />

the offer elsewhere. It is noted and confirmed that Terms &<br />

Conditions indicated elsewhere in the offer including any<br />

Printed Terms & Conditions, shall not be considered by<br />

Owner.<br />

32. Customer references and confirmation of Utility requirements<br />

wherever applicable.<br />

33. Confirm complete technical literatures/ catalogues and Users<br />

reference list submitted along with offer.<br />

34. a) Furnish the annual financial turnover, net profit and net worth<br />

figures for the last three financial years.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

b) Indicate that Annual Report for last three financial years<br />

alongwith unpriced bid has been submitted alongwith unprice<br />

bid.<br />

35. Confirm that unprice format is as per bid document.<br />

36. Confirm the power of attorney/ authorisation has been<br />

enclosed as per bid document.<br />

37. The bidder is required to state whether any of the Directors<br />

of bidder is not a relative of any Director of Owner or the<br />

Bidder is a firm in which any Director of Owner or his relative<br />

is a partner or the Bidder is a private company in which any<br />

Director of Owner is a member or Director.<br />

38. Have separate item-wise prices alongwith type of<br />

manufacturing process been indicated as per Schedule of Rate<br />

of Bid Document.<br />

39. Have all Taxes, Duties & Levies etc. been included in the<br />

quoted prices.<br />

40. Are prices quoted as per terms of payment of Bid Document.<br />

41. Are the quoted Prices remain firm till tenure of the Contract?<br />

42. Have all charges towards all type of insurance as per Bid<br />

Document been included in the price quoted?<br />

43. Is “Security Deposit” clause of Bid Document acceptable?<br />

44. Are signed Original Tender Document (signed on each Page/<br />

Drg.), Power of Attorney, Income Tax & Sales Tax Certificates,<br />

solvency certificate, Audited Balance sheet, PF Registration<br />

certificate submitted?<br />

45. Is item-wise ‘Mill’ for manufacturing alongwith its location has<br />

been furnished.<br />

46. Is “Force Majeure” clause of Bid Document acceptance?<br />

47. Are “Liquidated Damages” Clauses of Bid Document<br />

acceptable?<br />

48. Is “Arbitration Clause” of Bid Document acceptable?<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

49. Is completion of work as per Technical Specification<br />

acceptable?<br />

50. Is `Scope of Supply’ as per bid document acceptable?<br />

51. a) Has the bidder confirmed that there are `No Deviation’ to any<br />

Technical & Commercial terms & conditions of bid document.<br />

b) If yes, the same are furnished in the format given in bid<br />

document (Bidder to note that this is a ‘No Deviation’ tender).<br />

52. 52. a) Is there any litigation held in last 20 years or is there any<br />

pending litigation ?<br />

b) If yes, please enclosed details<br />

53. Confirm that you have not been banned or delisted by any<br />

Government or Quasi-Government agencies or Public Sector<br />

Undertaking. If you have been banned or delisted by any<br />

Govt. or Quasi-Government agency or Public Sector<br />

Undertaking, then this fact must be clearly stated. If this<br />

declaration is not furnished bid shall be treated as nonresponsive<br />

and liable for rejection.<br />

54. Owner reserves the right to make any change in the terms &<br />

conditions of the Bid Document and to reject any or all bids<br />

including those received late or incomplete.<br />

55. Confirm that all details in unpriced part have been submitted<br />

in 5 copies (1 Original + 4 copies). Bidding Document and<br />

drawings, signed and stamped on each page shall be<br />

submitted in original.<br />

56. Confirm that the following documents are submitted with<br />

Part-I.<br />

i) All documents in relevant Section as per CHECK LIST<br />

ii) Schedule of Rates/ Prices without specifying the<br />

rates/ prices are submitted in unpriced part, exactly<br />

as per the priced portion submitted in Part-II. In<br />

case some of items have not been quoted, such<br />

items should be identified in blank price format.<br />

iii) Addendum duly signed and stamped on each page as<br />

a token of acceptance (applicable if issued).<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

57. Rates/ amount must be filled in format for `Schedule of Rates’<br />

enclosed as part of Bidding Document. If quoted in separate<br />

typed sheets and any variation in item description, unit or<br />

quantity is noticed, the bid is liable to be rejected. In any case,<br />

Bidder shall be presumed to have quoted against the tendered<br />

description of work and the same shall be binding on the Bidder.<br />

Please confirm.<br />

58. Confirm that deviation/ terms & conditions are not mentioned in<br />

the price part. In case any terms and condition is mentioned in<br />

the price part, the same shall be treated as null and void.<br />

59. Confirm that you have studied complete Bidding Document<br />

including Technical and commercial part and your Bid is in<br />

accordance with the requirements of the Bidding Document.<br />

60. Confirm that all costs resulting from safe execution of WORK,<br />

such as safety induction, use of protective clothing, safety<br />

glasses and helmet, safety precaution taken during monsoon, or<br />

any other safety measures to be undertaken by the Contractor<br />

for execution of work are included in the quoted rates.<br />

61. Confirm that the contents of bidding documents have not been<br />

altered / changed / modified after downloading the bid<br />

document.<br />

62. Indicate to option other than option-I has been offered :<br />

63. A) Confirm that the SUPPLY shall be guaranteed against<br />

defective materials/ workmanship etc. for a period of 24<br />

months from the last shipment or 12 months from the<br />

commissioning date, whichever is earlier, as per<br />

Guarantee/Warrantee conditions of Bid Document.<br />

B) Conform that works shall be Guaranteed against<br />

defective workmanship etc. for a period of 12 months from<br />

the date of completion of work as certified by Engineer-incharge<br />

in completion certificate.<br />

64. Confirm acceptance to PART ORDER. Incase of part ordering<br />

any value of part ordering, charges if quoted lumpsum and/or<br />

applicable to more than one item, shall be prorated on value<br />

basis.<br />

65. Confirm acceptance of repeat order(s) upto 50% of contract<br />

amount within 6 months from the date of basic order, as per<br />

terms of Bid Document except in the following cases:<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

a) The SOR contains Single item,then the above 50%<br />

Limit shall get extended to 100% of the Contract<br />

Value.<br />

b) In case the SOR contains more than one items and the<br />

value of any items in SOR for minimum quantity<br />

exceeds the 50% Limit of the Contract value,the 50%<br />

Limit shall get extended to such Limit to enable to<br />

order the minimum quantity of a item.<br />

66. Confirm that at the time of award of ORDER quantity may<br />

increase or decrease upto 15 % the quantity of GOODS<br />

specified in the Material Requisition, without any change in unit<br />

price or other terms and conditions. Variation beyond this limit<br />

will be subject to mutual agreement between the PURCHASER<br />

and the Seller.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

BIDDER CONFIRMS THAT IN CASE OF CONFLICTING VERSION OF VARIOUS TERMS & CONDITIONS AT<br />

DIFFERENT PLACES. THE CONFIRMATION FURNISHED AS ABOVE SHALL BE CONSIDERED OVER-<br />

RIDING AND FINAL AND ANY OTHER DEVIATION INDICATED ELSEWHERE SHALL BE TREATED AS<br />

REDUNDANT.<br />

Signature<br />

Name<br />

Designation<br />

Office Stamp<br />

Tel No.<br />

Fax No.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

A2. BRIEF SUMMARY OF AGREED TERMS AND CONDITIONS<br />

FOR INDIGENOUS BIDDERS ONLY FOT SITE (Option-II & III)<br />

TOTAL PAGES – 7<br />

Bidder M/s ............................. Bid Document No................................<br />

Offer Ref................................<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

This Questionnaire duly filled in should be returned along with each copy of Un-priced Bid. Clauses<br />

confirmed hereunder should not be repeated in the Bid. ALL THE COMMERCIAL TERMS & CONDITIONS<br />

SHOULD BE INDICATED IN THIS FORMAT ONLY. IF REQUIRED DETAILS INCLUDING DEVIATION TO<br />

GCC / SCC, IF ANY, SHOULD BE INDICATED AS AN ANNEXURE TO THIS FORMAT.<br />

SL.<br />

NO.<br />

DESCRIPTION BIDDER'S CONFIRMATION<br />

1. It is noted and confirmed that deviations to Terms &<br />

Conditions shall lead to loading of prices or rejection of offer,<br />

as specified in the Bid Document.<br />

2. Bidder’s name and address<br />

3. Manufacturer’s Name & Address<br />

4. Indicate Country of origin of offered GOODS<br />

5. Indicate despatch point<br />

6. Please indicate the currency in which the offer is submitted<br />

other than <strong>India</strong>n Rupees.<br />

7. All correspondence must be in English Language only.<br />

8. Confirm that the offer shall remain valid for acceptance upto<br />

4 months from Final Bid Due Date/Date of Opening of Bids.<br />

9. Is Bank Guarantee/ Demand Draft for Earnest Money<br />

enclosed? If so, please indicate the following:-<br />

i) No. and date of B. G. / Draft<br />

ii) Name of Bank<br />

iii) B. G. valid upto<br />

iv) Is issuing Bank <strong>India</strong>n Nationalized Bank / <strong>India</strong><br />

Schedule Bank.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

v) If schedule Bank then declaration from Bank that net<br />

worth more than Rs. 100 crores furnished.<br />

10. Please confirm whether the scope of work is complete as per<br />

Bill of Schedule<br />

11. Please note for compliance that currency once quoted shall<br />

not be permitted to be changed.<br />

12. Indicate Name & Contact Telephone/ Fax No. of person(s) to<br />

whom queries, if any, are to be addressed against your bid.<br />

13. Ensure and confirm that unit prices Quoted in ‘Price Breakup<br />

Schedule’, are on Ex-works basis inclusive of packing &<br />

forwarding/loading charges i.e. on FOT Despatch Point Basis.<br />

14. Please confirm that price quoted are as per price format given<br />

in bid document..<br />

15. Please note that Owner shall not be compensating for any<br />

Foreign Exchange variation since bidder(s) have been<br />

permitted to quote in any currency. Exchange rate variations<br />

if sought in offer, shall lead to rejection of offer.<br />

16. Confirm acceptance of completion period as per requirement<br />

Specified in Bid Document to be reckoned from date of Fax of<br />

Intent (FOI).<br />

17. Indicate rate of central or local sales tax (CST/LST) whichever<br />

applicable, as quoted in price schedule & payable extra.<br />

i) CST without concessional Form.<br />

ii) Local Sales tax (in case supplies are made from originating<br />

state) without concessional form.<br />

18.a) Indicate present rate of terminal excise duty (ED) applicable<br />

on the supplies and as considered in price schedule.<br />

b) If there is any variation in Excise Duty at the time of supplies<br />

for any reason except statuary variation confirm the same will<br />

be borne by bidder.<br />

c) If excise duty is presently not applicable, confirm whether the<br />

same will be borne by bidder in case it becomes leviable later.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

d) In case (b) or (c) is not acceptable, advise maximum rate of<br />

excise duty chargeable.<br />

e) It is noted that statutory variation in ED within contractual<br />

delivery shall be to Owner’s account.<br />

f) Indicate the percent rate of taxes for dump yard<br />

management.<br />

19. Confirm acceptance of Price Reduction Schedule (PRS) for<br />

delay in beyond contractually agreed completion schedule as<br />

specified in the Bid Document.<br />

20. Confirm that in case of delay in completion of work beyond<br />

Contractual Completion Date (CCD) the invoice shall be<br />

submitted for the amount duly reduced to the extent of PRS.<br />

21. Confirm in case of delay in completion beyond CCD, any new<br />

or additional taxes and duties imposed after contractual<br />

delivery shall be to vendor’s account.<br />

22. Confirm acceptance of relevant Terms of Payment as<br />

specified in the Bid Document.<br />

23. Confirm quoted prices will remain firm and fixed till complete<br />

execution of the order. Fax of Intent shall be placed within<br />

offer validity as ‘Notification of Award of Contract’.<br />

24. Confirm that the Supplies & Work shall be guaranteed against<br />

defective materials/workmanship etc. as per Guarantee<br />

conditions of Bid Document / Addendum.<br />

25. Confirm that Contract-cum-Equipment-Performance Bank<br />

Guarantee (CPBG) for 10% of order/contract value shall be<br />

furnished within 30 days of Fax of Intent, valid for 3 months<br />

beyond the expiry of Guarantee/Warranty period as per terms<br />

of Bid Document.<br />

26. Confirm quoted prices are inclusive of documentation and all<br />

other testing charges as per requirement of Bid Document<br />

including IBR (if applicable).<br />

27. Confirm acceptance to inspection requirement as per Bid<br />

Document.<br />

28. As inspection & certification of all goods shall be conducted<br />

by OWNER / <strong>MECON</strong> or by both. Confirm there shall be no<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

extra charges since all personal & incidental expenses of<br />

<strong>MECON</strong>/Owner’s Inspectors shall be borne by the Owner.<br />

29. In case offer is based on import of raw material &<br />

components, please note & specify the following :<br />

i) Offer have been made considering facility of Essentiality<br />

Certificate for availing concessional rate of customs duty on<br />

Project imports for import of raw materials and components,<br />

as per present EXIM POLICY. Project Essentiality Certificate<br />

and Payment Certificate, shall be arranged by vendor<br />

themselves.<br />

ii) Confirm that all such benefits have been passed on to <strong>GAIL</strong>.<br />

iii) Advise the rate of concessional Customs Duty, Surcharge on<br />

Customs Duty, CVD & Spl. Addl. Duty as applicable for Project<br />

imports and considered in quoted prices .<br />

iv) Confirm that benefit due to variations in Customs Duty shall<br />

be passed on to <strong>GAIL</strong>.<br />

v) Please note that <strong>GAIL</strong>’s responsibility shall be limited only to<br />

the extent of issuance of said documents as per EXIM policy<br />

& procedure and necessary liaison shall be maintained by<br />

bidder with all relevant statutory authorities for availing such<br />

benefits.<br />

vi) Owner will not provide any import licence for the same.<br />

30. Confirm that all Bank charges associated with Bidder’s Bank<br />

shall be borne by Bidder.<br />

31. a) Confirm acceptance in toto of the Terms & Conditions<br />

contained in<br />

i) Instructions to Bidders<br />

ii) General Conditions of Contract (GCC)– Both<br />

iii) Special Conditions of Contract (SCC)<br />

iv) All other parts of tender documents/ attachments.<br />

b) In case of Site work, confirm acceptance of Terms &<br />

Conditions for Site work as contained in the Bid Document.<br />

c) All the terms & conditions have been indicated in this format<br />

(including annexure, if any) and have not been repeated in<br />

the offer elsewhere. It is noted and confirmed that Terms &<br />

Conditions indicated elsewhere in the offer including any<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

Printed Terms & Conditions, shall not be considered by<br />

Owner.<br />

32. Customer references and confirmation of Utility requirements<br />

wherever applicable.<br />

33. Confirm complete technical literatures/ catalogues and Users<br />

reference list submitted along with offer.<br />

34. a) Furnish the annual financial turnover, net profit and net worth<br />

figures for the last three financial years.<br />

b) Indicate that Annual Report for last three financial years<br />

alongwith unpriced bid has been submitted alongwith unprice<br />

bid.<br />

35. Confirm that unprice format is as per bid document.<br />

36. Confirm the power of attorney/ authorisation has been<br />

enclosed as per bid document.<br />

37. The bidder is required to state whether any of the Directors<br />

of bidder is not a relative of any Director of Owner or the<br />

Bidder is a firm in which any Director of Owner or his relative<br />

is a partner or the Bidder is a private company in which any<br />

Director of Owner is a member or Director.<br />

38. Have separate item-wise prices been indicated as per Schedule<br />

of Rate of Bid Document.<br />

39. Have all Taxes, Duties & Levies etc. been included in the<br />

quoted prices.<br />

40. Are prices quoted as per terms of payment of Bid Document<br />

and include cost of warehouse / dump yard management.<br />

41. Are the quoted Prices remain firm till tenure of the Contract?<br />

42. Have all charges towards all type of insurance as per Bid<br />

Document been included in the price quoted?<br />

43. Is “Security Deposit” clause of Bid Document acceptable?<br />

44. Are signed Original Tender Document (signed on each Page/<br />

Drg.), Power of Attorney, Income Tax & Sales Tax Certificates,<br />

solvency certificate, Audited Balance sheet, PF Registration<br />

certificate submitted?<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

45. Is item-wise ‘Mill’ for manufacturing alongwith its location has<br />

been furnished.<br />

46. Is “Force Majeure” clause of Bid Document acceptance?<br />

47. Are “Liquidated Damages” Clauses of Bid Document<br />

acceptable?<br />

48. Is “Arbitration Clause” of Bid Document acceptable?<br />

49. Is completion of work as per Technical Specification<br />

acceptable?<br />

50. Is `Scope of Work’ and `Scope of Supply’ as per bid document<br />

acceptable ?<br />

51. a) Has the bidder confirmed that there are `No Deviation’<br />

to any Technical & Commercial terms & conditions of<br />

bid document.<br />

b) If yes, the same are furnished in the format given in<br />

bid document (Bidder to note that this is a ‘No<br />

Deviation’ tender).<br />

52. a) Is there any litigation held in last 20 years or is there<br />

any pending litigation ?<br />

b) If yes, please enclosed details<br />

53. Confirm that you have not been banned or delisted by any<br />

Government or Quasi-Government agencies or Public Sector<br />

Undertaking. If you have been banned or delisted by any<br />

Govt. or Quasi-Government agency or Public Sector<br />

Undertaking, then this fact must be clearly stated. If this<br />

declaration is not furnished bid shall be treated as nonresponsive<br />

and liable for rejection.<br />

54. Owner reserves the right to make any change in the terms &<br />

conditions of the Bid Document and to reject any or all bids<br />

including those received late or incomplete.<br />

55. Confirm that all details in unpriced part have been submitted<br />

in 5 copies (1 Original + 4 copies). Bidding Document and<br />

drawings, signed and stamped on each page shall be<br />

submitted in original.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

56. Confirm that the following documents are submitted with<br />

Part-I.<br />

i) All documents in relevant Section as per CHECK LIST<br />

ii) Schedule of Rates/ Prices without specifying the<br />

rates/ prices are submitted in unpriced part, exactly<br />

as per the priced portion submitted in Part-II. In<br />

case some of items have not been quoted, such<br />

items should be identified in blank price format.<br />

iii) Addendum duly signed and stamped on each page as<br />

a token of acceptance (applicable if issued).<br />

57. Rates/ amount must be filled in format for `Schedule of<br />

Rates’ enclosed as part of Bidding Document. If quoted in<br />

separate typed sheets and any variation in item description,<br />

unit or quantity is noticed, the bid is liable to be rejected. In<br />

any case, Bidder shall be presumed to have quoted against<br />

the tendered description of work and the same shall be<br />

binding on the Bidder. Please confirm.<br />

58. Confirm that deviation/ terms & conditions are not mentioned<br />

in the price part. In case any terms and condition is<br />

mentioned in the price part, the same shall be treated as null<br />

and void.<br />

59. Confirm that you have studied complete Bidding Document<br />

including Technical and commercial part and your Bid is in<br />

accordance with the requirements of the Bidding Document.<br />

60. Confirm your compliance to total Scope of Work mentioned in<br />

the Bidding Document.<br />

61. Confirm that you have proposed adequate project/ site<br />

organisation with qualified supervisory personnel having<br />

requisite experience including personnel responsible for<br />

safety, planning stores, QA/ QC etc.<br />

62. Confirm that all costs resulting from safe execution of WORK,<br />

such as safety induction, use of protective clothing, safety<br />

glasses and helmet, safety precaution taken during monsoon,<br />

or any other safety measures to be undertaken by the<br />

Contractor for execution of work are included in the quoted<br />

rates.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

63. Confirm that the contents of bidding documents have not<br />

been altered / changed / modified after downloading the bid<br />

document.<br />

64. Please indicate option(s) offered.<br />

65. A) Confirm that the SUPPLY shall be guaranteed against<br />

defective materials/ workmanship etc. for a period of 24<br />

months from the last shipment or 12 months from the<br />

commissioning date, whichever is earlier, as per<br />

Guarantee/Warrantee conditions of Bid Document.<br />

B) Conform that works shall be Guaranteed against<br />

defective workmanship etc. for a period of 12 months from<br />

the date of completion of work as certified by Engineer-incharge<br />

in completion certificate.<br />

66. Confirm acceptance to PART ORDER. Incase of part ordering<br />

any value of part ordering, charges if quoted lumpsum and/or<br />

applicable to more than one item, shall be prorated on value<br />

basis.<br />

67. Confirm acceptance of repeat order(s) upto 50% of contract<br />

amount within 6 months from the date of basic order, as per<br />

terms of Bid Document except in the following cases:<br />

a) The SOR contains Single item,then the above 50%<br />

Limit shall get extended to 100% of the Contract<br />

Value.<br />

b) In case the SOR contains more than one items and the<br />

value of any items in SOR for minimum quantity<br />

exceeds the 50% Limit of the Contract value,the 50%<br />

Limit shall get extended to such Limit to enable to<br />

order the minimum quantity of a item.<br />

68. Confirm that at the time of award of ORDER quantity may<br />

increase or decrease upto 15 % the quantity of GOODS<br />

specified in the Material Requisition, without any change in unit<br />

price or other terms and conditions. Variation beyond this limit<br />

will be subject to mutual agreement between the PURCHASER<br />

and the Seller.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

BIDDER CONFIRMS THAT IN CASE OF CONFLICTING VERSION OF VARIOUS TERMS & CONDITIONS AT<br />

DIFFERENT PLACES. THE CONFIRMATION FURNISHED AS ABOVE SHALL BE CONSIDERED OVER-<br />

RIDING AND FINAL AND ANY OTHER DEVIATION INDICATED ELSEWHERE SHALL BE TREATED AS<br />

REDUNDANT.<br />

Signature<br />

Name<br />

Designation<br />

Office Stamp<br />

Tel No.<br />

Fax No.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

B1. BRIEF SUMMARY OF AGREED TERMS AND CONDITIONS<br />

FOR FOREIGN BIDDERS ONLY – FOB Basis (for Option-I)<br />

TOTAL PAGES - 6<br />

Bidder M/s .............................<br />

Bid Document No................................<br />

Offer Ref................................<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

This Questionnarie duly filled in should be returned alongwith each copy of Unpriced Bid. Clauses<br />

confirmed hereunder should not be repeated in the Bid. ALL THE COMMERCIAL TERMS &<br />

CONDITIONS SHOULD BE INDICATED IN THIS FORMAT ONLY. IF REQUIRED DETAILS INCLUDING<br />

DEVIATION TO GCC / SCC, IF ANY, SHOULD BE INDICATED AS AN ANNEXURE TO THIS FORMAT.<br />

SL.<br />

NO.<br />

DESCRIPTION BIDDER'S CONFIRMATION<br />

1. Confirm that the offer contains firm & fixed unit and total<br />

prices on FOB port of shipment basis and Price Schedule<br />

attached with the Bid Document.<br />

1.1 a) Confirm that the quoted prices are inclusive of all taxes,<br />

duties, packing, forwarding, FOB delivery charges, transit<br />

insurance & all other charges etc. upto FOB Port of<br />

shipment.<br />

b) Export permit/ licence if required shall be bidder’s<br />

responsibility & any expenditure towards same will be<br />

borne by bidder. Confirm.<br />

1.2 Advise, the name of the Port of Shipment and confirm<br />

that this is an International Port of Exit.<br />

2. Confirmation that offer shall remain valid for acceptance<br />

upto 4 months from the final bid closing date/date of<br />

opening of bids.<br />

3. All correspondence must be in English Language only.<br />

4. Manufacturer’s Name & Address.<br />

4.1 Bidder’s name and address. In case bidder is a supplier,<br />

manufacture’s authorisation is to be furnished.<br />

5. Indicate the Country of origin of offered GOODS<br />

6. Please indicate the currency in which the offer is<br />

submitted.<br />

7. Please furnish Bid Security details<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

a) Bid Security No. & Date<br />

b) Value<br />

c) Validity<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

8. Indicate Name & Contact Telephone/Fax No. of person to<br />

whom queries, if any, are to be addressed against your<br />

bid.<br />

9. Customer references and Confirmation of Utility<br />

requirements wherever applicable.<br />

10. Confirm complete technical literatures/ catalogues and<br />

Users reference list submitted along with offer.<br />

11. Confirm acceptance of Contractual Completion Date<br />

(CCD) as per the requirements specified in the Bid<br />

Document reckoned from the date of Fax of Intent (FOI).<br />

Fax of Intent shall be placed within offer validity as<br />

Notification of Award of Contract.<br />

12. Confirm that the quoted prices shall remain firm and fixed<br />

till complete execution of the Contract/Order.<br />

13. Confirm acceptance of Price Reduction Schedule (PRS) for<br />

delay in completion beyond contractually agreed<br />

completion schedule as specified in the Bid Document.<br />

13.1 Further, confirm that in case of delay in Completion of<br />

work beyond Contractual Completion Date (CCD) the<br />

invoice shall be submitted for the amount duly reduced to<br />

the extent of PRS.<br />

14. A) Confirm that the SUPPLY shall be guaranteed against<br />

defective materials/ workmanship etc. for a period of 24<br />

months from the last shipment or 12 months from the<br />

commissioning date, whichever is earlier, as per<br />

Guarantee/Warrantee conditions of Bid Document.<br />

B) Conform that works shall be Guaranteed against<br />

defective workmanship etc. for a period of 12 months<br />

from the date of completion of work as certified by<br />

Engineer-in-charge in completion certificate.<br />

15. Confirm that Contract cum Equipment Performance Bank<br />

Guarantee (CPBG) for 10% of total Contract/ Order Value<br />

shall be furnished within 15 days of Fax of Intent valid for<br />

3 months beyond the expiry of contractual Guarantee/<br />

Warranty period, as per terms of Bid Document.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

16. Confirm acceptance to payment Terms as per Bid<br />

Document.<br />

17. In case confirmed L/C is required please confirm that<br />

charges towards such confirmation of L/C shall be borne<br />

by Bidder.<br />

18. All Bank Charges and Stamp Duties payable outside <strong>India</strong><br />

in connection with payments to be made under this<br />

Contract shall be borne by the Bidder.<br />

19. Confirm quoted prices are inclusive of Documentation and<br />

all other testing charges as per requirement of Bid<br />

Document including IBR (if applicable).<br />

20. Confirm acceptance to inspection requirement as per Bid<br />

Document.<br />

21. As inspection & certification of all goods shall be<br />

conducted by <strong>MECON</strong> / OWNER / OWNER’s inspector;<br />

confirm there shall be no extra charges since all personal<br />

& incidental expenses of <strong>MECON</strong>/Owner’s Inspectors shall<br />

be borne by the Owner.<br />

22. Owner reserves the right to make any change in the<br />

terms and conditions of the Bid Document and to reject<br />

any or all bids including those received late or incomplete.<br />

23. Bids should be submitted directly by the Foreign Bidder<br />

without involving <strong>India</strong>n Agent.<br />

In case of foreign bidders insisting for having an <strong>India</strong>n<br />

Agent, please furnish following :<br />

i) The unavoidable justification for engaging the<br />

<strong>India</strong>n Agent.<br />

ii) Name & complete address of <strong>India</strong>n Agent<br />

iii) Tel. No.<br />

iv) Fax No.<br />

v) RBI Registration No.<br />

(<strong>India</strong>n agent are required to get themselves<br />

registered with Reserve Bank of <strong>India</strong>). The<br />

payment to <strong>India</strong>n Agent shall only be remitted<br />

after getting proof of registration with RBI, New<br />

Delhi. The payment to Overseas supplier shall be<br />

released through L/C after deducting the <strong>India</strong>n<br />

Agent’s Commission.<br />

i) Agency Commission included in Quoted Prices as<br />

percentage of quoted FOB prices (payable in<br />

equivalent non-convertible <strong>India</strong>n Rupees upon<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

complete execution of order & supplies are<br />

received & accepted)<br />

24. In case of foreign bidders involves an <strong>India</strong>n associate<br />

please furnish following :<br />

i) The role of <strong>India</strong>n Associate<br />

ii) Name & complete address of <strong>India</strong>n Associate<br />

iii) Tel. No.<br />

iv) Fax No.<br />

v) E-mail address.<br />

vi) RBI Registration No., if any<br />

The payment to be released to <strong>India</strong>n Associate<br />

as percentage of <strong>India</strong>n Rupees component of<br />

contract price.<br />

vii) A copy of MOU submitted along with the bid<br />

viii) Confirmed that overall responsibility is of Foreign<br />

Bidder<br />

ix) A copy of following is enclosed:<br />

a) Sales Tax & Income Tax registration<br />

certificate<br />

b) PF registration certificate<br />

c) Solvancy certificate<br />

d) Audited Balance sheet for last 3 financial<br />

year<br />

25. Please indicate complete details such as the name,<br />

address and Account No. etc. of your Bankers (for L/C<br />

purpose).<br />

26. a) Confirm acceptance in toto of the Terms & Conditions<br />

contained in<br />

i) Instructions to Bidders<br />

ii) General Conditions of Contract (GCC) (Goods)<br />

iii) Special Conditions of Contract (SCC)<br />

iv) All other commercial documents / attachments of<br />

Bid Document.<br />

b) In case of Site work, confirm acceptance of attached<br />

Terms & Conditions for Site work contained in the Bid<br />

Document.<br />

c) In case of reservations, confirm that clause wise<br />

comments have been specified as annexure to this format<br />

(Bidder shall note that this is a no deviation tender).<br />

d) All the terms & conditions have been indicated in this<br />

format (including annexure, if any) and have not been<br />

repeated in the bid elsewhere. It is noted that Terms &<br />

Conditions indicated elsewhere including any Printed<br />

Terms & Conditions, shall not be considered by Owner.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

27. Please confirm whether scope of work is complete as per<br />

price schedule.<br />

28. Has the power of attorney/ authorisation been enclosed<br />

as per IFB.<br />

29. It is noted that deviations to Terms & Conditions shall<br />

lead to loading of prices or rejection of bid, as specified in<br />

Bid Document.<br />

30. a) Furnish your Annual Financial Turnover, Net<br />

Profit, Net worth Report for the last three<br />

years alongwith unpriced bid.<br />

b) Indicate whether Financial Report, for last<br />

three financial year are enclosed.<br />

31. Following Clause of Bid document are acceptable:<br />

i) Force majeure<br />

ii) Liquidated Damages<br />

iii) Arbitration Clause<br />

32. Confirm that you have not been banned or delisted by<br />

any Government or Quasi-Government agencies or Public<br />

Sector Undertaking. If you have been banned or delisted<br />

by any Govt. or Quasi-Government agency or Public<br />

Sector Undertaking, then this fact must be clearly stated.<br />

If this declaration is not furnished bid shall be treated as<br />

non-responsive and liable for rejection.<br />

33. Confirm that all details in unpriced part have been<br />

submitted in 5 copies (1 Original + 4 copies). Bidding<br />

Document and drawings, signed and stamped on each<br />

page shall be submitted in original.<br />

34. Confirm that the following documents are submitted with<br />

Part-I.<br />

i) All documents in relevant Section as per CHECK<br />

LIST<br />

ii) Schedule of Rates/ Prices without specifying the<br />

rates/ prices are submitted in unpriced part,<br />

exactly as per the priced portion submitted in<br />

Part-II. In case some of items have not been<br />

quoted, such items should be identified in blank<br />

price format.<br />

iii) Addendum(s) duly signed and stamped on each<br />

page as a token of acceptance (applicable if<br />

issued).<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

35. Rates/ amount must be filled in format for `Schedule of<br />

Rates’ enclosed as part of Bidding Document. If quoted in<br />

separate typed sheets and any variation in item<br />

description, unit or quantity is noticed, the bid is liable to<br />

be rejected. In any case, Bidder shall be presumed to<br />

have quoted against the tendered description of work and<br />

the same shall be binding on the Bidder. Please confirm.<br />

36. Confirm that deviation/ terms & conditions are not<br />

mentioned in the price part. In case any terms and<br />

condition is mentioned in the price part, the same shall<br />

be treated as null and void.<br />

37. Confirm that you have studied complete Bidding<br />

Document including Technical and commercial part and<br />

your Bid is in accordance with the requirements of the<br />

Bidding Document.<br />

38. Confirm your compliance to total Scope of Work<br />

mentioned in the Bidding Document.<br />

39. Confirm that the contents of bidding documents have not<br />

been altered / changed / modified after downloading the<br />

bid document.<br />

40. Confirm acceptance to PART ORDER. Incase of part<br />

ordering any value of part ordering, charges if quoted<br />

lumpsum and/or applicable to more than one item, shall be<br />

prorated on value basis.<br />

41. Confirm acceptance of repeat order(s) upto 50% of<br />

contract amount within 6 months from the date of basic<br />

order, as per terms of Bid Document except in the following<br />

cases:<br />

a) The SOR contains Single item,then the above 50%<br />

Limit shall get extended to 100% of the Contract<br />

Value.<br />

b) In case the SOR contains more than one items and<br />

the value of any items in SOR for minimum<br />

quantity exceeds the 50% Limit of the Contract<br />

value,the 50% Limit shall get extended to such<br />

Limit to enable to order the minimum quantity of a<br />

item.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

42. Confirm that at the time of award of ORDER quantity may<br />

increase or decrease upto 15 % the quantity of GOODS<br />

specified in the Material Requisition, without any change in<br />

unit price or other terms and conditions. Variation beyond<br />

this limit will be subject to mutual agreement between the<br />

PURCHASER and the Seller.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

BIDDER CONFIRMS THAT IN CASE OF CONFLICTING VERSION OF VARIOUS TERMS & CONDITIONS<br />

AT DIFFERENT PLACES, THE CONFIRMATION FURNISHED AS ABOVE SHALL BE CONSIDERED OVER-<br />

RIDING AND FINAL AND ANY OTHER DEVIATION INDICATED ELSEWHERE SHALL BE TREATED AS<br />

REDUNDANT.<br />

Signature<br />

Name<br />

Designation<br />

Office Stamp<br />

Fax No.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure – III to ITB<br />

B2. BRIEF SUMMARY OF AGREED TERMS AND CONDITIONS<br />

FOR FOREIGN BIDDERS ONLY- FOT Site Basis (for Option-II & III)<br />

TOTAL PAGES - 6<br />

Bidder M/s .............................<br />

Bid Document No................................<br />

Offer Ref................................<br />

This Questionnarie duly filled in should be returned alongwith each copy of Unpriced Bid. Clauses<br />

confirmed hereunder should not be repeated in the Bid. ALL THE COMMERCIAL TERMS &<br />

CONDITIONS SHOULD BE INDICATED IN THIS FORMAT ONLY. IF REQUIRED DETAILS INCLUDING<br />

DEVIATION TO GCC / SCC, IF ANY, SHOULD BE INDICATED AS AN ANNEXURE TO THIS FORMAT.<br />

SL.<br />

NO.<br />

DESCRIPTION BIDDER'S CONFIRMATION<br />

1.a) Indicate Option(s) offered :<br />

1.b) Confirm that the offer contains firm & fixed unit and total<br />

prices on FOT Site (warehouse / dump yard) Basis and<br />

Price Schedule attached with the Bid Document.<br />

1.1 a) Confirm that the quoted prices are inclusive of all taxes,<br />

duties, packing, forwarding, FOT Site charges, transit<br />

insurance & all other charges etc. upto FOT Site.<br />

b) Export permit/ licence if required shall be bidder’s<br />

responsibility & any expenditure towards same will be<br />

borne by bidder. Confirm.<br />

1.2 Advise, the name of the Port of Shipment and confirm<br />

that this is an International Port of Exit.<br />

a) Bare Pipe<br />

b) Coated Pipe<br />

2. Confirmation that offer shall remain valid for acceptance<br />

upto 4 months from the final bid closing date/date of<br />

opening of bids.<br />

3. All correspondence must be in English Language only.<br />

4. Manufacturer’s Name & Address.<br />

a) Bare Pipe<br />

b) Coated Pipe<br />

4.1 Bidder’s name and address. In case bidder is a supplier,<br />

manufacture’s authorisation is to be furnished.<br />

5. Indicate the Country of origin of offered GOODS<br />

a) Bare Pipe<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

b) Coated Pipe<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

6. Please indicate the currency in which the offer is<br />

submitted.<br />

7. Please furnish Bid Security details<br />

a) Bid Security No. & Date<br />

b) Value<br />

c) Validity<br />

8. Indicate Name & Contact Telephone/Fax No. of person to<br />

whom queries, if any, are to be addressed against your<br />

bid.<br />

9. Customer references and Confirmation of Utility<br />

requirements wherever applicable.<br />

10. Confirm complete technical literatures/ catalogues and<br />

Users reference list submitted along with offer.<br />

11. Confirm acceptance of Contractual Completion Date<br />

(CCD) as per the requirements specified in the Bid<br />

Document reckoned from the date of Fax of Intent (FOI).<br />

Fax of Intent shall be placed within offer validity as<br />

Notification of Award of Contract.<br />

12. Confirm that the quoted prices shall remain firm and fixed<br />

till complete execution of the Contract/Order.<br />

13. Confirm acceptance of Price Reduction Schedule (PRS) for<br />

delay in completion beyond contractually agreed<br />

completion schedule as specified in the Bid Document.<br />

13.1 Further, confirm that in case of delay in Completion of<br />

work beyond Contractual Completion Date (CCD) the<br />

invoice shall be submitted for the amount duly reduced to<br />

the extent of PRS.<br />

14. A) Confirm that the SUPPLY shall be guaranteed against<br />

defective materials/ workmanship etc. for a period of 24<br />

months from the last shipment or 12 months from the<br />

commissioning date, whichever is earlier, as per<br />

Guarantee/Warrantee conditions of Bid Document.<br />

B) Conform that works shall be Guaranteed against<br />

defective workmanship etc. for a period of 12 months<br />

from the date of completion of work as certified by<br />

Engineer-in-charge in completion certificate.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

15. Confirm that Contract cum Equipment Performance Bank<br />

Guarantee (CPBG) for 10% of total Contract/ Order Value<br />

shall be furnished within 15 days of Fax of Intent valid for<br />

3 months beyond the expiry of contractual Guarantee/<br />

Warranty period, as per terms of Bid Document.<br />

16. Confirm acceptance to payment Terms as per Bid<br />

Document.<br />

17. Confirm acceptance to PART ORDER. Incase of part<br />

ordering any value of part ordering, charges if quoted<br />

lumpsum and/or applicable to more than one item, shall be<br />

prorated on value basis.<br />

18. All Bank Charges and Stamp Duties payable outside <strong>India</strong><br />

in connection with payments to be made under this<br />

Contract shall be borne by the Bidder.<br />

19. Confirm quoted prices are inclusive of Documentation and<br />

all other testing charges as per requirement of Bid<br />

Document including IBR (if applicable).<br />

20. Confirm acceptance to inspection requirement as per Bid<br />

Document.<br />

21. As inspection & certification of all goods shall be<br />

conducted by <strong>MECON</strong> / OWNER / OWNER’s inspector;<br />

confirm there shall be no extra charges since all personal<br />

& incidental expenses of <strong>MECON</strong>/Owner’s Inspectors shall<br />

be borne by the Owner.<br />

22. Owner reserves the right to make any change in the<br />

terms and conditions of the Bid Document and to reject<br />

any or all bids including those received late or incomplete.<br />

23. Bids should be submitted directly by the Foreign Bidder<br />

without involving <strong>India</strong>n Agent.<br />

In case of foreign bidders insisting for having an <strong>India</strong>n<br />

Agent, please furnish following :<br />

i) The unavoidable justification for engaging the<br />

<strong>India</strong>n Agent.<br />

ii) Name & complete address of <strong>India</strong>n Agent<br />

iii) Tel. No.<br />

iv) Fax No.<br />

v) RBI Registration No.<br />

(<strong>India</strong>n agent are required to get themselves<br />

registered with Reserve Bank of <strong>India</strong>). The<br />

payment to <strong>India</strong>n Agent shall only be remitted<br />

after getting proof of registration with RBI, New<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

Delhi. The payment to Overseas supplier shall be<br />

released after deducting the <strong>India</strong>n Agent’s<br />

Commission.<br />

vi) Agency Commission included in Quoted Prices as<br />

percentage of quoted CIF prices (payable in<br />

equivalent non-convertible <strong>India</strong>n Rupees upon<br />

complete execution of order & supplies are<br />

received & accepted)<br />

24. In case of foreign bidders involves an <strong>India</strong>n associate<br />

please furnish following :<br />

i) The role of <strong>India</strong>n Associate<br />

ii) Name & complete address of <strong>India</strong>n Associate<br />

iii) Tel. No.<br />

iv) Fax No.<br />

v) E-mail address.<br />

vi) RBI Registration No., if any<br />

The payment to be released to <strong>India</strong>n Associate<br />

as percentage of <strong>India</strong>n Rupees component of<br />

contract price.<br />

vii) A copy of MOU submitted along with the bid<br />

viii) Confirmed that overall responsibility is of Foreign<br />

Bidder<br />

ix) A copy of following is enclosed:<br />

a) Sales Tax & Income Tax registration<br />

certificate<br />

b) PF registration certificate<br />

c) Solvancy certificate<br />

d) Audited Balance sheet for last 3 financial<br />

year<br />

25. Please indicate complete details such as the name,<br />

address and Account No. etc. of your Bankers for e –<br />

payment, (if possible).<br />

26. a) Confirm acceptance in toto of the Terms & Conditions<br />

contained in<br />

i) Instructions to Bidders<br />

ii) General Conditions of Contract (GCC) – Both<br />

iii) Special Conditions of Contract (SCC)<br />

iv) All other commercial documents/ attachments of<br />

Bid Document.<br />

b) In case of Site work, confirm acceptance of attached<br />

Terms & Conditions for Site work contained in the Bid<br />

Document.<br />

c) In case of reservations, confirm that clause wise<br />

comments have been specified as annexure to this format<br />

(Bidder shall note that this is a no deviation tender).<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

d) All the terms & conditions have been indicated in this<br />

format (including annexure, if any) and have not been<br />

repeated in the bid elsewhere. It is noted that Terms &<br />

Conditions indicated elsewhere including any Printed<br />

Terms & Conditions, shall not be considered by Owner.<br />

27. Please confirm whether scope of work is complete as per<br />

price schedule.<br />

28. Has the power of attorney/ authorisation been enclosed<br />

as per IFB.<br />

29. It is noted that deviations to Terms & Conditions shall<br />

lead to loading of prices or rejection of bid, as specified in<br />

Bid Document.<br />

30. a) Furnish your Annual Financial Turnover, Net<br />

Profit, Net worth Report for the last three<br />

years alongwith unpriced bid.<br />

b) Indicate whether Financial Report, for last<br />

three financial year are enclosed.<br />

31. Following Clause of Bid document are acceptable:<br />

i) Force majeure<br />

ii) Liquidated Damages<br />

iii) Arbitration Clause<br />

32. Confirm that you have not been banned or delisted by<br />

any Government or Quasi-Government agencies or Public<br />

Sector Undertaking. If you have been banned or delisted<br />

by any Govt. or Quasi-Government agency or Public<br />

Sector Undertaking, then this fact must be clearly stated.<br />

If this declaration is not furnished bid shall be treated as<br />

non-responsive and liable for rejection.<br />

33. Confirm that all details in unpriced part have been<br />

submitted in 5 copies (1 Original + 4 copies). Bidding<br />

Document and drawings, signed and stamped on each<br />

page shall be submitted in original.<br />

34. Confirm that the following documents are submitted with<br />

Part-I.<br />

i) All documents in relevant Section as per CHECK<br />

LIST<br />

ii) Schedule of Rates/ Prices without specifying the<br />

rates/ prices are submitted in unpriced part,<br />

exactly as per the priced portion submitted in<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

Part-II. In case some of items have not been<br />

quoted, such items should be identified in blank<br />

price format.<br />

iii) Addendum duly signed and stamped on each<br />

page as a token of acceptance (applicable if<br />

issued).<br />

35. Rates/ amount must be filled in format for `Schedule of<br />

Rates’ enclosed as part of Bidding Document. If quoted in<br />

separate typed sheets and any variation in item<br />

description, unit or quantity is noticed, the bid is liable to<br />

be rejected. In any case, Bidder shall be presumed to<br />

have quoted against the tendered description of work and<br />

the same shall be binding on the Bidder. Please confirm.<br />

36. Confirm that deviation/ terms & conditions are not<br />

mentioned in the price part. In case any terms and<br />

condition is mentioned in the price part, the same shall<br />

be treated as null and void.<br />

37. Confirm that you have studied complete Bidding<br />

Document including Technical and commercial part and<br />

your Bid is in accordance with the requirements of the<br />

Bidding Document.<br />

38. Confirm your compliance to total Scope of Work<br />

mentioned in the Bidding Document.<br />

39. Confirm that you have proposed adequate project/ site<br />

organisation with qualified supervisory personnel having<br />

requisite experience including personnel responsible for<br />

safety, planning stores, QA/ QC etc.<br />

40. Confirm that all costs resulting from safe execution of<br />

WORK, such as safety induction, use of protective<br />

clothing, safety glasses and helmet, safety precaution<br />

taken during monsoon, or any other safety measures to<br />

be undertaken by the Contractor for execution of work<br />

are included in the quoted rates.<br />

41. Confirm that the contents of bidding documents have not<br />

been altered / changed / modified after downloading the<br />

bid document.<br />

42. Confirm acceptance of repeat order(s) upto 50% of<br />

contract amount within 6 months from the date of basic<br />

order, as per terms of Bid Document except in the following<br />

cases:<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

a) The SOR contains Single item,then the above 50%<br />

Limit shall get extended to 100% of the Contract<br />

Value.<br />

b) In case the SOR contains more than one items and<br />

the value of any items in SOR for minimum<br />

quantity exceeds the 50% Limit of the Contract<br />

value,the 50% Limit shall get extended to such<br />

Limit to enable to order the minimum quantity of a<br />

item.<br />

43. Confirm that at the time of award of ORDER quantity may<br />

increase or decrease upto 15 % the quantity of GOODS<br />

specified in the Material Requisition, without any change in<br />

unit price or other terms and conditions. Variation beyond<br />

this limit will be subject to mutual agreement between the<br />

PURCHASER and the Seller.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-III to ITB<br />

BIDDER CONFIRMS THAT IN CASE OF CONFLICTING VERSION OF VARIOUS TERMS & CONDITIONS<br />

AT DIFFERENT PLACES, THE CONFIRMATION FURNISHED AS ABOVE SHALL BE CONSIDERED OVER-<br />

RIDING AND FINAL AND ANY OTHER DEVIATION INDICATED ELSEWHERE SHALL BE TREATED AS<br />

REDUNDANT.<br />

Signature<br />

Name<br />

Designation<br />

Office Stamp<br />

Fax No.<br />

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CHECK LIST<br />

[Annexure – IV to Instruction to Bidder(ITB)]<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

CHECK LIST FOR SUBMISSION OF BID<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-IV to ITB<br />

Bidder is requested to fill this check list and ensure that all details/ documents have been furnished<br />

as called for in the Bidding Document alongwith duly filled in, signed & stamped check list with<br />

each copy of the “Unpriced Part” of his bid.<br />

(A) EMD/ BG DETAILS ETC.<br />

(A.1) Letter of Submission (i.e. F-2 : Bid Form)<br />

Submitted<br />

(A.2) EMD/ BID GUARANTEE/ BID SECURITY<br />

Bidder to confirm that EMD/<br />

Bid Guarantee/ Bid Security has<br />

Been submitted by them as<br />

per Tender Proforma (i.e. F4, F4A)<br />

Submitted<br />

(1) By Bank Guarantee<br />

BG No. ___________ dt. _______ from<br />

Bank ________________________ Branch __________<br />

For Rs. ___________________<br />

Valid Till ___________________<br />

(2) By Demand Draft<br />

OR<br />

DD No. __________________ dt. _________<br />

Drawn on _____________________________<br />

For Rs. ___________________<br />

Original shall be submitted in original copy and its zerox copy in other copies.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

(A.3) Tender fee : Submitted / Not Submitted<br />

(A.4) CHECK LIST<br />

This check list duly filled in<br />

Submitted<br />

(B) CONFIRMATION OF VARIOUS FORMATS<br />

(B.1) Past Similar work done during<br />

five years as per Format : F-8<br />

Submitted<br />

(B.2) Present Commitments as per Format : F-9<br />

Submitted<br />

(B.3) Financial Details as per Format : F-3A<br />

Submitted<br />

(B.4) Audited Balance Sheet including<br />

profit and loss account statement<br />

for the last three years<br />

Submitted<br />

Submitted for the years :<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-IV to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

(B.5) PF Registration Certificate<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

1) ______________________<br />

2) ______________________<br />

3) ______________________<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-IV to ITB<br />

Submitted PF Registration No. ____________<br />

(B.6) Sales Tax Registration Certificate<br />

Submitted Sales Tax Registration No. _________<br />

(B.7) Fresh Solvency certificate from your Bankers<br />

(Date of Issue of this certificate should not<br />

be earlier than 1 year from the date of<br />

opening of Techno-commercial Part)<br />

Submitted Certificate Dated _________________<br />

From (Name of Bank ______________<br />

_______________________________<br />

(B.8) Power of Attorney in favour of the person<br />

who has signed the bid on stamp paper of<br />

appropriate value<br />

Submitted<br />

(B.9) Partnership Deed in case of partnership firm<br />

and Article of Association in case of limited<br />

company<br />

Submitted<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

(B.10) A copy of SOR (without prices) but duly filled<br />

in with Quoted/ Unquoted in each Cell of the<br />

format and duly signed & stamped as per<br />

SOR Format<br />

Submitted<br />

(C) NO DEVIATION & COMMERCIAL QUERY ETC.<br />

(C.1) No Deviation Confirmation<br />

as per Format - F-6 :<br />

Submitted<br />

(C.2) Reply to commercial questionnaire,<br />

technical questionnaire with Bidder’s<br />

reply/ confirmation<br />

Submitted<br />

(D) REGARDING TECHNICAL DETAILS<br />

(D.1) Technical Details/ Documents specified<br />

in Technical Part<br />

Submitted Not Applicable<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

(E) CONFIRM THE FOLLOWING REGARDING OVERALL BID DOCUMENT<br />

(E.1) All pages of the bid have been page YES<br />

numbered in sequential manner<br />

(E.2) The bid has been submitted in requisite YES<br />

number of copies as specified in<br />

Instructions to Bidders<br />

Annexure-IV to ITB<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

(E.3) Original copy of Bidding Document & YES<br />

Drawings alongwith Addendum, if any,<br />

has been submitted alongwith offer,<br />

duly signed and stamped on each page<br />

(E.4) Prices in ONE ORIGINAL COPY only YES<br />

have been submitted in a separately<br />

sealed envelope with price part<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Annexure-IV to ITB<br />

(STAMP & SIGNATURE OF BIDDER)<br />

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D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\14-A-GCC Goods.doc<br />

PART – C


GENERAL CONDITIONS OF CONTRACT<br />

(GCC - GOODS)<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

1 Definitions In this document, General Conditions of Contract (GCC-Goods),<br />

the following terms shall have the following respective<br />

meanings:<br />

1.0 BIDDER : Designates the individual or legal entity which<br />

has made a proposal, a tender or a bid with the aim of<br />

concluding a Contract with the PURCHASER.<br />

1.1 CONSULTANT [if engaged] shall mean M/s <strong>MECON</strong><br />

<strong>Limited</strong> having its registered office at Doranda, Ranchi,<br />

Jharkhand (<strong>India</strong>) and an Engineering office at 15 th<br />

Floor, North Tower, Scope Minar, Laxmi Nagar District<br />

Centre, Delhi - 110 092, INDIA. The term consultant<br />

includes successors, assigns of M/s <strong>MECON</strong> <strong>Limited</strong>.<br />

1.2 CONTRACT shall mean Purchase Order/Contract and all<br />

attached exhibits and documents referred to therein and<br />

all terms and conditions thereof together with any<br />

subsequent modifications thereto.<br />

1.3 CONTRACT PRICE shall mean the price payable to the<br />

Seller under the Contract for the full and proper<br />

performance of his contractual obligations.<br />

1.4 COMPLETION DATE shall mean the date on which the<br />

goods are successfully commissioned by the Seller and<br />

handed over to the PURCHASER.<br />

1.5 COMMERCIAL OPERATION shall mean the condition of<br />

the operation in which the complete equipment covered<br />

under the Contract is officially declared by the<br />

PURCHASER to be available for continuous operation at<br />

different loads upto and including rated capacity.<br />

1.6 DELIVERY terms shall be interpreted as per INCO TERMS<br />

2000 in case of Contract with a foreign Bidder and as the<br />

date of LR/GR in the case of a contract with an <strong>India</strong>n<br />

Bidder.<br />

1.7 DRAWINGS shall mean and include Engineering<br />

drawings, sketches showing plans, sections and<br />

elevations in relation to the Contract together with<br />

modifications and/or revisions thereto.<br />

1.8 ENGINEER or Engineer-in-Charge of the Project SITE<br />

shall mean the person designated from time to time by<br />

PURCHASER/CONSULTANT at SITE and shall include<br />

those who are expressly authorized by him to act for and<br />

on his behalf for operation of this CONTRACT.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

1.9 FINAL ACCEPTANCE shall mean the PURCHASER’s<br />

written acceptance of the Works performed under the<br />

Contract after successful completion of performance and<br />

guarantee test.<br />

1.10 GOODS shall mean articles, materials, equipment, design<br />

and drawings, data and other property to be supplied by<br />

Seller to complete the contract.<br />

1.11 INSPECTOR shall mean any person or outside Agency<br />

nominated by PURCHASER/CONSULTANT through<br />

CONSULTANT to inspect equipment, stagewise as well as<br />

final, before dispatch, at SELLER’s works and on receipt<br />

at SITE as per terms of the CONTRACT.<br />

1.12 INITIAL OPERATION shall mean the first integral<br />

operation of the complete equipment covered under the<br />

Contract with sub-systems and supporting equipment in<br />

service or available for service.<br />

1.13 PURCHASER shall mean <strong>GAIL</strong> (INDIA) <strong>LIMITED</strong> (<strong>GAIL</strong>)<br />

having its registered office at 16, BHIKAIJI CAMA PLACE,<br />

R.K.PURAM, NEW DELHI-110066 (INDIA). The term<br />

PURCHASER includes successors, assigns of <strong>GAIL</strong>.<br />

1.14 PERFORMANCE AND GUARANTEE TESTS shall mean all<br />

operational checks and tests required to determine and<br />

demonstrate capacity, efficiency and operating<br />

characteristics as specified in the Contract documents.<br />

PROJECT designates the aggregate of the Goods and/or<br />

Services to be provided by one or more Contractors.<br />

Quantities – Bills of quantities<br />

Bills of quantities<br />

Designate the quantity calculations to be taken into<br />

account when these calculations are made from detailed<br />

or construction drawings, or from work actually<br />

performed, and presented according to a jointly agreed<br />

breakdown of the Goods and/or Services.<br />

1.15 SELLER shall mean the person, firm or company with<br />

whom PURCHASE ORDER/CONTRACT is placed/entered<br />

into by PURCHASER for supply of equipment, materials<br />

and services. The term Seller includes its successors and<br />

assigns.<br />

1.16 SERVICE shall mean erection, installation, testing,<br />

commissioning, provision of technical assistance, training<br />

and other such obligations of the Seller covered under<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

2 Seller To Inform<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

the Contract.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

1.17 SITE designates the land and/or any other premises on,<br />

under, in or across which the Goods and/or Services<br />

have to be supplied, erected, assembled, adjusted,<br />

arranged and/or commissioned.<br />

1.18 SPECIFICATIONS shall mean and include schedules,<br />

details, description, statement of technical data,<br />

performance characteristics, standards (<strong>India</strong>n as well as<br />

International) as applicable and specified in the Contract.<br />

1.19 SUB-CONTRACT shall mean order placed by the Seller,<br />

for any portion of the contracted work, after necessary<br />

consent and approval of PURCHASER.<br />

1.20 SUB-CONTRACTOR shall mean the person named in the<br />

CONTRACT for any part of the work or any person to<br />

whom any part of the CONTRACT has been sub-let by<br />

the SELLER with the consent in writing of the<br />

CONSULTANT/PURCHASER and will include the legal<br />

representatives, successors, and permitted assigns of<br />

such person.<br />

1.21 START-UP shall mean the time period required to bring<br />

the equipments covered under the Contract from an<br />

inactive condition, when construction is essentially<br />

complete to the state of readiness for trial operation. The<br />

start-up period shall include preliminary inspection and<br />

check out of equipment and supporting subsystems,<br />

initial operation of the complete equipments covered<br />

under the Contract to obtain necessary pre-trial<br />

operation data, perform calibration and corrective action,<br />

shutdown inspection and adjustment prior to the trial<br />

operation period.<br />

1.22 TESTS shall mean such process or processes to be<br />

carried out by the Seller as are prescribed in the Contract<br />

or considered necessary by PURCHASER or his<br />

representative in order to ascertain quality,<br />

workmanship, performance and efficiency of equipment<br />

or part thereof.<br />

1.23 TESTS ON COMPLETION shall mean such tests as<br />

prescribed in the Contract to be performed by the Seller<br />

before the Works are taken over by the PURCHASER.<br />

2.1 The Seller shall be deemed to have carefully examined all<br />

contract documents to his entire satisfaction. Any lack of<br />

information shall not in any way relieve the Seller of his<br />

responsibility to fulfill his obligation under the Contract.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

3 Application 3.1 These General Conditions of Contract (GCC-Goods) shall<br />

apply to the extent that they are not superseded by<br />

provisions of other parts of the Contract.<br />

4 Country of Origin 1.1 For purposes of this Clause “origin” means the place<br />

where the Goods were mined, grown or produced, or<br />

from which the services are supplied. Goods are<br />

produced when, through manufacturing, processing or<br />

substantial and major assembling of components, a<br />

commercially recognized new product results that is<br />

substantially different in basic characteristics or in<br />

purpose or utility from its components.<br />

5 Scope of Contract 5.1 Scope of the CONTRACT shall be as defined in the<br />

PURCHASE ORDER/CONTRACT specifications, drawings<br />

and Annexure thereto.<br />

5.2 Completeness of the EQUIPMENT shall be the<br />

responsibility of the SELLER. Any equipment, fittings and<br />

accessories which may not be specifically mentioned in<br />

the specifications or drawings, but which are usual or<br />

necessary for the satisfactory functioning of the<br />

equipment (successful operation and functioning of the<br />

EQUIPMENT being SELLER’s responsibility) shall be<br />

provided by SELLER without any extra cost.<br />

5.3 The SELLER shall follow the best modern practices in the<br />

manufacture of high grade EQUIPMENT notwithstanding<br />

any omission in the specifications. The true intent and<br />

meaning of these documents is that SELLER shall in all<br />

respects, design, engineer, manufacture and supply the<br />

equipment in a thorough workmanlike manner and<br />

supply the same in prescribed time to the entire<br />

satisfaction of PURCHASER.<br />

5.4 The SELLER shall furnish twelve (12) copies in English<br />

language of Technical documents, final drawings,<br />

preservation instructions, operation and maintenance<br />

manuals, test certificates, spare parts catalogues for all<br />

equipments to the PURCHASER.<br />

5.5 The documents once submitted by the SELLER shall be<br />

firm and final and not subject to subsequent changes.<br />

The SELLER shall be responsible for any loss to the<br />

PURCHASER/CONSULTANT consequent to furnishing of<br />

incorrect data/drawings.<br />

5.6 All dimensions and weight should be in metric system.<br />

5.7 All equipment to be supplied and work to be carried out<br />

under the CONTRACT shall conform to and comply with<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

the provisions of relevant regulations/Acts(State<br />

Government or Central Government) as may be<br />

applicable to the type of equipment/work carried out and<br />

necessary certificates shall be furnished.<br />

5.8 The Seller shall provide cross sectional drawings,<br />

wherever applicable, to identify the spare part numbers<br />

and their location. The size of bearings, their make and<br />

number shall be furnished.<br />

5.9 Specifications, design and drawings issued to the SELLER<br />

alongwith RFQ and CONTRACT are not sold or given but<br />

loaned. These remain property of<br />

PURCHASER/CONSULTANT or its assigns and are subject<br />

to recall by PURCHASER/CONSULTANT. The SELLER and<br />

his employees shall not make use of the drawings,<br />

specifications and technical information for any purpose<br />

at any time except for manufacture against the<br />

CONTRACT and shall not disclose the same to any<br />

person, firm or corporate body, without written<br />

permission of PURCHASER/CONSULTANT. All such details<br />

shall be kept confidential.<br />

5.10 SELLER shall pack, protect, mark and arrange for<br />

despatch of EQUIPMENT as per instructions given in the<br />

CONTRACT.<br />

6 Standards 6.1 The GOODS supplied under the CONTRACT shall conform<br />

to the standards mentioned in the Technical<br />

Specifications, or such other standards which ensure<br />

equal or higher quality, and when no applicable<br />

standard is mentioned, to the authoritative standard<br />

appropriate to the GOODS’ country of origin and such<br />

standards shall be the latest issued by the concerned<br />

institution.<br />

7 Instructions, Direction 7.1 The materials described in the CONTRACT are to be<br />

& Correspondence<br />

supplied according to the standards, data sheets, tables,<br />

specifications and drawings attached thereto and/or<br />

enclosed with the CONTRACT, itself and according to all<br />

conditions, both general and specific enclosed with the<br />

contract, unless any or all of them have been modified or<br />

cancelled in writing as a whole or in part.<br />

a. All instructions and orders to SELLER shall, excepting<br />

what is herein provided, be given by<br />

PURCHASER/CONSULTANT.<br />

b. All the work shall be carried out under the direction<br />

of and to the satisfaction of<br />

PURCHASER/CONSULTANT.<br />

c. All communications including technical/commercial<br />

clarifications and/or comments shall be addressed to<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

CONSULTANT in quintuplicate with a copy to<br />

PURCHASER and shall always bear reference to the<br />

CONTRACT.<br />

d. Invoices for payment against CONTRACT shall be<br />

addressed to PURCHASER.<br />

e. The CONTRACT number shall be shown on all<br />

invoices, communications, packing lists, containers<br />

and bills of lading, etc.<br />

8 Contract Obligations 8.1 If after award of the contract, the Seller does not<br />

acknowledge the receipt of award or fails to furnish the<br />

performance guarantee within the prescribed time limit,<br />

the PURCHASER reserves the right to cancel the contract<br />

and apply all remedies available to him under the terms<br />

and conditions of this contract.<br />

9 Modification In<br />

Contract<br />

10 Use of Contract<br />

Documents &<br />

Information<br />

8.2 Once a contract is confirmed and signed, the terms and<br />

conditions contained therein shall take precedence over<br />

the Seller’s bid and all previous correspondence.<br />

9.1 All modifications leading to changes in the CONTRACT<br />

with respect to technical and/or commercial aspects<br />

including terms of delivery, shall be considered valid only<br />

when accepted in writing by PURCHASER/CONSULTANT<br />

by issuing amendment to the CONTRACT. Issuance of<br />

acceptance or otherwise in such cases shall not be any<br />

ground for extension of agreed delivery date and also<br />

shall not affect the performance of contract in any<br />

manner except to the extent mutually agreed through a<br />

modification of contract.<br />

9.2 PURCHASER/CONSULTANT shall not be bound by any<br />

printed conditions or provisions in the SELLER’s Bid<br />

Forms or acknowledgment of CONTRACT, invoices,<br />

packing list and other documents which purport to<br />

impose any conditions at variance with or supplemental<br />

to CONTRACT.<br />

10.1 The Seller shall not, without the<br />

PURCHASER’s/CONSULTANT’s prior written consent,<br />

disclose the CONTRACT or any provision thereof, or any<br />

specification, plan, drawing, pattern, sample or<br />

information furnished by or on behalf of the PURCHASER<br />

in connection therewith, to any person other than a<br />

person employed by the SELLER in the performance of<br />

the CONTRACT. Disclosure to any such employed person<br />

shall be made in confidence and shall extend only so far<br />

as may be necessary for purpose of such performance.<br />

10.1 The SELLER shall not, without the PURCHASER’s prior<br />

written consent, make use of any document or<br />

information enumerated in Article 10.1. except for<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

11 Patent Rights, Liability<br />

& Compliance of<br />

Regulations<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

purpose of performing the CONTRACT.<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

11.1 SELLER hereby warrants that the use or sale of the<br />

materials delivered hereunder will not infringe claims of<br />

any patent covering such material and SELLER agrees to<br />

be responsible for and to defend at his sole expense all<br />

suits and proceedings against PURCHASER based on any<br />

such alleged patent infringement and to pay all costs,<br />

expenses and damages which PURCHASER and/or<br />

CONSULTANT may have to pay or incur by reason of any<br />

such suit or proceedings.<br />

11.2 The SELLER shall indemnify the PURCHASER against all<br />

third party claims of infringement of patent, trade mark<br />

or industrial design rights arising from use of the GOODS<br />

or any part thereof in the PURCHASER’s country.<br />

11.3 SELLER shall also protect and fully indemnify the<br />

PURCHASER from any claims from SELLER’S<br />

workmen/employees or their heirs, dependants,<br />

representatives, etc. or from any other person/persons or<br />

bodies/companies etc. for any acts of commissions or<br />

omission while executing the CONTRACT.<br />

11.4 SELLER shall be responsible for compliance with all<br />

requirements under the laws and shall protect and<br />

indemnify completely the PURCHASER from any<br />

claims/penalties arising out of any infringements.<br />

12 Performance<br />

12.1 Within 15 days after the SELLER’s receipt of notification<br />

Guarantee<br />

of award of the CONTRACT, the SELLER shall furnish<br />

Performance Guarantee in the form of Bank<br />

Guarantee/irrevocable Letter of Credit to the<br />

12.2<br />

PURCHASER, in the form provided in the Bidding<br />

Documents, for an amount equivalent to 10% of the<br />

total value of the CONTRACT.<br />

The proceeds of Performance Guarantee shall be<br />

appropriated by the PURCHASER as compensation for<br />

any loss resulting from the SELLER’s failure to complete<br />

his obligations under the CONTRACT without prejudice to<br />

any of the rights or remedies the PURCHASER may be<br />

entitled to as per terms and conditions of CONTRACT.<br />

The proceeds of this Performance Guarantee shall also<br />

govern the successful performance of Goods and<br />

Services during the entire period of Contractual<br />

12.3<br />

Warrantee/Guarantee.<br />

The performance guarantee shall be denominated in the<br />

currency of the CONTRACT.<br />

12.4 The Performance Guarantee shall be valid for the<br />

duration of 90 days beyond the expiry of<br />

Warrantee/Guarantee period. The Bank Guarantee will<br />

be discharged by PURCHASER not later than 6 months<br />

from the date of expiration of the Seller’s entire<br />

obligations, including any warrantee obligations, under<br />

the CONTRACT.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

13 Inspection, Testing &<br />

Expediting<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

13.1 The PURCHASER or its representative shall have the right<br />

to inspect and/or to test the GOODS to confirm their<br />

conformity to the CONTRACT specifications. The special<br />

conditions of CONTRACT and/or the Technical<br />

Specifications shall specify what inspections and tests the<br />

PURCHASER requires and where they are to be<br />

conducted. The PURCHASER shall notify the SELLER in<br />

writing the identity of any representative(s) retained for<br />

these purposes.<br />

13.2 The inspections and tests may be conducted on the<br />

premises of the SELLER or his sub-contractor(s), at point<br />

of DELIVERY and/or at the GOODS’ final destination,<br />

When conducted on the premises of the SELLER or his<br />

sub-contractor (s), all reasonable facilities and assistance<br />

including access to the drawings and production data<br />

shall be furnished to the inspectors at no charge to the<br />

PURCHASER.<br />

13.3 Should any inspected or tested GOODS fail to conform to<br />

the specifications, the PURCHASER may reject them and<br />

the SELLER shall either replace the rejected GOODS or<br />

make all alterations necessary to meet Specifications’<br />

requirements, free of cost to the PURCHASER.<br />

13.4 The PURCHASER’s right to inspect, test and where<br />

necessary reject the GOODS after the GOODS’ arrival in<br />

the PURCHASER’s country shall in no way be limited or<br />

waived by reason of the GOODS having previously been<br />

inspected, tested and passed by the PURCHASER, or<br />

their representative prior to the GOODS shipment from<br />

the country of origin.<br />

13.5 The INSPECTOR shall follow the progress of the<br />

manufacture of the GOODS under the CONTRACT to<br />

ensure that the requirements outlined in the CONTRACT<br />

are not being deviated with respect to schedule and<br />

quality.<br />

13.6 SELLER shall allow the INSPECTOR to visit, during<br />

working hours, the workshops relevant for execution of<br />

the CONTRACT during the entire period of CONTRACT<br />

validity.<br />

13.7 In order to enable PURCHASER’s representatives to<br />

obtain entry visas in time, SELLER shall notify<br />

13.8<br />

PURCHASER two months before assembly, testing and<br />

packing of main EQUIPMENT. If requested, SELLER shall<br />

assist PURCHASER’s representatives in getting visas in<br />

the shortest possible time (applicable only in case of<br />

foreign order).<br />

SELLER shall place at the disposal of the INSPECTOR,<br />

free of charge, all tools, instruments, and other<br />

apparatus necessary for the inspection and/or testing of<br />

the GOODS. The INSPECTOR is entitled to prohibit the<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

use and dispatch of GOODS and/or materials which have<br />

failed to comply with the characteristics required for the<br />

GOODS during tests and inspections.<br />

13.9 SELLER shall advise in writing of any delay in the<br />

inspection program at the earliest, describing in detail<br />

the reasons for delay and the proposed corrective action.<br />

13.10 ALL TESTS and trials in general, including those to be<br />

carried out for materials not manufactured by SELLER<br />

shall be witnessed by the INSPECTOR. Therefore,<br />

SELLER shall confirm to PURCHASER by fax or e-mail<br />

about the exact date of inspection with at least 30 days<br />

notice. SELLER shall specify the GOODS and quantities<br />

ready for testing and indicate whether a preliminary or<br />

final test is to be carried out.<br />

13.11 If on receipt of this notice, PURCHASER should waive the<br />

right to witness the test, timely information will be<br />

given accordingly.<br />

13.12 Any and all expenses incurred in connection with tests,<br />

preparation of reports and analysis made by qualified<br />

laboratories, necessary technical documents, testing<br />

documents and drawings shall be at SELLER’s cost. The<br />

technical documents shall include the reference and<br />

numbers of the standards used in the construction and,<br />

wherever deemed practical by the INSPECTOR, copy of<br />

such standards.<br />

13.13 Nothing in Article-13 shall in any way release the SELLER<br />

from any warrantee or other obligations under this<br />

CONTRACT.<br />

13.14 Arrangements for all inspections required by <strong>India</strong>n<br />

Statutory Authorities and as specified in technical<br />

specifications shall be made by SELLER.<br />

13.15 Inspection & Rejection of Materials by consignees<br />

When materials are rejected by the consignee, the<br />

supplier shall be intimated with the details of such<br />

rejected materials, as well as the reasons for their<br />

rejection, also giving location where such materials are<br />

lying at the risk and cost of the contractor/supplier. The<br />

supplier will be called upon either to remove the<br />

materials or to give instructions as to their disposal<br />

within 14 days and in the case of dangerous, infected<br />

and perishable materials within 48 hours, failing which<br />

the consignee will either return the materials to the<br />

contractor freight to pay or otherwise dispose them off at<br />

the contractor’s risk and cost. The PURCHASER shall<br />

also be entitled to recover handling and storage charges<br />

for the period, during which the rejected materials are<br />

not removed @ 5% of the value of materials for each<br />

month or part of a month till the rejected materials are<br />

finally disposed off.<br />

14 Time Schedule & 14.1 Time Schedule Network/Bar Chart<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Progress Reporting 14.1.1 Together with the Contract confirmation, SELLER<br />

shall submit to PURCHASER, his time schedule<br />

regarding the documentation, manufacture,<br />

testing, supply, erection and commissioning of<br />

the GOODS.<br />

14.1.2 The time schedule will be in the form of a network<br />

or a bar chart clearly indicating all main or key<br />

events regarding documentation, supply of raw<br />

materials, manufacturing, testing, delivery,<br />

erection and commissioning.<br />

14.1.3 The original issue and subsequent revisions of<br />

SELLER’s time schedule shall be sent to<br />

PURCHASER.<br />

14.1.4 The time schedule network/bar chart shall be<br />

updated at least every second month.<br />

14.2 Progress Trend Chart/Monthly Report<br />

14.2.1 SELLER shall report monthly to PURCHASER, on<br />

the progress of the execution of CONTRACT and<br />

achievement of targets set out in time bar chart.<br />

14.2.2 The progress will be expressed in percentages as<br />

shown in the progress trend chart attached to<br />

the Time Schedule specification.<br />

14.2.3 The first issue of the Progress Trend Chart will be<br />

forwarded together with the time bar chart<br />

alongwith CONTRACT confirmation.<br />

14.3.1 PURCHASER’s/CONSULTANT’s representatives<br />

14.4<br />

shall have the right to inspect SELLER’s premises<br />

with a view to evaluating the actual progress of<br />

work on the basis of SELLER’s time schedule<br />

documentation.<br />

14.3.2 Irrespective of such inspection, SELLER shall<br />

advise CONSULTANT, with copy to PURCHASER,<br />

at the earliest possible date of any anticipated<br />

delay in the progress.<br />

Notwithstanding the above, in case progress on the<br />

execution of contract at various stages is not as per<br />

phased time schedule and is not satisfactory in the<br />

opinion of the PURCHASER/CONSULTANT which shall be<br />

conclusive or SELLER shall neglect to execute the<br />

CONTRACT with due diligence and expedition or shall<br />

contravene the provisions of the CONTRACT,<br />

PURCHASER/CONSULTANT may give notice of the same<br />

in writing to the SELLER calling upon him to make good<br />

the failure, neglect or contravention complained of.<br />

Should SELLER fail to comply with such notice within the<br />

period considered reasonable by PURCHASER/<br />

CONSULTANT, the PURCHASER/ CONSULTANT shall<br />

have the option and be at liberty to take the CONTRACT<br />

wholly or in part out of the SELLER’s hand and make<br />

alternative arrangements to obtain the requirements and<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

completion of CONTRACT at the SELLER’s risk and cost<br />

and recover from the SELLER, all extra cost incurred by<br />

the PURCHASER on this account. In such event<br />

PURCHASER/CONSULTANT shall not be responsible for<br />

any loss that the SELLER may incur and SELLER shall not<br />

be entitled to any gain. PURCHASER/CONSULTANT shall,<br />

in addition, have the right to encash Performance<br />

Guarantee in full or part.<br />

15 Delivery & Documents 15.1Delivery of the GOODS shall be made by the SELLER in<br />

accordance with terms specified in the CONTRACT, and the<br />

goods shall remain at the risk of the SELLER until delivery has<br />

been completed.<br />

15.2 Delivery shall be deemed to have been made :<br />

a) In the case of FOB, CFR & CIF Contracts, when the<br />

Goods have been put on board the ship, at the<br />

specified port of loading and a clean Bill of Lading is<br />

obtained. The date of Bill of Lading shall be<br />

considered as the delivery date.<br />

b) In case of FOT despatch point contract (For <strong>India</strong>n<br />

bidder), on evidence that the goods have been<br />

loaded on the carrier and a negotiable copy of the<br />

GOODS receipt obtained. The date of LR/GR shall<br />

be considered as the date of delivery.<br />

c) In case of FOT site (for <strong>India</strong>n bidders) on receipt of<br />

goods by PURCHASER/Consultant at the designated<br />

site(s).<br />

15.3 The delivery terms are binding and essential and<br />

consequently, no delay is allowed without the written<br />

approval of PURCHASER/CONSULTANT. Any request<br />

concerning delay will be void unless accepted by<br />

PURCHASER/CONSULTANT through a modification to the<br />

CONTRACT.<br />

15.4 Delivery time shall include time for submission of<br />

drawings for approval, incorporation of comments, if any,<br />

and final approval of drawings by<br />

PURCHASER/CONSULTANT.<br />

15.5 In the event of delay in delivery, Price Reduction<br />

Schedule as stipulated in Article – 26 shall apply.<br />

15.6 The documentation, in English Language, shall be<br />

delivered in due time, in proper form and in the required<br />

number of copies as specified in the contract.<br />

15.7 The additional copies of final drawings and instructions<br />

will be included in the package of goods, properly<br />

enveloped and protected.<br />

15.8 The SELLER should comply with the Packing, Marking<br />

and Shipping Documentation Specifications enclosed.<br />

16 Transit Risk Insurance 16.1 All goods supplied under the contract shall be fully<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

insured in a freely convertible currency against loss or<br />

damage incidental to manufacture or acquisition,<br />

transportation, storage and delivery.<br />

16.2 Where delivery is on FOB or CFR basis, marine insurance<br />

shall be the responsibility of the Purchaser.<br />

Insurance Requirements :<br />

Indigenous Bidders : Transit risk insurance<br />

from F.O.T. despatch<br />

point onwards shall be<br />

arranged and borne by<br />

<strong>GAIL</strong>.<br />

Foreign Bidders : Marine insurance as well as<br />

transit insurance in Purchaser’s<br />

country shall be arranged and<br />

borne by <strong>GAIL</strong>.<br />

The SELLER shall ensure that in effecting despatch of<br />

materials, the primary responsibility of the carriers for<br />

safe movement is always retained so that the<br />

PURCHASER’s interests are fully safeguarded and are in<br />

no way jeopardised. The Seller shall furnish the cost of<br />

materials against each equipment.<br />

16.2 PURCHASER’s Insurance Agent :<br />

[The name and address-as mentioned under SCC]<br />

17 Transportation 17.1 Where the SELLER is required under the CONTRACT to<br />

deliver the GOODS FOB, transport of the GOODS until<br />

delivery, that is, upto and including the point of putting<br />

the GOODS on board the export conveyance at the<br />

specified port of loading, shall be arranged and paid for<br />

by the SELLER and the cost thereof shall be included in<br />

the Contract price.<br />

17.2 Where the SELLER is required under the CONTRACT to<br />

deliver the GOODS CFR or CIF, transport of the Goods to<br />

the port of discharge or such other point in the country<br />

of destination as shall be specified in the CONTRACT<br />

shall be arranged and paid for by the SELLER and the<br />

cost thereof shall be included in the Contract price.<br />

18 Incidental Services 18.1 The Seller may be required to provide any or all of the<br />

following services:<br />

18.1.1 Performance or supervision of onsite assembly and/or<br />

start-up of the supplied Goods:<br />

18.1.2 Furnishing tools required for assembly and/or<br />

maintenance of the supplied Goods:<br />

18.1.3 Performance or supervision or maintenance and/or repair<br />

of the supplied Goods, for a period of time agreed by the<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

19 Spare Parts,<br />

Maintenance Tools,<br />

Lubricants<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

parties, provided that this service shall not relieve the<br />

Seller of any warrantee/guarantee obligations under the<br />

Contract.<br />

18.1.4 Training of the Purchaser’s personnel at the Seller’s plant<br />

and/or at Site, in assembly, start-up operation,<br />

18.2<br />

maintenance and/or repair of the supplied Goods at no<br />

extra cost. However, Purchaser will bear boarding,<br />

lodging & personal expenses of Trainees.<br />

Prices charged by the Seller for the preceding incidental<br />

services, shall not exceed the prevailing rates charged to<br />

other parties by the Seller for similar services.<br />

18.3 When required, Seller shall depute necessary personnel<br />

for supervision and/or erection of the Equipment at site<br />

for duration to be specified by Purchaser on mutually<br />

agreed terms. Seller’s personnel shall be available at<br />

Site within seven days for emergency action and twentyone<br />

days for medium and long-term assistance, from the<br />

date of notice given by Purchaser.<br />

18.4 The cost of incidental services shall not be included in<br />

the quoted prices. The cost of applicable incidental<br />

services should be shown separately in the price<br />

schedules.<br />

19.1 Seller may be required to provide any or all of the<br />

following materials and notification pertaining to spare<br />

parts manufactured or distributed by the Seller.<br />

19.1.1 Such spare parts as the Purchaser may opt to purchase<br />

from the Seller, provided that his option shall not<br />

relieve the Seller of any<br />

under the Contract, and<br />

warrantee obligations<br />

19.1.2 In the event of termination of production of the spare<br />

parts:<br />

i) Advance notification to the Purchaser of the<br />

pending termination, in sufficient time to permit<br />

the Purchaser to procure needed requirements,<br />

and<br />

ii) Following such termination, furnishing at no cost<br />

to the Purchaser, the blue prints, drawings and<br />

specifications of the spare parts, if any when<br />

requested.<br />

19.2 Seller shall supply item wise list with value of each item<br />

of spare parts and maintenance tools requirements,<br />

along with full details of manufacturers/vendors for<br />

such spares/maintenance tools for :<br />

19.2.1 The construction, execution and commissioning.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

19.2.2 2 years operation and maintenance.<br />

19.3 Spare parts shall be new and of first class quality as per<br />

engineering standards/ codes, free of any defects (even<br />

concealed), deficiency in design, materials and<br />

workmanship and also shall be completely<br />

19.4<br />

interchangeable with the corresponding parts.<br />

Type and sizes of bearings shall be clearly indicated.<br />

19.5 Spare parts shall be packed for long storage under<br />

tropical climatic conditions in suitable cases, clearly<br />

marked as to intended purpose.<br />

19.6 A list of special tools and gauges required for normal<br />

maintenance and special handling and lifting appliances,<br />

if any, for the Goods shall be submitted to Purchaser.<br />

19.7 Bidders should note that if they do not comply with<br />

Clause 19.2 above, their quotation may be rejected.<br />

19.8 Lubricants<br />

19.8.1 Whenever lubricants are required, Seller shall indicate<br />

the quantity of lubricants required for the first filling, the<br />

frequency of changing, the quantity of lubricants<br />

required for the one year’s continuous operation and the<br />

types of recommended lubricants indicating the<br />

commercial name (trade-mark), quality and grade.<br />

19.8.2 If Seller is unable to recommend specific oil, basic<br />

recommended characteristics of the lubricants shall be<br />

given.<br />

19.8.3 Seller shall indicate various equivalent lubricants<br />

available in <strong>India</strong>.<br />

20 Guarantee 20.1 All Goods or Materials shall be supplied strictly in<br />

accordance with the specifications, drawings, data<br />

sheets, other attachments and conditions stated in the<br />

Contract.<br />

No deviation from such specifications or alterations or of<br />

these conditions shall be made without PURCHASER’S<br />

/CONSULTANT’S agreement in writing which must be<br />

obtained before any work against the order is<br />

commenced. All materials supplied by the SELLER<br />

pursuant to the Contract (irrespective of whether<br />

engineering, design data or other information has been<br />

furnished, reviewed or approved by<br />

PURCHASER/CONSULTANT) are guaranteed to be of the<br />

best quality of their respective kinds (unless otherwise<br />

specifically authorised in writing by<br />

PURCHASER/CONSULTANT) and shall be free from faulty<br />

design, workmanship and materials, and to be of<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

sufficient size and capacity and of proper materials so as<br />

to fulfil in all respects all operating conditions, if any,<br />

specified in the Contract.<br />

If any trouble or defect, originating with the design,<br />

material, workmanship or operating characteristics of any<br />

materials, arises at any time prior to twelve(12) months<br />

from the date of the first commercial operation of the<br />

Plant for which the materials supplied under the<br />

Contract form a part thereof, or twenty four (24) months<br />

from the date of last shipment whichever period shall<br />

first expire, and the SELLER is notified thereof, SELLER<br />

shall, at his own expense and as promptly as possible,<br />

make such alterations, repairs and replacements as may<br />

necessary to permit the materials to function in<br />

accordance with the specifications and to fulfil the<br />

foregoing guarantees.<br />

PURCHASER/CONSULTANT may, at his option, remove<br />

such defective materials, at SELLER’S expense in which<br />

event SELLER shall, without cost to<br />

PURCHASER/CONSULTANT and as promptly as possible,<br />

furnish and install proper materials. Repaired or<br />

replaced materials shall be similarly guaranteed by the<br />

SELLER for a period of no less than twelve (12) months<br />

from the date of replacement/repair.<br />

In the event that the materials supplied do not meet the<br />

specifications and/or not in accordance with the drawings<br />

data sheets or the terms of the Contract and rectification<br />

is required at site, PURCHASER/CONSULTANT shall notify<br />

the SELLER giving full details of differences. The SELLER<br />

shall attend the site within seven (7) days of receipt of<br />

such notice to meet and agree with representatives of<br />

PURCHASER/CONSULTANT, the action required to<br />

correct the deficiency. Should the SELLER fail to attend<br />

meeting at Site within the time specified above,<br />

PURCHASER/CONSULTANT shall immediately rectify the<br />

work/materials and SELLER shall reimburse PURCHASER<br />

all costs and expenses incurred in connection with such<br />

trouble or defect.<br />

20.2 PERFORMANCE GUARANTEE OF EQUIPMENT<br />

20.2.1 SELLER shall guarantee that the performance of the<br />

EQUIPMENT supplied under the CONTRACT shall be<br />

strictly in conformity with the specifications and shall<br />

perform the duties specified under the CONTRACT.<br />

20.2.2 If the SELLER fails to prove the guaranteed performance<br />

of the EQUIPMENT set forth in the specification, the<br />

SELLER shall investigate the causes and carry out<br />

necessary rectifications /modifications to achieve the<br />

guaranteed performance. In case the SELLER fails to do<br />

so within a reasonable period, the SELLER shall replace<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

21 Terms of Payment<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

the EQUIPMENT and prove guaranteed performance of<br />

the new equipment without any extra cost to<br />

PURCHASER.<br />

20.2.3 If the SELLER fails to prove the guarantee within a<br />

reasonable period, PURCHASER/CONSULTANT shall have<br />

the option to take over the EQUIPMENT and rectify, if<br />

possible, the EQUIPMENT to fulfil the guarantees and/or<br />

to make necessary additions to make up the deficiency at<br />

Seller’s risk and cost. All expenditure incurred by the<br />

PURCHASER/CONSULTANT in this regard shall be to<br />

SELLER’s account.<br />

21.1 The method of payment to be made to the SELLER under<br />

this CONTRACT shall be specified in the Special<br />

Conditions of Contract.<br />

21.2 The type(s) of payment to be made to the SELLER under<br />

this CONTRACT shall be specified in the Special<br />

Conditions of Contract.<br />

21.3 The SELLER’s request(s) for payment shall be made to<br />

the PURCHASER in writing accompanied by an invoice<br />

describing, as appropriate, the Goods delivered and<br />

services performed, and by shipping documents<br />

submitted, and upon fulfillment of other obligations<br />

stipulated in the Contract.<br />

21.5 Payment will be made in the currency or currencies in<br />

which the Contract Price has been stated in the SELLER’s<br />

bid, as well as in other currencies in which the SELLER<br />

had indicated in his bid that he intends to incur<br />

expenditure in the performance of the Contract and<br />

wishes to be paid. If the requirements are stated as a<br />

percentage of the bid price alongwith exchange rates<br />

used in such calculations these exchange rates shall be<br />

maintained.<br />

General Notes:<br />

1. All foreign currency payments to foreign bidder shall<br />

be released through an irrevocable Letter of Credit,<br />

which shall be opened through Government of <strong>India</strong><br />

Nationalised Bank and hence shall not be confirmed.<br />

In case any bidder insists on confirmation, charges<br />

towards confirmation shall be borne by him. L/C<br />

shall be established within 30 days after receipt of<br />

unconditional acceptance of Letter /Fax of Intent<br />

together with Performance Guarantee for 10% of<br />

total order/Contract value.<br />

2. For dispatches on FOT dispatch point (in <strong>India</strong>)<br />

basis, the payment shall be through PURCHASER’s<br />

bank. Payment through Bank, wherever applicable,<br />

shall be released as per normal banking procedures.<br />

3. Payment shall be released within 30 days after<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

receipt of relevant documents complete in all<br />

respects.<br />

4. All bank charges incurred in connection with<br />

payments shall be to Seller’s account in case of<br />

<strong>India</strong>n bidders and to respective accounts in case of<br />

Foreign bidder.<br />

5. Unless otherwise specifically stated in bid document,<br />

all payments shall be made in the currency quoted.<br />

6. No interest charges for delay in payments, if any,<br />

shall be payable by PURCHASER.<br />

7. In case of <strong>India</strong>n bidder, variation, if any, on account<br />

of customs duty on their built-in- import content, as<br />

per terms of bid document, shall be claimed<br />

separately by bidder after receipt of goods at site (s).<br />

However, any price benefits to the PURCHASER, on<br />

account of such variation as per terms specified in<br />

the bid document, shall be passed on to the<br />

PURCHASER alongwith invoicing itself.<br />

8. Agency commission, if any, to <strong>India</strong>n agent for<br />

Foreign bidders, indicated in prices, shall be paid to<br />

the agent in equivalent <strong>India</strong>n Rupees on receipt and<br />

acceptance of material at site.<br />

22 Prices 22.1 Prices charged by the SELLER for Goods delivered and<br />

services performed under the CONTRACT shall not, with<br />

the exception of any price adjustments authorized by the<br />

Contract vary from the prices quoted by the SELLER in<br />

his bid.<br />

23 Subletting &<br />

Assignment<br />

24 Time As Essence of<br />

Contract<br />

23.1 The contractor shall not without previous consent in<br />

writing of the PURCHASER authority, sublet, transfer or<br />

assign the contract or any part thereof or interest<br />

therein or benefit or advantage thereof in any manner<br />

whatsoever. Provided, nevertheless, that any such<br />

consent shall not relieve the contractor from any<br />

obligation, duty or responsibility under the contract.<br />

24.1 The time and date of delivery/completion of the<br />

GOODS/SERVICES as stipulated in the Contract shall be<br />

deemed to be the essence of the Contract.<br />

25 Delays In The Seller’s 25.1 If the specified delivery schedule is not adhered to or the<br />

Performance<br />

progress of manufacture or supply of the items is not<br />

satisfactory or is not in accordance with the progress<br />

schedule the PURCHASER has the right to:<br />

i) hire for period of delay from elsewhere goods which<br />

in PURCHASER’s opinion will meet the same purpose<br />

as the goods which are delayed and SELLER shall be<br />

liable without limitation for the hire charges; or<br />

ii) cancel the CONTRACT in whole or in part without<br />

liability for cancellation charges. In that event,<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

26 Price Reduction<br />

Schedule For Delayed<br />

Delivery<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

PURCHASER may procure from elsewhere goods<br />

which PURCHASER’s opinion would meet the same<br />

purpose as the goods for which CONTRACT is<br />

cancelled and SELLER shall be liable without<br />

limitations for the difference between the cost of<br />

such substitution and the price set forth in the<br />

CONTRACT for the goods involved; or<br />

iii) hire the substitute goods vide (I) above and if the<br />

ordered goods continue to remain undelivered<br />

thereafter, cancel the order in part or in full vide (ii)<br />

above.<br />

25.1 Any unexcusable delay by the SELLER or his subcontractor<br />

shall render the SELLER liable, without<br />

prejudice to any other terms of the Contract, to any or<br />

all of the following sanctions: forfeiture of Contract<br />

performance guarantee, imposition of price reduction<br />

for delay in delivery and termination of the contract for<br />

default.<br />

26.1 Subject to Article -29, if the SELLER fails to deliver any or<br />

all of the GOODS or performance the services within the<br />

time period (s) specified in the CONTRACT, the<br />

PURCHASER shall, without prejudice to his other<br />

remedies under the CONTRACT, deduct from the<br />

CONTRACT PRICE, a sum calculated on the basis of the<br />

CONTRACT PRICE, including subsequent modifications.<br />

26.1.1 Deductions shall apply as per following formula:<br />

In case of delay in delivery of equipment/materials or<br />

delay in completion, total contract price shall be reduced<br />

by ½ % (half percent) of the total contract price per<br />

complete week of delay or part thereof subject to a<br />

maximum of 5% (five percent) of the total contract price.<br />

26.2 In case of delay in delivery on the part of Seller, the<br />

invoice/document value shall be reduced proportionately<br />

for the delay and payment shall be released accordingly.<br />

26.3 In the event the invoice value is not reduced<br />

proportionately for the delay, the PURCHASER may<br />

deduct the amount so payable by SELLER, from any<br />

amount falling due to the SELLER or by recovery against<br />

the Performance Guarantee.<br />

Both seller and PURCHASER agree that the above<br />

percentages of price reduction are genuine pre estimates<br />

of the loss/damage which the PURCHASER would have<br />

suffered on account of delay/breach on the part of the<br />

SELLER and the said amount will be payable on demand<br />

without there being any proof of the actual loss/or<br />

damage caused by such breach/delay. A decision of the<br />

PURCHASER in the matter of applicability of price<br />

reduction shall be final and binding.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

27 Rejections, Removal of<br />

Rejected Equipment &<br />

Replacement<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

27.1 Preliminary inspection at SELLER’s works by INSPECTOR<br />

shall not prejudice PURCHASER’s/CONSULTANT’s claim<br />

for rejection of the EQUIPMENT on final inspection at<br />

SITE or claims under warranty provisions.<br />

27.2 If the EQUIPMENTS are not of specification or fail to<br />

perform specified duties or are otherwise not satisfactory<br />

the PURCHASER/CONSULTANT shall be entitled to reject<br />

the EQUIPMENT/MATERIAL or part thereof and ask free<br />

replacement within reasonable time failing which obtain<br />

his requirements from elsewhere at SELLER’s cost and<br />

risk.<br />

27.3 Nothing in this clause shall be deemed to deprive the<br />

PURCHASER AND/OR AFFECT ANY rights under the<br />

Contract which it may otherwise have in respect of such<br />

defects or deficiencies or in any way relieve the SELLER<br />

of his obligations under the Contract.<br />

27.4 EQUIPMENT rejected by the PURCHASER/CONSULTANT<br />

shall be removed by the Seller at his cost within 14 days<br />

of notice after repaying the amounts received against the<br />

SUPPLY. The PURCHASER shall in no way be responsible<br />

for any deterioration or damage to the EQUIPMENT<br />

under any circumstances whatsoever.<br />

27.5 In case of rejection of EQUIPMENT, PURCHASER shall<br />

have the right to recover the amounts, if any, from any<br />

of CONTRACTOR’S invoices pending with PURCHASER or<br />

by alternative method(s).<br />

28 Termination of<br />

28.1 Termination for Default<br />

Contract<br />

28.1.1 The PURCHASER may, without prejudice to any other<br />

remedy for breach of CONTRACT, by written notice of<br />

default sent to the SELLER, terminate the CONTRACT in<br />

whole or in part:<br />

A) If the SELLER fails to deliver any or all of the<br />

GOODS within the time period(s) specified in the<br />

CONTRACT; or<br />

B) If the SELLER fails to perform any other<br />

C)<br />

obligation(s) under the CONTRACT, and<br />

If the SELLER, in either of the above circumstances,<br />

does not cure his failure within a period of 30 days<br />

(or such longer period as the PURCHASER may<br />

authorize in writing) after receipt of the default<br />

notice from the PURCHASER.<br />

28.1.2 In the event the PURCHASER terminates the CONTRACT<br />

in whole or in part, pursuant to Article 28.1.1, the<br />

PURCHASER may procure, upon such terms and in such<br />

manner as it deems appropriate, goods similar to those<br />

undelivered and the SELLER shall be liable to the<br />

PURCHASER for any excess costs for such similar<br />

GOODS. However, the SELLER shall continue<br />

performance of the CONTRACT to the extent not<br />

terminated.<br />

28.1.3 In case of termination of CONTRACT herein set<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

forth (under clause 28) except under conditions of<br />

Force Majeure and termination after expiry of<br />

contract, the VENDOR shall be put under holiday<br />

[i.e. neither any enquiry will be issued to the party<br />

by <strong>GAIL</strong> (<strong>India</strong>) Ltd. Against any type of tender nor<br />

their offer will be considered by <strong>GAIL</strong> against any<br />

ongoing tender (s) where contract between <strong>GAIL</strong><br />

and that particular VENDOR (as a bidder) has not<br />

been finalized] for three years from the date of<br />

termination by <strong>GAIL</strong> (<strong>India</strong>) Ltd. to such VENDOR.<br />

28.2 Termination for Insolvency<br />

The PURCHASER, may at any time, terminate the<br />

CONTRACT by giving written notice to the SELLER,<br />

without compensation to the SELLER, if the SELLER<br />

becomes bankrupt or otherwise insolvent, provided that<br />

such termination will not prejudice or affect any right of<br />

action or remedy which has accrued or will accrue<br />

thereafter to the PURCHASER.<br />

28.3 Termination for Convenience<br />

28.3.1 The PURCHASER may, by written notice sent to the<br />

SELLER, terminate the CONTRACT, in whole or part, at<br />

any time for his convenience. The notice of termination<br />

shall specify that termination is for the PURCHASER’s<br />

convenience, the extent to which performance of work<br />

under the CONTRACT is terminated and the date upon<br />

which such termination becomes effective.<br />

28.3.2 The GOODS that are complete and ready for shipment<br />

within 30 days after the SELLER’s receipt of notice of<br />

termination shall be purchased by the PURCHASER at the<br />

CONTRACT terms and prices. For the remaining GOODS,<br />

the PURCHASER may opt:<br />

a) to have any portion completed and delivered at the<br />

CONTRACT terms and prices, and /or<br />

b) to cancel the remainder and pay to the SELLER an<br />

agreed amount for partially completed GOODS and<br />

for materials and parts previously procured by the<br />

SELLER.<br />

29 Force Majeure 29.1 Shall mean and be limited to the following:<br />

a) War/hostilities<br />

b) Riot or Civil commotion<br />

c) Earthquake, flood, tempest, lightening or other<br />

natural physical disaster.<br />

d) Restrictions imposed by the Government or other<br />

Statutory bodies which prevents or delays the<br />

execution of the Contract by the SELLER.<br />

The SELLER shall advise PURCHASER/CONSULTANT by a<br />

registered letter duly certified by the local Chamber of<br />

Commerce or statutory authorities, the beginning and<br />

end of the above causes of delay within seven (7) days<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

of the occurrence and cessation of such Force Majeure<br />

Conditions. In the event of delay lasting over one<br />

month, if arising out of causes of Force Majeure,<br />

PURCHASER/CONSULTANT reserves the right to cancel<br />

the Contract and the provisions governing termination<br />

stated under Article 28.0 shall apply.<br />

For delays arising out of Force Majeure, the SELLER shall<br />

not claim extension in completion date for a period<br />

exceeding the period of delay attributable to the causes<br />

of Force Majeure and neither PURCHASER/CONSULTANT<br />

nor SELLER shall be liable to pay extra costs provided it<br />

is mutually established that Force Majeure Conditions did<br />

actually exist.<br />

SELLER shall categorically specify the extent of Force<br />

Majeure Conditions prevalent in their works at the time<br />

of submitting their bid and whether the same have been<br />

taken into consideration or not in their quotations. In<br />

the event of any force majeure cause, the SELLER or the<br />

PURCHASER shall not be liable for delays in performing<br />

their obligations under this order and the delivery dates<br />

will be extended to the SELLER without being subject to<br />

price reduction for delayed deliveries, as stated<br />

elsewhere.<br />

30 Resolution of<br />

30.1 The PURCHASER and the SELLER shall make every effort<br />

Disputes/Arbitration<br />

to resolve amicably by direct informal negotiations any<br />

disagreement or dispute arising between them under or<br />

in connection with the contract.<br />

30.2 If, after thirty days from the commencement of such<br />

informal negotiations, the PURCHASER and the SELLER<br />

have been unable to resolve amicably a Contract dispute,<br />

either party may require that the dispute be referred for<br />

resolution<br />

hereunder.<br />

to the formal mechanism as specified<br />

30.3 Legal Construction<br />

The Contract shall be, in all respects be construed and<br />

operated as an <strong>India</strong>n Contract and in accordance with<br />

<strong>India</strong>n Laws as in force for the time being and is subject<br />

to and referred to the Court of Law situated within Union<br />

Territory of New Delhi.<br />

30.4 Arbitration<br />

All disputes, controversies, or claims between the parties<br />

(except in matters where the decision of the Engineer-in-<br />

Charge is deemed to be final and binding) which cannot<br />

be mutually resolved within a reasonable time shall be<br />

referred to Arbitration by a sole arbitrator.<br />

The PURCHASER (<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>) shall suggest a<br />

panel of three independent and distinguished persons to<br />

the Seller to select any one among them to act as the<br />

sole Arbitrator.<br />

In the event of failure of the Seller to select the Sole<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

Arbitrator within 30 days from the receipt of the<br />

communication suggesting the panel of arbitrators, the<br />

right of selection of Sole Arbitrator by the other party<br />

shall stand forfeited and the PURCHASER shall have<br />

discretion to proceed with the appointment of the Sole<br />

Arbitrator. The decision of the PURCHASER on the<br />

appointment of Sole Arbitrator shall be final and binding<br />

on the parties.<br />

The award of the Sole Arbitrator shall be final and<br />

binding on the parties and unless directed/awarded<br />

otherwise by the Sole Arbitrator, the cost of arbitration<br />

proceedings shall be shared equally by the parties. The<br />

arbitration proceeding shall be in English language and<br />

the venue shall be at New Delhi, <strong>India</strong>.<br />

Subject to the above, the provisions of<br />

(<strong>India</strong>n)Arbitration & Conciliation Act, 1996 and the rules<br />

framed thereunder shall be applicable. All matters<br />

relating to this contract are subject to the exclusive<br />

jurisdiction of the Courts situated in the State of Delhi<br />

(<strong>India</strong>).<br />

Seller may please note that the Arbitration & Conciliation<br />

Act 1996 was enacted by the <strong>India</strong>n Parliament and is<br />

based on United nations Commission on International<br />

Trade Law (UNCITRAL model law), which were prepared<br />

after extensive consultation with Arbitral Institutions<br />

and centers of International Commercial Arbitration. The<br />

United Nations General Assembly vide resolution 31/98<br />

adopted the UNCITRAL Arbitration rules on 15 December<br />

1996.<br />

The WORK under the CONTRACT shall, however,<br />

continue during the Arbitration proceedings and no<br />

payment due or payable to the Seller shall be withheld<br />

on account of such proceedings.<br />

31 Governing Language 31.1 The Contract shall be written in English language as<br />

specified by the PURCHASER/CONSULTANT in the<br />

Instruction to Bidders. All literature, correspondence<br />

and other documents pertaining to the Contract which<br />

are exchanged by the parties shall be written in English<br />

language. Printed literature in other language shall only<br />

be considered, if it is accompanied by an English<br />

translation. For the purposes of interpretation, English<br />

translation shall govern and be binding on all parties.<br />

32 Notices 32.1 Any notice given by one party to the other pursuant to<br />

the Contract shall be sent in writing or by telegram or<br />

fax, telex/cable confirmed in writing.<br />

32.2 A notice shall be effective when delivered or on the<br />

notice’s effective date, whichever is later.<br />

33 Taxes & Duties 33.1 A foreign Seller shall be entirely responsible for all taxes,<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

stamp duties, licence fees, and other such levies imposed<br />

outside the PURCHASER’s country.<br />

33.2 A domestic Seller shall be entirely responsible for all<br />

taxes, duties, licence fees etc. incurred until the delivery<br />

of the contracted goods to the PURCHASER. However,<br />

Sales Tax and Excise duty on finished products shall be<br />

reimbursed by PURCHASER.<br />

33.3 Customs duty payable in <strong>India</strong> for imported goods<br />

ordered by PURCHASER on foreign Seller shall be borne<br />

and paid by PURCHASER.<br />

33.4 Any income tax payable in respect of supervisory<br />

services rendered by foreign Seller under the Contract<br />

shall be as per the <strong>India</strong>n Income Tax Act and shall be<br />

borne by SELLER. It is upto the bidder/seller to ascertain<br />

the amount of these taxes and to include them in his bid<br />

price.<br />

34 Books & Records 34.1 SELLER shall maintain adequate books and records in<br />

connection with Contract and shall make them available<br />

for inspection and audit by PURCHASER/CONSULTANT or<br />

their authorized agents or representatives during the<br />

terms of Contract until expiry of the performance<br />

guarantee. Fixed price (lumpsum or unit price) Contract<br />

will not be subject to audit as to cost except for cost<br />

reimbursable items, such as escalation and termination<br />

claims, transportation and comparable requirements.<br />

35 Permits & Certificates 35.1 SELLER shall procure, at his expense, all necessary<br />

permits, certificates and licences required by virtue of all<br />

applicable laws, regulations, ordinances and other rules<br />

in effect at the place where any of the work is to be<br />

performed, and SELLER further agrees to hold<br />

PURCHASER and/or CONSULTANT harmless from<br />

liability or penalty which might be imposed by reason of<br />

any asserted or established violation of such laws,<br />

regulations, ordinances or other rules. PURCHASER will<br />

provide necessary permits for SELLER’s personnel to<br />

undertake any work in <strong>India</strong> in connection with<br />

Contract.<br />

36 General<br />

36.1 In the event that terms and conditions stipulated in the<br />

General Conditions of Contract should deviate from terms<br />

and conditions stipulated in the Contract, the latter shall<br />

prevail.<br />

36.2 Losses due to non-compliance of Instructions<br />

Losses or damages occurring to the PURCHASER owing<br />

to the SELLER’s failure to adhere to any of the<br />

instructions given by the PURCHASER/CONSULTANT in<br />

connection with the contract execution shall be<br />

36.3<br />

recoverable from the SELLER.<br />

Recovery of sums due<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

All costs, damages or expenses which the<br />

PURCHASER/CONSULTANT may have paid, for which<br />

under the CONTRACT SELLER is liable, may be recovered<br />

by the PURCHASER(he is hereby irrevocably authorized<br />

to do so) from any money due to or becoming due to the<br />

SELLER under this Contract or other Contracts and/or<br />

may be recovered by action at law or otherwise. If the<br />

same due to the SELLER be not sufficient to recover the<br />

recoverable amount, the SELLER shall pay to the<br />

PURCHASER, on demand, the balance amount.<br />

36.4 Payments, etc. not to affect rights of the PURCHASER<br />

No sum paid on account by the PURCHASER nor any<br />

extension of the date for completion granted by the<br />

PURCHASER/CONSULTANT shall affect or prejudice the<br />

rights of the PURCHASER against the SELLER or relieve<br />

the SELLER of his obligation for the due fulfillment of the<br />

CONTRACT.<br />

36.5 Cut-off Dates<br />

No claims or correspondence on this Contract shall be<br />

entertained by the PURCHASER/Consultant after 90 days<br />

after expiry of the performance guarantee (from the date<br />

of final extension, if any)<br />

36.6 Paragraph heading<br />

The paragraph heading in these conditions shall not<br />

affect the construction thereof.<br />

37 Import Licence 37.1 No import licence is required for the imports covered<br />

under this document.<br />

38 FALL CLAUSE<br />

38.1 The price charged for the materials supplied under<br />

the order by the supplier shall in no event exceed<br />

the lowest price at which the supplier or his<br />

agent/principal/dealer, as the case may be, sells<br />

the materials of identical description to any<br />

persons/organizations including the Purchaser or<br />

any department of the Central Govt. or any Deptt.<br />

Of a State Govt. or any Statutory Undertaking of<br />

the Central or State Govt. as the case may be,<br />

during the currency of the order.<br />

38.2 If at any time during the said period, the supplier<br />

or his agent/principal/dealer, as the case may be,<br />

reduces the sale price, sells or offers to sell such<br />

materials to any persons/organizations including<br />

the Purchaser or any Deptt. Of Central Govt. or<br />

State Govt. as the case may be, at a price lower<br />

than the price chargeable under the order, he<br />

shall forthwith notify such reduction or sale or<br />

offer of sale to the Purchase Authority who has<br />

issued this order and the price payable under the<br />

order for the materials supplied after the date of<br />

coming into force of such reduction or sale or offer<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(Part-C)/<strong>GAIL</strong>/012B<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

of sale shall stand correspondingly reduced.<br />

The above stipulation will, however, not apply to:<br />

a) Exports by the Contractor/Supplier or<br />

b) Sale of goods as original equipment at prices<br />

lower than the prices charged for normal<br />

replacement<br />

c) sale of goods such as drugs which have expiry<br />

dates.<br />

38.3 The supplier shall furnish the following certificate<br />

to the concerned Paying Authority alongwith each<br />

bill for payment for supplies made against this<br />

order:-<br />

“I/We certify that there has been no reduction in<br />

sale price of the items/goods/materials of<br />

description identical to those supplied to the <strong>GAIL</strong><br />

under the order herein and such items/<br />

goods/materials have not been offered/sold by<br />

me/us to any person/organizations including the<br />

Purchaser or any Deptt. Of Central Govt. or any<br />

Deptt. Of State Govt. or any Statutory<br />

Undertaking of the Central or State Govt. as the<br />

case may be upto the date of bill/during the<br />

currency of the order whichever is later, at a<br />

price lower than the price charged to the <strong>GAIL</strong><br />

under the order.<br />

Such a certificate shall be obtained, except for quantity<br />

of items/goods/materials categories under sub-clause<br />

(a),(b) & (c) of sub-para 38.2 above, of which details<br />

shall be furnished by the supplier.<br />

39 Publicity & Advertising 39.1 Seller shall not without the written permission of<br />

PURCHASER/Consultant make a reference to<br />

PURCHASER/Consultant or any Company affiliated with<br />

PURCHASER/Consultant or to the destination or the<br />

description of goods or services supplied under the<br />

contract in any publication, publicity or advertising media.<br />

40 Repeat Order 40.1 PURCHASER reserves the right, within 6 months of order<br />

to place repeat order upto 50% of the total order value<br />

without any change in unit price or other terms and<br />

conditions.<br />

41 Limitation of Liability 41.1 Notwithstanding anything contrary contained herein, the<br />

aggregate total liability of Seller under the Agreement or<br />

otherwise shall be limited to 100% of Agreement / Order<br />

price. However, neither party shall be liable to the other<br />

party for any indirect and consequential damages, loss of<br />

profits or loss of production.<br />

--------X--------X--------<br />

D:\Rajesh\IPPS - KG Basin\Tender\VD55\Line Pipe\Bare-Coated Pipe\012B\14-A-GCC Goods.doc Page 25 of 25


GENERAL CONDITIONS OF CONTRACT<br />

FOR<br />

PROCUREMENT OF WORKS<br />

<strong>GAIL</strong> (INDIA) <strong>LIMITED</strong><br />

MAY 2004


Sl.No. Description<br />

(i) TABLE OF CONTENTS<br />

TABLE OF CONTENTS<br />

(II) SUBMISSION OF TENDER<br />

SECTION-I (DEFINITIONS)<br />

1.0 Definition of Terms<br />

GENERAL CONDITIONS OF CONTRACT<br />

SECTION-II (GENERAL INFORMATIONS)<br />

2.0 General Information<br />

2.1 (a) Location of Site<br />

(b) Access by Road<br />

2.2 Scope of Work<br />

2.3 Water Supply<br />

2.4 Power Supply<br />

2.5 Land for Contractor's field office,<br />

Godown and Workshop<br />

2.6 Land for Residential Accommodation<br />

SECTION-III (GENERAL INSTRUCTIONS TO TENDERERS)<br />

3.0 Submission of Tender<br />

4.0 Documents<br />

4.1 General<br />

4.2 All pages to be initialed<br />

4.3 Rates to be in figures and words<br />

4.4 Corrections and Erasures<br />

4.5 Signature of Tenderer<br />

4.6 Witness<br />

4.7 Details of Experience<br />

4.8 Liability of Government of <strong>India</strong><br />

5.0 Transfer of Tender Documents<br />

6.0 Earnest Money<br />

7.0 Validity<br />

8.0 Addenda/Corrigenda<br />

9.0 Right of Employer to Accept or Reject Tender<br />

10.0 Time Schedule<br />

11.0 Tenderer's Responsibility<br />

12.0 Retired Government or Company Officers<br />

13.0 Signing of the Contract<br />

14.0 Field Management & Controlling/Coordinating<br />

Authority<br />

15.0 Note to Schedule of Rates<br />

16.0 16.1 Policy for Tenders under consideration<br />

Page 1 of 82


16.2 Zero Deviation<br />

17.0 Award of Contract<br />

18.0 Clarification of Tender Document<br />

19.0 Local Conditions<br />

20.0 Abnormal Rates<br />

SECTION-IV (GENERAL OBLIGATIONS)<br />

21.1 Priority of Contract Documents<br />

21.2 Headings & Marginal Notes<br />

21.3 Singular and Plural<br />

21.4 Interpretation<br />

22.0 Special Conditions of Contract<br />

23.0 Contractor to obtain his own information<br />

24.0 Contract Performance Security<br />

25.0 Time of Performance<br />

25.1 Time for Mobilisation<br />

25.2 Time Schedule of Construction<br />

26.0 Force Majeure<br />

26.1 Conditions for Force Majeure<br />

26.2 Outbreak of War<br />

27.0 Price Reduction Schedule<br />

27.3 Bonus for Early Completion<br />

28.0 Rights of Employer to forfeit Contract Performance Security<br />

29.0 Failure by the Contractor to comply with the<br />

provisions of the contract<br />

30.0 Contractor remains liable to pay compensation<br />

if action not taken under Clause 29.0<br />

31.0 Change in Constitution<br />

32.0 -A Termination of Contract for Death<br />

32.0-B Termination of Contract for Liquidation,<br />

Bankruptcy etc.<br />

32.0-C Termination of Contract for Non-Performance and subsequently putting the<br />

Contractor on Holiday<br />

33.0 Members of the Employer not individually liable<br />

34.0 Employer not bound by personal representations<br />

35.0 Contractor's office at site<br />

36.0 Contractor's subordinate staff and their conduct<br />

37.0 Sub letting of Works<br />

i) Sub contracts for Temporary works etc.<br />

ii) List of sub-contractors to be supplied<br />

iii) Contractor's liability not limited by Sub-Contractors<br />

iv) Employer may terminate sub contracts<br />

v) No remedy for action taken under this clause<br />

38.0 Power of Entry<br />

39.0 Contractor's responsibility with Mechanical,<br />

Electrical, Intercommunication System, Air<br />

Conditioning Contractors and other agencies<br />

40.0 Other Agencies at site<br />

41.0 Notices<br />

Page 2 of 82


41.1 To the Contractor<br />

41.2 To the Employer<br />

42.0 Rights of various Interests<br />

43.0 Patents and Royalties<br />

44.0 Liens<br />

45.0 Delays by Employer or his authorised agents<br />

46.0 Payments if Contract is terminated<br />

47.0 No waiver of Rights<br />

48.0 Certificate not to affect Right of Employer and Liability of Contractor<br />

49.0 Languages & Measures<br />

50.0 Transfer of Title<br />

51.0 Release of Information<br />

52.0 Brand Names<br />

53.0 Completion of Contract<br />

54.0 Spares<br />

SECTION-V (PERFORMANCE OF WORK)<br />

55.0 Execution of Work<br />

56.0 Co-ordination and Inspection of work<br />

57.0 Work in Monsoon & Dewatering<br />

58.0 Work on Sundays & Holidays<br />

59.0 General Conditions for construction &<br />

Erection Work<br />

60.0 Alterations in specification, Design &<br />

Extra Work<br />

61.0 Drawings to be supplied by the Employer<br />

62.0 Drawings to be supplied by the Contractor<br />

63.0 Setting out works<br />

64.0 Responsibility for Levels and Alignment<br />

65.0 Materials to be supplied by contractor<br />

66.0 Stores supplied by Employer<br />

67.0 Conditions for issue of material<br />

68.0 Materials Procured with assistance of<br />

Employer/Return of surplus<br />

69.0 Materials obtained from dismantling<br />

70.0 Articles of Value found<br />

71.0 Discrepancies between instructions<br />

72.0 Action where no specification is issued<br />

73.0 Inspection of Works<br />

74.0 Tests for Quality of Works<br />

75.0 Samples for approval<br />

76.0 Action and Compensation in case of bad work<br />

77.0 Suspension of Work<br />

78.0 Employer may do part of work<br />

79.0 Possession prior to completion<br />

80.0 Twelve months period of liability from the<br />

date of issue of completion certificate<br />

80.3 Limitation of Liability<br />

81.0 Care of Works<br />

81.1 Defects prior to taking over<br />

Page 3 of 82


81.2 Defects after taking over<br />

82.0 Guarantee/Transfer of Guarantee<br />

83.0 Training of Employer's personnel<br />

84.0 Replacement of Defective parts & materials<br />

85.0 Indemnity<br />

86.0 Construction Aids, Equipments, Tools & Tackles<br />

SECTION-VI (CERTIFICATES AND PAYMENTS)<br />

87.0 Schedule of Rates and Payments<br />

i) Contractor's Remuneration<br />

ii) Schedule of Rates to be inclusive<br />

iii) Schedule of Rates to cover construction<br />

equipment, materials, labour etc.<br />

iv) Schedule of Rates to cover Royalties, Rents<br />

and claims.<br />

v) Schedule of Rates to cover taxes & duties<br />

vi) Schedule of Rates to cover risks of delay<br />

vii) Schedule of Rates cannot be altered<br />

88.0 Procedure for Measurement and billing<br />

of works in progress<br />

88.1 Billing Procedure<br />

88.2 Secured Advance on materials<br />

88.3 Dispute in mode of measurement<br />

88.4 Rounding of Amounts<br />

89.0 Lumpsum in Tender<br />

90.0 Running Account Payments to be regarded<br />

as advances<br />

91.0 Notices of Claims for Additional Payments<br />

92.0 Payment of Contractor's bills<br />

93.0 Receipt for Payment<br />

94.0 Completion Certificate<br />

94.1 Application for Completion Certificate<br />

94.2 Completion Certificate<br />

94.3 Completion Certificate Documents<br />

95.0 Final Decision & Final Certificate<br />

96.0 Certificate and Payments No evidence of completion<br />

97.0 Deduction from Contract Price<br />

SECTION-VII (TAXES AND INSURANCE)<br />

98.0 Taxes, Duties, Octroi etc.<br />

99.0 Sales Tax/Turnover Tax<br />

100.0 Statutory Variations<br />

101.0 Insurance<br />

101.1 General<br />

i) Employees State Insurance Act<br />

ii) Workmen Compensation and Employee's Liability Insurance<br />

iii) Accident or injury to workmen<br />

iv) Transit Insurance<br />

v) Automobile<br />

Page 4 of 82


vi) General Liability<br />

vii) Any other Insurance required under law or regulations by Employer<br />

102.0 Damage to Property or to any Person or any Third Party<br />

SECTION-VIII (LABOUR LAWS)<br />

103.0 Labour laws<br />

104.0 Implementation of Apprentices Act 1961<br />

105.0 Contractor to indemnify the Employer<br />

106.0 Health and Sanitary Arrangement for worker<br />

SECTION-IX (APPLICABLE LAWS AND SETTLEMENT OF DISPUTES)<br />

107.0 Arbitration<br />

108.0 Jurisdiction<br />

SECTION-X (SAFETY CODES)<br />

109.0 General<br />

110.0 Safety Regulations<br />

111.0 First Aid and Industrial Injuries<br />

112.0 General Rules<br />

113.0 Contractor's barricades<br />

114.0 Scaffolding<br />

115.0 Excavation and Trenching<br />

116.0 Demolition/General Safety<br />

117.0 Care in Handling Inflammable Gas<br />

118.0 Temporary Combustible Structures<br />

119.0 Precautions Against Fire<br />

120.0 Explosives<br />

121.0 Mines Act<br />

122.0 Preservation of Places<br />

123.0 Outbreak of Infectious diseases<br />

124.0 Use of intoxicants<br />

ANNEXURES TO GCC<br />

1. Proforma of Agreement<br />

2. Proforma for Indemnity Bond for Advance against material<br />

Page 5 of 82


General Conditions of Contract<br />

Section- I. Definitions<br />

1. Definition of Terms: 1.1 In this CONTRACT (as here-in-after defined) the following words and<br />

expressions shall have the meanings hereby assigned to them except where the<br />

context otherwise required.<br />

1.1.1 The EMPLOYER/COMPANY/<strong>GAIL</strong> means <strong>GAIL</strong> (INDIA) LTD., a public<br />

limited company, incorporated under the Company’s act 1956 and having its<br />

Registered office at 16, Bhikaji Cama Place, New Delhi 110066 and includes<br />

its successors and assigns.<br />

1.1.2 The "CONTRACTOR" means the person or the persons, firm or Company or<br />

corporation whose tender has been accepted by the EMPLOYER and includes<br />

the CONTRACTOR's legal Representatives his successors and permitted<br />

assigns.<br />

1.1.3 The ENGINEER/ENGINEER-IN-CHARGE" shall mean the person<br />

designated from time to time by the <strong>GAIL</strong> and shall include those who are<br />

expressly authorized by him to act for and on his behalf for operation of this<br />

CONTRACT.<br />

1.1.4 The "WORK" shall mean and include all items and things to be supplied/ done<br />

and services and activities to be performed by the CONTRACTOR in<br />

pursuant to and in accordance with CONTRACT or part thereof as the case<br />

may be and shall include all extra, additional, altered or substituted works as<br />

required for purpose of the CONTRACT.<br />

1.1.5 The "PERMANENT WORK" means and includes works which will be<br />

incorporated in and form a part of the work to be handed over to the<br />

EMPLOYER by the CONTRACTOR on completion of the CONTRACT.<br />

1.1.6 "CONSTRUCTION EQUIPMENT" means all appliances/equipment and<br />

things whatsoever nature for the use in or for the execution, completion,<br />

operation, or maintenance of the work or temporary works (as hereinafter<br />

defined) but does not include materials or other things intended to form or to<br />

be incorporated into the WORK, or camping facilities.<br />

1.1.7 "CONTRACT DOCUMENTS" means collectively the Tender Documents,<br />

Designs, Drawings, Specification, Schedule of Quantities and Rates, Letter of<br />

Acceptance and agreed variations if any, and such other documents<br />

constituting the tender and acceptance thereof.<br />

1.1.8 CONSULTANT: means ------------------------------- who are the consulting<br />

engineer to the Employer for this project and having registered office at --------<br />

-----------------------------------------------------------------------------------------------<br />

-------------------------------------------------------<br />

1.1.9 The "SUB-CONTRACTOR" means any person or firm or Company (other<br />

than the CONTRACTOR) to whom any part of the work has been entrusted<br />

by the CONTRACTOR, with the written consent of the<br />

ENGINEER-IN-CHARGE, and the legal representatives, successors and<br />

permitted assigns of such person, firm or company.<br />

Page 6 of 82


1.1.10 The "CONTRACT” shall mean the Agreement between the EMPLOYER and<br />

the CONTRACTOR for the execution of the works including therein all<br />

contract documents.<br />

1.1.11 The "SPECIFICATION" shall mean all directions the various technical<br />

specifications, provisions attached and referred to the Tender Documents<br />

which pertain to the method and manner of performing the work or works to<br />

the quantities and qualities of the work or works and the materials to be<br />

furnished under the CONTRACT for the work or works, as may be amplified<br />

or modified by the <strong>GAIL</strong> or ENGINEER-IN-CHARGE during the<br />

performance of CONTRACT in order to provide the unforseen conditions or<br />

in the best interests of the work or works. It shall also include the latest<br />

edition of relevant Standard Specifications including all addenda/corrigenda<br />

published before entering into CONTRACT.<br />

1.1.12 The "DRAWINGS" shall include maps, plans and tracings or prints or<br />

sketches thereof with any modifications approved in writing by the<br />

ENGINEER- IN-CHARGE and such other drawing as may, from time to<br />

time, be furnished or approved in writing by the ENGINEER-IN-CHARGE.<br />

1.1.13 The "TENDER" means the proposal along with supporting documents<br />

submitted by the CONTRACTOR for consideration by the EMPLOYER.<br />

1.1.14 The "CHANGE ORDER" means an order given in writing by the<br />

ENGINEER-IN-CHARGE to effect additions to or deletion from and<br />

alteration in the works.<br />

1.1.15 The "COMPLETION CERTIFICATE" shall mean the certificate to be issued<br />

by the ENGINEER-IN-CHARGE when the works have been completed<br />

entirely in accordance with CONTRACT DOCUMENT to his satisfaction.<br />

1.1.16 The "FINAL CERTIFICATE" in relation to a work means the certificate<br />

regarding the satisfactory compliance of various provision of the<br />

CONTRACT by the CONTRACTOR issued by the ENGINEER-IN-<br />

CHARGE/EMPLOYER after the period of liability is over.<br />

1.1.17 “DEFECT LIABILITY PERIOD” in relation to a work means the specified<br />

period from the date of COMPLETION CERTIFICATE upto the date of issue<br />

of FINAL CERTIFICATE during which the CONTRACTOR stands<br />

responsible for rectifying all defects that may appear in the works executed by<br />

the CONTRACTOR in pursuance of the CONTRACT and includes<br />

warranties against Manufacturing/Fabrication/ Erection/Construction defects<br />

covering all materials plants, equipment, components, and the like supplied by<br />

the CONTRACTOR, works executed against workmanship defects.<br />

1.1.18 The "APPOINTING AUTHORITY" for the purpose of arbitration shall be the<br />

CHAIRMAN and MANAGING DIRECTOR or any other person so<br />

designated by the EMPLOYER.<br />

1.1.19 "TEMPORARY WORKS" shall mean all temporary works of every kind<br />

required in or about the execution, completion or maintenance of works.<br />

1.1.20 "PLANS" shall mean all maps, sketches and layouts as are incorporated in the<br />

CONTRACT in order to define broadly the scope and specifications of the<br />

work or works, and all reproductions thereof.<br />

Page 7 of 82


1.1.21 "SITE" shall mean the lands and other places on, under, in or through which<br />

the permanent works are to be carried out and any other lands or places<br />

provided by the EMPLOYER for the purpose of the CONTRACT.<br />

1.1.22 "NOTICE IN WRITING OR WRITTEN NOTICE" shall mean a notice in<br />

written, typed or printed characters sent (unless delivered personally or<br />

otherwise proved to have been received by the addressee) by registered post to<br />

the latest known private or business address or registered office of the<br />

addressee and shall be deemed to have been received in the ordinary course of<br />

post it would have been delivered.<br />

1.1.23 "APPROVED" shall mean approved in writing including subsequent written<br />

confirmation of previous verbal approval and "APPROVAL" means approval<br />

in writing including as aforesaid.<br />

1.1.24 "LETTER OF INTENT/FAX OF INTENT” shall mean intimation by a<br />

Fax/Letter to Tenderer(s) that the tender has been accepted in accordance with<br />

the provisions contained in the letter.<br />

1.1.25 "DAY" means a day of 24 hours from midnight to midnight irrespective of the<br />

number of hours worked in that day.<br />

1.1.26 "WORKING DAY" means any day which is not declared to be holiday or rest<br />

day by the EMPLOYER.<br />

1.1.27 "WEEK" means a period of any consecutive seven days.<br />

1.1.28 "METRIC SYSTEM" - All technical documents regarding the construction of<br />

works are given in the metric system and all work in the project should be<br />

carried out according to the metric system. All documents concerning the<br />

work shall also be maintained in the metric system.<br />

1.1.29 "VALUE OF CONTRACT” or “TOTAL CONTRACT PRICE” shall mean<br />

the sum accepted or the sum calculated in accordance with the prices accepted<br />

in tender and/or the CONTRACT rates as payable to the CONTRACTOR for<br />

the entire execution and full completion of the work, including change order.<br />

1.1.30 "LANGUAGE FOR DRAWINGS AND INSTRUCTION" All the drawings,<br />

titles, notes, instruction, dimensions, etc. shall be in English Language.<br />

1.1.31 "MOBILIZATION" shall mean establishment of sufficiently adequate<br />

infrastructure by the CONTRACTOR at "SITE" comprising of construction<br />

equipments, aids, tools tackles including setting of site offices with facilities<br />

such as power, water, communication etc. establishing manpower organisation<br />

comprising of Resident Engineers, Supervising personnel and an adequate<br />

strength of skilled, semi-skilled and un-skilled workers, who with the so<br />

established infrastructure shall be in a position to commence execution of<br />

work at site(s), in accordance with the agreed Time Schedule of Completion<br />

of Work. "MOBILISATION" shall be considered to have been achieved, if the<br />

CONTRACTOR is able to establish infrastructure as per Time Schedule,<br />

where so warranted in accordance with agreed schedule of work<br />

implementation to the satisfaction of ENGINEER-IN-CHARGE/<br />

EMPLOYER.<br />

1.1.32 "COMMISSIONING" shall mean pressing into service of the system<br />

Page 8 of 82


including the plant(s), equipment(s), vessel(s), pipeline, machinery(ies), or any<br />

other section or sub-section of installation(s) pertaining to the work of the<br />

CONTRACTOR after successful testing and trial runs of the same.<br />

• "COMMISSIONING" can be either for a completed system or a part of<br />

system of a combination of systems or sub-systems and can be performed in<br />

any sequence as desired by EMPLOYER and in a manner established to be<br />

made suited according to availability of pre-requisites. Any such<br />

readjustments made by EMPLOYER in performance of<br />

"COMMISSIONING" activity will not be construed to be violating<br />

CONTRACT provisions and CONTRACTOR shall be deemed to have<br />

provided for the same.<br />

Section-II General Informations<br />

2. General Information 2.1 a) Location of Site: The proposed location of Project site is defined in the<br />

Special Conditions of Contract.<br />

b) Access by Road: CONTRACTOR, if necessary, shall build other temporary<br />

access roads to the actual site of construction for his own work at his own cost.<br />

The CONTRACTOR shall be required to permit the use of the roads so<br />

constructed by him for vehicles of any other parties who may be engaged on<br />

the project site. The CONTRACTOR shall also facilitate the construction of<br />

the permanent roads should the construction there of start while he is engaged<br />

on this work. He shall make allowance in his tender for any inconvenience he<br />

anticipates on such account.<br />

Non-availability of access roads, railway siding and railway wagons for the<br />

use of the CONTRACTOR shall in no case condone any delay in the<br />

execution of WORK nor be the cause for any claim for compensation against<br />

the EMPLOYER.<br />

2.2 Scope of Work: The scope of WORK is defined in the Technical Part of the tender<br />

document. The CONTRACTOR shall provide all necessary materials, equipment,<br />

labour etc. for the execution and maintenance of the WORK till completion unless<br />

otherwise mentioned in the Tender Document.<br />

2.3 Water Supply: Contractor will have to make his own arrangements for supply of<br />

water to his labour camps and for works. All pumping installations, pipe net work<br />

and distribution system will have to be carried out by the Contractor at his own risk<br />

and cost.<br />

Alternatively the Employer at his discretion may endeavour to provide water to the<br />

Contractor at the Employer's source of supply provided the Contractor makes his<br />

own arrangement for the water meter which shall be in custody of the Employer<br />

and other pipe net works from source of supply and such distribution pipe network<br />

shall have prior approval of the Engineer-in-Charge so as not to interfere with the<br />

layout and progress of the other construction works. In such case, the rate for water<br />

shall be deducted from the running account bills.<br />

Page 9 of 82


However, the Employer does not guarantee the supply of water and this does not<br />

relieve the Contractor of his responsibility in making his own arrangement and for<br />

the timely completion of the various works as stipulated.<br />

2.4 Power Supply:<br />

2.4.1 Subject to availability, EMPLOYER will supply power at 400/440 V at only<br />

one point at the nearest sub-station, from where the CONTRACTOR will<br />

make his own arrangement for temporary distribution. The point of supply<br />

will not be more than 500 m away from the CONTRACTOR'S premises. All<br />

the works will be done as per the applicable regulations and passed by the<br />

ENGINEER-IN-CHARGE. The temporary line will be removed forthwith<br />

after the completion of work or if there is any hindrance caused to the other<br />

works due to the alignment of these lines, the CONTRACTOR will re-route or<br />

remove the temporary lines at his own cost. The CONTRACTOR at his cost<br />

will also provide suitable electric meters, fuses, switches, etc. for purposes of<br />

payment to the EMPLOYER which should be in the custody and control of<br />

the EMPLOYER. The cost of power supply shall be payable to the<br />

EMPLOYER every month for Construction Works power which would be<br />

deducted from the running account bills. The EMPLOYER shall not,<br />

however, guarantee the supply of electricity nor have any liability in respect<br />

thereof. No claim for compensation for any failure or short supply of<br />

electricity will be admissible.<br />

2.4.2 It shall be the responsibility of the CONTRACTOR to provide and maintain<br />

the complete installation on the load side of the supply with due regard to<br />

safety requirement at site. All cabling, equipment, installations etc. shall<br />

comply in all respects with the latest statutory requirements and safety<br />

provisions i.e., as per the Central/State Electricity Acts and Rules etc. The<br />

CONTRACTOR will ensure that his equipment and Electrical Wiring etc., are<br />

installed, modified, maintained by a licensed Electrician/Supervisor. A test<br />

certificate is to be produced to the ENGINEER-IN-CHARGE for his<br />

approval, before power is made available.<br />

2.4.3 At all times, IEA regulations shall be followed failing which the EMPLOYER<br />

has a right to disconnect the power supply without any reference to the<br />

CONTRACTOR. No claim shall be entertained for such disconnection by the<br />

ENGINEER-IN-CHARGE. Power supply will be reconnected only after<br />

production of fresh certificate from authorized electrical supervisors.<br />

2.4.4 The EMPLOYER is not liable for any loss or damage to the<br />

CONTRACTOR's equipment as a result of variation in voltage or frequency<br />

or interruption in power supply or other loss to the CONTRACTOR arising<br />

therefrom.<br />

2.4.5 The CONTRACTOR shall ensure that the Electrical equipment installed by<br />

him are such that average power factors does not fall below 0.90 at his<br />

premises. In case power factor falls below 0.90 in any month, he will<br />

reimburse to the EMPLOYER at the penal rate determined by the<br />

EMPLOYER for all units consumed during the month.<br />

2.4.6 The power supply required for CONTRACTOR's colony near the plant site<br />

will be determined by the EMPLOYER and shall be as per State Electricity<br />

Board's Rules and other statutory provisions applicable for such installations<br />

from time to time. In case of power supply to CONTRACTOR's colony, the<br />

Page 10 of 82


power will be made available at a single point and the CONTRACTOR shall<br />

make his own arrangement at his own cost for distribution to the occupants of<br />

the colony as per Electricity Rules and Acts. The site and colony shall be<br />

sufficiently illuminated to avoid accidents.<br />

2.4.7 The CONTRACTOR will have to provide and install his own lights and<br />

power meters which will be governed as per Central/State Government<br />

Electricity Rules. The metres shall be sealed by the EMPLOYER.<br />

2.4.8 In case of damage of any of the EMPLOYER’s equipment on account of fault,<br />

intentional or unintentional on the part of the CONTRACTOR, the<br />

EMPLOYER reserves the right to recover the cost of such damage from the<br />

CONTRACTOR's bill. Cost of HRC Fuses replaced at the EMPLOYER's<br />

terminals due to any fault in the CONTRACTOR's installation shall be to<br />

CONTRACTOR's account at the rates decided by the<br />

ENGINEER-IN-CHARGE.<br />

2.4.9 Only motors upto 3 HP will be allowed to be started direct on line. For motors<br />

above 3 HP and upto 100 HP a suitable Starting device approved by the<br />

ENGINEER- IN-CHARGE shall be provided by the CONTRACTOR. For<br />

motors above 100 HP slipring induction motors with suitable starting devices<br />

as approved by the ENGINEER- IN-CHARGE shall be provided by the<br />

CONTRACTOR.<br />

2.4.10 The CONTRACTOR shall ensure at his cost that all electrical lines and<br />

equipment and all installations are approved by the State Electricity Inspector<br />

before power can be supplied to the EMPLOYER.<br />

2.4.11 The total requirement of power shall be indicated by the tenderer alongwith<br />

his tender.<br />

2.5 Land for Contractor’s Field Office, Godown and Workshop: The EMPLOYER<br />

will, at his own discretion and convenience and for the duration of the execution of<br />

the work make available near the site, land for construction of CONTRACTOR's<br />

Temporary Field Office, godowns workshops and assembly yard required for the<br />

execution of the CONTRACT. The CONTRACTOR shall at his own cost<br />

construct all these temporary buildings and provide suitable water supply and<br />

sanitary arrangement and get the same approved by the<br />

ENGINEER-IN-CHARGE.<br />

On completion of the works undertaken by the CONTRACTOR, he shall remove<br />

all temporary works erected by him and have the SITE cleaned as directed by<br />

ENGINEER-IN-CHARGE. If the CONTRACTOR shall fail to comply with these<br />

requirements, the ENGINEER-IN-CHARGE may at he expenses of the<br />

CONTRACTOR remove such surplus, and rubbish materials and dispose off the<br />

same as he deems fit and get the site cleared as aforesaid; and CONTRACTOR<br />

shall forthwith pay the amount of all expenses so incurred and shall have no claim<br />

in respect of any such surplus materials disposed off as aforesaid. But the<br />

EMPLOYER reserves the right to ask the CONTRACTOR any time during the<br />

pendency of the CONTRACT to vacate the land by giving 7 days notice on security<br />

reasons or on national interest or otherwise. Rent may be charged for the land so<br />

occupied from contractor by the Employer.<br />

The CONTRACTOR shall put up temporary structures as required by them for<br />

their office, fabrication shop and construction stores only in the area allocated to<br />

them on the project site by the EMPLOYER or his authorised representative. No<br />

Page 11 of 82


tea stalls/canteens should be put up or allowed to be put up by any CONTRACTOR<br />

in the allotted land or complex area without written permission of the<br />

EMPLOYER.<br />

No unauthorised buildings, constructions or structures should be put up by the<br />

CONTRACTOR anywhere on the project site.<br />

For uninterrupted fabrication work, the CONTRACTOR shall put up temporary<br />

covered structures at his cost within Area in the location allocated to them in the<br />

project site by the EMPLOYER or his authorised representative.<br />

No person except for authorised watchman shall be allowed to stay in the plant<br />

area/CONTRACTOR's area after completion of the day's job without prior written<br />

permission from ENGINEER-IN-CHARGE.<br />

2.6 Land for Residential Accommodation:-:No Land shall be made available for<br />

residential accommodation for staff and labour of CONTRACTOR.<br />

Section-III. General Instructions to Tenderers<br />

3. Submission of Tender: 3.1 TENDER must be submitted without making any additions, alterations, and as per<br />

details given in other clauses hereunder. The requisite details shall be filled in by<br />

the TENDERER at space provided under “Submission of Tender at the beginning<br />

of GCC of Tender Document. The rate shall be filled only in the schedule given in<br />

this Tender Document.<br />

4. Documents: 4.1 General:<br />

3.2 Addenda/Corrigenda to this Tender Document, if issued, must be signed,<br />

submitted alongwith the Tender Document. the tenderer should write clearly the<br />

revised quantities in Schedule of Rates of Tender Document and should price the<br />

WORK based on revised quantities when amendments of quantities are issued in<br />

addenda.<br />

3.3 Covering letter alongwith its enclosures accompanying the Tender Document and<br />

all further correspondence shall be submitted in duplicate.<br />

3.4 Tenderers are advised to submit quotations based strictly on the terms and<br />

conditions and specifications contained in the Tender Documents and not to<br />

stipulate any deviations.<br />

3.5 Tenders should always be placed in double sealed covers, superscribing<br />

["QUOTATION DO NOT OPEN" Tender for _________________________<br />

Project of <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> due for opening on<br />

_______________________]. The Full Name, Address and Telegraphic<br />

Address, Fax No. of the Tenderers shall be written on the bottom left hand<br />

corner of the sealed cover.<br />

The tenders as submitted, will consist of the following:<br />

i) Complete set of Tender Documents (Original) as sold duly filled in and<br />

Page 12 of 82


signed by the tenderer as prescribed in different clauses of the Tender<br />

Documents.<br />

ii) Earnest money in the manner specified in Clause 6 hereof.<br />

iii) Power of Attorney or a true copy thereof duly attested by a Gazetted<br />

Officer in case an authorised representative has signed the tender, as<br />

required by Clause 14 hereof.<br />

iv) Information regarding tenderers in the proforma enclosed.<br />

v) Details of work of similar type and magnitude carried out by the<br />

Tenderer in the proforma provided in the tender document.<br />

vi) Organisation chart giving details of field management at site, the<br />

tenderer proposes to have for this job.<br />

vii) Details of construction plant and equipments available with the<br />

tenderer for using in this work.<br />

viii) Solvency Certificate from Scheduled Bank to prove the financial<br />

ability to carry out the work tendered for.<br />

ix) Latest Balance Sheet and Profit & Loss Account duly audited.<br />

x) Details of present commitment as per proforma enclosed to tender.<br />

xi) Data required regarding SUB-CONTRACTOR(s)/ Supplier/<br />

Manufacturers and other technical informations the tenderer wish to<br />

furnish.<br />

xii) Provident fund registration certificate<br />

xiii) List showing all enclosures to tender.<br />

4.2 All pages are to be Initiated: All signatures in Tender Documents shall be dated, as<br />

well as, all the pages of all sections of Tender Documents shall be initialed at the<br />

lower right hand corner and signed wherever required in the tender papers by the<br />

TENDERER or by a person holding power of attorney authorising him to sign on<br />

behalf of the tenderer before submission of tender.<br />

4.3 Rates to be in Figures and Words: The tender should quote in English both in<br />

figures as well as in words the rates and amounts tendered by him in the Schedule<br />

of Rates of Tender submitted by the CONTRACTOR for each item and in such a<br />

way that interpolation is not possible. The amount for each item should be worked<br />

out and entered and requisite total given of all items, both in figures and in words.<br />

The tendered amount for the work shall be entered in the tender and duly signed<br />

by the Tenderer.<br />

If some discrepancies are found between the RATES in FIGURES and<br />

WORDS or the AMOUNT shown in the tender, the following procedure shall<br />

be followed:<br />

a) When there is difference between the rates in figures and words, the rate<br />

which corresponds to the amount worked out by the tenderer shall be<br />

taken as correct.<br />

Page 13 of 82


) When the rate quoted by the tenderer in figures and words tally but the<br />

amount is incorrect the rate quoted by the tenderer shall be taken as<br />

correct.<br />

c) When it is not possible to ascertain the correct rate by either of above<br />

methods, the rate quoted in words shall be taken as correct.<br />

4.4 Corrections and Erasures: All correction(s) and alteration(s) in the entries of tender<br />

paper shall be signed in full by the TENDERER with date. No erasure or over<br />

writing is permissible.<br />

4.5 Signature of Tenderer:<br />

4.5.1 The TENDERER shall contain the name, residence and place of business of<br />

person or persons making the tender and shall be signed by the TENDERER<br />

with his usual signature. Partnership firms shall furnish the full names of all<br />

partners in the tender. It should be signed in the partnership's name by all the<br />

partners or by duly authorised representatives followed by the name and<br />

designation of the person signing. Tender by a corporation shall be signed by<br />

an authorised representative, and a Power of Attorney in that behalf shall<br />

accompany the tender. A copy of the constitution of the firm with names of<br />

all partners shall be furnished.<br />

4.5.2 When a tenderer signs a tender in a language other than English, the total<br />

amount tendered should, in addition, be written in the same language. The<br />

signature should be attested by at least one witness.<br />

4.6 Witness: Witness and sureties shall be persons of status and property and their<br />

names, occupation and address shall be stated below their signature.<br />

4.7 Details of Experience: The tenderer should furnish, alongwith his tender, details of<br />

previous experience in having successfully completed in the recent past works of<br />

this nature, together with the names of Employers, location of sites and value of<br />

contract, date of commencement and completion of work, delays if any, reasons of<br />

delay and other details alongwith documentary evidence(s).<br />

4.8 Liability of Government of <strong>India</strong>: It is expressly understood and agreed by and<br />

between Bidder or/Contractor and M/s <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>, and that M/s<br />

<strong>GAIL</strong> (<strong>India</strong>) Ltd., is entering into this agreement solely on its own behalf and<br />

not on behalf of any other person or entity. In particular, it is expressly<br />

understood and agreed that the Government of <strong>India</strong> is not a party to this<br />

agreement and has no liabilities, obligations or rights hereunder. It is expressly<br />

understood and agreed that M/s <strong>GAIL</strong> (<strong>India</strong>) Ltd. is an independent legal<br />

entity with power and authority to enter into contracts solely on its own behalf<br />

under the applicable Laws of <strong>India</strong> and general principles of Contract Law.<br />

The Bidder/Contractor expressly agrees, acknowledges and understands that<br />

M/s <strong>GAIL</strong> (<strong>India</strong>) Ltd. is not an agent, representative or delegate of the<br />

Government of <strong>India</strong>. It is further understood and agreed that the Government<br />

of <strong>India</strong> is not and shall not be liable for any acts, omissions, commissions,<br />

breaches or other wrongs arising out of the contract. Accordingly,<br />

Bidder/Contractor hereby expressly waives, releases and foregoes any and all<br />

actions or claims, including cross claims, impleader claims or counter claims<br />

against the Government of <strong>India</strong> arising out of this contract and covenants not<br />

to sue to Government of <strong>India</strong> as to any manner, claim, cause of action or thing<br />

whatsoever arising of or under this agreement.<br />

Page 14 of 82


5. Transfer of Tender<br />

Documents:<br />

5.1 Transfer of Tender Documents purchased by one intending tenderer to another is<br />

not permissible.<br />

6. Earnest Money: 6.1 The bidder must pay Earnest Money as given in the letter /notice inviting<br />

tenders and attach the official receipt with the tender failing which the tender<br />

is liable to be rejected and representatives of such tenderers will not be<br />

allowed to attend the tender opening. Earnest Money can be paid in Demand<br />

Drafts or Bank Guarantee or Banker’s Cheque or Letter of Credit from any<br />

<strong>India</strong>n scheduled bank or a branch of an International bank situated in <strong>India</strong><br />

and registered with Reserve Bank of <strong>India</strong> as scheduled foreign bank.<br />

However, other than the Nationalised <strong>India</strong>n Banks, the banks whose BGs<br />

are furnished, must be commercial banks having net worth in excess of Rs.<br />

100 crores and a declaration to this effect should be made by such<br />

commercial bank either in the bank guarantee itself or separately on a letter<br />

head.<br />

The bid guarantee shall be submitted in the prescribed format .<br />

Note: The Bank Guarantee so furnished by the tenderer shall be in the<br />

proforma prescribed by the EMPLOYER. No interest shall be paid by the<br />

EMPLOYER on the Earnest Money deposited by the tenderer. The Bank<br />

Guarantee furnished in lieu of Earnest Money shall be kept valid for a period<br />

of "SIX MONTHS" from the date of opening of tender.(TWO MONTHS<br />

beyond the bid due date).<br />

The Earnest Money deposited by successful tenderer shall be forfeited if the<br />

Contractor fails to furnish the requisite Contract Performance Security as per<br />

clause 24 hereof and /or fails to start work within a period of 15 days or fails<br />

to execute the AGREEMENT within 15 days of the receipt by him of the<br />

Notification of Acceptance of Tender.<br />

Note: The Earnest Money of the unsuccessful bidder will be returned by<br />

EMPLOYER/CONSULTANT, directly to the tenderer (s), within a<br />

reasonable period of time but not later than 30 days after the<br />

expiration of the period of bid validity prescribed by EMPLOYER.<br />

7 Validity: 7.1 Tender submitted by tenderers shall remain valid for acceptance for a period of<br />

"4 MONTHS" from the date of opening of the tender. The tenderers shall not<br />

be entitled during the said period of 4 months, without the consent in writing<br />

of the EMPLOYER, to revoke or cancel his tender or to vary the tender given<br />

or any term thereof. In case of tender revoking or canceling his tender or<br />

varying any term in regard thereof without the consent of EMPLOYER in<br />

writing, the EMPLOYER shall forfeit Earnest Money paid by him alongwith<br />

tender.<br />

8 Addenda/Corrigenda 8.1 Addenda/ Corrigenda to the Tender Documents will be issued in duplicate<br />

prior to the date of opening of the tenders to clarify documents or to reflect<br />

modification in design or CONTRACT terms.<br />

8.2 Each addenda/ corrigendum issued will be issued in duplicate to each person<br />

or organisation to whom set of Tender Documents has been issued. Recipient<br />

will retain tenderer's copy of each Addendum/Corrigendum and attach<br />

original copy duly signed along with his offer. All Addenda/Corrigenda<br />

issued shall become part of Tender Documents.<br />

Page 15 of 82


9 Right of Employer to Accept<br />

or Reject Tender:<br />

9.1 The right to accept the tender will rest with the EMPLOYER. The<br />

EMPLOYER, however, does not bind himself to accept the lowest tender, and<br />

reserves to itself the authority to reject any or all the tenders received without<br />

assigning any reason whatsoever. At the option of the Employer, the work for<br />

which the tender had been invited, may be awarded to one Contractor or split<br />

between more than one bidders, in which case the award will be made for only<br />

that part of the work, in respect of which the bid has been accepted. The<br />

quoted rates should hold good for such eventualities.<br />

Tenders in which any of the particulars and prescribed information are<br />

missing or are incomplete in any respect and/or the prescribed conditions are<br />

not fulfilled are liable to be rejected. The Tender containing uncalled for<br />

remarks or any additional conditions are liable to be rejected.<br />

Canvassing in connection with tenders is strictly prohibited and tenders<br />

submitted by the Tenderers who resort to canvassing will be liable to<br />

rejection.<br />

10 Time Schedule 10.1 The WORK shall be executed strictly as per the TIME SCHEDULE specified<br />

in TENDER/CONTRACT Document. The period of construction given in<br />

Time Schedule includes the time required for mobilisation as well as testing,<br />

rectifications if any, retesting and completion in all respects to the entire<br />

satisfaction of the ENGINEER-IN- CHARGE.<br />

10.2 A joint programme of execution of the WORK will be prepared by the<br />

ENGINEER-IN-CHARGE and CONTRACTOR based on priority<br />

requirement of this project. This programme will take into account the time<br />

of completion mentioned in 10.1 above and the time allowed for the priority<br />

works by the ENGINEER-IN-CHARGE.<br />

10.3 Monthly/Weekly construction programme will; be drawn up by the<br />

ENGINEER-IN-CHARGE jointly with the CONTRACTOR, based on<br />

availability of work fronts and the joint construction programme as per 10.2<br />

above. The CONTRACTOR shall scrupulously adhere to these targets<br />

/programmes by deploying adequate personnel, construction tools and tackles<br />

and he shall also supply himself all materials of his scope of supply in good<br />

time to achieve the targets/programmes. In all matters concerning the extent<br />

of targets set out in the weekly and monthly programmes and the degree of<br />

achievements the decision of the ENGINEER-IN-CHARGE will be final and<br />

binding on the CONTRACTOR.<br />

11 Tenderer’s Responsibility 11.1 The intending tenderers shall be deemed to have visited the SITE and<br />

familiarised submitting the tender. Non-familiarity with the site conditions<br />

will not be considered a reason either for extra claims or for not carrying out<br />

the works in strict conformity with the DRAWINGS and SPECIFICATIONS<br />

or for any delay in performance.<br />

12 Retired Government or<br />

Company Officers<br />

12.1 No Engineer of Gazetted rank or other Gazetted Officer employed in<br />

Engineering or Administrative duties in an Engineering Department of the<br />

States/ Central Government or of the EMPLOYER is allowed to work as a<br />

CONTRACTOR for a period of two years after his retirement from<br />

Government Service, or from the employment of the EMPLOYER without<br />

the previous permission of the EMPLOYER. The CONTRACT, if awarded,<br />

is liable to be cancelled if either the CONTRACTOR or any of his employees<br />

Page 16 of 82


is found at any time to be such a person, who has not obtained the permission<br />

of the State/Central Government or of the EMPLOYER as aforesaid before<br />

submission of tender, or engagement in the CONTRACTOR'S service as the<br />

case may be.<br />

13 Signing of the Contract: 13.1 The successful tenderer shall be required to execute an AGREEMENT in the<br />

proforma attached with TENDER DOCUMENT within 15 days of the receipt<br />

by him of the Notification of Acceptance of Tender. In the event of failure on<br />

the part of the successful tenderer to sign the AGREEMENT within the above<br />

stipulated period, the Earnest Money or his initial deposit will be forefeited<br />

and the acceptance of the tender shall be considered as cancelled.<br />

14 Field Management &<br />

Controlling/Coordinating<br />

Authority:<br />

14.1 The field management will be the responsibility of the<br />

ENGINEER-IN-CHARGE, who will be nominated by the EMPLOYER. The<br />

ENGINEER-IN-CHARGE may also authorise his representatives to assist in<br />

performing his duties and functions.<br />

14.2 The ENGINEER-IN-CHARGE shall coordinate the works of various agencies<br />

engaged at site to ensure minimum disruption of work carried out by different<br />

agencies. It shall be the responsibility of the CONTRACTOR to plan and<br />

execute the work strictly in accordance with site instructions to avoid<br />

hindrance to the work being executed by other agencies.<br />

15 Note to Schedule of Rates: 15.1 The Schedule of Rates should be read in conjunction with all the other sections<br />

of the tender.<br />

16 Policy for Tenders Under<br />

Consideration:<br />

15.2 The tenderer shall be deemed to have studied the DRAWINGS,<br />

SPECIFICATIONS and details of work to be done within TIME SCHEDULE<br />

and to have aquainted himself of the condition prevailing at site.<br />

15.3 Rates must be filled in the Schedule of Rates of original Tender Documents. If<br />

quoted in separate typed sheets no variation in item description or specification<br />

shall be accepted. Any exceptions taken by the tenderer to the Schedule of<br />

Rates shall be brought out in the terms and conditions of the offer.<br />

15.4 The quantities shown against the various items are only approximate. Any<br />

increase or decrease in the quantities shall not form the basis of alteration of<br />

the rates quoted and accepted.<br />

15.5 The EMPLOYER reserves the right to interpolate the rates for such items of work<br />

falling between similar items of lower and higher magnitude.<br />

16.1 Only Those Tenders which are complete in all respects and are strictly in<br />

accordance with the Terms and Conditions and Technical Specifications of<br />

Tender Document, shall be considered for evaluation. Such Tenders shall be<br />

deemed to be under consideration immediately after opening of Tender and<br />

until such time an official intimation of acceptance /rejection of Tender is<br />

made by <strong>GAIL</strong> to the Bidder.<br />

16.2 Zero Deviation: Bidders to note that this is a ZERO DEVIATION<br />

TENDER. <strong>GAIL</strong> will appreciate submission of offer based on the terms<br />

and conditions in the enclosed General Conditions of Contract (GCC),<br />

Special Conditions of Contract (SCC), Instructions to Bidders (ITB), Scope<br />

of Work, technical specifications etc. to avoid wastage of time and money<br />

in seeking clarifications on technical/ commercial aspects of the offer.<br />

Page 17 of 82


Bidder may note that no technical and commercial clarifications will be<br />

sought for after the receipt of the bids. In case of any<br />

deviation/nonconformity observed in the bid, it will be liable for rejection.<br />

17 Award of Contract: 17.1 The Acceptance of Tender will be intimated to the successful Tenderer by<br />

<strong>GAIL</strong> either by Telex/ Telegram/ Fax or by Letter or like means-defined as<br />

LETTER OF ACCEPTANCE OF TENDER.<br />

18 Clarification of Tender<br />

Document:<br />

17.2 <strong>GAIL</strong> will be the sole judge in the matter of award of CONTRACT and the<br />

decision of <strong>GAIL</strong> shall be final and binding.<br />

18.1 The Tender is required to carefully examine the Technical Specifications,<br />

Conditions of Contract, Drawings and other details relating to WORK and<br />

given in Tender Document and fully inform himself as to all conditions and<br />

matters which may in any way affect the WORK or the cost thereof. In case<br />

the Tenderer is in doubt about the completeness or correctness of any of the<br />

contents of the Tender Documents he should request in writing for an<br />

interpretation/clarification to <strong>GAIL</strong> in triplicate. <strong>GAIL</strong> will then issue<br />

interpretation/clarification to Tenderer in writing. Such clarifications and or<br />

interpretations shall form part of the Specifications and Documents and shall<br />

accompany the tender which shall be submitted by tenderer within time and<br />

date as specified in invitations to tender.<br />

18.2 Verbal clarification and information given by <strong>GAIL</strong> or its employee(s) or its<br />

representatives shall not in any way be binding on <strong>GAIL</strong>.<br />

19 Local Conditions: 19.1 It will be imperative on each tenderer to inform himself of all local conditions<br />

and factors which may have any effect on the execution of WORK covered<br />

under the Tender Document. In their own interest, the tenderer are requested<br />

to familiarise themselves with the <strong>India</strong>n Income Tax Act 1961, <strong>India</strong>n<br />

Companies Act 1956, <strong>India</strong>n Customs Act 1962 and other related Acts and<br />

Laws and Regulations of <strong>India</strong> with their latest amendments, as applicable<br />

<strong>GAIL</strong> shall not entertain any requests for clarifications from the tenderer<br />

regarding such local conditions.<br />

19.2 It must be understood and agreed that such factors have properly been<br />

investigated and considered while submitting the tender. No claim for<br />

financial or any other adjustments to VALUE OF CONTRACT, on lack of<br />

clarity of such factors shall be entertained.<br />

20 Abnormal Rates: 20.1 The tenderer is expected to quote rate for each item after careful analysis of<br />

cost involved for the performance of the completed item considering all<br />

specifications and Conditions of Contract. This will avoid loss of profit or<br />

gain in case of curtailment or change of specification for any item. In case it<br />

is noticed that the rates quoted by the tenderer for any item are unusually high<br />

or unusually low, it will be sufficient cause for the rejection of the tender<br />

unless the EMPLOYER is convinced about the reasonableness after scrutiny<br />

of the analysis for such rate(s) to be furnished by the tenderer (on demand).<br />

21 Priority of Contract<br />

Documents<br />

Section-IV. General Obligations<br />

21.1 Except if and the extent otherwise provided by the Contract, the<br />

provisions of the General Conditions of Contract and Special Conditions<br />

shall prevail over those of any other documents forming part of the<br />

Page 18 of 82


22 Special Conditions of<br />

Contract:<br />

CONTRACT. Several documents forming the CONTRACT are to be<br />

taken as mutually explanatory of one another, but in case of ambiguities<br />

or discrepancies the same shall be explained and adjusted by the<br />

ENGINEER-IN-CHARGE who shall thereupon issue to the Contractor<br />

instructions thereon and in such event, unless otherwise provided in the<br />

Contract, the priority of the documents forming the Contract shall be as<br />

follows :<br />

1) The Contract Agreement ;<br />

2) The Letter of Acceptance;<br />

3) The (Instructions to Bidders)ITB;<br />

4) Special Conditions of Contract (SCC);<br />

5) General Conditions of Contract (GCC)<br />

6) Any other document forming part of the Contract.<br />

Works shown in the DRAWING but not mentioned in the<br />

SPECIFICATIONS OR described in the SPECIFICATIONS without being<br />

shown in the DRAWINGS shall nevertheless be deemed to be included in<br />

the same manner as if they had been specifically shown upon the<br />

DRAWINGS and described in the SPECIFICATIONS.<br />

21.2 Headings and Marginal Notes: All headings and marginal notes to the<br />

clauses of these General Conditions of Contract or to the<br />

SPECIFICATIONS or to any other Tender Document are solely for the<br />

purpose of giving a concise indication and not a summary of the contents<br />

thereof, and they shall never be deemed to be part thereof or be used in<br />

the interpretation or construction thereof the CONTRACT.<br />

21.3 Singular and Plural: In CONTRACT DOCUMENTS unless otherwise<br />

stated specifically, the singular shall include the plural and vice versa<br />

wherever the context so requires.<br />

21.4 Interpretation: Words implying `Persons' shall include relevant<br />

`Corporate Companies / Registered Associations/ Body of Individuals/<br />

Firm of Partnership' as the case may be.<br />

22.1 Special Conditions of Contract shall be read in conjunction with the<br />

General Conditions of Contract, specification of Work, Drawings and<br />

any other documents forming part of this CONTRACT wherever the<br />

context so requires.<br />

22.2 Notwithstanding the sub-division of the documents into these separate<br />

sections and volumes every part of each shall be deemed to be<br />

supplementary to and complementary of every other part and shall be<br />

read with and into the CONTRACT so far as it may be practicable to do<br />

so.<br />

22.3 Where any portion of the General Condition of Contract is repugnant to or at<br />

variance with any provisions of the Special Conditions of Contract,<br />

unless a different intention appears the provisions of the Special<br />

Conditions of Contract shall be deemed to over-ride the provisions of the<br />

General Conditions of Contract and shall to the extent of such<br />

repugnancy, or variations, prevail.<br />

22.4 Wherever it is mentioned in the specifications that the CONTRACTOR shall<br />

Page 19 of 82


23 Contractor to obtain his<br />

own Information:<br />

perform certain WORK or provide certain facilities, it is understood that<br />

the CONTRACTOR shall do so at his cost and the VALUE OF<br />

CONTRACT shall be deemed to have included cost of such performance<br />

and provisions, so mentioned.<br />

22.5 The materials, design and workmanship shall satisfy the relevant<br />

INDIAN STANDARDS, the JOB SPECIFICATIONS contained herein<br />

and CODES referred to. Where the job specification stipulate<br />

requirements in addition to those contained in the standard codes and<br />

specifications, these additional requirements shall also be satisfied.<br />

23.1 The CONTRACTOR in fixing his rate shall for all purpose whatsoever<br />

reason may be, deemed to have himself independently obtained all<br />

necessary information for the purpose of preparing his tender and his<br />

tender as accepted shall be deemed to have taken into account all<br />

contingencies as may arise due to such information or lack of same. The<br />

correctness of the details, given in the Tender Document to help the<br />

CONTRACTOR to make up the tender is not guaranteed.<br />

The CONTRACTOR shall be deemed to have examined the<br />

CONTRACT DOCUMENTS, to have generally obtained his own<br />

information in all matters whatsoever that might affect the carrying out<br />

of the works at the schedules rates and to have satisfied himself to the<br />

sufficiency of his tender. Any error in description of quantity or<br />

omission therefrom shall not vitiate the CONTRACT or release the<br />

CONTRACTOR from executing the work comprised in the<br />

CONTRACT according to DRAWINGS and SPECIFICATIONS at the<br />

scheduled rates. He is deemed to have known the scope, nature and<br />

magnitude of the WORKS and the requirements of materials and labour<br />

involved etc., and as to what all works he has to complete in accordance<br />

with the CONTRACT documents whatever be the defects, omissions or<br />

errors that may be found in the DOCUMENTS. The CONTRACTOR<br />

shall be deemed to have visited surroundings, to have satisfied himself to<br />

the nature of all existing structures, if any, and also as to the nature and<br />

the conditions of the Railways, Roads, Bridges and Culverts, means of<br />

transport and communication, whether by land, water or air, and as to<br />

possible interruptions thereto and the access and egress from the site, to<br />

have made enquiries, examined and satisfied himself as to the sites for<br />

obtaining sand, stones, bricks and other materials, the sites for disposal<br />

of surplus materials, the available accommodation as to whatever<br />

required, depots and such other buildings as may be necessary for<br />

executing and completing the works, to have made local independent<br />

enquiries as to the sub-soil, subsoil water and variations thereof, storms,<br />

prevailing winds, climatic conditions and all other similar matters<br />

effecting these works. He is deemed to have acquainted himself as to his<br />

liability of payment of Government Taxes, Customs duty and other<br />

charges, levies etc.<br />

Any neglect or omission or failure on the part of the CONTRACTOR in<br />

obtaining necessary and reliable information upon the foregoing or any<br />

other matters affecting the CONTRACT shall not relieve him from any<br />

risks or liabilities or the entire responsibility from completion of the<br />

works at the scheduled rates and times in strict accordance with the<br />

CONTRACT.<br />

It is, therefore, expected that should the CONTRACTOR have any doubt<br />

Page 20 of 82


24 Contract Performance<br />

Security:<br />

as to the meaning of any portion of the CONTRACT DOCUMENT he<br />

shall set forth the particulars thereof in writing to EMPLOYER in<br />

duplicate, before submission of tender. The EMPLOYER may provide<br />

such clarification as may be necessary in writing to CONTRACT, such<br />

clarifications as provided by EMPLOYER shall form part of<br />

CONTRACT DOCUMENTS.<br />

No verbal agreement or inference from conversation with any effect or<br />

employee of the EMPLOYER either before, during or after the execution<br />

of the CONTRACT agreement shall in any way affect or modify and of<br />

the terms or obligations herein contained.<br />

Any change in layout due to site conditions or technological<br />

requirement shall be binding on the CONTRACTOR and no extra<br />

claim on this account shall be entertained.<br />

24.1 The CONTRACTOR shall furnish to the EMPLOYER, within 15 days<br />

from the date of notification of award, a security in the sum of 10% of<br />

the accepted value of the tender or the actual value of work to be done<br />

whichever is applicable due to any additional work or any other reasons,<br />

in the form of a Bank draft/Banker’s cheque or Bank Guarantee or<br />

irrevocable Letter of credit (as per proforma enclosed) as Contract<br />

Performance Security with the EMPLOYER which will be refunded<br />

after the expiry of DEFECTS LIABILITY PERIOD.<br />

24.2 CONTRACTOR can furnish the Contract Performance Security in the<br />

form of Demand Draft or through a Bank Guarantee or through an<br />

irrevocable Letter of Credit from any <strong>India</strong>n scheduled bank or a<br />

branch of an International bank situated in <strong>India</strong> and registered with<br />

Reserve Bank of <strong>India</strong> as scheduled foreign bank. However, other than<br />

the Nationalised <strong>India</strong>n Banks, the banks whose BGs are furnished,<br />

must be commercial banks having net worth in excess of Rs. 100<br />

crores and a declaration to this effect should be made by such<br />

commercial bank either in the bank guarantee itself or separately on a<br />

letter head.<br />

The bank guarantee or the Letter of Credit shall be submitted in the<br />

prescribed format.<br />

24.3 If the CONTRACTOR/SUB-CONTRACTOR or their employees or the<br />

CONTRACTOR’s agents and representatives shall damage, break,<br />

deface or destroy any property belonging to the EMPLOYER or others<br />

during the execution of the CONTRACT, the same shall be made good<br />

by the CONTRACTOR at his own expenses and in default thereof, the<br />

ENGINEER-IN-CHARGE may cause the same to be made good by<br />

other agencies and recover expenses from the CONTRACTOR (for<br />

which the certificate of the ENGINEER- IN-CHARGE shall be final).<br />

24.4 All compensation or other sums of money payable by the CONTRACTOR<br />

to the EMPLOYER under terms of this CONTRACT may be deducted<br />

from or paid by the encashment or sale of a sufficient part of his Contract<br />

Performance Security or from any sums which may be due or may<br />

become due to the CONTRACTOR by the EMPLOYER of any account<br />

whatsoever and in the event of his Contract Performance Security being<br />

reduced by reasons of any such deductions or sale of aforesaid, the<br />

CONTRACTOR shall within ten days thereafter make good in cash,<br />

Page 21 of 82


ank drafts as aforesaid any sum or sums which may have been deducted<br />

from or realised by sale of his Contract Performance Security, or any part<br />

thereof. No interest shall be payable by the EMPLOYER for sum<br />

deposited as Contract Performance Security.<br />

24.5 Failure of the successful bidder to comply with the requirements of this<br />

Clause shall constitute sufficient grounds for the annulment of the award<br />

and the forfeiture of bid security.<br />

25 Time of Performance: 25.1 Time for Mobilisation<br />

The work covered by this CONTRACT shall be commenced within<br />

fifteen (15) days, the date of letter/Fax of Intent and be completed in<br />

stages on or before the dates as mentioned in the TIME SCHEDULE OF<br />

COMPLETION OF WORK. The CONTRACTOR should bear in mind<br />

that time is the essence of this agreement. Request for revision of<br />

construction time after tenders are opened will not receive consideration.<br />

The above period of fifteen (15) days is included within the overall<br />

COMPLETION SCHEDULE, not over and above the completion time to<br />

any additional work or any other reasons.<br />

25.2 Time Schedule of Construction:<br />

25.2.1 The general Time Schedule of construction is given in the TENDER<br />

DOCUMENT. CONTRACTOR should prepare a detailed monthly or<br />

weekly construction program jointly with the<br />

ENGINEER-IN-CHARGE within 15 days of receipt of LETTER/FAX<br />

OF INTENT or ACCEPTANCE OF TENDER. The WORK shall be<br />

executed strictly as per the Time Schedule given in the CONTRACT<br />

DOCUMENT. The period of construction given includes the time<br />

required for mobilisation testing, rectifications, if any, retesting and<br />

completion in all respects in accordance with CONTRACT<br />

DOCUMENT to the entire satisfaction of the<br />

ENGINEER-IN-CHARGE.<br />

25.2.2 The CONTRACTOR shall submit a detailed PERT network within the<br />

time frame agreed above consisting of adequate number of activities<br />

covering various key phases of the WORK such as design, procurement,<br />

manufacturing, shipment and field erection activities within fifteen (15)<br />

days from the date of LETTER/FAX OF INTENT. This network shall<br />

also indicate the interface facilities to be provided by the EMPLOYER<br />

and the dates by which such facilities are needed.<br />

25.2.3 CONTRACTOR shall discuss the network so submitted with the<br />

EMPLOYER and the agreed network which may be in the form as<br />

submitted with the EMPLOYER or in revised form in line with the<br />

outcome of discussions shall form part of the CONTRACT, to be signed<br />

within fifteen (15) days from the date of LETTER OF ACCEPTANCE<br />

OF TENDER. During the performance of the CONTRACT, if in the<br />

opinion of the EMPLOYER proper progress is not maintained suitable<br />

changes shall be made in the CONTRACTOR's operation to ensure<br />

proper progress.<br />

The above PERT network shall be reviewed periodically and reports<br />

shall be submitted by the CONTRACTOR as directed by EMPLOYER.<br />

26 Force Majeure: 26.1 CONDITIONS FOR FORCE MAJEURES<br />

Page 22 of 82


27<br />

Price reduction schedule:<br />

In the event of either party being rendered unable by Force Majeure to<br />

perform any obligations required to be performed by them under the<br />

CONTRACT the relative obligation of the party affected by such Force<br />

Majeures shall upon notification to the other party be suspended for the<br />

period during which Force Majeures event lasts. The cost and loss<br />

sustained by the either party shall be borne by the respective parties.<br />

The term "Force Majeures" as employed herein shall mean acts of God,<br />

earthquake, war (declared or undeclared), revolts, riots, fires, floods,<br />

rebellions, explosions, hurricane, sabotage, civil commotions and acts<br />

and regulations of respective Government of the two parties, namely the<br />

EMPLOYER and the CONTRACTOR.<br />

Upon the occurrence of such cause(s) and upon its termination, the party<br />

alleging that it has been rendered unable as aforesaid thereby, shall<br />

notify the other party in writing immediately but not later than 72<br />

(Seventy-two) hours of the alleged beginning and ending thereof giving<br />

full particulars and satisfactory evidence in support of its claim.<br />

Time for performance of the relative obligation suspended by the Force<br />

Majeures shall then stand extended by the period for which such cause<br />

lasts.<br />

If deliveries of bought out items and/or works to be executed by the<br />

CONTRACTOR are suspended by Force Majeure conditions lasting for<br />

more than 2 (two) months the EMPLOYER shall have the option to<br />

terminate the CONTRACT or re-negotiate the contract provisions.<br />

26.2 OUTBREAK OF WAR<br />

26.2.1 If during the currency of the CONTRACT there shall be an out-break of<br />

war whether declared or not, in that part of the World which whether<br />

financially or otherwise materially affect the execution of the WORK<br />

the CONTRACTOR shall unless and until the CONTRACT is<br />

terminated under the provisions in this clause continue to use his best<br />

endeavour to complete the execution of the WORK, provided always<br />

that the EMPLOYER shall be entitled, at any time after such out-break<br />

of war to terminate or re-negotiate the CONTRACT by giving notice in<br />

writing to the CONTRACTOR and upon such notice being given the<br />

CONTRACT shall, save as to the rights of the parties under this clause<br />

and to the operation of the clauses entitled settlement of Disputes and<br />

Arbitration hereof, be terminated but without prejudice to the right of<br />

either party in respect of any antecedent breach thereof.<br />

26.2.2 If the CONTRACT shall be terminated under the provisions of the above<br />

clause, the CONTRACTOR shall with all reasonable diligence remove<br />

from the SITE all the CONTRACTOR's equipment and shall give<br />

similar facilities to his SUB-CONTRACTORS to do so.<br />

27.1 Time is the essence of the CONTRACT. In case the CONTRACTOR<br />

fails to complete the WORK within the stipulated period, then, unless<br />

such failure is due to Force Majeure as defined in Clause 26 here above<br />

or due to EMPLOYER's defaults, the Total Contract price shall be<br />

reduced by ½ % of the total Contract Price per complete week of delay<br />

or part thereof subject to a maximum of 5 % of the Total Contract Price,<br />

Page 23 of 82


27.3<br />

Bonus For Early<br />

Completion (*)<br />

28 Rights of the employer to<br />

forfeit contract performance<br />

security:<br />

29 Failure by the contractor to<br />

comply with the provisions<br />

of the contract:<br />

by way of reduction in price for delay and not as penalty. The said<br />

amount will be recovered from amount due to the Contractor/<br />

Contractor’s Contract Performance Security payable on demand.<br />

The decision of the ENGINEER-IN-CHARGE in regard to applicability<br />

of Price Reduction Schedule shall be final and binding on the<br />

CONTRACTOR.<br />

27.2 All sums payable under this clause is the reduction in price due to delay<br />

in completion period at the above agreed rate.<br />

27.3 BONUS FOR EARLY COMPLETION<br />

If the Contractor achieves completion of Works in all respect prior to<br />

the time schedule stipulated in the SCC, the Employer shall pay to the<br />

Contractor the relevant sum, if mentioned specifically in SCC, as bonus<br />

for early completion. The bonus for early completion, if provided<br />

specifically in SCC, shall be payable to the maximum ceiling of 2 ½ %<br />

of the total contract price.<br />

(*) Partial earlier completion may not always produce net benefits to the<br />

Employer, for example where utilization of the completed Works<br />

requires (a) the fulfillment of all parts of the Contract (e.g. the training<br />

of personnel); or (b) the completion of all Sections (e.g. in pipeline<br />

laying, where early completion of the laying of pipeline would not be<br />

useful if the compressor is still under installation); or (c) certain seasonal<br />

effects to take place (e.g. onset of the rainy season, for impounding a<br />

reservoir); or (d) other circumstances. Also a more rapid drawdown of<br />

budgeted funds may be required. All such factors should be considered<br />

prior to the inclusion of a bonus clause in the Contract.<br />

28.1 Whenever any claim against the CONTRACTOR for the payment of a<br />

sum of money arises out or under the CONTRACT, the EMPLOYER<br />

shall be entitled to recover such sum by appropriating in part or whole<br />

the Contract Performance Security of the CONTRACTOR. In the event<br />

of the security being insufficient or if no security has been taken from<br />

the CONTRACTOR, then the balance or the total sum recoverable, as<br />

the case may be shall be deducted from any sum then due or which at<br />

any time thereafter may become due to the CONTRACTOR. The<br />

CONTRACTOR shall pay to the EMPLOYER on demand any balance<br />

remaining due.<br />

29.1 If the CONTRACTOR refuses or fails to execute the WORK or any<br />

separate part thereof with such diligence as will ensure its completion<br />

within the time specified in the CONTRACT or extension thereof or<br />

fails to perform any of his obligation under the CONTRACT or in any<br />

manner commits a breach of any of the provisions of the CONTRACT<br />

it shall be open to the EMPLOYER at its option by written notice to the<br />

CONTRACTOR:<br />

a) TO DETERMINE THE CONTRACT in which<br />

event the CONTRACT shall stand terminated and shall cease<br />

to be in force and effect on and from the date appointed by the<br />

EMPLOYER on that behalf, whereupon the CONTRACTOR<br />

shall stop forthwith any of the CONTRACTOR's work then in<br />

Page 24 of 82


progress, except such WORK as the EMPLOYER may, in<br />

writing, require to be done to safeguard any property or<br />

WORK, or installations from damage, and the EMPLOYER,<br />

for its part, may take over the work remaining unfinished by<br />

the CONTRACTOR and complete the same through a fresh<br />

contractor or by other means, at the risk and cost of the<br />

CONTRACTOR, and any of his sureties if any, shall be liable<br />

to the EMPLOYER for any excess cost occasioned by such<br />

work having to be so taken over and completed by the<br />

EMPLOYER over and above the cost at the rates specified in<br />

the schedule of quantities and rate/prices.<br />

b) WITHOUT DETERMINING THE CONTRACT to<br />

take over the work of the CONTRACTOR or any part thereof<br />

and complete the same through a fresh contractor or by other<br />

means at the risk and cost of the CONTRACTOR. The<br />

CONTRACTOR and any of his sureties are liable to the<br />

EMPLOYER for any excess cost over and above the cost at<br />

the rates specified in the Schedule of Quantities/ rates,<br />

occasioned by such works having been taken over and<br />

completed by the EMPLOYER.<br />

29.2 In such events of Clause 29.1(a) or (b) above.<br />

a) The whole or part of the Contract Performance<br />

Security furnished by the CONTRACTOR is liable to be<br />

forfeited without prejudice to the right of the EMPLOYER to<br />

recover from the CONTRACTOR the excess cost referred to<br />

in the sub-clause aforesaid, the EMPLOYER shall also have<br />

the right of taking possession and utilising in completing the<br />

works or any part thereof, such as materials equipment and<br />

plants available at work site belonging to the CONTRACTOR<br />

as may be necessary and the CONTRACTOR shall not be<br />

entitled for any compensation for use or damage to such<br />

materials, equipment and plant.<br />

b) The amount that may have become due to the<br />

CONTRACTOR on account of work already executed by him<br />

shall not be payable to him until after the expiry of Six (6)<br />

calendar months reckoned from the date of termination of<br />

CONTRACT or from the taking over of the WORK or part<br />

thereof by the EMPLOYER as the case may be, during which<br />

period the responsibility for faulty materials or workmanship<br />

in respect of such work shall, under the CONTRACT, rest<br />

exclusively with the CONTRACTOR. This amount shall be<br />

subject to deduction of any amounts due from the<br />

CONTRACT to the EMPLOYER under the terms of the<br />

CONTRACT authorised or required to be reserved or retained<br />

by the EMPLOYER.<br />

29.3 Before determining the CONTRACT as per Clause 29.1(a) or (b)<br />

provided in the judgement of the EMPLOYER, the default or defaults<br />

committed by the CONTRACTOR is/are curable and can be cured by<br />

the CONTRACTOR if an opportunity given to him, then the<br />

EMPLOYER may issue Notice in writing calling the CONTRACTOR<br />

to cure the default within such time specified in the Notice.<br />

Page 25 of 82


30 Contractor remains liable to<br />

pay compensation if action<br />

not taken under clause 29:<br />

29.4 The EMPLOYER shall also have the right to proceed or take action as<br />

per 29.1(a) or (b) above, in the event that the CONTRACTOR becomes<br />

bankrupt, insolvent, compounds with his creditors, assigns the<br />

CONTRACT in favour of his creditors or any other person or persons,<br />

or being a company or a corporation goes into voluntary liquidation,<br />

provided that in the said events it shall not be necessary for the<br />

EMPLOYER to give any prior notice to the CONTRACTOR.<br />

29.5 Termination of the CONTRACT as provided for in sub- clause 29.1(a)<br />

above shall not prejudice or affect their rights of the EMPLOYER<br />

which may have accrued upto the date of such termination.<br />

30.1 In any case in which any of the powers conferred upon the<br />

EMPLOYER BY CLAUSE 29.0 thereof shall have become exercisable<br />

and the same had not been exercised, the non-exercise thereof shall not<br />

constitute a waiver of any of the conditions hereof and such powers<br />

shall notwithstanding be exercisable in .the event of any further case of<br />

default by the CONTRACTOR for which by any clause or clauses<br />

hereof he is declared liable to pay compensation amounting to the whole<br />

of his Contract Performance Security, and the liability of the<br />

CONTRACTOR for past and future compensation shall remain<br />

unaffected. In the event of the EMPLOYER putting in force the power<br />

under above sub-clause (a), (b) or (c) vested in him under the preceding<br />

clause he may, if he so desired, take possession of all or any tools, and<br />

plants, materials and stores in or upon the works or the site thereof<br />

belonging to the CONTRACTOR or procured by him and intended to<br />

be used for the execution of the WORK or any part thereof paying or<br />

allowing for the same in account at the CONTRACT rates or in case of<br />

these not being applicable at current market rates to be certified by the<br />

ENGINEER-IN-CHARGE whose certificate thereof shall be final,<br />

otherwise the ENGINEER-IN- CHARGE may give notice in writing to<br />

the CONTRACTOR or his clerk of the works, foreman or other<br />

authorised agent, requiring him to remove such tools, plant, materials or<br />

stores from the premises (within a time to be specified in such notice),<br />

and in the event of the CONTRACTOR failing to comply with any such<br />

requisition, the ENGINEER-IN-CHARGE may remove them at the<br />

CONTRACTOR's expense or sell them by auction or private sale on<br />

account of the CONTRACTOR and at his risk in all respects without<br />

any further notice as to the date, time or place of sale and the certificate<br />

of the ENGINEER-IN-CHARGE as to the expenses of any such<br />

removal and the amount of the proceeds and expenses of any such sale<br />

shall be final and conclusive against the CONTRACTOR.<br />

31 Change in constitution: 31.1 Where the CONTRACTOR is a partnership firm, the prior approval of<br />

the EMPLOYER shall be obtained in writing, before any change is<br />

made in the constitution of the firm. Where the CONTRACTOR is an<br />

individual or a Hindu undivided family business concern, such approval<br />

as aforesaid shall,likewise be obtained before such CONTRACTOR<br />

enters into any agreement with other parties, where under, the<br />

reconstituted firm would have the right to carry out the work hereby<br />

undertaken by the CONTRACTOR. In either case if prior approval as<br />

aforesaid is not obtained, the CONTRACT shall be deemed to have<br />

been allotted in contravention of clause 37 hereof and the same action<br />

may be taken and the same consequence shall ensure as provided in the<br />

said clause.<br />

Page 26 of 82


32 Termination of contract<br />

33 Members of the employer<br />

not individually liable :<br />

32(A) TERMINATION OF CONTRACT FOR DEATH:<br />

If the CONTRACTOR is an individual or a proprietary concern and<br />

the individual or the proprietor dies or if the CONTRACTOR is a<br />

partnership concern and one of the partner dies then unless, the<br />

EMPLOYER is satisfied that the legal representative of the individual<br />

or the proprietory concern or the surviving partners are capable of<br />

carrying out and completing CONTRACT, he (the EMPLOYER)is<br />

entitled to cancel the CONTRACT for the uncompleted part without<br />

being in any way liable for any compensation payment to the estate of<br />

the diseased CONTRACTOR and/or to the surviving partners of the<br />

CONTRACTOR'S firm on account of the cancellation of<br />

CONTRACT. The decision of the EMPLOYER in such assessment<br />

shall be final and binding on the parties. In the event of such<br />

cancellation, the EMPLOYER shall not hold the estate of the diseased<br />

CONTRACTOR and/or the surviving partners of the<br />

CONTRACTOR'S firm liable for any damages for non-completion of<br />

CONTRACT.<br />

32(B) TERMINATION OF CONTRACT IN CASE OF LIQUIDATION /<br />

BANKRUPTCY ETC.<br />

If the Contractor shall dissolve or become bankrupt or insolvent or<br />

cause or suffer any receiver to be appointed of his business of any<br />

assets thereof compound with his Creditors, or being a corporation<br />

commence to be wound up, not being a member’s voluntary winding<br />

up for the purpose of amalgamation or reconstruction, or carry on its<br />

business under a Receiver for the benefits of its Creditors any of<br />

them, EMPLOYER shall be at liberty :-<br />

To terminate the contract forthwith upon coming to know of the<br />

happening of any such event as aforesaid by notice in writing to the<br />

Contractor or to give the Receiver or liquidator or other person, the<br />

option of carrying out the contract subject to his providing a guarantee<br />

upto an amount to be agreed upon by EMPLOYER for due and faithful<br />

performance of the contract.<br />

32 (C) In case of termination of CONTRACT herein set forth (under clause<br />

29.0) except under conditions of Force Majeure and termination after<br />

expiry of contract, the CONTRACTOR shall be put under holiday [i.e.<br />

neither any enquiry will be issued to the party by <strong>GAIL</strong> (<strong>India</strong>) Ltd.<br />

against any type of tender nor their offer will be considered by <strong>GAIL</strong><br />

against any ongoing tender (s) where contract between <strong>GAIL</strong> and that<br />

particular CONTRACTOR (as a bidder) has not been finalized] for<br />

three years from the date of termination by <strong>GAIL</strong> (<strong>India</strong>) Ltd. to such<br />

CONTRACTOR.<br />

33.1 No Director, or official or employee of the EMPLOYER/<br />

CONSULTANT shall in any way be personally bound or liable for the<br />

acts or obligations of the EMPLOYER under the CONTRACT or<br />

answerable for any default or omission in the observance or<br />

performance of any of the acts, matters or things which are herein<br />

contained.<br />

34 Employer not bound by 34.1 The CONTRACTOR shall not be entitled to any increase on the<br />

Page 27 of 82


personal representations: scheduled rates or any other right or claim whatsoever by reason of any<br />

representation, explanation statement or alleged representation, promise<br />

or guarantees given or alleged to have been given to him by any person.<br />

35 Contractor's office at site: 35.1 The CONTRACTOR shall provide and maintain an office at the site for<br />

the accommodation of his agent and staff and such office shall be open<br />

at all reasonable hours to receive instructions, notice or other<br />

communications. The CONTRACTOR at all time shall maintain a site<br />

instruction book and compliance of these shall be communicated to the<br />

ENGINEER-IN CHARGE from time to time and the whole document<br />

to be preserved and handed over after completion of works.<br />

36 Contractor's subordinate<br />

staff and their conduct<br />

36.1 The CONTRACTOR, on or after award of the WORK shall name and<br />

depute a qualified engineer having sufficient experience in carrying out<br />

work of similar nature, to whom the equipments, materials, if any, shall<br />

be issued and instructions for works given. The CONTRACTOR shall<br />

also provide to the satisfaction of the ENGINEER-IN- CHARGE<br />

sufficient and qualified staff to superintend the execution of the WORK,<br />

competent sub-agents, foremen and leading hands including those<br />

specially qualified by previous experience to supervise the types of<br />

works comprised in the CONTRACT in such manner as will ensure<br />

work of the best quality, expeditious working. Whenever in the opinion<br />

of the ENGINEER-IN- CHARGE additional properly qualified<br />

supervisory staff is considered necessary, they shall be employed by the<br />

CONTRACTOR without additional charge on accounts thereof. The<br />

CONTRACTOR shall ensure to the satisfaction of the<br />

ENGINEER-IN-CHARGE that SUB- CONTRACTORS, if any, shall<br />

provide competent and efficient supervision, over the work entrusted to<br />

them.<br />

36.2 If and whenever any of the CONTRACTOR's or SUB-<br />

CONTRACTOR'S agents, sub-agents, assistants, foremen, or other<br />

employees shall in the opinion of ENGINEER-IN- CHARGE be guilty<br />

of any misconduct or be incompetent or insufficiently qualified or<br />

negligent in the performance of their duties of that in the opinion of the<br />

EMPLOYER or the ENGINEER-IN-CHARGE, it is undesirable for<br />

administrative or any other reason for such person or persons to be<br />

employed in the works, the CONTRACTOR, is so directed by the<br />

ENGINEER-IN-CHARGE, shall at once remove such person or persons<br />

from employment thereon. Any person or persons so removed from the<br />

works shall not again be employed in connection with the WORKS<br />

without the written permission of the ENGINEER-IN- CHARGE. Any<br />

person so removed from the WORK shall be immediately re-placed at<br />

the expense of the CONTRACTOR by a qualified and competent<br />

substitute. Should the CONTRACTOR be requested to repatriate any<br />

person removed from the works he shall do so and shall bear all costs in<br />

connection herewith.<br />

36.3 The CONTRACTOR shall be responsible for the proper behaviour of<br />

all the staff, foremen, workmen, and others, and shall exercise a proper<br />

degree of control over them and in particular and without prejudice to<br />

the said generality, the CONTRACTOR shall be bound to prohibit and<br />

prevent any employees from trespassing or acting in any way<br />

detrimental or prejudicial to the interest of the community or of the<br />

Page 28 of 82


properties or occupiers of land and properties in the neighborhood and<br />

in the event of such employee so trespassing, the CONTRACTOR shall<br />

be responsible therefore and relieve the EMPLOYER of all consequent<br />

claims or actions for damages or injury or any other grounds<br />

whatsoever. The decision of the ENGINEER-IN-CHARGE upon any<br />

matter arising under this clause shall be final. The CONTRACTOR<br />

shall be liable for any liability to EMPLOYER on account of<br />

deployment of CONTRACTOR's staff etc. or incidental or arising out<br />

of the execution of CONTRACT.<br />

The CONTRACTOR shall be liable for all acts or omissions on the part<br />

of his staff, Foremen and Workmen and others in his employment,<br />

including misfeasance or negligence of whatever kind in the course of<br />

their work or during their employment, which are connected directly or<br />

indirectly with the CONTRACT.<br />

36.4 If and when required by the EMPLOYER and CONTRACTOR's<br />

personnel entering upon the EMPLOYER's premises shall be properly<br />

identified by badges of a type acceptable to the EMPLOYER which<br />

must be worn at all times on EMPLOYER's premises. CONTRACTOR<br />

may be required to obtain daily entry passes for his staff/employees<br />

from EMPLOYER to work within operating areas. These being safety<br />

requirements, no relaxations on this account shall be given to<br />

CONTRACTOR.<br />

37 Sub-letting of works: 37.1 No part of the CONTRACT nor any share or interest therein shall in any<br />

manner or degree be transferred, assigned or sublet by the<br />

CONTRACTOR directly or indirectly to any person, firm or corporation<br />

whatsoever without the consent in writing, of the<br />

ENGINEER/EMPLOYER except as provided for in the succeeding<br />

sub-clause.<br />

i) SUB-CONTRACTS FOR TEMPORARY WORKS ETC.:<br />

The EMPLOYER may give written consent to Sub- contract<br />

for the execution of any part of the WORK at the site, being<br />

entered in to by CONTRACTOR provided each individual<br />

Sub- contract is submitted to the ENGINEER-IN-CHARGE<br />

before being entered into and is approved by him.<br />

ii) LIST OF SUB-CONTRACTORS TO BE SUPPLIED:<br />

At the commencement of every month the CONTRACTOR<br />

shall furnish to the ENGINEER-IN- CHARGE list of all<br />

SUB-CONTRACTORS or other persons or firms engaged by<br />

the CONTRACTOR and working at the SITE during the<br />

previous month with particulars of the general nature of the<br />

Subcontract or works done by them.<br />

iii) CONTRACTOR'S LIABILITY NOT <strong>LIMITED</strong> BY SUB-<br />

CONTRACTORS:<br />

Notwithstanding any sub-letting with such approval as<br />

aforesaid and notwithstanding that the<br />

ENGINEER-IN-CHARGE shall have received copies of<br />

Page 29 of 82


any Subcontracts, the contractor shall be and shall remain<br />

solely responsible for the quality, proper and expeditious execution of<br />

the Contract in all respects as if such sub-letting or Subcontracting<br />

had not taken place, and as if such work had been done directly<br />

by the CONTRACTOR. The CONTRACTOR shall bear all<br />

responsibility for any act or omission on the part of subcontractors<br />

in regard to work to be performed under the<br />

CONTRACT.<br />

iv) EMPLOYER MAY TERMINATE SUB-CONTRACTS:<br />

If any SUB-CONTRACTOR engaged upon the works at the<br />

site executes any works which in the opinion of the<br />

ENGINEER-IN-CHARGE is not in accordance with the<br />

CONTRACT documents, the EMPLOYER may by written<br />

notice to the CONTRACTOR request him to terminate such<br />

subcontract and the CONTRACTOR upon the receipt of such<br />

notice shall terminate such Subcontract and dismiss the<br />

SUB-CONTRACTOR(S) and the later shall forthwith leave<br />

the works, failing which the EMPLOYER shall have the right<br />

to remove such SUB- CONTRACTOR(S) from the site.<br />

v) NO REMEDY FOR ACTION TAKEN UNDER THIS<br />

CLAUSE:<br />

No action taken by the EMPLOYER under the clause shall<br />

relieve the CONTRACTOR of any of his liabilities under the<br />

CONTRACT or give rise to any right or compensation,<br />

extension of time or otherwise failing which the EMPLOYER<br />

shall have the right to remove such SUB-CONTRACTOR(S)<br />

from the site.<br />

38 Power of entry: 38.1 If the CONTRACTOR shall not commence the WORK in the manner<br />

previously described in the CONTRACT documents or if he shall at any<br />

time in the opinion of the ENGINEER-IN-CHARGE.<br />

i) fail to carry out the WORK in conformity with the<br />

CONTRACT documents, or<br />

ii) fail to carry out the WORK in accordance with<br />

the Time Schedule, or<br />

iii) substantially suspend work or the WORK for a<br />

period of fourteen days without authority from<br />

the ENGINEER-IN-CHARGE, or<br />

iv) fail to carry out and execute the WORK to the<br />

satisfaction of the ENGINEER-IN-CHARGE, or<br />

v) fail to supply sufficient or suitable construction<br />

plant, temporary works, labour, materials or things,<br />

or<br />

vi) Commit, suffer, or permit any other breach of any of<br />

Page 30 of 82


39 Contractor's responsibility<br />

with the mechanical,<br />

electrical,<br />

intercommunication system,<br />

airconditioning contractors<br />

and other agencies:<br />

the provisions of the CONTRACT on his part to be<br />

performed or observed or persist in any of the above<br />

mentioned breaches of the CONTRACT for fourteen days,<br />

after notice in writing shall have been given to the<br />

CONTRACTOR by the<br />

ENGINEER-IN-CHARGE requiring such breach<br />

to be remedied, or<br />

vii) if the CONTRACTOR shall abandon the WORK<br />

or<br />

viii) If the CONTRACTOR during the continuance of the<br />

CONTRACT shall become bankrupt, make<br />

any arrangement or composition with his creditors,<br />

or permit any execution to be levied or go into<br />

liquidation whether compulsory or voluntary not<br />

being merely a voluntary liquidation for the purpose<br />

of amalgamation or reconstruction<br />

then in any such case, the EMPLOYER shall have the power to enter<br />

upon the WORK and take possession thereof and of the materials,<br />

temporary WORK, construction plant, and stock thereon, and to revoke<br />

the CONTRACTOR's licence to use the same, and to complete the<br />

WORK by his agents, other CONTRACTORS or workmen or to relate<br />

the same upon any terms and to such other person, firm or corporation<br />

as the EMPLOYER in his absolute discretion may think proper to<br />

employ and for the purpose aforesaid to use or authorise the use of any<br />

materials, temporary work, CONSTRUCTION PLANT, and stock as<br />

aforesaid, without making payment or allowance to the<br />

CONTRACTOR for the said materials other than such as may be<br />

certified in writing by the ENGINEER-IN-CHARGE to be reasonable,<br />

and without making any payment or allowance to the CONTRACTOR<br />

for the use of the temporary said works, construction plant and stock or<br />

being liable for any loss or damage thereto, and if the EMPLOYER<br />

shall by reason of his taking possession of the WORK or of the WORK<br />

being completed by other CONTRACTOR (due account being taken of<br />

any such extra work or works which may or be omitted) then the<br />

amount of such excess as certified by the ENGINEER-IN- CHARGE<br />

shall be deducted from any money which may be due for work done by<br />

the CONTRACTOR under the CONTRACT and not paid for. Any<br />

deficiency shall forthwith be made good and paid to the EMPLOYER<br />

by the CONTRACTOR and the EMPLOYER shall have power to sell<br />

in such manner and for such price as he may think fit all or any of the<br />

construction plant, materials etc. constructed by or belonging to and to<br />

recoup and retain the said deficiency or any part thereof out of proceeds<br />

of the sale.<br />

39.1 Without repugnance of any other condition, it shall be the responsibility<br />

of the CONTRACTOR executing the work of civil construction, to<br />

work in close cooperation and coordinate the WORK with the<br />

Mechanical, Electrical, Air-conditioning and Intercommunication<br />

Contractor's and other agencies or their authorised representatives, in<br />

providing the necessary grooves, recesses, cuts and opening etc., in wall,<br />

slabs beams and columns etc. and making good the same to the desired<br />

finish as per specification, for the placement of electrical,<br />

intercommunication cables, conduits, air-conditioning inlets and outlets<br />

Page 31 of 82


grills and other equipments etc. where required. For the above said<br />

requirements in the false ceiling and other partitions, the<br />

CONTRACTOR before starting-up the work shall in consultation with<br />

the Electrical, Mechanical, Intercommunication, Air-conditioning<br />

contractor and other agencies prepare and put-up a joint scheme,<br />

showing the necessary openings, grooves, recesses, cuts, the methods of<br />

fixing required for the WORK of the aforesaid, and the finishes therein,<br />

to the ENGINEER-IN-CHARGE and get the approval. The<br />

CONTRACTOR before finally submitting the scheme to the<br />

ENGINEER-IN-CHARGE, shall have the written agreement of the<br />

other agencies. The ENGINEER- IN-CHARGE, before communicating<br />

his approval to the scheme, with any required modification, shall get the<br />

final agreement of all the agencies, which shall be binding. No claim<br />

shall be entertained on account of the above.<br />

The CONTRACTOR shall confirm in all respects with provision of any<br />

statutory regulations, ordinances or byelaws of any local or duly<br />

constituted authorities or public bodies which may be applicable from<br />

time to time to the WORK or any temporary works. The<br />

CONTRACTOR shall keep the EMPLOYER indemnified against all<br />

penalties and liabilities of every kind, arising out of non- adherance to<br />

such stains, ordinances, laws, rules, regulations, etc.<br />

40 Other agencies at site: 40.1 The CONTRACTOR shall have to execute the WORK in such place<br />

and conditions where other agencies will also be engaged for other<br />

works such as site grading, filling, and levelling, electrical and<br />

mechanical engineering works, etc. No claim shall be entertained due to<br />

WORK being executed in the above circumstances.<br />

41 Notice:<br />

42<br />

Right of various interests:<br />

41.1 TO THE CONTRACTOR:<br />

Any notice hereunder may be served on the CONTRACTOR or his duly<br />

authorised representative at the job site or may be served by registered<br />

mail direct to the address furnished by the CONTRACTOR. Proof of<br />

issue of any such notice could be conclusive of the CONTRACTOR<br />

having been duly informed of all contents therein.<br />

41.2 TO THE EMPLOYER:<br />

Any notice to be given to the EMPLOYER under the terms of the<br />

CONTRACTOR shall be served by sending the same by Registered<br />

mail to or delivering the same at the respective site offices of M/S.<br />

<strong>GAIL</strong> (INDIA) LTD. addressed to the HEAD/SITE-IN-CHARGE.<br />

42.1 i) The EMPLOYER reserves the right to distribute the work<br />

between more than one agency(ies). The<br />

CONTRACTOR shall cooperate and afford other<br />

agency(ies) reasonable opportunity for access to the<br />

WORK for the carriage and storage of materials and<br />

execution of their works.<br />

ii) Wherever the work being done by any department of the<br />

EMPLOYER or by other agency(ies) employed by the<br />

EMPLOYER is contingent upon WORK covered by this<br />

CONTRACT, the respective rights of the various<br />

interests involved shall be determined by the<br />

Page 32 of 82


ENGINEER-IN-CHARGE to secure the completion of the<br />

various portions of the work in general harmony.<br />

43 Patents and royalties: 43.1 The CONTRACTOR, if licensed under any patent covering equipment,<br />

machinery, materials or compositions of matter to be used or supplied or<br />

methods and process to be practised or employed in the performance of<br />

this CONTRACT, agrees to pay all royalties and licence fees which<br />

may be due with respect thereto. If any equipment, machinery,<br />

materials, composition of matters, be used or supplied or methods and<br />

processes to be practised or employed in the performance of this<br />

CONTRACT,is covered by a patent under which the CONTRACTOR<br />

is not licensed then the CONTRACTOR before supplying or using the<br />

equipment, machinery materials, composition method or processes shall<br />

obtain such licences and pay such royalties and licence fees as may be<br />

necessary for performance of this CONTRACT. In the event the<br />

CONTRACTOR fails to pay any such royalty or obtain any such<br />

licence, any suit for infringement of such patents which is brought<br />

against the CONTRACTOR or the EMPLOYER as a result such failure<br />

will be defended by the CONTRACTOR at his own expense and the<br />

CONTRACTOR will pay any damages and costs awarded in such suit.<br />

The CONTRACTOR shall promptly notify the EMPLOYER if the<br />

CONTRACTOR has acquired the knowledge of any plant under which<br />

a suit for infringement could be reasonably brought because of the use<br />

by the EMPLOYER of any equipment, machinery, materials, process,<br />

methods to be supplied hereunder. The CONTRACTOR agrees to and<br />

does hereby grant to EMPLOYER, together with the right to extend the<br />

same to any of the subsidiaries of the EMPLOYER as irrevocable,<br />

royalty free licence to use in any country, any invention made by the<br />

CONTRACTOR or his employee in or as result of the performance of<br />

the WORK under the CONTRACT.<br />

43.2 All charges on account of royalty. toilage, rent, octroi terminal or sales<br />

tax and/or other duties or any other levy on materials obtained for the<br />

work or temporary work or part thereof (excluding materials provided<br />

by the EMPLOYER) shall be borne by the CONTRACTOR.<br />

43.3 The CONTRACTOR shall not sell or otherwise dispose of or remove<br />

except for the purpose of this CONTRACT, the sand, stone, clay,<br />

ballast, earth, rock or other substances, or materials obtained from any<br />

excavation made for the purpose of the WORK or any building or<br />

produce upon the site at the time of delivery of the possession thereof,<br />

but all such substances, materials, buildings and produce shall be the<br />

property of the EMPLOYER provided that the CONTRACTOR may<br />

with the permission of the ENGINEER-IN-CHARGE, use the same for<br />

the purpose of the work by payment of cost of the same at such a rate as<br />

may be determined by the ENGINEER-IN- CHARGE.<br />

43.4 The EMPLOYER shall indemnify and save harmless the<br />

CONTRACTOR from any loss on account of claims against<br />

CONTRACTOR for the contributory infringement of patent rights<br />

arising out and based upon the claim that the use of the EMPLOYER of<br />

the process included in the design prepared by the EMPLOYER and<br />

used in the operation of the plant infringes on any patent right. With<br />

respect to any subcontract entered into by CONTRACTOR pursuant to<br />

the provisions of the relevant clause hereof, the CONTRACTOR shall<br />

Page 33 of 82


obtain from the SUB-CONTRACTOR an undertaking to provide the<br />

EMPLOYER with the same patent protection that CONTRACTOR is<br />

required to provide under the provisions of this clause.<br />

44 Liens: 44.1 If, at any time there should be evidence or any lien or claim for which<br />

the EMPLOYER might have become liable and which is chargeable to<br />

the CONTRACTOR, the EMPLOYER shall have the right to retain out<br />

of any payment then due or thereafter to become due an amount<br />

sufficient to completely indemnify the EMPLOYER against such lien or<br />

claim and if such lien or claim be valid, the EMPLOYER may pay and<br />

discharge the same and deduct the amount so paid from any money<br />

which may be or may become due and payable to the CONTRACTOR.<br />

If any lien or claim remain unsettled after all payments are made, the<br />

CONTRACTOR shall refund or pay to the EMPLOYER all money that<br />

the latter may be compelled to pay in discharging such lien or claim<br />

including all costs and reasonable expenses. EMPLOYER reserves the<br />

right to do the same.<br />

45 Delays by employer or his<br />

authorised agents:<br />

44.2 The EMPLOYER shall have lien on all materials, equipments including<br />

those brought by the CONTRACTOR for the purpose of erection,<br />

testing and commissioning of the WORK.<br />

44.3 The final payment shall not become due until the CONTRACTOR<br />

delivers to the ENGINEER-IN-CHARGE a complete release or waiver<br />

of all liens arising or which may arise out of his agreement or receipt in<br />

full or certification by the CONTRACTOR in a form approved by<br />

ENGINEER-IN-CHARGE that all invoices for labour, materials,<br />

services have been paid in lien thereof and if required by the<br />

ENGINEER-IN-CHARGE in any case an affidavit that so far as the<br />

CONTRACTOR has knowledge or information the releases and receipts<br />

include all the labour and material for which a lien could be filled.<br />

44.4 CONTRACTOR will indemnify and hold the EMPLOYER harmless,<br />

for a period of two years after the issue of FINAL CERTIFICATE, from<br />

all liens and other encumbrances against the EMPLOYER on account of<br />

debts or claims alleged to be due from the CONTRACTOR or his<br />

SUB-CONTRACTOR to any person including SUB- CONTRACTOR<br />

and on behalf of EMPLOYER will defend at his own expense, any<br />

claim or litigation brought against the EMPLOYER or the<br />

CONTRACTOR in connection therewith. CONTRACTOR shall<br />

defend or contest at his own expense any fresh claim or litigation by any<br />

person including his SUB-CONTRACTOR, till its satisfactory<br />

settlement even after the expiry of two years from the date of issue of<br />

FINAL CERTIFICATE.<br />

45.1 In case the CONTRACTOR's performance is delayed due to any act or<br />

omission on the part of the EMPLOYER or his authorised agents, then<br />

the CONTRACTOR shall be given due extension of time for the<br />

completion of the WORK, to the extent such omission on the part of the<br />

EMPLOYER has caused delay in the CONTRACTOR's performance of<br />

his WORK.<br />

45.2 No adjustment in CONTRACT PRICE shall be allowed for reasons of<br />

such delays and extensions granted except as provided in TENDER<br />

DOCUMENT, where the EMPLOYER reserves the right to seek<br />

indulgence of CONTRACTOR to maintain the agreed Time Schedule<br />

Page 34 of 82


46 Payment if the contract is<br />

terminated:<br />

of Completion.<br />

In such an event the CONTRACTOR shall be obliged for working by<br />

CONTRACTOR's personnel for additional time beyond stipulated<br />

working hours as also Sundays and Holidays and achieve the<br />

completion date/interim targets.<br />

46.1 If the CONTRACT shall be terminated as per Tender pursuant to Clause<br />

no. 29 of GCC, the CONTRACTOR shall be paid by the EMPLOYER<br />

in so far as such amounts or items shall not have already been covered<br />

by payments of amounts made to the CONTRACTOR for the WORK<br />

executed and accepted by ENGINEER-IN-CHARGE prior to the date<br />

of termination at the rates and prices provided for in the CONTRACT<br />

and in addition to the following:<br />

a) The amount payable in respect of any preliminary<br />

items, so far as the Work or service comprised therein has been<br />

carried out or performed and an appropriate portion as certified<br />

by ENGINEER-IN- CHARGE of any such items or service<br />

comprised in which has been partially carried out or<br />

performed.<br />

b) Any other expenses which the CONTRACTOR has<br />

expended for performing the WORK under the CONTRACT<br />

subject to being duly recommended by<br />

ENGINEER-IN-CHARGE and approved by EMPLOYER for<br />

payment, based on documentary evidence of his having<br />

incurred such expenses.<br />

46.2 The CONTRACTOR will be further required to transfer the title and<br />

provide the following in the manner and as directed by the<br />

EMPLOYER.<br />

a) Any and all completed works.<br />

b) Such partially completed WORK including drawings,<br />

informations and CONTRACT rights as the CONTRACTOR<br />

has specially performed, produced or acquired for the<br />

performance of the CONTRACTOR.<br />

47 No waiver of rights: 47.1 Neither the inspection by the EMPLOYER or any of their officials,<br />

employees, or agents nor any order by the EMPLOYER for payment of<br />

money or any payment for or acceptance of the whole or any part of the<br />

Work by the EMPLOYER nor any extension of time, nor any<br />

possession taken by EMPLOYER shall operate as a waiver of any<br />

provision of the CONTRACT, or of any power herein reserved to the<br />

EMPLOYER, or any right to damages herein provided, nor shall any<br />

waiver of any breach in the CONTRACT be held to be a waiver of any<br />

other subsequent breach.<br />

48 Certificate not to affect right<br />

of employer and liability of<br />

48.1 No interim payment certificate(s) issued by the Engineer-in-Charge of<br />

the EMPLOYER, nor any sum paid on account by the EMPLOYER,<br />

Page 35 of 82


contractor:<br />

nor any extension of time for execution of the work granted by<br />

EMPLOYER shall affect or prejudice the rights of the Employer against<br />

the CONTRACTOR or relieve the CONTRACTOR of his obligations<br />

for the due performance of the CONTRACT, or be interpreted as<br />

approval of the WORK done or of the equipment supplied and no<br />

certificate shall create liability for the EMPLOYER to pay for<br />

alterations, amendments, variations or additional works not ordered, in<br />

writing, by EMPLOYER or discharge the liability of the<br />

CONTRACTOR for the payment of damages whether due, ascertained,<br />

or certified or not or any sum against the payment of which he is bound<br />

to indemnify the EMPLOYER.<br />

49 Language and measures: 49.1 All documents pertaining to the CONTRACT including Specifications,<br />

Schedules, Notices, Correspondence, operating and maintenance<br />

Instructions, DRAWINGS, or any other writing shall be written in<br />

English language. The Metric System of measurement shall be used in<br />

the CONTRACT unless otherwise specified.<br />

50 Transfer of title: 50.1 The title of Ownership of supplies furnished by the CONTRACTOR<br />

shall not pass on to the EMPLOYER for all Supplies till the same are<br />

finally accepted by the EMPLOYER after the successful completion of<br />

PERFORMANCE TEST and GUARANTEE TEST and issue of<br />

FINAL CERTIFICATE.<br />

50.2 However, the EMPLOYER shall have the lien on all such works<br />

performed as soon as any advance or progressive payment is made by<br />

the EMPLOYER to the CONTRACTOR and the CONTRACTOR shall<br />

not subject these works for use other than those intended under this<br />

CONTRACT.<br />

51 Release of information: 51.1 The CONTRACTOR shall not communicate or use in advertising,<br />

publicity, sales releases or in any other medium, photographs, or other<br />

reproduction of the Work under this CONTRACT or description of the<br />

site dimensions, quantity , quality or other information, concerning the<br />

Work unless prior written permission has been obtained from the<br />

EMPLOYER.<br />

52<br />

53<br />

Brand names:<br />

Completion of contract:<br />

52.1 The specific reference in the SPECIFICATIONS and documents to any<br />

material by trade name, make or catalogue number shall be construed as<br />

establishing standard or quality and performance and not as limited<br />

competition. However, TENDERER may offer other similar<br />

equipments provided it meets the specified standard design and<br />

performance requirements.<br />

53.1 Unless otherwise terminated under the provisions of any other relevant<br />

clause, this CONTRACT shall be deemed to have been completed at the<br />

expiration of the PERIOD OF LIABILITY as provided for under the<br />

CONTRACT.<br />

54 Spares: 54.1 The CONTRACTOR shall furnish to the EMPLOYER all spares<br />

required for COMMISSIONING of the plants, recommendatory and/or<br />

mandatory spares, which are required essential by the<br />

manufacturer/supplier. The same shall be delivered at SITE, 3(Three)<br />

months before COMMISSIONING.<br />

Page 36 of 82


Also the CONTRACTOR should furnish the manufacturing drawings<br />

for fast wearing spares.<br />

54.2 The CONTRACTOR guarantees the EMPLOYER that before the<br />

manufacturers of the equipments, plants and machineries go out of<br />

production of spare parts for the equipment furnished and erected by<br />

him, he shall give at least twelve (12) months' advance notice to the<br />

EMPLOYER, so that the latter may order his requirement of spares in<br />

one lot, if he so desires.<br />

SECTION-V Performance of Work<br />

55 Execution of work: 55.1 All the Works shall be executed in strict conformity with the provisions<br />

of the CONTRACT Documents and with such explanatory detailed<br />

drawings, specification and instructions as may be furnished from time<br />

to time to the CONTRACTOR by the ENGINEER-IN-CHARGE<br />

whether mentioned in the CONTRACT or not. The CONTRACTOR<br />

shall be responsible for ensuring that works throughout are executed in<br />

the most substantial, proper and workmanlike manner with the quality of<br />

material and workmanship in strict accordance with the<br />

SPECIFICATIONS and to the entire satisfaction of the<br />

ENGINEER-IN-CHARGE. The CONTRACTOR shall provide all<br />

necessary materials equipment labour etc. for execution and maintenance<br />

of WORK till completion unless otherwise mentioned in the<br />

56 Co-ordination and inspection of<br />

work:<br />

57 Work in monsoon and<br />

dewatering:<br />

CONTRACT.<br />

56.1 The coordination and inspection of the day-to-day work under the<br />

CONTRACT shall be the responsibility of the<br />

ENGINEER-IN-CHARGE. The written instruction regarding any<br />

particular job will normally be passed by the ENGINEER-IN-CHARGE<br />

or his authorised representative. A work order book will be maintained<br />

by the CONTRACTOR for each sector in which the aforesaid written<br />

instructions will be entered. These will be signed by the<br />

CONTRACTOR or his authorised representative by way of<br />

acknowledgement within 12 hours.<br />

57.1 Unless otherwise specified elsewhere in the tender, the execution of the<br />

WORK may entail working in the monsoon also. The<br />

CONTRACTOR must maintain a minimum labour force as may be<br />

required for the job and plan and execute the construction and erection<br />

according to the prescribed schedule. No extra rate will be considered<br />

for such work in monsoon.<br />

57.2 During monsoon and other period, it shall be the responsibility of the<br />

CONTRACTOR to keep the construction work site free from water at<br />

his own cost.<br />

58 Work on sundays and holidays: 58.1 For carrying out Work on Sundays, and Holidays, the CONTRACTOR<br />

will approach the ENGINEER-IN-CHARGE or his representative at<br />

least two days in advance and obtain permission in writing. The<br />

CONTRACTOR shall observe all labour laws and other statutory rules<br />

Page 37 of 82


59 General conditions for<br />

construction and erection work:<br />

60 Alterations in specifications,<br />

design and extra works:<br />

and regulations in force. In case of any violations of such laws, rules and<br />

regulations, consequence if any, including the cost thereto shall be<br />

exclusively borne by the CONTRACTOR and the EMPLOYER shall<br />

have no liability whatsoever on this account.<br />

59.1 The working time at the site of work is 48 hours per week. Overtime<br />

work is permitted in cases of need and the EMPLOYER will not<br />

compensate the same. Shift working at 2 or 3 shifts per day will become<br />

necessary and the CONTRACTOR should take this aspect into<br />

consideration for formulating his rates for quotation. No extra claims<br />

will be entertained by the EMPLOYER no this account. For carrying<br />

out work beyond working hours the CONTRACTOR will approach the<br />

ENGINEER-IN-CHARGE or his authorised representative and obtain<br />

his prior written permission.<br />

59.2 The CONTRACTOR must arrange for the placement of workers in such<br />

a way that the delayed completion of the WORK or any part thereof for<br />

any reason whatsoever will not affect their proper employment. The<br />

EMPLOYER will not entertain any claim for idle time payment<br />

whatsoever.<br />

59.3 The CONTRACTOR shall submit to the EMPLOYER/ENGINEER-IN-<br />

CHARGE reports at regular intervals regarding the state and progress of<br />

WORK. The details and proforma of the report will mutually be agreed<br />

after the award of CONTRACT. The CONTRACTOR shall provide<br />

display boards showing progress and labour strengths at worksite, as<br />

directed by the ENGINEER-IN-CHARGE.<br />

60.1 The WORK covered under this CONTRACT having to be executed by<br />

the CONTRACTOR on a lumpsum firm price/item rate quoted by him,<br />

the EMPLOYER will not accept any proposals for changes in VALUE<br />

OF CONTRACT or extension in time on account of any such changes<br />

which may arise to the CONTRACTOR's scope of WORK as a result of<br />

detailed Engineering and thereafter during the execution of WORK. The<br />

only exception to this will be a case where the EMPLOYER requests in<br />

writing to the CONTRACTOR to upgrade the SPECIFICATIONS or the<br />

size of any major pieces of equipments, plant or machinery beyond what<br />

is normally required to meet the scope of WORK as defined in the<br />

CONTRACT DOCUMENT.<br />

In such cases, a change order will be initialled by the CONTRACTOR at<br />

the appropriate time for the EMPLOYER's prior approval giving the full<br />

back-up data for their review and for final settlement of any impact on<br />

price within 30 (thirty) days thereafter.<br />

60.2 The ENGINEER-IN-CHARGE shall have to make any alterations in,<br />

omission from, additions to or substitutions for, the Schedule of Rates,<br />

the original specifications, drawings, designs and instructions that may<br />

appear to him to be necessary or advisable during the progress of the<br />

WORK and the CONTRACTOR shall be bound to carry out the such<br />

altered/ extra/ new items of WORK in accordance with any instructions<br />

which may be given to him in writing signed by the ENGINEER-IN-<br />

CHARGE, and such alterations, omissions, additions or substitutions<br />

shall not invalidate the CONTRACT and any altered, additional or<br />

Page 38 of 82


substituted work which the CONTRACTOR may be directed to do in<br />

the manner above specified as part of the WORK shall be carried out by<br />

the CONTRACTOR on the same conditions in all respects on which he<br />

agreed to do the main WORK. The time of completion of WORK may<br />

be extended for the part of the particular job at the discretion of the<br />

ENGINEER-IN- CHARGE, for only such alterations, additions or<br />

substitutions of the WORK, as he may consider as just and reasonable.<br />

The rates for such additional, altered or substituted WORK under this<br />

clause shall be worked out in accordance with the following provisions:-<br />

I. For Item Rate Contract<br />

a) If the rates for the additional, altered or substituted<br />

WORK are specified in the CONTRACT for the<br />

WORK, the CONTRACTOR is bound to carry on the<br />

additional, altered or substituted WORK at the same<br />

rates as are specified in the CONTRACT.<br />

b) If the rates for the additional, altered or substituted<br />

WORK are not specifically provided in the<br />

CONTRACT for the WORK, the rates will be derived<br />

from the rates for similar class of WORK as are<br />

specified in the CONTRACT for the WORK. The<br />

opinion of the ENGINEER-IN- CHARGE, as to<br />

whether or not the rates can be reasonably so derived<br />

from the items in this CONTRACT will be final and<br />

binding on the CONTRACTOR.<br />

c) If the rates for the altered, additional or substituted<br />

WORK cannot be determined in the manner specified<br />

in sub-clause(s) and (b) above, then the<br />

CONTRACTOR shall, within 7 days of the date of<br />

receipt of order to carry out the WORK, inform the<br />

ENGINEER-IN-CHARGE of the rates which it is his<br />

intention to charge for such class of WORK,<br />

supported by analysis of the rate or rates claimed, and<br />

the ENGINEER-IN-CHARGE shall determine the<br />

rate or rates on the basis of the prevailing market<br />

rates, labour cost at schedule of labour rates plus 10%<br />

to cover contractor's supervision, overheads and profit<br />

and pay the CONTRACTOR accordingly. The<br />

opinion of the ENGINEER- IN-CHARGE as to<br />

current market rates of materials and the quantum of<br />

labour involved per unit of measurement will be final<br />

and binding on the CONTRACTOR.<br />

d) Where the item of work will be executed through<br />

nominated specialist agency as approved by the<br />

ENGINEER-IN-CHARGE, then the actual amount<br />

paid to such nominated agency supported by<br />

documentary evidence and as certified by<br />

ENGINEER-IN-CHARGE shall be considered plus<br />

10% (ten percent) to cover all contingencies,<br />

overhead, profits to arrive at the rates.<br />

e) Provisions contained in the Sub-clause (a) & (d)<br />

Page 39 of 82


above shall, however, not apply for the following:-<br />

Where the value of additions of new items together<br />

with the value of alterations, additions/deletions or<br />

substitutions does not exceed by or is not less than<br />

plus/minus (+_)25% of the VALUE OF CONTRACT.<br />

The item rates in the Schedule of Rates shall hold<br />

good for all such variations between the above<br />

mentioned limits, irrespective of any<br />

increase/decrease of quantities in the individual items<br />

of Schedule of Rates.<br />

Where the value of addition of new items together<br />

with the value of alterations, additions/deletions or<br />

substitutions reduces more than 25% of the contract<br />

value but is within the following limits the tenderer<br />

shall be paid compensation for decrease in the value<br />

of work, as follows:<br />

S.No. Range of Variation Percentage compensation for<br />

decrease in the value of work in<br />

the respective range.<br />

a) Beyond (+) 25% upto & No increase and/or decrease<br />

inclusive of (+) 50% shall be applicable for the Schedule<br />

of Rates (The rates quoted for this<br />

increase shall be valid).<br />

b) Beyond (-) 25% upto & For reduction beyond 25%<br />

inclusive of (-) 50% contractor shall be compensated by<br />

an amount equivalent to 10% of<br />

the reduction in value of the<br />

contract as awarded. For example<br />

if the actual contract value is 70%<br />

of awarded value then<br />

compensation shall be 10% of<br />

(75-70) i.e. 0.5% of awarded<br />

contract value.<br />

II. For Lumpsum Contracts<br />

CONTRACTOR shall, within 7 days of the date of receipt of<br />

order to carry out the WORK, inform the ENGINEER-IN-<br />

CHARGE of the rates which it is his intention to charge for<br />

such class of WORK, supported by analysis of the rate or rates<br />

claimed, and the ENGINEER-IN-CHARGE shall determine<br />

the rate or rates on the basis of the prevailing market rates,<br />

labour cost at schedule of labour rates plus 10% to cover<br />

contractor's supervision, overheads and profit and pay the<br />

CONTRACTOR accordingly. The opinion of the<br />

ENGINEER- IN-CHARGE as to current market rates of<br />

materials and the quantum of labour involved per unit of<br />

measurement will be final and binding on the CONTRACTOR.<br />

Page 40 of 82


61 Drawings to be supplied by the<br />

employer<br />

62 Drawings to be supplied by the<br />

contractor:<br />

61.1 The drawings attached with tender are only for the general guidance to the<br />

CONTRACTOR to enable him to visualize the type of work contemplated<br />

and scope of work involved. The CONTRACTOR will be deemed to<br />

have studied the DRAWINGS and formed an idea about the WORK<br />

involved.<br />

61.2 Detailed working drawings on the basis of which actual execution of the<br />

WORK is to proceed, will be furnished from time to time during the<br />

progress of the work. The CONTRACTOR shall be deemed to have gone<br />

through the DRAWINGS supplied to him thoroughly and carefully and in<br />

conjunction with all other connected drawings and bring to the notice of<br />

the ENGINEER-IN-CHARGE discrepancies, if any, therein before<br />

actually carrying out the Work.<br />

61.3 Copies of all detailed working drawings relating to the WORK shall be<br />

kept at the CONTRACTOR's office on the site and shall be made available<br />

to the ENGINEER-IN- CHARGE at any time during the CONTRACT.<br />

The drawings and other documents issued by the EMPLOYER shall be<br />

returned to the EMPLOYER on completion of the WORK.<br />

62.1 The drawings/date which are to be furnished by the CONTRACTOR are<br />

enumerated in the special conditions of contract, and shall be furnished<br />

within the specified time.<br />

62.2 Where approval/review of drawings before manufacture/<br />

construction/fabrication has been specified, it shall be CONTRACTOR's<br />

responsibility to have these drawings prepared as per the directions of<br />

ENGINEER-IN-CHARGE and got approved before proceeding with<br />

manufacture/construction/fabrication as the case may be. Any change that<br />

may have become necessary in these drawings during the execution of the<br />

work shall have to be carried out by the CONTRACTOR to the satisfaction<br />

of ENGINEER-IN-CHARGE at no extra cost. All final drawings shall<br />

bear the certification stamp as indicated below duly signed by both the<br />

CONTRACTOR and ENGINEER-IN-CHARGE.<br />

"Certified true for ___________________________________ (Name of<br />

Work)<br />

Agreement<br />

No.___________________________________________________<br />

Signed:_________________ _________________<br />

(CONTRACTOR) (ENGINEER-IN-CHARGE)<br />

62.3 The DRAWINGS submitted by the CONTRACTOR shall be reviewed by<br />

the ENGINEER-IN-CHARGE as far as practicable within 3 (Three) weeks<br />

and shall be modified by the CONTRACTOR, if any modifications and/or<br />

corrections are required by the ENGINEER-IN-CHARGE. The<br />

CONTRACTOR shall incorporate such modifications and/or corrections<br />

and submit the final drawings for approval. Any delays arising out of<br />

failure by the CONTRACTOR to rectify the drawing in good time shall<br />

not alter the Contract Completion Time.<br />

62.4 As built drawings showing all corrections, adjustments etc. shall be<br />

furnished by the CONTRACTOR in six copies and one transparent for<br />

record purposed to the EMPLOYER.<br />

Page 41 of 82


63<br />

64<br />

Setting out works:<br />

Responsibility for level and<br />

alignment:<br />

65 Materials to be supplied by<br />

contractor:<br />

63.1 The ENGINEER-IN-CHARGE shall furnish the CONTRACTOR with<br />

only the four corners of the Works site and a level bench mark and the<br />

CONTRACTOR shall set out the Works and shall provide an efficient staff<br />

for the purpose and shall be solely responsible for the accuracy of such<br />

setting out.<br />

63.2 The CONTRACTOR shall provide, fix and be responsible for the<br />

maintenance of all stakes, templates, level marks, profiles and other similar<br />

things and shall take all necessary precautions to prevent their removal or<br />

disturbance and shall be responsible for the consequence of such removal<br />

or disturbance should the same take place and for their efficient and timely<br />

reinstatement. The CONTRACTOR shall also be responsible for the<br />

maintenance of all existing survey marks, boundary marks, distance marks<br />

and center line marks, either existing or supplied and fixed by the<br />

CONTRACTOR. The work shall be set out to the satisfaction of the<br />

ENGINEER-IN-CHARGE. The approval there of joining with the<br />

CONTRACTOR by the ENGINEER- IN-CHARGE in setting out the<br />

work, shall not relieve the CONTRACTOR of any of his responsibility.<br />

63.3 Before beginning the Works, the CONTRACTOR shall at his own cost,<br />

provide all necessary reference and level posts, pegs, bamboos, flags,<br />

ranging rods, strings and other materials for proper layout of the works in<br />

accordance with the schemes for bearing marks acceptable to the<br />

ENGINEER-IN-CHARGE. The center, longitudinal or face lines and<br />

cross lines shall be marked by means of small masonry pillars. Each pillar<br />

shall have distinct mark at the centre to enable theodolite to be set over it.<br />

No work shall be started until all these points are checked and approved by<br />

the ENGINEER-IN-CHARGE in writing but such approval shall not<br />

relieve the CONTRACTOR of any of his responsibilities. The<br />

CONTRACTOR shall also provide all labour, material and other facilities,<br />

as necessary, for the proper checking of layout and inspection of the points<br />

during construction.<br />

63.4 Pillars bearing geodetic marks located at the sites of units of WORKS<br />

under construction should be protected and fenced by the CONTRACTOR.<br />

63.5 On completion of WORK, the CONTRACTOR must submit the geodetic<br />

documents according to which the WORK was carried out.<br />

64.1 The CONTRACTOR shall be entirely and exclusively responsible for the<br />

horizontal and vertical alignment, the levels and correctness of every part<br />

of the WORK and shall rectify effectively any errors or imperfections<br />

therein, such rectifications shall be carried out by the CONTRACTOR, at<br />

his own cost, when instructions are issued to that effect by the<br />

ENGINEER- IN-CHARGE.<br />

65.1 The CONTRACTOR shall procure and provide within the VALUE OF<br />

CONTRACT the whole of the materials required for the construction<br />

including steels, cement and other building materials, tools, tackles,<br />

construction plant and equipment for the completion and maintenance of<br />

the WORK except the materials which will be issued by the EMPLOYER<br />

and shall make his own arrangement for procuring such materials and for<br />

Page 42 of 82


the transport thereof. The EMPLOYER may give necessary<br />

recommendation to the respective authority if so desired by the<br />

CONTRACTOR but assumes no further responsibility of any nature. The<br />

EMPLOYER will insist on the procurement of materials which bear ISI<br />

stamp and/or which are supplied by reputed suppliers.<br />

65.2 The CONTRACTOR shall properly store all materials either issued to him<br />

or brought by him to the SITE to prevent damages due to rain, wind, direct<br />

exposure to sun, etc. as also from theft, pilferage, etc. for proper and<br />

speedy execution of his works. The CONTRACTOR shall maintain<br />

sufficient stocks of all materials required by him.<br />

65.3 No material shall be despatched from the CONTRACTOR's stores before<br />

obtaining the approval in writing of the ENGINEER-IN-CHARGE.<br />

66 Stores supplied by the employer: 66.1 If the SPECIFICATION of the WORK provides for the use of any material<br />

of special description to be supplied from the EMPLOYER's stores or it is<br />

required that the CONTRACTOR shall use certain stores to be provided by<br />

the ENGINEER-IN-CHARGE, such materials and stores, and price to be<br />

charged there for as hereinafter mentioned being so far as practicable for<br />

the convenience of the CONTRACTOR, but not so as in any way to<br />

control the meaning or effect of the CONTRACT, the CONTRACTOR<br />

shall be bound to purchase and shall be supplied such materials and stores<br />

as are from time to time required to be used by him for the purpose of the<br />

CONTRACT only. The sums due from the CONTRACTOR for the value<br />

of materials supplied by the EMPLOYER will be recovered from the<br />

running account bill on the basis of the actual consumption of materials in<br />

the works covered and for which the running account bill has been<br />

prepared. After the completion of the WORK, however, the<br />

CONTRACTOR has to account for the full quantity of materials supplied<br />

to him as per relevant clauses in this document.<br />

67 Conditions for issue of<br />

materials:<br />

66.2 The value of the stores/materials as may be supplied to the<br />

CONTRACTOR by the EMPLOYER will be debited to the<br />

CONTRACTOR's account at the rates shown in the schedule of materials<br />

and if they are not entered in the schedule, they will be debited at cost<br />

price, which for the purpose of the CONTRACT shall include the cost of<br />

carriage and all other expenses whatsoever such as normal storage<br />

supervision charges which shall have been incurred in obtaining the same<br />

at the EMPLOYER's stores. All materials so supplied to the<br />

CONTRACTOR shall remain the absolute property of the EMPLOYER<br />

and shall not be removed on any account from the SITE of the WORK, and<br />

shall be at all times open for inspection to the ENGINEER-IN-CHARGE.<br />

Any such materials remaining unused at the time of the completion or<br />

termination of the CONTRACT shall be returned to the EMPLOYER's<br />

stores or at a place as directed by the ENGINEER-IN-CHARGE in<br />

perfectly good condition at CONTRACTOR's cost.<br />

67.1 i) Materials specified as to be issued by the EMPLOYER will be<br />

supplied to the CONTRACTOR by the EMPLOYER form his<br />

stores. It shall be responsibility of the CONTRACTOR to take<br />

delivery of the materials and arrange for its loading, transport and<br />

unloading at the SITE of WORK at his own cost. The materials<br />

shall be issued between the working hours and as per the rules of<br />

the EMPLOYER as framed from time to time.<br />

Page 43 of 82


ii) The CONTRACTOR shall bear all incidental charges for the<br />

storage and safe custody of materials at site after these have been<br />

issued to him.<br />

iii) Materials specified as to be issued by the EMPLOYER shall be<br />

issued in standard sizes as obtained from the manufacturers.<br />

iv) The CONTRACTOR shall construct suitable Godowns at the<br />

SITE of WORK for storing the materials safe against damage by<br />

rain, dampness, fire, theft etc. He shall also employ necessary<br />

watch and ward establishment for the purpose.<br />

v) It shall be duty of the CONTRACTOR to inspect the materials<br />

supplied to him at the time of taking delivery and satisfy himself<br />

that they are in good condition. After the materials have been<br />

delivered by the EMPLOYER, it shall be the responsibility of the<br />

CONTRACTOR to keep them in good condition and if the<br />

materials are damaged or lost, at any time, they shall be repaired<br />

and/or replaced by him at his own cost according to the<br />

instructions of the ENGINEER-IN-CHARGE.<br />

vi) The EMPLOYER shall not be liable for delay in supply or<br />

non-supply of any materials which the EMPLOYER has<br />

undertaken to supply where such failure or delay is due to natural<br />

calamities, act of enemies, transport and procurement difficulties<br />

and any circumstances beyond the control of the EMPLOYER.<br />

In no case, the CONTRACTOR shall be entitled to claim any<br />

compensation or loss suffered by him on this account.<br />

vii) It shall be responsibility of the CONTRACTOR to arrange in<br />

time all materials required for the WORK other than those to be<br />

supplied by the EMPLOYER. If, however, in the opinion of the<br />

ENGINEER-IN-CHARGE the execution of the WORK is likely<br />

to be delayed due to the CONTRACTOR's inability to make<br />

arrangements for supply of materials which normally he has to<br />

arrange for, the ENGINEER-IN-CHARGE shall have the right at<br />

his own discretion to issue such materials, if available with the<br />

EMPLOYER or procure the materials from the market or as<br />

elsewhere and the CONTRACTOR will be bound to take such<br />

materials at the rates decided by the ENGINEER-IN-CHARGE.<br />

This, however, does not in any way absolve the CONTRACTOR<br />

from responsibility of making arrangements for the supply of<br />

such materials in part or in full, should such a situation occur nor<br />

shall this constitute a reason for the delay in the execution of the<br />

WORK.<br />

viii) None of the materials supplied to the CONTRACTOR will be<br />

utilised by the CONTRACTOR for manufacturing item which<br />

can be obtained as supplied from standard manufacturer in<br />

finished form.<br />

ix) The CONTRACTOR shall, if desired by the ENGINEER-<br />

IN-CHARGE, be required to execute an Indemnity Bond in the<br />

prescribed form for safe custody and accounting of all materials<br />

issued by the EMPLOYER.<br />

x) The CONTRACTOR shall furnish to the ENGINEER-IN-<br />

Page 44 of 82


68 Material procured with<br />

assistance of employer/return of<br />

surplus:<br />

69 Materials obtained from<br />

dismantling:<br />

CHARGE sufficiently in advance a statement showing his<br />

requirement of the quantities of the materials to be supplied by<br />

the EMPLOYER and the time when the same will be required by<br />

him for the works, so as to enable the ENGINEER-IN-CHARGE<br />

to make necessary arrangements for procurement and supply of<br />

the material.<br />

xi) Account of the materials issued by the EMPLOYER shall be<br />

maintained by CONTRACTOR indicating the daily receipt,<br />

consumption and balance in hand. This account shall be<br />

maintained in a manner prescribed by the<br />

ENGINEER-IN-CHARGE along with all connected papers viz.<br />

requisitions, issues, etc., and shall be always available for<br />

inspection in the CONTRACTOR's office at SITE.<br />

xii) The CONTRACTOR should see that only the required quantities<br />

of materials are got issued. The CONTRACTOR shall not be<br />

entitled to cartage and incidental charges for returning the surplus<br />

materials, if any, to the stores wherefrom they were issued or to<br />

the place as directed by the ENGINEER-IN-CHARGE.<br />

xiii) Materials/Equipment(s) supplied by EMPLOYER shall not be<br />

utilised for any purpose(s) than issued for.<br />

68.1 Notwithstanding anything contained to the contrary in any or all the<br />

clauses of this CONTRACT where any materials for the execution of the<br />

CONTRACT are procured with the assistance of the EMPLOYER either<br />

by issue from EMPLOYER's stock or purchases made under order or<br />

permits or licences issued by Government, the CONTRACTOR shall hold<br />

the said materials as trustee for the EMPLOYER and use such materials<br />

economically and solely for the purpose of the CONTRACT and not<br />

dispose them off without the permission of the EMPLOYER and return, if<br />

required by the ENGINEER-IN-CHARGE, shall determine having due<br />

regard to the condition of the materials. The price allowed to the<br />

CONTRACTOR, however, shall not exceed the amount charged to him<br />

excluding the storage charges, if any. The decision of the<br />

ENGINEER-IN-CHARGE shall be final and conclusive in such matters.<br />

In the event of breach of the aforesaid condition, the CONTRACTOR<br />

shall, in terms of the licences or permits and/or criminal breach of trust, be<br />

liable to compensate the EMPLOYER at double rate or any higher rate, in<br />

the event of those materials at that time having higher rate or not being<br />

available in the market, then any other rate to be determined by the<br />

ENGINEER-IN-CHARGE and his decision shall be final and conclusive.<br />

69.1 If the CONTRACTOR in the course of execution of the WORK is called<br />

upon to dismantle any part for reasons other than those stipulated in<br />

Clauses 74 and 77 hereunder, the materials obtained in the WORK of<br />

dismantling etc., will be considered as the EMPLOYER's property and will<br />

be disposed off to the best advantage of the EMPLOYER.<br />

70 Articles of value found: 70.1 All gold, silver and other minerals of any description and all precious<br />

stones, coins, treasure relics, antiquities and other similar things which<br />

Page 45 of 82


71<br />

72<br />

73<br />

Discrepancies between<br />

instructions:<br />

Action where no specification is<br />

issued:<br />

Inspection of works:<br />

shall be found in, under or upon the SITE, shall be the property of the<br />

EMPLOYER and the CONTRACTOR shall duly preserve the same to the<br />

satisfaction of the ENGINEER-IN-CHARGE and shall from time to time<br />

deliver the same to such person or persons indicated by the EMPLOYER.<br />

71.1 Should any discrepancy occur between the various instructions furnished to<br />

the CONTRACTOR, his agent or staff or any doubt arises as to the<br />

meaning of any such instructions or should there be any misunderstanding<br />

between the CONTRACTOR's staff and the ENGINEER-IN- CHARGE's<br />

staff, the CONTRACTOR shall refer the matter immediately in writing to<br />

the ENGINEER-IN-CHARGE whose decision thereon shall be final and<br />

conclusive and no claim for losses alleged to have been caused by such<br />

discrepancies between instructions, doubts, or misunderstanding shall in<br />

any event be admissible.<br />

72.1 In case of any class of WORK for which there is no SPECIFICATION<br />

supplied by the EMPLOYER as mentioned in the Tender Documents such<br />

WORK shall be carried out in accordance with <strong>India</strong>n Standard<br />

Specifications and if the <strong>India</strong>n Standard Specifications do not cover the<br />

same, the WORK should be carried out as per standard Engineering<br />

Practice subject to the approval of the ENGINEER-IN-CHARGE.<br />

73.1 The ENGINEER-IN-CHARGE will have full power and authority to<br />

inspect the WORK at any time wherever in progress either on the SITE or<br />

at the CONTRACTOR's premises/workshops wherever situated, premises/<br />

workshops of any person, firm or corporation where WORK in connection<br />

with the CONTRACT may be in hand or where materials are being or are<br />

to be supplied, and the CONTRACTOR shall afford or procure for the<br />

ENGINEER-IN- CHARGE every facility and assistance to carry out such<br />

inspection. The CONTRACTOR shall, at all time during the usual<br />

working hours and at all other time at which reasonable notice of the<br />

intention of the ENGINEER-IN- CHARGE or his representative to visit<br />

the WORK shall have been given to the CONTRACTOR, either himself<br />

be present or receive orders and instructions, or have a responsible agent<br />

duly accredited in writing, present for the purpose. Orders given to the<br />

CONTRACTOR's agent shall be considered to have the same force as if<br />

they had been given to the CONTRACTOR himself. The<br />

CONTRACTOR shall give not less than seven days notice in writing to the<br />

ENGINEER-IN-CHARGE before covering up or otherwise placing<br />

beyond reach of inspection and measurement of any work in order that the<br />

same may be inspected and measured. In the event of breach of above the<br />

same shall be uncovered at CONTRACTOR's expense for carrying out<br />

such measurement or inspection.<br />

73.2 No material shall be despatched from the CONTRACTOR's stores before<br />

obtaining the approval in writing of the Engineer-in-Charge.<br />

The CONTRACTOR is to provide at all time during the progress of the<br />

WORK and the maintenance period, proper means of access with ladders,<br />

gangways etc. and the necessary attendance to move and adopt as directed<br />

for inspection or measurements of the WORK by the ENGINEER-<br />

IN-CHARGE.<br />

73.3 The CONTRACTOR shall make available to the ENGINEER-IN-<br />

CHARGE free of cost all necessary instruments and assistance in checking<br />

Page 46 of 82


or setting out of WORK and in the checking of any WORK made by the<br />

CONTRACTOR for the purpose of setting out and taking measurements of<br />

WORK.<br />

74 Tests for quality of work: 74.1 All workmanship shall be of the respective kinds described in the<br />

CONTRACT DOCUMENTS and in accordance with the instructions of<br />

the ENGINEER-IN-CHARGE and shall be subjected from time to time to<br />

such test at CONTRACTOR's cost as the ENGINEER-IN-CHARGE may<br />

direct at the place of manufacture or fabrication or on the site or at all or<br />

any such places. The CONTRACTOR shall provide assistance,<br />

instruments, labour and materials as are normally required for examining,<br />

measuring and testing any workmanship as may be selected and required<br />

by the ENGINEER-IN-CHARGE.<br />

74.2 All the tests that will be necessary in connection with the execution of the<br />

WORK as decided by the ENGINEER- IN-CHARGE shall be carried out<br />

at the field testing laboratory of the EMPLOYER by paying the charges as<br />

decided by the EMPLOYER from time to time. In case of non- availability<br />

of testing facility with the EMPLOYER, the required test shall be carried<br />

out at the cost of CONTRACTOR at Government or any other testing<br />

laboratory as directed by ENGINEER-IN-CHARGE.<br />

74.3 If any tests are required to be carried out in conjunction with the WORK or<br />

materials or workmanship not supplied by the CONTRACTOR, such tests<br />

shall be carried out by the CONTRACTOR as per instructions of<br />

ENGINEER-IN-CHARGE and cost of such tests shall be reimbursed by<br />

the EMPLOYER.<br />

75 Samples for approval: 75.1 The CONTRACTOR shall furnish to the ENGINEER-IN-CHARGE for<br />

approval, when requested or if required by the specifications, adequate<br />

samples of all materials and finished to be used in the WORK. Such<br />

samples shall be submitted before the WORK is commenced and in ample<br />

time to permit tests and examinations thereof. All materials furnished and<br />

finishes applied in actual WORK shall be fully equal to the approved<br />

samples.<br />

76 Action and compensation in case<br />

of bad work:<br />

76.1 If it shall appear to the ENGINEER-IN-CHARGE that any work has been<br />

executed with unsound, imperfect or unskilled workmanship, or with<br />

materials of any inferior description, or that any materials or articles<br />

provided by the CONTRACTOR for the execution of the WORK are<br />

unsound, or of a quality inferior to that contracted for, or otherwise not in<br />

accordance with the CONTRACT, the CONTRACTOR shall on demand<br />

in writing from the ENGINEER-IN-CHARGE or his authorised<br />

representative specifying the WORK, materials or articles complained of<br />

notwithstanding that the same may have been inadvertently passed,<br />

certified and paid for, forthwith rectify or remove and reconstruct the<br />

WORK so specified and provide other proper and suitable materials or<br />

articles at his own cost and in the event of failure to do so within the<br />

period specified by the ENGINEER-IN-CHARGE in his demand<br />

aforesaid, the CONTRACTOR shall be liable to pay compensation at the<br />

rate of 1 % (One percent) of the estimated cost of the whole WORK, for<br />

every week limited to a maximum of 10% (ten percent) of the value of the<br />

whole WORK, while his failure to do so shall continue and in the case of<br />

any such failure the ENGINEER-IN-CHARGE may on expiry of notice<br />

period rectify or remove and re-execute the WORK or remove and<br />

replaced with others, the materials or articles complained of to as the case<br />

Page 47 of 82


77<br />

78<br />

Suspension of works:<br />

Employer may do part of work:<br />

may be at the risk and expense in all respects of the CONTRACTOR. The<br />

decision of the Engineering-in-charge as to any question arising under this<br />

clause shall be final and conclusive.<br />

77.1 i) Subject to the provisions of sub-para (ii) of this clause, the<br />

CONTRACTOR shall, if ordered in writing by the<br />

ENGINEER-IN-CHARGE, or his representative, temporarily<br />

suspend the WORKS or any part thereof for such written<br />

order, proceed with the WORK therein ordered to be<br />

suspended until, he shall have received a written order to<br />

proceed therewith. The CONTRACTOR shall not be entitled to<br />

claim compensation for any loss or damage sustained by him by reason<br />

of temporary suspension of the WORKS aforesaid. An extension of<br />

time for completion, corresponding with the delay caused by any<br />

such suspension of the WORKS as aforesaid will be granted to<br />

the CONTRACTOR should he apply for the same provided<br />

that the suspension was not consequent to any default or<br />

failure on the part of the CONTRACTOR.<br />

ii) In case of suspensions of entire WORK, ordered in writing<br />

by ENGINEER-IN-CHARGE, for a period of more than<br />

two months, the CONTRACTOR shall have the option to<br />

terminate the CONTRACT.<br />

78.1 Upon failure of the CONTRACTOR to comply with any instructions given<br />

in accordance with the provisions of this CONTRACT the EMPLOYER<br />

has the alternative right, instead of assuming charge of entire WORK, to<br />

place additional labour force, tools, equipments and materials on such parts<br />

of the WORK, as the EMPLOYER may designate or also engage another<br />

CONTRACTOR to carry out the WORK. In such cases, the EMPLOYER<br />

shall deduct from the amount which otherwise might become due to the<br />

CONTRACTOR, the cost of such work and material with ten percent<br />

(10%) added to cover all departmental charges and should the total amount<br />

thereof exceed the amount due to the CONTRACTOR, the<br />

CONTRACTOR shall pay the difference to the EMPLOYER.<br />

79 Possession prior to completion: 79.1 The ENGINEER-IN-CHARGE shall have the right to take possession of or<br />

use any completed or partially completed WORK or part of the WORK.<br />

Such possession or use shall not be deemed to be an acceptance of any<br />

work completed in accordance with the CONTRACT agreement.<br />

If such prior possession or use by the ENGINEER-IN- CHARGE<br />

delays the progress of WORK, equitable adjustment in the time of<br />

completion will be made and the CONTRACT agreement shall be deemed<br />

to be modified accordingly.<br />

80<br />

(Defects liability period) twelve<br />

months period of liability from<br />

the date of issue of completion<br />

certificate:<br />

80.1 The CONTRACTOR shall guarantee the installation/WORK for a period<br />

of 12 months from the date of completion of WORK as certified by the<br />

ENGINEER-IN-CHARGE which is indicated in the Completion<br />

Certificate. Any damage or defect that may arise or lie undiscovered at the<br />

time of issue of Completion Certificate, connected in any way with the<br />

equipment or materials supplied by him or in the workmanship, shall be<br />

rectified or replaced by the CONTRACTOR at his own expense as deemed<br />

necessary by the ENGINEER-IN-CHARGE or in default, the<br />

ENGINEER- IN-CHARGE may carry out such works by other work and<br />

deduct actual cost incurred towards labour, supervision and materials<br />

Page 48 of 82


consumables or otherwise plus 100% towards overheads (of which the<br />

certificate of ENGINEER-IN-CHARGE shall be final) from any sums that<br />

may then be or at any time thereafter, become due to the CONTRACTOR<br />

or from his Contract Performance Security, or the proceeds of sale thereof<br />

or a sufficient part on thereof.<br />

80.2 If the CONTRACTOR feels that any variation in WORK or in quality of<br />

materials or proportions would be beneficial or necessary to fulfil the<br />

guarantees called for, he shall bring this to the notice of the ENGINEER-<br />

IN-CHARGE in writing.<br />

If during the period of liability any portion of the WORK/equipment, is<br />

found defective and is rectified/ replaced, the period of liability for such<br />

equipment/ portion of WORK shall be operative from the date such<br />

rectification/ replacement are carried out and Contract Performance<br />

Guarantee shall be furnished separately for the extended period of liability<br />

for that portion of WORK/ equipment only. Notwithstanding the above<br />

provisions the supplier's, guarantees/warantees for the replaced equipment<br />

shall also be passed on to the EMPLOYER.<br />

80.3 LIMITATION OF LIABILITY<br />

Notwithstanding anything contrary contained herein, the aggregate total<br />

liability of CONTRACTOR under the Agreement or otherwise shall be<br />

limited to 100% of Agreement / Contract Value. However, neither party<br />

shall be liable to the other party for any indirect and consequential<br />

damages, loss of profits or loss of production.<br />

81 Care of works: 81.0 From the commencement to completion of the WORK, the<br />

CONTRACTOR shall take full responsibility for the care for all works<br />

including all temporary works and in case any damages, loss or injury shall<br />

happen to the WORK or to any part thereof or to any temporary works<br />

from any cause whatsoever, shall at his own cost repair and make good the<br />

same so that at completion the WORK shall be in good order and in<br />

conformity in every respects with the requirement of the CONTRACT and<br />

the ENGINEER-IN- CHARGE's instructions.<br />

81.1 DEFECTS PRIOR TO TAKING OVER:<br />

If at any time, before the WORK is taken over, the<br />

ENGINEER-IN-CHARGE shall:<br />

a) Decide that any works done or materials used by the<br />

CONTRACTOR or by any SUB-CONTRACTOR is defective or<br />

not in accordance with the CONTRACT, or that the works or any<br />

portion thereof are defective, or do not fulfill the requirements of<br />

CONTRACT (all such matters being hereinafter, called `Defects'<br />

in this clause), and<br />

b) As soon as reasonably practicable, gives to the<br />

CONTRACTOR notice in writing of the said decision, specifying<br />

particulars of the defects alleged to exist or to have occurred, then<br />

the CONTRACTOR shall at his own expenses and with all speed<br />

make good the defects so specified.<br />

In case CONTRACTOR shall fail to do so, the EMPLOYER may take, at<br />

Page 49 of 82


82 Guarantee/transfer of<br />

guarantee:<br />

the cost of the CONTRACTOR, such steps as may in all circumstances, be<br />

reasonable to make good such defects. The expenditure so incurred by the<br />

EMPLOYER will be recovered from the amount due to the<br />

CONTRACTOR. The decision of the ENGINEER-IN-CHARGE with<br />

regard to the amount to be recovered from the CONTRACTOR will be<br />

final and binding on the CONTRACTOR. As soon as the WORK has<br />

been completed in accordance with the CONTRACT (except in minor<br />

respects that do not affect their use for the purpose for which they are<br />

intended and except for maintenance there of provided in clause 80.1 of<br />

General Conditions of Contract) and have passed the tests on completion,<br />

the ENGINEER-IN-CHARGE shall issue a certificate (hereinafter called<br />

Completion Certificate) in which he shall certify the date on which the<br />

WORK have been so completed and have passed the said tests and the<br />

EMPLOYER shall be deemed to have taken over the WORK on the date<br />

so certified. If the WORK has been divided into various groups in the<br />

CONTRACT, the EMPLOYER shall be entitled to take over any group or<br />

groups before the other or others and there upon the<br />

ENGINEER-IN-CHARGE shall issue a Completion Certificate which will,<br />

however, be for such group or groups so taken over only. In such an event<br />

if the group /section/ part so taken over is related, to the integrated system<br />

of the work, not withstanding date of grant of Completion Certificate for<br />

group/ section/ part. The period of liability in respect of such group/<br />

section/ part shall extend 12 (twelve) months from the date of completion<br />

of WORK.<br />

81.2 DEFECTS AFTER TAKING OVER:<br />

In order that the CONTRACTOR could obtain a COMPLETION<br />

CERTIFICATE he shall make good, with all possible speed, any defect<br />

arising from the defective materials supplied by the CONTRACTOR or<br />

workmanship or any act or omission of the CONTRACT or that may have<br />

been noticed or developed, after the works or groups of the works has been<br />

taken over, the period allowed for carrying out such WORK will be<br />

normally one month. If any defect be not remedied within a reasonable<br />

time, the EMPLOYER may proceed to do the WORK at<br />

CONTRACTOR's risk and expense and deduct from the final bill such<br />

amount as may be decided by the EMPLOYER.<br />

If by reason of any default on the part of the CONTRACTOR a<br />

COMPLETION CERTIFICATE has not been issued in respect of any<br />

portion of the WORK within one month after the date fixed by the<br />

CONTRACT for the completion of the WORK, the EMPLOYER shall be<br />

at liberty to use the WORK or any portion thereof in respect of which a<br />

completion certificate has not been issued, provided that the WORK or the<br />

portion thereof so used as aforesaid shall be afforded reasonable<br />

opportunity for completing these works for the issue of Completion<br />

Certificate.<br />

82.1 For works like water-proofing, acid and alkali resisting materials,<br />

pre-construction soil treatment against termite or any other specialized<br />

works etc. the CONTRACTOR shall invariably engage<br />

SUB-CONTRACTORS who are specialists in the field and firms of repute<br />

and such a SUB-CONTRACTOR shall furnish guarantees for their<br />

workmanship to the EMPLOYER, through the CONTRACTOR. In case<br />

such a SUB-CONTRACTOR/ firm is not prepared to furnish a guarantee<br />

Page 50 of 82


83 Training of employer's<br />

personnel:<br />

84 Replacement of defective parts<br />

and materials:<br />

to the EMPLOYER, the CONTRACTOR shall give that guarantee to the<br />

EMPLOYER directly.<br />

83.1 The CONTRACTOR undertakes to provide training to Engineering<br />

personnel selected and sent by the EMPLOYER at the works of the<br />

CONTRACTOR without any cost to the EMPLOYER. The period and the<br />

nature of training for the individual personnel shall be agreed upon<br />

mutually between the CONTRACTOR and the EMPLOYER. These<br />

engineering personnel shall be given special training at the shops, where<br />

the equipment will be manufactured and/ or in their collaborator's works<br />

and where possible, in any other plant where equipment manufactured by<br />

the CONTRACTOR or his collaborators is under installation or test to<br />

enable those personnel to become familiar with the equipment being<br />

furnished by the CONTRACTOR. EMPLOYER shall bear only the to<br />

and fro fare of the said engineering personnel.<br />

84.1 If during the progress of the WORK, EMPLOYER shall decide and inform<br />

in writing to the CONTRACTOR, that the CONTRACTOR has<br />

manufactured any plant or part of the plant unsound or imperfect or has<br />

furnished plant inferior to the quality specified, the CONTRACTOR on<br />

receiving details of such defects or deficiencies shall at his own expenses<br />

within 7 (seven) days of his receiving the notice, or otherwise within such<br />

time as may be reasonably necessary for making it good, proceed to alter,<br />

re-construct or remove such work and furnish fresh equipments upto the<br />

standards of the specifications. In case the CONTRACTOR fails to do so,<br />

EMPLOYER may on giving the CONTRACTOR 7 (seven) day's notice in<br />

writing of his intentions to do so, proceed to remove the portion of the<br />

WORK so complained of and at the cost of CONTRACTOR's, perform all<br />

such works or furnish all such equipments provided that nothing in the<br />

clause shall be deemed to deprive the EMPLOYER of or affect any rights<br />

under the CONTRACT, the EMPLOYER may otherwise have in respect<br />

of such defects and deficiencies.<br />

84.2 The CONTRACTOR's full and extreme liability under this clause shall be<br />

satisfied by the payments to the EMPLOYER of the extra cost, of such<br />

replacements procured including erection/installation as provided for in the<br />

CONTRACT; such extra cost being the ascertained difference between the<br />

price paid by the EMPLOYER for such replacements and the<br />

CONTRACT price portion for such defective plants and repayments of any<br />

sum paid by the EMPLOYER to the CONTRACTOR in respect of such<br />

defective plant. Should the EMPLOYER not so replace the defective plant<br />

the CONTRACTOR's extreme liability under this clause shall be limited to<br />

the repayment of all such sums paid by the EMPLOYER under the<br />

CONTRACT for such defective plant.<br />

85 Indemnity 85.1 If any action is brought before a Court, Tribunal or any other Authority<br />

against the Employer or an officer or agent of the EMPLOYER, for the<br />

failure, omission or neglect on the part of the CONTRACTOR to perform<br />

any acts, matters, covenants or things under the CONTRACT, or damage<br />

or injury caused by the alleged omission or negligence on the part of the<br />

CONTRACTOR, his agents, representatives or his SUB-<br />

CONTRACTOR's, or in connection with any claim based on lawful<br />

demands of SUB-CONTRACTOR's workmen suppliers or employees, the<br />

CONTRACTOR, shall in such cases indemnify and keep the EMPLOYER<br />

and/or their representatives harmless from all losses, damages, expenses or<br />

decrees arising out of such action.<br />

Page 51 of 82


86 Construction aids, equipments,<br />

tools & tackles:<br />

86.1 CONTRACTOR shall be solely responsible for making available for<br />

executing the WORK, all requisite CONSTRUCTION EQUIPMENTS,<br />

Special Aids, Barges, Cranes and the like, all Tools, Tackles and Testing<br />

Equipment and Appliances, including imports of such equipment etc. as<br />

required. In case of import of the same the rates applicable for levying of<br />

Custom Duty on such Equipment, Tools, & Tackles and the duty drawback<br />

applicable thereon shall be ascertained by the CONTRACTOR from the<br />

concerned authorities of Government of <strong>India</strong>. It shall be clearly<br />

understood that EMPLOYER shall not in any way be responsible for<br />

arranging to obtain Custom Clearance and/or payment of any duties and/or<br />

duty draw backs etc. for such equipments so imported by the<br />

CONTRACTOR and the CONTRACTOR shall be fully responsible for all<br />

taxes, duties and documentation with regard to the same. Tenderer in his<br />

own interest may contact, for any clarifications in the matter, concerned<br />

agencies/Dept./Ministries of Govt. of <strong>India</strong>. All clarifications so obtained<br />

and interpretations thereof shall be solely the responsibility of the<br />

CONTRACTOR.<br />

SECTION-VI Certificates and Payments<br />

87 Schedule of rates and payments: 87.1 i) CONTRACTOR'S REMUNERATION:<br />

The price to be paid by the EMPLOYER to CONTRACTOR for<br />

the whole of the WORK to be done and for the performance of all<br />

the obligations undertaken by the CONTRACTOR under the<br />

CONTRACT DOCUMENTS shall be ascertained by the<br />

application of the respective Schedule of Rates (the inclusive<br />

nature of which is more particularly defined by way of<br />

application but not of limitation, with the succeeding sub-clause<br />

of this clause) and payment to be made accordingly for the<br />

WORK actually executed and approved by the ENGINEER-<br />

IN-CHARGE. The sum so ascertained shall (excepting only as<br />

and to the extent expressly provided herein) constitute the sole<br />

and inclusive remuneration of the CONTRACTOR under the<br />

CONTRACT and no further or other payment whatsoever shall<br />

be or become due or payable to the CONTRACTOR under the<br />

CONTRACT.<br />

ii) SCHEDULE OF RATES TO BE INCLUSIVE:<br />

The prices/rates quoted by the CONTRACTOR shall remain firm<br />

till the issue of FINAL CERTIFICATE and shall not be subject to<br />

escalation. Schedule of Rates shall be deemed to include and<br />

cover all costs, expenses and liabilities of every description and<br />

all risks of every kind to be taken in executing, completing and<br />

handing over the WORK to the EMPLOYER by the<br />

CONTRACTOR. The CONTRACTOR shall be deemed to have<br />

known the nature, scope, magnitude and the extent of the WORK<br />

and materials required though the CONTRACT DOCUMENT<br />

may not fully and precisely furnish them. Tenderer's shall make<br />

such provision in the Schedule of Rates as he may consider<br />

necessary to cover the cost of such items of WORK and materials<br />

as may be reasonable and necessary to complete the WORK. The<br />

Page 52 of 82


opinion of the ENGINEER-IN-CHARGE as to the items of<br />

WORK which are necessary and reasonable for COMPLETION<br />

OF WORK shall be final and binding on the CONTRACTOR,<br />

although the same may not be shown on or described specifically<br />

in CONTRACT DOCUMENTS.<br />

Generality of this present provision shall not be deemed to cut<br />

down or limit in any way because in certain cases it may and in<br />

other cases it may not be expressly stated that the<br />

CONTRACTOR shall do or perform a work or supply articles or<br />

perform services at his own cost or without addition of payment<br />

or without extra charge or words to the same effect or that it may<br />

be stated or not stated that the same are included in and covered<br />

by the Schedule of Rates.<br />

iii) SCHEDULE OF RATES TO COVER<br />

CONSTRUCTION EQUIPMENTS, MATERIALS, LABOUR<br />

ETC.:<br />

Without in any way limiting the provisions of the preceding<br />

sub-clause the Schedule of Rates shall be deemed to include and<br />

cover the cost of all construction equipment, temporary WORK<br />

(except as provided for herein), pumps, materials, labour,<br />

insurance, fuel, consumables, stores and appliances to be supplied<br />

by the CONTRACTOR and all other matters in connection with<br />

each item in the Schedule of Rates and the execution of the<br />

WORK or any portion thereof finished, complete in every respect<br />

and maintained as shown or described in the CONTRACT<br />

DOCUMENTS or as may be ordered in writing during the<br />

continuance of the CONTRACT.<br />

iv) SCHEDULE OF RATES TO COVER ROYALTIES, RENTS<br />

AND CLAIMS:<br />

The Schedule of Rates (i.e., VALUE OF CONTRACT) shall be<br />

deemed to include and cover the cost of all royalties and fees for<br />

the articles and processes, protected by letters, patent or otherwise<br />

incorporated in or used in connection with the WORK, also all<br />

royalties, rents and other payments in connection with obtaining<br />

materials of whatsoever kind for the WORK and shall include an<br />

indemnity to the EMPLOYER which the CONTRACTOR<br />

hereby gives against all actions, proceedings, claims, damages,<br />

costs and expenses arising from the incorporation in or use on the<br />

WORK of any such articles, processes or materials, octroi or<br />

other municipal or local Board Charges, if levied on materials,<br />

equipment or machineries to be brought to site for use on WORK<br />

shall be borne by the CONTRACTOR.<br />

v) SCHEDULE OF RATES TO COVER TAXES AND DUTIES:<br />

No exemption or reduction of Customs Duties, Excise Duties,<br />

Sales Tax, Sales Tax on works Contract quay or any port dues,<br />

transport charges, stamp duties or Central or State Government or<br />

local Body or Municipal Taxes or duties, taxes or charges (from<br />

or of any other body), whatsoever, will be granted or obtained, all<br />

of which expenses shall be deemed to be included in and covered<br />

Page 53 of 82


88 Procedure for measurement and<br />

billing of work in progress:<br />

by the Schedule or Rates. The CONTRACTOR shall also obtain<br />

and pay for all permits or other privileges necessary to complete<br />

the WORK.<br />

vi) SCHEDULE OF RATES TO COVER RISKS OF DELAY:<br />

The Schedule of Rates shall be deemed to include and cover the<br />

risk of all possibilities of delay and interference with the<br />

CONTRACTOR's conduct of WORK which occur from any<br />

causes including orders of the EMPLOYER in the exercise of his<br />

power and on account of extension of time granted due to various<br />

reasons and for all other possible or probable causes of delay.<br />

vii) SCHEDULE OF RATES CANNOT BE ALTERED:<br />

88.1 BILLING PROCEDURE:<br />

For WORK under unit rate basis, no alteration will be allowed in<br />

the Schedule of Rates by reason of works or any part of them<br />

being modified, altered, extended, diminished or committed. The<br />

Schedule of Rates are fully inclusive of rates which have been<br />

fixed by the CONTRACTOR and agreed to by the EMPLOYER<br />

and cannot be altered.<br />

For lumpsum CONTRACTS, the payment will be made<br />

according to the WORK actually carried out, for which purpose<br />

an item wise, or work wise Schedule of Rates shall be furnished,<br />

suitable for evaluating the value of WORK done and preparing<br />

running account bill.<br />

Payment for any additional work which is not covered in the<br />

Schedule of Rates, shall only be released on issuance of change<br />

order.<br />

Following procedures shall be adopted for billing of works executed by the<br />

CONTRACTOR.<br />

88.1.1 All measurements shall be recorded in sextuplicate on standard measurement<br />

sheets supplied by EMPLOYER and submitted to<br />

EMPLOYER/CONSULTANT for scrutiny and passing.<br />

88.1.2 EMPLOYER/CONSULTANT shall scrutinise and check the measurements<br />

recorded on the sheets and shall certify correctness of the same on the<br />

measurement sheets.<br />

88.1.3 ENGINEER-IN-CHARGE shall pass the bills after carrying out the<br />

comprehensive checks in accordance with the terms and conditions of the<br />

CONTRACTS, within 7 days of submission of the bills, complete in all<br />

respects and send the same to the Employer to effect payment to the<br />

CONTRACTOR.<br />

88.1.4 <strong>GAIL</strong> shall make all endeavour to make payments of undisputed amount of<br />

the bills submitted based on the joint measurements within 15 (Fifteen)<br />

days from the date of certification by the Engineer-in-Charge.<br />

88.1.5 Measurements shall be recorded as per the methods of measurement spelt out<br />

Page 54 of 82


in EMPLOYER/CONSULTANT SPECIFICATIONS / CONTRACT<br />

DOCUMENT. EMPLOYER/CONSULTANT shall be fully responsible<br />

for checking the measurements quantitatively and qualitatively as recorded<br />

in the Measurement Books/ Bills.<br />

88.1.6 While preparing the final bills overall measurements will not be taken again.<br />

Only volume of work executed since the last measured bill alongwith<br />

summary of final measurements will be considered for the final bill.<br />

However, a detailed check shall be made as to missing measurements and<br />

in case there are any missing items or measurements the same shall be<br />

recorded.<br />

88.1.7 COMPUTERISED BILLING SYSTEM : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> has<br />

introduced Computerised Billing System whereby when the Bills are<br />

submitted in <strong>GAIL</strong> by a Contractor, a receipt number is generated. The<br />

Contractor can know the status of the Bill through <strong>GAIL</strong>’s website.<br />

88.2 SECURED ADVANCE ON MATERIAL:<br />

Unless otherwise provided elsewhere in the tender, no `Secured Advance'<br />

on security of materials brought to site for execution of contracted items(s)<br />

shall be paid to the Contractor whatsoever.<br />

88.3 DISPUTE IN MODE OF MEASUREMENT:<br />

In case of any dispute as to the mode of measurement not covered by the<br />

CONTRACT to be adopted for any item of WORK, mode of measurement<br />

as per latest <strong>India</strong>n Standard Specifications shall be followed.<br />

88.4 ROUNDING OF AMOUNTS:<br />

In calculating the amount of each item due to the CONTRACTOR in every<br />

certificate prepared for payment, sum of less than 50 paise shall be omitted<br />

and the total amount on each certificate shall be rounded off to the nearest<br />

rupees, i.e., sum of less than 50 paise shall be omitted and sums of 50 paise<br />

and more upto one rupee shall be reckoned as one rupee.<br />

89 Lumpsum in tender: 89.1 The payment against any Lumpsum item shall be made only on completion<br />

of that item as per the provision of the CONTRACT after certification by<br />

90 Running account payments to<br />

be regarded as advance:<br />

ENGINEER-IN-CHARGE.<br />

90.1 All running account payments shall be regarded as payment by way of<br />

advance against the final payment only and not as payments for WORK<br />

actually done and completed and shall not preclude the requiring of bad,<br />

unsound and imperfect or unskilled work to be removed and taken away<br />

and reconstructed or re-erected or be considered as an admission of the due<br />

performance of the CONTRACT, or any part thereof, in this respect, or of<br />

the accurring of any claim by the CONTRACTOR, nor shall it conclude,<br />

determine or affect in any way the powers of the EMPLOYER under these<br />

conditions or any of them as to the final settlement and adjustment of the<br />

accounts or otherwise, or in any other way vary or affect the CONTRACT.<br />

The final bill shall be submitted by the CONTRACTOR within one month<br />

of the date of physical completion of the WORK, otherwise, the<br />

ENGINEER-IN-CHARGE's certificate of the measurement and of total<br />

amount payable for the WORK accordingly shall be final and binding on<br />

all parties<br />

Page 55 of 82


91<br />

Notice of claims for additional<br />

payments:<br />

91.1 Should the CONTRACTOR consider that he is entitled to any extra<br />

payment for any extra/additional WORKS or MATERIAL change in<br />

original SPECIFICATIONS carried out by him in respect of WORK he<br />

shall forthwith give notice in writing to the ENGINEER-IN-CHARGE<br />

that he claims extra payment. Such notice shall be given to the<br />

ENGINEER-IN-CHARGE upon which CONTRACTOR bases such<br />

claims and such notice shall contain full particulars of the nature of such<br />

claim with full details of amount claimed. Irrespective of any provision in<br />

the CONTRACT to the contrary, the CONTRACTOR must intimate his<br />

intention to lodge claim on the EMPLOYER within 10 (ten) days of the<br />

commencement of happening of the event and quantify the claim within 30<br />

(thirty) days, failing which the CONTRACTOR will lose his right to claim<br />

any compensation/reimbursement/damages etc. or refer the matter to<br />

arbitration. Failure on the part of CONTRACTOR to put forward any<br />

claim without the necessary particulars as above within the time above<br />

specified shall be an absolute waiver thereof. No omission by<br />

EMPLOYER to reject any such claim and no delay in dealing therewith<br />

shall be waiver by EMPLOYER of any of this rights in respect thereof.<br />

91.2 ENGINEER-IN-CHARGE shall review such claims within a reasonably<br />

period of time and cause to discharge these in a manner considered<br />

appropriate after due deliberations thereon. However, CONTRACTOR<br />

shall be obliged to carry on with the WORK during the period in which his<br />

claims are under consideration by the EMPLOYER, irrespective of the<br />

outcome of such claims, where additional payments for WORKS<br />

considered extra are justifiable in accordance with the CONTRACT<br />

provisions, EMPLOYER shall arrange to release the same in the same<br />

manner as for normal WORK payments. Such of the extra works so<br />

admitted by EMPLOYER shall be governed by all the terms, conditions,<br />

stipulations and specifications as are applicable for the CONTRACT. The<br />

rates for extra works shall generally be the unit rates provided for in the<br />

CONTRACT. In the event unit rates for extra works so executed are not<br />

available as per CONTRACT, payments may either be released on day<br />

work basis for which daily/hourly rates for workmen and hourly rates for<br />

equipment rental shall apply, or on the unit rate for WORK executed shall<br />

be derived by interpolation/ extrapolation of unit rates already existing in<br />

the CONTRACT. In all the matters pertaining to applicability of rate and<br />

admittance of otherwise of an extra work claim of CONTRACTOR the<br />

decision of ENGINEER-IN-CHARGE shall be final and binding.<br />

92 Payment of contractor's bill: 92.1 No payment shall be made for works estimated to cost less than<br />

Rs.10,000/- till the whole of the work shall have been completed and a<br />

certificate of completion given. But in case of works estimated to cost<br />

more than Rs.10,000/-, that CONTRACTOR on submitting the bill thereof<br />

be entitled to receive a monthly payment proportionate to the part thereof<br />

approved and passed by the ENGINEER-IN-CHARGE, whose certificate<br />

of such approval and passing of the sum so payable shall be final and<br />

conclusive against the CONTRACTOR. This payment will be made after<br />

making necessary corrections/deductions as stipulated elsewhere in the<br />

CONTRACT DOCUMENT for materials, Contract Performance Security,<br />

taxes etc.<br />

92.2 Payment due to the CONTRACTOR shall be made by the EMPLOYER<br />

Page 56 of 82


y Account Payee cheque forwarding the same to registered office or the<br />

notified office of the CONTRACTOR. In no case will EMPLOYER be<br />

responsible if the cheque is mislaid or misappropriated by unauthorised<br />

person/persons. In all cases, the CONTRACTOR shall present his bill<br />

duly pre-receipted on proper revenue stamp payment shall be made in<br />

<strong>India</strong>n Currency.<br />

92.3 In general payment of final bill shall be made to CONTRACTOR within<br />

60 days of the submission of bill on joint measurements, after completion<br />

of all the obligations under the CONTRACT.<br />

93 Receipt for payment: 93.1 Receipt for payment made on account of work when executed by a firm,<br />

must be signed by a person holding due power of attorney in this respect on<br />

behalf of the CONTRACTOR, except when the CONTRACTOR's are<br />

described in their tender as a limited company in which case the receipts<br />

must be signed in the name of the company by one of its principal officers<br />

or by some other person having authority to give effectual receipt for the<br />

company.<br />

94 Completion certificate: 94.1 APPLICATION FOR COMPLETION CERTIFICATE:<br />

When the CONTRACTOR fulfils his obligation under Clause 81.1 he shall<br />

be eligible to apply for COMPLETION CERTIFICATE.<br />

The ENGINEER-IN-CHARGE shall normally issue to the<br />

CONTRACTOR the COMPLETION CERTIFICATE within one month<br />

after receiving any application therefore from the CONTRACTOR after<br />

verifying from the completion documents and satisfying himself that the<br />

WORK has been completed in accordance with and as set out in the<br />

construction and erection drawings, and the CONTRACT DOCUMENTS.<br />

The CONTRACTOR, after obtaining the COMPLETION CERTIFICATE,<br />

is eligible to present the final bill for the WORK executed by him under the<br />

terms of CONTRACT.<br />

94.2 COMPLETION CERTIFICATE:<br />

Within one month of the completion of the WORK in all respects, the<br />

CONTRACTOR shall be furnished with a certificate by the<br />

ENGINEER-IN-CHARGE of such completion, but no certificate shall be<br />

given nor shall the WORK be deemed to have been executed until all<br />

scaffolding, surplus materials and rubbish is cleared off the SITE<br />

completely nor until the WORK shall have been measured by the<br />

ENGINEER-IN-CHARGE whose measurement shall be binding and<br />

conclusive. The WORKS will not be considered as complete and taken<br />

over by the EMPLOYER, until all the temporary works, labour and staff<br />

colonies are cleared to the satisfaction of the ENGINEER-IN-CHARGE.<br />

If the CONTRACTOR fails to comply with the requirements of this clause<br />

on or before the date fixed for the completion of the WORK, the<br />

ENGINEER-IN-CHARGE may at the expense of the CONTRACTOR<br />

remove such scaffolding, surplus materials and rubbish and dispose off the<br />

same as he thinks fit and clean off such dirt as aforesaid, and the<br />

CONTRACTOR shall forthwith pay the amount of all expenses so<br />

incurred and shall have no claim in respect of any such scaffolding or<br />

Page 57 of 82


95 Final decision and final<br />

certificate:<br />

96<br />

97<br />

Certificate and payments on<br />

evidence of completion:<br />

Deductions from the contract<br />

price:<br />

surplus materials as aforesaid except for any sum actually realised by the<br />

sale thereof.<br />

94.3 COMPLETION CERTIFICATE DOCUMENTS:<br />

For the purpose of Clause 94.0 the following documents will be deemed to<br />

form the completion documents:<br />

i) The technical documents according to which the WORK<br />

was carried out.<br />

ii) Six (6) sets of construction drawings showing therein the<br />

modification and correction made during the course of execution<br />

and signed by the ENGINEER-IN-CHARGE.<br />

iii) COMPLETION CERTIFICATE for `embedded' and `covered'<br />

up work.<br />

iv) Certificates of final levels as set out for various works.<br />

v) Certificates of tests performed for various WORKS.<br />

vi) Material appropriation, Statement for the materials issued<br />

by the EMPLOYER for the WORK and list of surplus materials<br />

returned to the EMPLOYER's store duly supported by necessary<br />

documents.<br />

95.1 Upon expiry of the period of liability and subject to the<br />

ENGINEER-IN-CHARGE being satisfied that the WORKS have been<br />

duly maintained by the CONTRACTOR during monsoon or such period as<br />

hereinbefore provided in Clause 80 & 81 and that the CONTRACTOR has<br />

in all respect duly made-up any subsidence and performed all his<br />

obligations under the CONTRACT, the ENGINEER-IN- CHARGE shall<br />

(without prejudice to the rights of the EMPLOYER to retain the provisions<br />

of relevant Clause hereof) otherwise give a certificate herein referred to as<br />

the FINAL CERTIFICATE to that effect and the CONTRACTOR shall<br />

not be considered to have fulfilled the whole of his obligations under<br />

CONTRACT until FINAL CERTIFICATE shall have been given by the<br />

ENGINEER-IN- CHARGE notwithstanding any previous entry upon the<br />

WORK and taking possession, working or using of the same or any part<br />

thereof by the EMPLOYER.<br />

96.1 Except the FINAL CERTIFICATE, no other certificates or payments<br />

against a certificate or on general account shall be taken to be an<br />

admission by the EMPLOYER of the due performance of the<br />

CONTRACT or any part thereof or of occupancy or validity of any claim<br />

by the CONTRACTOR.<br />

97.1 All costs, damages or expenses which EMPLOYER may have paid or<br />

incurred, which under the provisions of the CONTRACT, the<br />

CONTRACTOR is liable/will be liable, will be claimed by the<br />

EMPLOYER. All such claims shall be billed by the EMPLOYER to the<br />

CONTRACTOR regularly as and when they fall due. Such claims shall be<br />

paid by the CONTRACTOR within 15 (fifteen) days of the receipt of the<br />

corresponding bills and if not paid by the CONTRACTOR within the said<br />

Page 58 of 82


period, the EMPLOYER may, then, deduct the amount from any moneys<br />

due i.e., Contract Performance Security or becoming due to the<br />

CONTRACTOR under the CONTRACT or may be recovered by actions<br />

of law or otherwise, if the CONTRACTOR fails to satisfy the<br />

EMPLOYER of such claims.<br />

SECTION-VII Taxes and Insurance<br />

98 Taxes, Duties, Octroi etc: 98.1 The CONTRACTOR agrees to and does hereby accept full and exclusive<br />

liability for the payment of any and all Taxes, Duties, including Excise<br />

duty, octroi etc. now or hereafter imposed, increased, modified, all the<br />

sales taxes, duties, octrois etc. now in force and hereafter increased,<br />

imposed or modified, from time to time in respect of WORKS and<br />

materials and all contributions and taxes for unemployment compensation,<br />

insurance and old age pensions or annuities now or hereafter imposed by<br />

any Central or State Government authorities which are imposed with<br />

respect to or covered by the wages, salaries, or other compensations paid<br />

to the persons employed by the CONTRACTOR and the CONTRACTOR<br />

shall be responsible for the compliance of all SUB-CONTRACTORS,<br />

with all applicable Central, State, Municipal and local law and regulation<br />

and requirement of any Central, State or local Government agency or<br />

authority. CONTRACTOR further agrees to defend, indemnify and hold<br />

EMPLOYER harmless from any liability or penalty which may be<br />

imposed by the Central, State or Local authorities by reason or any<br />

violation by CONTRACTOR or SUB-CONTRACTOR of such laws, suits<br />

or proceedings that may be brought against the EMPLOYER arising<br />

under, growing out of, or by reason of the work provided for by this<br />

CONTRACT, by third parties, or by Central or State Government<br />

authority or any administrative sub-division thereof.<br />

Tax deductions will be made as per the rules and regulations in force in<br />

accordance with acts prevailing from time to time.<br />

99 Sales tax/turnover tax: 99.1 Tenderer should quote all inclusive prices including the liability of Sales<br />

Tax/Turnover Tax whether on the works contract as a whole or in respect<br />

of bought out components used by the CONTRACTOR in execution of<br />

the CONTRACT. EMPLOYER shall not be responsible for any such<br />

liability of the CONTRACTOR in respect of this CONTRACT.<br />

100 Statutory variations 100.1 Tenderer should quote prices inclusive of excise-duty and sales tax<br />

applicable on finished product. Any statutory variations in Excise Duty<br />

and sales tax on finished product during the contractual completion<br />

period, shall be to the Employer's account for which the Contractor will<br />

furnish documentary evidence(s) in support of their claims to <strong>GAIL</strong>.<br />

However, any increase in the rate of these taxes and duties (E.D. and<br />

S.T.) beyond the contractual completion period shall be to Contractor's<br />

account and any decrease shall be passed on to <strong>GAIL</strong>.<br />

101<br />

Insurance:<br />

101.1 GENERAL<br />

CONTRACTOR shall at his own expense arrange secure and maintain<br />

Page 59 of 82


insurance with reputable insurance companies to the satisfaction of the<br />

EMPLOYER as follows:<br />

CONTRACTOR at his cost shall arrange, secure and maintain insurance<br />

as may be necessary and to its full value for all such amounts to protect the<br />

WORKS in progress from time to time and the interest of EMPLOYER<br />

against all risks as detailed herein. The form and the limit of such<br />

insurance, as defined here in together with the under works thereof in each<br />

case should be as acceptable to the EMPLOYER. However, irrespective<br />

of work acceptance the responsibility to maintain adequate insurance<br />

coverage at all times during the period of CONTRACT shall be that of<br />

CONTRACTOR alone. CONTRACTOR's failure in this regard shall not<br />

relieve him of any of his responsibilities and obligations under<br />

CONTRACT.<br />

Any loss or damage to the equipment, during ocean transportation,<br />

port/custom clearance, inland and port handling, inland transportation,<br />

storage, erection and commissioning till such time the WORK is taken<br />

over by EMPLOYER, shall be to the account of CONTRACTOR.<br />

CONTRACTOR shall be responsible for preferring of all claims and make<br />

good for the damage or loss by way of repairs and/or replacement of the<br />

parts of the Work damaged or lost. CONTRACTOR shall provide the<br />

EMPLOYER with a copy of all insurance policies and documents taken<br />

out by him in pursuance of the CONTRACT. Such copies of document<br />

shall be submitted to the EMPLOYER immediately upon the<br />

CONTRACTOR having taken such insurance coverage. CONTRACTOR<br />

shall also inform the EMPLOYER at least 60(Sixty) days in advance<br />

regarding the expiry cancellation and/or changes in any of such documents<br />

and ensure revalidation/renewal etc., as may be necessary well in time.<br />

Statutory clearances, if any, in respect of foreign supply required for the<br />

purpose of replacement of equipment lost in transit and/or during erection,<br />

shall be made available by the EMPLOYER. CONTRACTOR shall,<br />

however, be responsible for obtaining requisite licences, port clearances<br />

and other formalities relating to such import. The risks that are to be<br />

covered under the insurance shall include, but not be limited to the loss or<br />

damage in handling, transit, theft, pilferage, riot, civil commotion, weather<br />

conditions, accidents of all kinds, fire, war risk (during ocean<br />

transportation only) etc. The scope of such insurance shall cover the entire<br />

value of supplies of equipments, plants and materials to be imported from<br />

time to time.<br />

All costs on account of insurance liabilities covered under CONTRACT<br />

will be to CONTRACTOR's account and will be included in VALUE OF<br />

CONTRACT. However, the EMPLOYER may from time to time, during<br />

the currency of the CONTRACT, ask the CONTRACTOR in writing to<br />

limit the insurance coverage risk and in such a case, the parties to the<br />

CONTRACT will agree for a mutual settlement, for reduction in VALUE<br />

OF CONTRACT to the extent of reduced premium amounts.<br />

CONTRACTOR as far as possible shall cover insurance with <strong>India</strong>n<br />

Insurance Companies, including marine Insurance during ocean<br />

transportation.<br />

i) EMPLOYEES STATE INSURANCE ACT:<br />

Page 60 of 82


The CONTRACTOR agrees to and does hereby accept full and<br />

exclusive liability for the compliance with all obligations<br />

imposed by the Employee State Insurance Act 1948 and the<br />

CONTRACTOR further agrees to defend, indemnify and hold<br />

EMPLOYER harmless for any liability or penalty which may be<br />

imposed by the Central, State or Local authority by reason of<br />

any asserted violation by CONTRACTOR or<br />

SUB-CONTRACTOR of the Employees' State Insurance Act,<br />

1948, and also from all claims, suits or proceeding that may be<br />

brought against the EMPLOYER arising under, growing out of<br />

or by reasons of the work provided for by this CONTRACTOR,<br />

by third parties or by Central or State Government authority or<br />

any political sub- division thereof.<br />

The CONTRACTOR agrees to fill in with the Employee's State<br />

Insurance Corporation, the Declaration Forms, and all forms<br />

which may be required in respect of the CONTRACTOR's or<br />

SUB- CONTRACTOR's employees, who are employed in the<br />

WORK provided for or those covered by ESI from time to time<br />

under the Agreement. The CONTRACTOR shall deduct and<br />

secure the agreement of the SUB- CONTRACTOR to deduct the<br />

employee's contribution as per the first schedule of the<br />

Employee's State Insurance Act from wages and affix the<br />

Employees Contribution Card at wages payment intervals. The<br />

CONTRACTOR shall remit and secure the agreement of<br />

SUB-CONTRACTOR to remit to the State Bank of <strong>India</strong>,<br />

Employee's State Insurance Corporation Account, the<br />

Employee's contribution as required by the Act. The<br />

CONTRACTOR agrees to maintain all cards and Records as<br />

required under the Act in respect of employees and payments and<br />

the CONTRACTOR shall secure the agreement of the SUB-<br />

CONTRACTOR to maintain such records. Any expenses<br />

incurred for the contributions, making contributions or<br />

maintaining records shall be to the CONTRACTOR's or<br />

SUB-CONTRACTOR's account.<br />

The EMPLOYER shall retain such sum as may be necessary<br />

from the total VALUE OF CONTRACT until the<br />

CONTRACTOR shall furnish satisfactory proof that all<br />

contributions as required by the Employees State Insurance Act,<br />

1948, have been paid. This will be pending on the<br />

CONTRACTOR when the ESI Act is extended to the place of<br />

work.<br />

ii) WORKMEN COMPENSATION AND EMPLOYER'S<br />

LIABILITY INSURANCE:<br />

Insurance shall be effected for all the CONTRACTOR's<br />

employees engaged in the performance of this CONTRACT. If<br />

any of the work is sublet, the CONTRACTOR shall require the<br />

SUB-CONTRACTOR to provide workman's Compensation and<br />

employer's liability insurance for the later's employees if such<br />

employees are not covered under the CONTRACTOR's<br />

Insurance.<br />

Page 61 of 82


iii) ACCIDENT OR INJURY TO WORKMEN:<br />

The EMPLOYER shall not be liable for or in respect of any<br />

damages or compensation payable at law in respect or in<br />

consequence of any accident or injury to any workman or other<br />

person in the Employment of the CONTRACTOR or any<br />

SUB-CONTRACTOR save and except an accident or injury<br />

resulting from any act or default of the EMPLOYER, his agents<br />

or servants and the CONTRACTOR shall indemnify and keep<br />

indemnified the EMPLOYER against all such damages and<br />

compensation (save and except and aforesaid) and against all<br />

claims, demands, proceeding, costs, charges and expenses,<br />

whatsoever in respect or in relation thereto.<br />

iv) TRANSIT INSURANCE<br />

In respect of all items to be transported by the CONTRACTOR to the<br />

SITE of WORK, the cost of transit insurance should be borne by the<br />

CONTRACTOR and the quoted price shall be inclusive of this cost.<br />

V) COMPREHENSIVE AUTOMOBILE INSURANCE<br />

This insurance shall be in such a form as to protect the Contractor<br />

against all claims for injuries, disability, disease and death to members<br />

of public including EMPLOYER’s men and damage to the property of<br />

others arising from the use of motor vehicles during on or off the `site’<br />

operations, irrespective of the Employership of such vehicles.<br />

VI) COMPREHENSIVE GENERAL LIABILITY INSURANCE<br />

a) This insurance shall protect the Contractor against all<br />

claims arising from injuries, disabilities, disease or<br />

death of member of public or damage to property of<br />

others due to any act or omission on the part of the<br />

Contractor, his agents, his employees, his<br />

representatives and Sub-Contractor’s or from riots,<br />

strikes and civil commotion.<br />

b) Contractor shall take suitable Group Personal Accident<br />

Insurance Cover for taking care of injury, damage or<br />

any other risks in respect of his Engineers and other<br />

Supervisory staff who are not covered under Employees<br />

State Insurance Act.<br />

c) The policy shall cover third party liability. The third<br />

party (liability shall cover the loss/ disablement of<br />

human life (person not belonging to the Contractor) and<br />

also cover the risk of damage to others materials/<br />

equipment/ properties during construction, erection and<br />

commissioning at site. The value of third party liability<br />

for compensation for loss of human life or partial/full<br />

disablement shall be of required statutory value but not<br />

less than Rs. 2 lakhs per death, Rs. 1.5 lakhs per full<br />

disablement and Rs. 1 lakh per partial disablement and<br />

Page 62 of 82


102 Damage to Property or to any<br />

Person or any Third Party<br />

shall nevertheless cover such compensation as may be<br />

awarded by Court by Law in <strong>India</strong> and cover for<br />

damage to others equipment/ property as approved by<br />

the Purchaser. However, third party risk shall be<br />

maximum to Rs. 10(ten) lakhs to death.<br />

d) The Contractor shall also arrange suitable insurance to<br />

cover damage, loss, accidents, risks etc., in respect of all<br />

his plant, equipments and machinery, erection tools &<br />

tackles and all other temporary attachments brought by<br />

him at site to execute the work.<br />

e) The Contractor shall take out insurance policy in the<br />

joint name of EMPLOYER and Contractor from one or<br />

more nationalised insurance company from any branch<br />

office at Project site.<br />

f) Any such insurance requirements as are hereby<br />

established as the minimum policies and coverages<br />

which Contractor must secure and keep in force must be<br />

complied with, Contrator shall at all times be free to<br />

obtain additional or increased coverages at Contractor’s<br />

sole expenses.<br />

vii) ANY OTHER INSURANCE REQUIRED UNDER<br />

LAW OR REGULATIONS OR BY EMPLOYER:<br />

CONTRACTOR shall also carry and maintain any and all other<br />

insurance(s) which he may be required under any law or<br />

regulation from time to time without any extra cost to<br />

EMPLOYER. He shall also carry and maintain any other<br />

insurance which may be required by the EMPLOYER.<br />

102.1 i) CONTRACTOR shall be responsible for making good to<br />

the satisfaction of the EMPLOYER any loss or any damage<br />

to structures and properties belonging to the EMPLOYER or being<br />

executed or procured or being procured by the EMPLOYER or of<br />

other agencies within in the premises of all the work of the<br />

EMPLOYER, if such loss or damage is due to fault and/or the<br />

negligence or willful acts or omission of the CONTRACTOR, his<br />

employees, agents, representatives or<br />

SUB-CONTRACTORs.<br />

ii) The CONTRACTOR shall take sufficient care in moving his<br />

plants, equipments and materials from one place to another so<br />

that they do not cause any damage to any person or to the<br />

property of the EMPLOYER or any third party including<br />

overhead and underground cables and in the event of any<br />

damage resulting to the property of the EMPLOYER or of a<br />

third party during the movement of the aforesaid plant,<br />

equipment or materials the cost of such damages including<br />

eventual loss of production, operation or services in any plant or<br />

establishment as estimated by the EMPLOYER or ascertained or<br />

demanded by the third party shall be borne by the<br />

CONTRACTOR. Third party liability risk shall be Rupees One<br />

lakh for single accident and limited to Rupees Ten lakhs.<br />

Page 63 of 82


103<br />

Labour laws:<br />

SECTION-VIII Labour Laws<br />

iii) The CONTRACTOR shall indemnify and keep the<br />

EMPLOYER harmless of all claims for damages to property<br />

other than EMPLOYER's property arising under or by reason of<br />

this agreement, if such claims result from the fault and/or<br />

negligence or willful acts or omission of the CONTRACTOR,<br />

his employees, agents, representative of SUB-CONTRACTOR.<br />

103.1 i) No labour below the age of 18 (eighteen) years shall be<br />

employed on the WORK.<br />

ii) The CONTRACTOR shall not pay less than what is provided<br />

under law to labourers engaged by him on the WORK.<br />

iii) The CONTRACTOR shall at his expense comply with all<br />

labour laws and keep the EMPLOYER indemnified in respect<br />

thereof.<br />

iv) The CONTRACTOR shall pay equal wages for men and<br />

women in accordance with applicable labour laws.<br />

v) If the CONTRACTOR is covered under the Contract labour<br />

(Regulation and Abolition) Act, he shall obtain a licence from<br />

licensing authority (i.e. office of the labour commissioner) by<br />

payment of necessary prescribed fee and the deposit, if any,<br />

before starting the WORK under the CONTRACT. Such<br />

fee/deposit shall be borne by the CONTRACTOR.<br />

vi) The CONTRACTOR shall employ labour in sufficient numbers<br />

either directly or through SUB- CONTRACTOR's to maintain<br />

the required rate of progress and of quality to ensure<br />

workmanship of the degree specified in the CONTRACT and to<br />

the satisfaction of the ENGINEER-IN-CHARGE.<br />

vii) The CONTRACTOR shall furnish to the ENGINEER-IN-<br />

CHARGE the distribution return of the number and description,<br />

by trades of the work people employed on the works. The<br />

CONTRACTOR shall also submit on the 4th and 19th of every<br />

month to the ENGINEER-IN-CHARGE a true statement<br />

showing in respect of the second half of the preceding month<br />

and the first half of the current month (1) the accidents that<br />

occurred during the said fortnight showing the circumstances<br />

under which they happened and the extent of damage and injury<br />

caused by them and (2) the number of female workers who have<br />

been allowed Maternity Benefit as provided in the Maternity<br />

Benefit Act 1961 on Rules made thereunder and the amount paid<br />

to them.<br />

viii) The CONTRACTOR shall comply with the provisions of the<br />

payment of Wage Act 1936, Employee Provident Fund Act<br />

1952, Minimum Wages Act 1948. Employers Liability Act<br />

1938. Workmen's Compensation Act 1923, Industrial Disputes<br />

Page 64 of 82


104 Implementation of<br />

apprentices act, 1961:<br />

105 Contractor to indemnify<br />

the employer:<br />

Act 1947, the Maternity Benefit Act 1961 and Contract Labour<br />

Regulation and Abolition Act 1970, Employment of Children<br />

Act 1938 or any modifications thereof or any other law relating<br />

thereto and rules made thereunder from time to time.<br />

ix) The ENGINEER-IN-CHARGE shall on a report having been<br />

made by an Inspecting Officer as defined in Contract Labour<br />

(Regulation and Abolition) Act 1970 have the power to deduct<br />

from the money due to the CONTRACTOR any sum required or<br />

estimated to be required for making good the loss suffered by a<br />

worker or workers by reason of non- fulfillment of the<br />

Conditions of the Contract for the benefit of workers,<br />

non-payment of wages or of deductions made from his or their<br />

wages which are not justified by the terms of the Contract or<br />

non-observance of the said regulations.<br />

x) The CONTRACTOR shall indemnify the EMPLOYER against<br />

any payments to be made under and for the observance of the<br />

provisions of the aforesaid Acts without prejudice to his right to<br />

obtain indemnity from his SUB-CONTRACTOR's. In the event<br />

of the CONTRACTOR committing a default or breach of any of<br />

the provisions of the aforesaid Acts as amended from time to<br />

time, of furnishing any information or submitting or filling and<br />

Form/ Register/ Slip under the provisions of these Acts which is<br />

materially incorrect then on the report of the inspecting Officers,<br />

the CONTRACTOR shall without prejudice to any other liability<br />

pay to the EMPLOYER a sum not exceeding Rs.50.00 as<br />

Liquidated Damages for every default, breach or furnishing,<br />

making, submitting, filling materially incorrect statement as may<br />

be fixed by the ENGINEER-IN- CHARGE and in the event of<br />

the CONTRACTOR's default continuing in this respect, the<br />

Liquidated Damages may be enhanced to Rs.50.00 per day for<br />

each day of default subject to a maximum of one percent of the<br />

estimated cost of the WORK put to tender. The<br />

ENGINEER-IN-CHARGE shall deduct such amount from bills<br />

or Contract Performance Security of the CONTRACTOR and<br />

credit the same to the Welfare Fund constitute under these acts.<br />

The decision of the ENGINEER-IN-CHARGE in this respect<br />

shall be final and binding.<br />

104.1 The CONTRACTOR shall comply with the provisions of the Apprentices<br />

Act, 1961 and the Rules and Orders issued thereunder from time to time.<br />

If he fails to do so, his failure will be a breach of the CONTRACT and the<br />

ENGINEER-IN-CHARGE may, at his discretion, cancel the<br />

CONTRACT. The CONTRACTOR shall also be liable for any pecuniary<br />

liability arising on account of any violation by him of the provisions, of<br />

the Act.<br />

105.1 i) The CONTRACTOR shall indemnify the EMPLOYER and<br />

every member, office and employee of the EMPLOYER, also<br />

the ENGINEER-IN-CHARGE and his staff against all actions,<br />

proceedings, claims, demands, costs and expenses whatsoever<br />

arising out of or in connection with the matters referred to in<br />

Clause 102.0 and elsewhere and all actions, proceedings, claims,<br />

demands, costs and expenses which may be made against the<br />

Page 65 of 82


106 Health and sanitary<br />

arrangements for workers:<br />

EMPLOYER for or in respect of or arising out of any failure by<br />

the CONTRACTOR in the performance of his obligations under<br />

the CONTRACT DOCUMENT. The EMPLOYER shall not be<br />

liable for or in respect of or arising out of any failure by the<br />

CONTRACTOR in the performance of his obligations under the<br />

CONTRACT DOCUMENT. The EMPLOYER shall not be<br />

liable for or in respect of any demand or compensation payable<br />

by law in respect or in consequence of any accident or injury to<br />

any workmen or other person. In the employment of the<br />

CONTRACTOR or his SUB-CONTRACTOR the<br />

CONTRACTOR shall indemnify and keep indemnified the<br />

EMPLOYER against all such damages and compensations and<br />

against all claims, damages, proceedings, costs, charges and<br />

expenses whatsoever in respect thereof or in relation thereto.<br />

ii) PAYMENT OF CLAIMS AND DAMAGES:<br />

Should the EMPLOYER have to pay any money in respect of<br />

such claims or demands as aforesaid the amount so paid and the<br />

costs incurred by the EMPLOYER shall be charged to and paid<br />

by the CONTRACTOR and the CONTRACTOR shall not be at<br />

liberty to dispute or question the right of the EMPLOYER to<br />

make such payments notwithstanding the same, may have been<br />

made without the consent or authority or in law or otherwise to<br />

the contrary.<br />

iii) In every case in which by virtue of the provisions of Section 12,<br />

Sub-section (i) of workmen's compensation Act, 1923 or other<br />

applicable provision of Workmen Compensation Act or any<br />

other Act, the EMPLOYER is obliged to pay compensation to a<br />

workman employed by the CONTRACTOR in execution of the<br />

WORK, the EMPLOYER will recover from the<br />

CONTRACTOR the amount of the compensation so paid, and<br />

without prejudice to the rights of EMPLOYER under Section<br />

12, Sub- section (2) of the said act, EMPLOYER shall be at<br />

liberty to recover such amount or any part thereof by deducting<br />

it from the Contract Performance Security or from any sum due<br />

to the CONTRACTOR whether under this CONTRACT or<br />

otherwise. The EMPLOYER shall not be bound to contest any<br />

claim made under Section 12, Sub-section (i) of the said act,<br />

except on the written request of the CONTRACTOR and upon<br />

his giving to the EMPLOYER full security for all costs for<br />

which the EMPLOYER might become liable in consequence of<br />

contesting such claim.<br />

106.1 In respect of all labour directly or indirectly employed in the WORKS for<br />

the performance of the CONTRACTOR's part of this agreement, the<br />

CONTRACTOR shall comply with or cause to be complied with all the<br />

rules and regulations of the local sanitary and other authorities or as<br />

framed by the EMPLOYER from time to time for the protection of health<br />

and sanitary arrangements for all workers.<br />

106.2 The CONTRACTOR shall provide in the labour colony all amenities such<br />

as electricity, water and other sanitary and health arrangements. The<br />

CONTRACTOR shall also provide necessary surface transportation to the<br />

place of work and back to the colony for their personnel accommodated in<br />

Page 66 of 82


the labour colony.<br />

SECTION-IX Applicable Laws and Settlement of Disputes<br />

107 Arbitration: 107.1 Unless otherwise specified, the matters where decision of the Engineer-in-<br />

Charge is deemed to be final and binding as provided in the Agreement<br />

and the issues/disputes which cannot be mutually resolved within a<br />

reasonable time, all disputes shall be referred to arbitration by Sole<br />

Arbitrator.<br />

The Employer [<strong>GAIL</strong> (<strong>India</strong>) Ltd.] shall suggest a panel of three<br />

independent and distinguished persons to the<br />

bidder/contractor/supplier/buyer (as the case may be) to select any one<br />

among them to act as the Sole Arbitrator.<br />

In the event of failure of the other parties to select the Sole Arbitrator<br />

within 30 days from the receipt of the communication suggesting the<br />

panel of arbitrators, the right of selection of the sole arbitrator by the<br />

other party shall stand forfeited and the EMPLOYER (<strong>GAIL</strong>) shall<br />

have discretion to proceed with the appointment of the Sole Arbitrator.<br />

The decision of Employer on the appointment of the sole arbitrator<br />

shall be final and binding on the parties.<br />

The award of sole arbitrator shall be final and binding on the parties<br />

and unless directed/awarded otherwise by the sole arbitrator, the cost of<br />

arbitration proceedings shall be shared equally by the parties. The<br />

Arbitration proceedings shall be in English language and venue shall be<br />

New Delhi, <strong>India</strong>.<br />

Subject to the above, the provisions of (<strong>India</strong>n) Arbitration &<br />

Conciliation ACT 1996 and the Rules framed there under shall be<br />

applicable. All matter relating to this contract are subject to the<br />

exclusive jurisdiction of the court situated in the state of Delhi.<br />

Bidders/suppliers/contractors may please note that the Arbitration &<br />

Conciliation Act 1996 was enacted by the <strong>India</strong>n Parliament and is<br />

based on United Nations Commission on International Trade Law<br />

(UNCITRAL model law), which were prepared after extensive<br />

consultation with Arbitral Institutions and centers of International<br />

Commercial Arbitration. The United Nations General Assembly vide<br />

resolution 31/98 adopted the UNCITRAL Arbitration rules on 15<br />

December 1976.<br />

107.2 FOR THE SETTLEMENT OF DISPUTES BETWEEN<br />

GOVERNMENT DEPARTMENT AND ANOTHER AND ONE<br />

GOVERNMENT DEPARTMENT AND PUBLIC ENTERPRISE AND<br />

ONE PUBLIC ENTERPRISE AND ANOTHER THE ARBITRATION<br />

SHALL BE AS FOLLOWS:<br />

"In the event of any dispute or difference between the parties hereto,<br />

such dispute or difference shall be resolved amicably by mutual<br />

consultation or through the good offices of empowered agencies of the<br />

Government. If such resolution is not possible, then, the unresolved<br />

Page 67 of 82


108 Jurisdiction:<br />

dispute or difference shall be referred to arbitration of an arbitrator to<br />

be nominated by Secretary, Department of Legal Affairs ("Law<br />

Secretary") in terms of the Office Memorandum No.55/3/1/75-CF,<br />

dated the 19th December 1975 issued by the Cabinet Secretariat<br />

(Department of Cabinet Affairs), as modified from time to time. The<br />

Arbitration Act 1940 (10 of 1940) shall not be applicable to the<br />

arbitration under this clause. The award of the Arbitrator shall be<br />

binding upon parties to the dispute. Provided, however, any party<br />

aggrieved by such award may make a further reference for setting aside<br />

or revision of the award to Law Secretary whose decision shall bind the<br />

parties finally and conclusively.<br />

The CONTRACT shall be governed by and constructed according to the<br />

laws in force in INDIA. The CONTRACTOR hereby submits to the<br />

jurisdiction of the Courts situated at DELHI for the purposes of disputes,<br />

actions and proceedings arising out of the CONTRACT, the courts at<br />

DELHI only will have the jurisdiction to hear and decide such disputed,<br />

actions and proceedings.<br />

SECTION-X Safety Codes<br />

109 General: 109.1 CONTRACTOR shall adhere to safe construction practice and guard<br />

against hazardous, and unsafe working conditions and shall comply with<br />

EMPLOYER's safety rules as set forth herein. Prior to start of<br />

construction, CONTRACTOR will be furnished copies of EMPLOYER's<br />

"Safety Code" for information and guidance, if it has been prepared.<br />

110 Safety regulations: 110.1 i) In respect of all labour, directly employed in the WORK for<br />

the performance of CONTRACTOR's part of this<br />

agreement, the CONTRACTOR shall at his own expense<br />

arrange for all the safety provisions as per safety codes of<br />

C.P.W.D., <strong>India</strong>n Standards Institution. The Electricity Act,<br />

The Mines Act and such other acts as applicable.<br />

111 First aid and industrial<br />

injuries:<br />

ii) The CONTRACTOR shall observe and abide by all fire and<br />

safety regulations of the EMPLOYER. Before starting<br />

construction work CONTRACTOR shall consult with<br />

EMPLOYER's safety Engineers or ENGINEER- IN-CHARGE<br />

and must make good to the satisfaction of the EMPLOYER any<br />

loss or damage due to fire to any portion of the work done or to<br />

be done under this agreement or to any of the EMPLOYER's<br />

existing property.<br />

111.0 i) CONTRACTOR shall maintain first aid facilities for its<br />

employees and those of its SUB-CONTRACTOR.<br />

ii) CONTRACTOR shall make outside arrangements for<br />

ambulance service and for the treatment of industrial injuries.<br />

Names of those providing these services shall be furnished to<br />

EMPLOYER prior to start of construction and their telephone<br />

numbers shall be prominently posted in CONTRACTOR's field<br />

office.<br />

Page 68 of 82


iii) All critical industrial injuries shall be reported promptly<br />

to EMPLOYER, and a copy of CONTRACTOR's report<br />

covering each personal injury requiring the attention of a<br />

physician shall be furnished to the EMPLOYER.<br />

112 General rules: 112.0 Smoking within the battery area, tank farm or dock limits is strictly<br />

prohibited. Violators of the no smoking rules shall be discharged<br />

immediately.<br />

113 Contractor's barricades: 113.0 i) CONTRACTOR shall erect and maintain barricades<br />

required in connection with his operation to guard or protect:-<br />

a) Excavations<br />

b) Hoisting Areas.<br />

c) Areas adjudged hazardous by CONTRACTOR's or<br />

EMPLOYER's inspectors.<br />

d) EMPLOYER's existing property subject to damage by<br />

CONTRACTOR's Operations.<br />

e) Rail Road unloading spots.<br />

ii) CONTRACTOR's employees and those of his SUB-<br />

CONTRACTOR's shall become acquainted with EMPLOYER's<br />

barricading practice and shall respect the provisions thereof.<br />

iii) Barricades and hazardous areas adjacent to, but not<br />

located in normal routes of travel shall be marked by red flasher<br />

lanterns at nights.<br />

114 Scaffolding: 114.1 i) Suitable scaffolding should be provided for workmen<br />

for all works that cannot safely be done from the ground or from<br />

solid construction except such short period work as can be done<br />

safely from ladders. When a ladder is used an extra Mazdoor<br />

shall be engaged for holding the ladder and if the ladder is used<br />

for carrying material as well, suitable footholds and handholds<br />

shall be provided on the ladder and the ladder shall be given an<br />

inclination not steeper than 1 in 4 (1 horizontal and 4 vertical).<br />

ii) Scaffolding or staging more than 4 metres above the ground or<br />

floor, swing suspended from an overhead support or erected<br />

with stationary support shall have a guard rail properly attached,<br />

bolted, braced and otherwise retarded at least one metre high<br />

above the floor or platform of such scaffolding or staging and<br />

extending along the entire length of the outside and ends thereof<br />

with only such openings as may be necessary for the delivery of<br />

materials. Such scaffolding or staging shall be so fastened as to<br />

prevent it from swaying from the building or structure.<br />

iii) Working platform, gangway and stairway should be so<br />

constructed that they should not sag unduly or unequally and if<br />

the height of platform of the gangway or the stairway is more<br />

than 4 metres above the ground level or floor level, they should<br />

Page 69 of 82


e closely boarded, should have adequate width and should be<br />

suitably fastened as in ii) above.<br />

iv) Every opening in the floor of a building or in a working platform<br />

shall be provided with suitable means to prevent the fall of<br />

persons or materials by providing suitable fencing of railing<br />

whose minimum heights shall be 1 metre.<br />

v) Safe-means of access shall be provided to all working<br />

platforms and other working places, every ladder shall be<br />

securely fixed. No portable single ladder shall be over 9 metres<br />

in length while the width between side rails in rung ladder shall<br />

in no case be less than 30 cms for ladder upto and including 3<br />

metres in length. For longer ladder this width should be<br />

increased 5mm for each additional foot of length. Uniform steps<br />

spacing shall not exceed 30 cms. Adequate precautions shall be<br />

taken to prevent danger from electrical equipment. No materials<br />

on any of the sites or work shall be so stacked or placed to cause<br />

danger or inconvenience to any person or public. The<br />

CONTRACTOR shall also provide all necessary fencing and<br />

lights to protect the workers and staff from accidents, and shall<br />

be bound to bear the expenses of defense of every suit, action or<br />

other proceeding of law that may be brought by any person for<br />

injury sustained owing to neglect of the above precautions and<br />

pay any damages and costs which may be awarded in any such<br />

suit or action or proceeding to any such person or which may<br />

with the consent of the CONTRACTOR be paid to compromise<br />

any claim by any such person.<br />

115 Excavation and trenching: 115.1 All trenches 1.2 metres or more in depth, shall at all times be supplied<br />

with at least one ladder for each 50 metres length or fraction thereof.<br />

Ladder shall be extended from bottom of the trenches to atleast 1 metre<br />

above the surface of the ground. The sides of the trenches which are<br />

1.5M in depth shall be stepped back to give suitable slope or securely held<br />

by timber bracing, so as to avoid the danger of sides to collapse. The<br />

excavated materials shall not be placed within 1.5 metres of the edge of<br />

the trench or half of the trench width whichever is more. Cutting shall be<br />

done from top to bottom. Under no circumstances undermining or<br />

under-cutting shall be done.<br />

116 Demolition/general safety: 116.1 i) Before any demolition work is commenced and also<br />

during the progress of the demolition work<br />

a) All roads and open areas adjacent to the work site shall<br />

either be closed or suitably protected.<br />

b) No electric cable or apparatus which is liable to be a<br />

source of danger shall remain electrically charged.<br />

c) All practical steps shall be taken to prevent danger to<br />

persons employed from risk of fire or explosion or<br />

flooding. No floor, roof or other part of the building<br />

shall be so overloaded with debris or materials as to<br />

render it unsafe.<br />

Page 70 of 82


ii) All necessary personal safety equipment as considered<br />

adequate by the ENGINEER-IN-CHARGE, should be kept<br />

available for the use of the persons employed on the SITE and<br />

maintained in condition suitable for immediate use, and the<br />

CONTRACTOR shall take adequate steps to ensure proper use<br />

of equipment by those concerned.<br />

a) Workers employed on mixing asphaltic materials,<br />

cement and lime mortars shall be provided with<br />

protective footwear and protective gloves.<br />

b) Those engaged in white washing and mixing or<br />

stacking or cement bags or any material which are<br />

injurious to the eyes be provided with protective<br />

goggles.<br />

c) Those engaged in welding and cutting works shall be<br />

provided with protective face & eye shield, hand<br />

gloves, etc.<br />

d) Stone breakers shall be provided with protective<br />

goggles and protective clothing and seated at<br />

sufficiently safe intervals.<br />

e) When workers are employed in sewers and manholes,<br />

which are in use, the CONTRACTOR shall ensure that<br />

the manhole covers are opened and are ventilated<br />

atleast for an hour before the workers are allowed to<br />

get into the manholes, and the manholes so opened<br />

shall be cordoned off with suitable railing and<br />

provided with warning signals or board to prevent<br />

accident to the public.<br />

f) The CONTRACTOR shall not employ men below the<br />

age of 18 years and women on the work of painting<br />

with products containing lead in any form. Wherever<br />

men above the age of 18 years are employed on the<br />

work of lead painting, the following precautions<br />

should be taken.<br />

1) No paint<br />

containing lead or lead product shall be used<br />

except in the form of paste or readymade<br />

paint.<br />

2) Suitable face<br />

masks should be supplied for use by the<br />

workers when paint is applied in the form of<br />

spray or a surface having lead paint dry<br />

rubbed and scrapped.<br />

3) Overalls shall be<br />

supplied by the CONTRACTOR to the<br />

workmen and adequate facilities shall be<br />

provided to enable the working painters to<br />

Page 71 of 82


wash them during and on cessation of work.<br />

iii) When the work is done near any place where there is risk of<br />

drowning, all necessary safety equipment should be provided<br />

and kept ready for use and all necessary steps taken for prompt<br />

rescue of any person in danger and adequate provision should be<br />

made for prompt first aid treatment of all injuries likely to be<br />

sustained during the course of the work.<br />

iv) Use of hoisting machines and tackles including their<br />

attachments, anchorage and supports shall conform to the<br />

following standards or conditions:<br />

a) These shall be of good mechanical construction, sound<br />

materials and adequate strength and free from patent<br />

defect and shall be kept in good working order.<br />

b) Every rope used in hoisting or lowering materials or as<br />

means of suspension shall be of durable quality and<br />

adequate strength and free from patent defects.<br />

c) Every crane driver or hoisting appliance operator shall be<br />

properly qualified and no person under the age of 21<br />

years should be in charge of any hoisting machine<br />

including any scaffolding, winch or give signals to the<br />

operator.<br />

d) In case of every hoisting machine and of every chain ring<br />

hook, shackle, swivel, and pulley block used in hoisting<br />

or lowering or as means of suspension, the safe working<br />

load shall be ascertained by adequate means. Every<br />

hoisting machine and all gears referred to above shall be<br />

plainly marked with the safe working load of the<br />

conditions under which it is applicable and the same shall<br />

be clearly indicated. No part of any machine or any gear<br />

referred to above in this paragraph shall be loaded<br />

beyond safe working load except for the purpose of<br />

testing.<br />

e) In case of departmental machine, the safe working load shall<br />

be notified by the ENGINEER- IN-CHARGE. As<br />

regards CONTRACTOR's machines, the<br />

CONTRACTOR shall notify the safe working load of<br />

the machine to the ENGINEER-IN-CHARGE whenever<br />

he brings any machinery to SITE of WORK and get it<br />

verified by the Engineer concerned.<br />

v) Motors, gears, transmission lines, electric wiring and other<br />

dangerous parts of hoisting appliances should be provided with<br />

efficient safeguards. Hoisting appliances should be provided<br />

with such means as to reduce to minimum the accidental descent<br />

of the load, adequate precautions should be taken to reduce the<br />

minimum risk of any part or parts of a suspended load becoming<br />

accidentally displaced. When workers are employed on<br />

electrical installations which are already energised, insulating<br />

mats, wearing apparel, such as gloves, sleeves, and boots as may<br />

Page 72 of 82


117 Care in handling inflammable<br />

gas:<br />

118<br />

Temporary combustible<br />

structures:<br />

be necessary should be provided. The workers shall not wear<br />

any rings, watches and carry keys or other materials which are<br />

good conductors of electricity.<br />

vi) All scaffolds, ladders and other safety devices mentioned or<br />

described herein shall be maintained in safe conditions and no<br />

scaffolds, ladder or equipment shall be altered or removed while<br />

it is in use. Adequate washing facilities should be provided at or<br />

near places of work.<br />

vii) These safety provisions should be brought to the notice of all<br />

concerned by displaying on a notice board at a prominent place<br />

at the work-spot. The person responsible for compliance of the<br />

safety code shall be named therein by the CONTRACTOR.<br />

viii) To ensure effective enforcement of the rules and regulations<br />

relating to safety precautions, the arrangements made by the<br />

CONTRACTOR shall be open to inspection by the Welfare<br />

Officer, ENGINEER-IN- CHARGE or safety Engineer of the<br />

Administration or their representatives.<br />

ix) Notwithstanding the above clauses there is nothing in these to<br />

exempt the CONTRACTOR for the operations of any other Act<br />

or rules in force in the Republic of <strong>India</strong>. The work throughout<br />

including any temporary works shall be carried out in such a<br />

manner as not to interfere in any way whatsoever with the traffic<br />

on any roads or footpath at the site or in the vicinity thereto or<br />

any existing works whether the property of the Administration<br />

or of a third party.<br />

In addition to the above, the CONTRACTOR shall abide by the<br />

safety code provision as per C.P.W.D. Safety code and <strong>India</strong>n<br />

Standard Safety Code from time to time.<br />

117.1 The CONTRACTOR has to ensure all precautionary measures and<br />

exercise utmost care in handling the inflammable gas<br />

cylinder/inflammable liquids/paints etc. as required under the law and/or<br />

as advised by the fire Authorities of the EMPLOYER<br />

118.1 Temporary combustible structures will not be built near or around work<br />

site.<br />

119 Precautions against fire: 119.1 The CONTRACTOR will have to provide Fire Extinguishers, Fire<br />

Buckets and drums at worksite as recommended by<br />

ENGINEER-IN-CHARGE. They will have to ensure all precautionary<br />

measures and exercise utmost care in handling the inflammable gas<br />

cylinders/ inflammable liquid/ paints etc. as advised by<br />

ENGINEER-IN-CHARGE. Temporary combustible structures will not be<br />

built near or around the work-site.<br />

120 Explosives: 120.1 Explosives shall not be stored or used on the WORK or on the SITE by<br />

Page 73 of 82


the CONTRACTOR without the permission of the<br />

ENGINEER-IN-CHARGE in writing and then only in the manner and to<br />

the extent to which such permission is given. When explosives are<br />

required for the WORK they will be stored in a special magazine to be<br />

provided at the cost of the CONTRACTOR in accordance with the<br />

Explosives Rules. The CONTRACTOR shall obtain the necessary licence<br />

for the storage and the use of explosives and all operations in which or for<br />

which explosives are employed shall be at sole risk and responsibility of<br />

the CONTRACTOR and the CONTRACTOR shall indemnify the<br />

EMPLOYER against any loss or damage resulting directly or indirectly<br />

therefrom.<br />

121 Mines act: 121.1 SAFETY CODE: The CONTRACTOR shall at his own expense arrange<br />

for the safety provisions as required by the ENGINEER-IN-CHARGE in<br />

respect of all labour directly employed for performance of the WORKS<br />

and shall provide all facilities in connection therewith. In case the<br />

CONTRACTOR fails to make arrangements and provides necessary<br />

facilities as aforesaid, the ENGINEER-IN- CHARGE shall be entitled to<br />

do so and recover the costs thereof from the CONTRACTOR.<br />

121.2 Failure to comply with Safety Code or the provisions relating to report on<br />

accidents and to grant of maternity benefits to female workers shall make<br />

the CONTRACTOR liable to pay Company Liquidated Damages an<br />

amount not exceeding Rs.50/- for each default or materially incorrect<br />

statement. The decision of the ENGINEER-IN-CHARGE in such matters<br />

based on reports from the Inspecting Officer or from representatives of<br />

ENGINEER-IN-CHARGE shall be final and binding and deductions for<br />

recovery of such Liquidated Damages may be made from any amount<br />

payable to the CONTRACTOR from all the provisions of the Mines Act,<br />

1952 or any statutory modifications or re-enactment thereof the time<br />

being in force and any Rules and Regulations made thereunder in respect<br />

of all the persons employed by him under this CONTRACT and shall<br />

indemnify the EMPLOYER from and against any claim under the Mines<br />

Act or the rules and regulations framed thereunder by or on behalf of any<br />

persons employed by him or otherwise.<br />

122 Preservation of place: 122.1 The CONTRACTOR shall take requisite precautions and use his best<br />

endeavours to prevent any riotous or unlawful behaviour by or amongst<br />

his worker and others employed or the works and for the preservation of<br />

peace and protection of the inhabitants and security of property in the<br />

neighborhood of the WORK. In the event of the EMPLOYER requiring<br />

the maintenance of a Special Police Force at or in the vicinity of the site<br />

during the tenure of works, the expenses thereof shall be borne by the<br />

CONTRACTOR and if paid by the EMPLOYER shall be recoverable<br />

from the CONTRACTOR.<br />

123 Outbreak of infectious<br />

diseases:<br />

123.1 The CONTRACTOR shall remove from his camp such labour and their<br />

facilities who refuse protective inoculation and vaccination when called<br />

upon to do so by the ENGINEER-IN-CHARGE's representative. Should<br />

Cholera, Plague or other infectious diseases break out the<br />

CONTRACTOR shall burn the huts, beddings, clothes and other<br />

belongings or used by the infected parties and promptly erect new huts on<br />

healthy sites as required by the ENGINEER-IN-CHARGE failing which<br />

within the time specified in the Engineer's requisition, the work may be<br />

done by the EMPLOYER and the cost thereof recovered from the<br />

CONTRACTOR.<br />

Page 74 of 82


124 Use of intoxicants:<br />

124.1 The unauthorised sale of spirits or other intoxicants, beverages upon the<br />

work in any of the buildings, encampments or tenements owned, occupied<br />

by or within the control of the CONTRACTOR or any of his employee is<br />

forbidden and the CONTRACTOR shall exercise his influence and<br />

authority to the utmost extent to secure strict compliance with this<br />

condition.<br />

In addition to the above, the CONTRACTOR shall abide by the safety<br />

code provision as per C.P.W.D. safety code and <strong>India</strong>n Standard Code<br />

framed from time to time.<br />

Page 75 of 82


PROFORMA OF INDEMNITY BOND FOR SUPPLY OF MATERIALS BY<br />

EMPLOYER<br />

(To be executed on non-judicial stamped paper of appropriate value)<br />

WHEREAS <strong>GAIL</strong> (INDIA) LTD. (hereinafter referred to as <strong>GAIL</strong>) which expression shall<br />

unless repugnant to the context includes their legal representatives, successors and assigns<br />

having their registered office at 16, Bhikaiji Cama Place; R.K.Puram New Delhi has<br />

entered into a CONTRACT with ______________________ (hereinafter referred to as the<br />

CONTRACTOR which expression shall unless repugnant to the context include their legal<br />

representatives, successors and assigns) for ____________________on the terms and<br />

conditions as set out, inter-alia, in the CONTRACT No................. Dated............. and various<br />

documents forming part thereof hereinafter collectively referred to as the "CONTRACT"<br />

which expression shall include all amendments, modifications and/or variations thereto.<br />

AND WHEREAS<br />

i) <strong>GAIL</strong> has agreed to supply to the CONTRACTOR, equipment, plants and materials<br />

(finished, semi-finished and raw)for the purpose of EXECUTION of the said<br />

CONTRACT by the CONTRACTOR (the equipment, plants and materials to be<br />

supplied by <strong>GAIL</strong> to the CONTRACTOR, hereinafter for the sake of brevity<br />

referred to as the "said materials") and pending execution by the CONTRACTOR of<br />

the CONTRACT incorporating the said materials, the said materials shall be under<br />

the custody and charge of the CONTRACTOR and shall be kept, stored, altered,<br />

worked upon and/or fabricated at the sole risk and expense of the CONTRACTOR.<br />

ii) As a pre-condition to the supply of the said materials by <strong>GAIL</strong> to the<br />

CONTRACTOR, <strong>GAIL</strong> has required the CONTRACTOR to furnish to <strong>GAIL</strong> an<br />

Indemnity Bond in the manner and upon terms and conditions hereinafter indicated.<br />

NOW, THEREFORE, in consideration of the premises aforesaid the<br />

CONTRACTOR hereby irrevocably and unconditionally undertakes to indemnify<br />

and keep indemnified <strong>GAIL</strong> from and against all loss, damage and destruction<br />

(inclusive but not limited to any or all loss or damage or destruction to or of the said<br />

materials or any item or part thereof by theft, pilferage, fire, flood, storm, tempest,<br />

lightning, explosion, storage, chemical or physical action or reaction, binding,<br />

warping, exposure, rusting, faulty workmanship, faulty fabrication, or faulty method<br />

or technique of fabrication, strike, riot, civil commotion, or other act or omission or<br />

commission whatsoever within or beyond the control of the CONTRACTOR,<br />

misuse and misappropriation (inclusive but not limited to the misuse or<br />

misappropriation by the CONTRACTOR and the Contractor's servants and/or<br />

agents) whatsoever to, or of in the said materials or any part of them thereof from the<br />

Page 76 of 82


date that the same or relative part of item thereof was supplied to the<br />

CONTRACTOR upto and until the date of return to <strong>GAIL</strong> of the said materials or<br />

relative part of item thereof or completed fabricated works(s) incorporating the said<br />

material and undertake to pay to <strong>GAIL</strong> forthwith on demand in writing without<br />

protest or demur the value as specified by <strong>GAIL</strong> of the said material or item or part<br />

thereof, lost, damaged, destroyed, misused and/or misappropriated, as the case may<br />

be or, together with <strong>GAIL</strong>'S costs and expenses (inclusive of but not limited to<br />

handling, transportation, cartage, insurance, freight, packing and inspection costs/or<br />

expenses upto) and aggregate limit of<br />

Rs._________________________________________________ (Rupees<br />

________________________________________________________________<br />

_________________________________).<br />

AND THE CONTRACTOR hereby agrees with <strong>GAIL</strong> that:<br />

i) This Indemnity/Undertaking shall be a continuing Indemnity/ Undertaking<br />

and shall remain valid and irrevocable for all claims of <strong>GAIL</strong> arising<br />

hereunder upto and until the midnight of ________________. However, if<br />

the CONTRACT for which this Indemnity/Undertaking is given is not<br />

completed by this date, the CONTRACTOR hereby agrees to extend the<br />

Indemnity/Undertaking till such time as is required to fulfil the<br />

CONTRACT.<br />

ii) This Indemnity/Undertaking shall not be determined by any change in<br />

constitution or upon insolvency of the CONTRACTOR but shall be in all<br />

respects and for all purposes be binding and operative until payment of all<br />

moneys payable to <strong>GAIL</strong> in terms of hereof.<br />

iii) The mere statement of allegation made by or on behalf of <strong>GAIL</strong> in any<br />

notice or demand or other writing addressed to the CONTRACTOR as to<br />

any of the said material or item or part thereof having been lost , damaged,<br />

destroyed, misused or misappropriated while in the custody of the<br />

CONTRACTOR and/or prior to completion of the completed fabricated<br />

work(s) and delivery to job site thereof incorporating the said materials shall<br />

be conclusive of the factum of the said material or item or part thereof<br />

having been supplied to the CONTRACTOR and/or the loss, damage,<br />

destruction, misuse or misappropriation thereof, as the case may be, while in<br />

the custody of the CONTRACTOR and/or prior to the completion of the<br />

completed fabricated work(s) and delivery to job site thereof incorporating<br />

the said materials without necessity on the part of <strong>GAIL</strong> to produce any<br />

documentary proof or other evidence whatsoever in support of this.<br />

iv) The amount stated in any notice of demand addressed by <strong>GAIL</strong> to the<br />

CONTRACTOR as to the value of such said materials lost, damaged,<br />

Page 77 of 82


Place:<br />

Dated:<br />

destroyed, misused or misappropriated, inclusive relative to the costs and<br />

expenses incurred by <strong>GAIL</strong> in connection therewith shall be conclusive of<br />

the value of such said materials and the said cost and expenses as also of the<br />

amount liable to be paid to <strong>GAIL</strong> to produce any voucher, bill or other<br />

documentation or evidence whatsoever in support thereof and such amount<br />

shall be paid without any demur and on demand and no dispute shall be<br />

raised concerning the same.<br />

The undersigned has full power to execute this Indemnity Bond on behalf of the<br />

CONTRACTOR under the Power of Attorney dated______.<br />

Official seal of the CONTRACTOR<br />

(SIGNED BY COMPETENT AUTHORITY)<br />

Page 78 of 82


PROFORMA FOR CONTRACT AGREEMENT<br />

LOA No. <strong>GAIL</strong> / dated -----------<br />

Contract Agreement for the work of ----------------- of <strong>GAIL</strong> (INDIA) Ltd. made on ------<br />

---- between (Name and Address)------------- , hereinafter called the “CONTRACTOR”<br />

(which term shall unless excluded by or repugnant to the subject or context include its<br />

successors and permitted assignees) of the one part and <strong>GAIL</strong> (INDIA) <strong>LIMITED</strong><br />

hereinafter called the “EMPLOYER” (which term shall, unless excluded by or<br />

repugnant to the subject or context include its successors and assignees) of the other<br />

part.<br />

WHEREAS<br />

A. The EMPLOYER being desirous of having provided and executed certain work<br />

mentioned, enumerated or referred to in the Tender Documents including Letter<br />

Inviting Tender, General Tender Notice, General Conditions of Contract, Special<br />

Conditions of Contract, Specifications, Drawings, Plans, Time Schedule of<br />

completion of jobs, Schedule of Rates, Agreed Variations, other documents has<br />

called for Tender.<br />

B. The CONTRACTOR has inspected the SITE and surroundings of WORK specified<br />

in the Tender Documents and has satisfied himself by careful examination before<br />

submitting his tender as to the nature of the surface, strata, soil, sub-soil and<br />

ground, the form and nature of site and local conditions, the quantities, nature and<br />

magnitude of the work, the availability of labour and materials necessary for the<br />

execution of work, the means of access to SITE, the supply of power and water<br />

thereto and the accommodation he may require and has made local and independent<br />

enquiries and obtained complete information as to the matters and thing referred to,<br />

or implied in the tender documents or having any connection therewith and has<br />

considered the nature and extent of all probable and possible situations, delays,<br />

hindrances or interferences to or with the execution and completion of the work<br />

Page 79 of 82


to be carried out under the CONTRACT, and has examined and considered all<br />

other matters, conditions and things and probable and possible contingencies, and<br />

generally all matters incidental thereto and ancillary thereof affecting the<br />

execution and completion of the WORK and which might have influenced him in<br />

making his tender.<br />

C. The Tender Documents including the Notice Letter Inviting Tender, General<br />

Conditions of Contract, Special Conditions of Contract, Schedule of Rates, General<br />

Obligations, SPECIFICATIONS, DRAWINGS, PLANS, Time Schedule for<br />

completion of Jobs, Letter of Acceptance of Tender and any statement of agreed<br />

variations with its enclosures copies of which are hereto annexed form part of this<br />

CONTRACT though separately set out herein and are included in the expression<br />

“CONTRACT” wherever herein used.<br />

AND WHEREAS<br />

The EMPLOYER accepted the Tender of the CONTRACTOR for the provision and the<br />

execution of the said WORK at the rates stated in the schedule of quantities of the work<br />

and finally approved by EMPLOYER (hereinafter called the "Schedule of Rates") upon the<br />

terms and subject to the conditions of CONTRACT.<br />

NOW THIS AGREEMENT WITNESSETH AND IT IS HEREBY AGREED AND<br />

DECLARED AS FOLLOWS:-<br />

1. In consideration of the payment to be made to the CONTRACTOR for the WORK<br />

to be executed by him, the CONTRACTOR hereby covenants with EMPLOYER<br />

that the CONTRACTOR shall and will duly provide, execute and complete the<br />

said work and shall do and perform all other acts and things in the CONTRACT<br />

mentioned or described or which are to be implied there from or may be<br />

reasonably necessary for the completion of the said WORK and at the said times<br />

and in the manner and subject to the terms and conditions or stipulations<br />

mentioned in the contract.<br />

2. In consideration of the due provision execution and completion of the said<br />

WORK, EMPLOYER does hereby agree with the CONTRACTOR that the<br />

Page 80 of 82


EMPLOYER will pay to the CONTRACTOR the respective amounts for the<br />

WORK actually done by him and approved by the EMPLOYER at the Schedule<br />

of Rates and such other sum payable to the CONTRACTOR under provision of<br />

CONTRACT, such payment to be made at such time in such manner as provided<br />

for in the CONTRACT.<br />

A N D<br />

3. In consideration of the due provision, execution and completion of the said<br />

WORK the CONTRACTOR does hereby agree to pay such sums as may be due<br />

to the EMPLOYER for the services rendered by the EMPLOYER to the<br />

CONTRACTOR, such as power supply, water supply and others as set for in<br />

the said CONTRACT and such other sums as may become payable to the<br />

EMPLOYER towards the controlled items of consumable materials or towards<br />

loss, damage to the EMPLOYER'S equipment, materials construction plant and<br />

machinery, such payments to be made at such time and in such manner as is<br />

provided in the CONTRACT.<br />

It is specifically and distinctly understood and agreed between the EMPLOYER<br />

and the CONTRACTOR that the CONTRACTOR shall have no right, title or<br />

interest in the SITE made available by the EMPLOYER for execution of the<br />

works or in the building, structures or work executed on the said SITE by the<br />

CONTRACTOR or in the goods, articles, materials etc., brought on the said SITE<br />

(unless the same specifically belongs to the CONTRACTOR) and the<br />

CONTRACTOR shall not have or deemed to have any lien whatsoever charge<br />

for unpaid bills will not be entitled to assume or retain possession or control of<br />

the SITE or structures and the EMPLOYER shall have an absolute and<br />

unfettered right to take full possession of SITE and to remove the<br />

CONTRACTOR, their servants, agents and materials belonging to the<br />

CONTRACTOR and lying on the SITE.<br />

The CONTRACTOR shall be allowed to enter upon the SITE for execution of<br />

Page 81 of 82


the WORK only as a licensee simpliciter and shall not have any claim, right,<br />

title or interest in the SITE or the structures erected thereon and the<br />

EMPLOYER shall be entitled to terminate such license at any time without<br />

assigning any reason.<br />

The materials including sand, gravel, stone, loose, earth, rock etc., dug up or excavated<br />

from the said SITE shall, unless otherwise expressly agreed under this CONTRACT,<br />

exclusively belong to the EMPLOYER and the CONTRACTOR shall have no right to<br />

claim over the same and such excavation and materials should be disposed off on<br />

account of the EMPLOYER according to the instruction in writing issued from time to<br />

time by the ENGINEER-IN-CHARGE.<br />

In Witness whereof the parties have executed these presents in the day and the year first<br />

above written.<br />

Signed and Delivered for and on Signed and Delivered for and<br />

on behalf of EMPLOYER. on behalf of the CONTRACTORs.<br />

<strong>GAIL</strong> (INDIA) <strong>LIMITED</strong> (NAME OF THE CONTRACTOR)<br />

_______________________________ ____________________________<br />

_______________________________ ____________________________<br />

Date :___________ Date :____________<br />

Place:___________ Place:____________<br />

IN PRESENCE OF TWO WITNESSES<br />

1.___________________________ 1. ________________________<br />

___________________________ ________________________<br />

___________________________ ________________________<br />

2.___________________________ 2. ________________________<br />

___________________________ ________________________<br />

___________________________ ________________________<br />

Page 82 of 82


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

(A Govt. of <strong>India</strong> Undertaking)<br />

NEW DELHI, INDIA<br />

NATURAL GAS PIPELINE PROJECT<br />

FOR IPP’s INDUSTRIES IN K.G. BASIN<br />

(Looplines between K. Cheruvu J.P. to Kakinada J.P.)<br />

BID DOCUMENT FOR PROCUREMENT<br />

OF<br />

BARE/ COATED LINE PIPES<br />

UNDER INTERNATIONAL<br />

COMPETITIVE BIDDING<br />

Bid Document No.: 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

VOLUME – II OF II<br />

PREPARED AND ISSUED BY<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

(A Govt. of <strong>India</strong> Undertaking)<br />

Delhi, <strong>India</strong><br />

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JANUARY 2007


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

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Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

INDEX<br />

OF<br />

BID DOCUMENT<br />

VOLUME – I OF II<br />

Section-I : Invitation for bids (IFB)<br />

Section-II : Instructions to Bidder (ITB)<br />

Section-III : General Conditions of Contract (GCC – Goods)<br />

General Conditions of Contract (GCC – Procurement of Works)<br />

Section–VIII : VOID<br />

VOLUME – II OF II<br />

Section-IV : Special Conditions of Contract (SCC)<br />

Section-V : Brief Summary of Agreed Terms & Conditions<br />

Section-VI : Material Requisition and Technical Specification<br />

Section-VII : Bid Form<br />

Section-IX : Price Schedule / SOR<br />

Section-X : Drawings


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

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Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION-WISE CONTENT LIST<br />

Section – I – Invitation for Bid – Covering<br />

Letter<br />

Section – II - INSTRUCTION TO BIDDER – Volume I of II<br />

A. GENERAL<br />

1. Scope of Bid<br />

2. Eligible Bidder<br />

3. One Bid per Bidder<br />

4. Bidder Eligibility<br />

5. Cost of Bidding<br />

B. BIDDING DOCUMENT<br />

6. Content of Bidding Document<br />

7. Clarification of Bidding Documents<br />

8. Amendment of Bidding Documents<br />

C. PREPARATION OF BIDS<br />

9. Language of Bid<br />

10 Documents Comprising the Bids<br />

11. Bid Form & Price Schedule<br />

12. Bid Prices<br />

13 Bid Currencies<br />

14 Documents Establishing Bidder's<br />

Eligibility and Qualification<br />

15 Documents Establishing (Goods'<br />

Eligibility and Conformity) to Bidding Documents<br />

16 Period of Validity of Bids<br />

17 Bid Security<br />

18. Pre-Bid meeting<br />

19 Format and Signing of Bid<br />

20 Zero Deviation<br />

21 E-Payment<br />

22 Agent/ consultant/ Representative/ Retainer/ Associate<br />

D. SUBMISSION OF BIDS<br />

23. Sealing and marking of bids<br />

24 Deadline for Submission of Bid<br />

25 Late Bids<br />

26 Modification And Withdrawal of Bids


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

E. OPENING AND EVALUATION OF BIDS<br />

27 Bid Opening<br />

28 Process to be Confidential<br />

29 Contacting the Purchaser<br />

30 Preliminary Examination of Bids<br />

31 Price-Bid Opening<br />

32 Arithmetic Corrections<br />

33 Conversion To Single Currency<br />

34 Evaluation And Comparison of Bids<br />

35 Domestic Preference<br />

36 Purchase Preference<br />

F. AWARD OF CONTRACT<br />

37 Post Qualification<br />

38 Award Criteria<br />

39 PURCHASER's Right to Vary Quantities<br />

at Time of Award<br />

40 PURCHASER's Right to Accept Any Bid<br />

and To reject Any or All Bids<br />

41 Notification of Award/ Fax of Intent<br />

42 Acceptance of Purchase Order<br />

43 Performance Guarantee<br />

44 Income Tax Liability<br />

45 Corrupt or Fraudulent Practices<br />

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Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

Section – III – General Conditions of Contract-GOODS – Volume I of II<br />

1. Definitions<br />

2. Seller to inform<br />

3 Application<br />

4. Country of origin<br />

5. Scope of Contract<br />

6. Standards<br />

7. Instructions, direction & correspondence<br />

8. Contract Obligations<br />

9. Modification in Contract<br />

10. Use of Contract Documents & Information<br />

11. Patent Rights, Liability & Compliance of Regulations<br />

12. Performance Guarantee<br />

13. Inspection, Testing & Expediting<br />

14. Time Schedule & Progress Reporting<br />

15. Delivery & Documents<br />

16. Transit Risk Insurance<br />

17. Transportation<br />

18. Incidental Services<br />

19. Spare Parts, Maintenance Tools, Lubricants


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

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Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

20. Guarantee<br />

21. Terms of Payment<br />

22. Prices<br />

23. Subletting & assignment<br />

24. Time as Essence of Contract<br />

25. Delays in the Seller’s Performance<br />

26. Price Reduction Schedule for Delayed delivery<br />

27. Rejections, Removal of rejected equipment & replacement<br />

28. Termination of Contract<br />

29. Force Majeure<br />

30. Resolution of disputes/arbitration<br />

31. Governing Language<br />

32. Notices<br />

33. Taxes & Duties<br />

34. Books & Records<br />

35. Permits & Certificates<br />

36. General<br />

37. Import Licence<br />

38. Fall clause<br />

39. Publicity & Advertising<br />

40 Repeat Order<br />

41 Limitation of Liability<br />

Section – IV – Special Conditions of Contract – Volume II of II<br />

1. Scope of Supply<br />

2. Delivery Basis<br />

3. Delivery Schedule<br />

4. Payment terms<br />

5. Price Reduction Schedule<br />

6. Port of Discharge<br />

7. General Information – Consignee Address, Paying Authority etc.<br />

8. Miscellaneous<br />

Section – V – Brief Summary of Agreed Terms – Volume-I of II<br />

& Conditions (As per Annexure-III<br />

to ITB)<br />

Section – VI – Material Requisition and – Volume II of II<br />

Technical Specification<br />

Section – VII – Bid Form – Volume II of II<br />

Section – VIII – Attachment – I to GCC – Volume I of II<br />

– Forms and Format<br />

F – 1 Bidder’s General Information<br />

F – 2 Bid Form<br />

F – 3 List of Enclosures with Part – I (Unpriced Bid)<br />

F – 3A Annual Turnover


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

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Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

F – 4 Proforma for Bank Guarantee for Earnest Money Deposit/ Bid Security<br />

F – 4A Proforma for Letter of Credit for Bid Security<br />

F – 5 Proforma for Letter of Authority<br />

F – 6 No Deviation Confirmation<br />

F – 7 Certificate<br />

F – 8 Proforma for Bank Guarantee for Performance Guarantee<br />

F – 9A Packing, Marking and Shipping Instructions<br />

(for ICB Tenders)<br />

F – 9B Packing, Marking and Shipping Instructions<br />

(for Domestic Tenders)<br />

Section – IX – Price Schedule / Schedule of Rates (SOR) – Volume II of II<br />

Section – X – Drawings – Volume II of II


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

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TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION - IV<br />

SPECIAL CONDITIONS OF CONTRACT (SCC)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

1.0 SCOPE OF SUPPLY<br />

2.0 DELIVERY BASIS<br />

3.0 COMPLETION SCHEDULE<br />

4.0 PAYMENT TERMS<br />

5.0 PRICE REDUCTION SCHEDULE<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION - IV<br />

SPECIAL CONDITIONS OF CONTRACT (SCC)<br />

C O N T E N T<br />

6.0 GENERAL INFORMATION – CONSIGNEE ADDRESS, PAYING AUTHORITY ETC.<br />

7.0 MISCELLANEOUS


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION - IV<br />

SPECIAL CONDITIONS OF CONTRACT (SCC)<br />

The following articles shall supplement the Instructions to Bidders and General Conditions of<br />

Contract (Goods) for supply part of the contract and GCC (for procurement of works) for<br />

other than supply part of the Contract. In case any conflict between General Conditions of<br />

Contract and Special Conditions of Contract, the latter shall prevail to the extent applicable.<br />

1. Scope of Supply/ Work<br />

The scope of supply shall be as given at Material Requisition (Section-VI) and<br />

Price Schedule enclosed with this tender enquiry.<br />

The bids may be submitted for any of the following three OPTIONs depending<br />

upon the bidder’s eligibility.<br />

OPTION-I : Supply of bare Pipes at FOT Dispatch point for <strong>India</strong>n Bidders/<br />

FOB port of shipment for Foreign Bidders.<br />

OPTION-II : Coating in <strong>India</strong> of Bare Pipes issued by <strong>GAIL</strong>, Transportation<br />

of bare pipes to coating plant, coating of bare pipes,<br />

transportation of coated pipes to Designated Dump yard near<br />

Oduru and maintenance of Dump yard for 2 months beyond<br />

the contractual completion period or actual completion period,<br />

which ever is later.<br />

OPTION-III : Supply of Coated Pipes at designated Dump yard near Oduru<br />

and maintenance of Dump yard for 2 months beyond the<br />

contractual completion period or actual completion period,<br />

which ever is later.<br />

This tender evaluation shall be for the full quantity on L-1 basis under<br />

different option (the items have been defined as A, B & C in the Material<br />

Requisition). It may, however, be noted that<br />

Bare Pipe Manufacturers can quote either for Bare Pipe (Option-I) or<br />

for Coated Pipe (Option-III). In case of Option III, bidder can quote<br />

independently or with consortium arrangement.<br />

Coating Contractor can quote either for Coating & Transportation<br />

Work (Option-II) or for Coated Pipe (Option-III) with consortium<br />

arrangement only.<br />

Other requirements in respect of supply shall be as follows :-<br />

a) Pipes shall be ordered only to X-70 Grades. Intermediate grades shall<br />

not be acceptable. Higher grade pipe shall not be considered as a<br />

substitute for a pipe ordered without <strong>GAIL</strong>/ <strong>MECON</strong> prior approval.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

b) The manufacturer shall be required to establish and maintain quality<br />

assurance system in accordance with ISO:9001 or equivalent. <strong>GAIL</strong>/<br />

<strong>MECON</strong> reserves the right to audit manufacturer’s quality system.<br />

c) Foreign Bidder may quote in any Foreign currency or <strong>India</strong>n currency.<br />

d) Under Option-III, the foreign Bidder will be allowed to engage <strong>India</strong>n<br />

Contractor for PE Coating works under consortium arrangement if so<br />

desired by the Bidder.<br />

e) <strong>GAIL</strong> is manufacturing PE compound-PB48A004 and coating contractor<br />

can opt for external coating of pipes available on the prevailing rate at<br />

the time of procurement.<br />

<strong>GAIL</strong> PE-compound can be issued from any place out of the five<br />

locations viz. Daman, Silvassa, Dadra, Malanpur (Gwailor) and<br />

Ghaziabad. Exact location shall be decided by <strong>GAIL</strong> at the time of<br />

issuing compound material. The transportation of compound material<br />

from the place decided by <strong>GAIL</strong> shall be in the scope of coating<br />

contractor.<br />

2. Delivery basis<br />

It shall be according to clause 15.2 of GCC.<br />

3. Completion Schedule<br />

The completion schedule shall be as given below :-<br />

Option Option Description Completion Schedule Effective Date of<br />

Start<br />

I Supply of Bare Pipes a) Domestic Bidder<br />

Delivery to start from 8 th<br />

week ex-works and<br />

complete within 12 weeks.<br />

b) Foreign Bidder<br />

Delivery within 8 weeks at<br />

port of exit.<br />

II Coating in <strong>India</strong> of<br />

Bare Pipes issued by<br />

<strong>GAIL</strong>, Transportation<br />

to Designated<br />

Dumpyard<br />

III Supply of Coated<br />

Pipes at designated<br />

Dumpyard<br />

Delivery of Coated Pipes to<br />

reach dumpyard from 4 th week<br />

and completed with 6 th weeks.<br />

Delivery of Coated Pipes to<br />

reach dumpyard from 12 th week<br />

and completed with 18 th weeks.<br />

Domestic/ Foreign Bidder<br />

Date of Issue of FOI<br />

From Date of Intimation<br />

by <strong>GAIL</strong>/ <strong>MECON</strong> of<br />

readiness of Bare Line<br />

Pipes for lifting from<br />

Manufacturer’s Works/<br />

designated <strong>India</strong>n Sea<br />

Port, for PE Coating<br />

Delivery Basis<br />

a) Domestic Bidder<br />

Loading of pipes on<br />

Trailer (Trailers shall<br />

be arranged by<br />

<strong>GAIL</strong> appointed<br />

Coating Contractor).<br />

b) Foreign Bidder<br />

FOB Port of exit<br />

FOT Site (Dumpyard)<br />

Date of Issue of FOI FOT Site (Dumpyard)<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

4. Payment Terms<br />

4.1 For Bare Pipe (Option-I)<br />

4.1.1 For Foreign Bidder<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

100% of invoice amount shall be made through irrevocable L/C after receipt<br />

of pipe at designated sea port in <strong>India</strong>. All bank charges outside <strong>India</strong> shall be<br />

borne by the vendor and bank charges inside <strong>India</strong> will be to owner’s<br />

account. In case of confirmed L/C, confirmation charges are to be borne by<br />

the vendor. Payment shall be made against receipt of the following by the<br />

Employer/ Owner<br />

i) Invoice in triplicate<br />

ii) Inspection release note by Purchaser/ Consultant<br />

iii) Clean bill of Lading<br />

iv) Packing List<br />

v) Country of origin certificate<br />

vi) Final technical file as per Technical Specifications/ Material Requisition<br />

including all test certificates.<br />

vii) Despatch instructions/ clearance by Purchaser/ Consultant.<br />

viii) Certificate of confirmation that despatch is in accordance with agreed<br />

delivery schedule by Seller.<br />

ix) Documents as specified in the Technical Specifications/ Material<br />

Requisition, Volume-II of II of the Bid Document.<br />

x) Performance Bank Guarantee of 10% of Contract Value.<br />

4.1.2 For <strong>India</strong>n Bidders<br />

4.1.2.1 100% of invoice amount shall be paid against receipt of following documents<br />

by Employer/ Owner once the material is inspected & accepted by Owner or<br />

his authorised representative and handed over to the coating contractor :-<br />

i) Invoice in triplicate<br />

ii) Inspection Release note by Purchaser/ Consultant<br />

iii) GR/ LR<br />

iv) Packing List<br />

v) Final technical file as per Technical Specifications/ Material Requisition<br />

including all test certificates<br />

vi) Indemnity bond for the total price of delivered items as per<br />

Attachment-II.<br />

vii) Performance Bank Guarantee of 10% of Contract Value.<br />

viii) Documentary proof of handing over of pipe to coating contractor.<br />

ix) Documents as specified in the Technical Specifications/ Material<br />

Requisition, Volume-II of II of the Bid Document.<br />

4.1.2.2 The contractor shall raise invoices on the basis of not less than one fortnight<br />

interval.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

4.1.2.3 The payments to the Contractor will be released within a period 15 days from<br />

the date of receipt of the complete invoice duly certified by Employer/<br />

Consultant as per the terms and conditions of the contract.<br />

4.2 For Coated Pipe (Option-III)<br />

4.2.1 For <strong>India</strong>n Bidders<br />

4.2.1.1 90% of Contract Price will be paid progressively against receipt and<br />

acceptance of coated pipes at dumpyard by Purchaser/ Consultant against<br />

receipt of the following by Employer/ Owner :-<br />

i) Invoice in triplicate<br />

ii) Inspection Release note by Purchaser/ Consultant<br />

iii) GR/ LR<br />

iv) Packing List<br />

v) Final technical file as per Technical Specifications/ Material Requisition<br />

including all test certificates<br />

vi) Indemnity bond for the total price of delivered items as per<br />

Attachment-II.<br />

vii) Performance Bank Guarantee of 10% of Contract Value.<br />

viii) Documents as specified in the Technical Specifications/ Material<br />

Requisition, Volume-II of II of the Bid Document.<br />

4.2.1.2 The Contractor shall raise invoices on the basis of not less than one fortnight<br />

interval.<br />

4.2.1.3 Balance 10% amount of total Contract Price shall be paid within 30 days after<br />

handing over of last pipe to pipe laying contractor.<br />

4.2.2 For Foreign Bidders<br />

4.2.2.1 90% of Contract Price will be paid progressively against receipt and<br />

acceptance of coated pipes at dumpyard by Purchaser/ Consultant against<br />

receipt of the following by Employer/ Owner :i)<br />

Invoice in triplicate<br />

ii) Inspection Release note issued by Purchaser/ Consultant at<br />

dumpyard.<br />

iii) Clean Bill of Lading.<br />

iv) Packing List duly endorsed by Consultant indicating receipt and<br />

acceptance of material at dumpyard.<br />

v) Country of origin certificate.<br />

vi) Proof of customs clearance including payment of Customs duty for<br />

import permitted in the Contract.<br />

vii) Final technical file as per Technical Specifications/ Material Requisition<br />

including all test certificates.<br />

viii) Performance Bank Guarantee of 10% of Contract Value.<br />

ix) Documents as specified in the Technical Specifications/ Material<br />

Requisition, Volume-II of II of the Bid Document.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

4.2.2.2 Balance 10% amount of total Contract Price shall be paid within 30 days after<br />

handing over of last pipe to pipe laying contractor.<br />

4.3 For Coating & Transportation Work (Option-II)<br />

4.3.1 90% of Contract Price will be paid progressively against receipt and<br />

acceptance of finished pipes at dumpyard. The payment shall be released<br />

against receipt of following documents by the Employer/ Owner. :-<br />

i) Invoice in triplicate<br />

ii) Owner/ Consultant’s Inspection Release Note<br />

iii) Packing List duly endorsed by Consultant indicating receipt and<br />

acceptance of the material at Dumpyard.<br />

iv) RR/ GR/ LR<br />

v) Indemnity Bon for the total price of the delivered items, as per<br />

Attachment-II.<br />

vi) Performance Bank Guarantee of 10% of Contract Value.<br />

4.3.2 Balance 10% amount of total Contract Price shall be paid within 30 days after<br />

delivery of finished pipes by the Contractor to the laying Contractor and<br />

completion of all contractual obligation.<br />

4.3.3 The Contractor shall raise invoices on the basis of not less than one fortnight<br />

interval.<br />

4.3.4 The payments to the Contractor will normally be released within a period of<br />

15 days from the date of receipt of the complete invoice duly certified by<br />

Employer/ Consultant as per the terms and satisfying the conditions of the<br />

contract in all respect.<br />

4.4 The Invoice shall be made after adjusting the following (Applicable<br />

to Option-I, II & III)<br />

4.4.1 Cenvattable invoice is to be raised by the supplier, enabling the owner to<br />

claim the cenvat credit.<br />

4.4.2 PRS pursuant to GCC – Goods Clause 26.0, if applicable.<br />

4.4.3 <strong>India</strong>n agents commission, if applicable.<br />

4.5 Mode of Payment<br />

4.5.1 Wherever possible payment will be released through E-payment as detailed in<br />

ITB clause 19.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

4.5.2 Foreign Bidders (For Option-I only)<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

Through an irrevocable Letter of Credit (L/C) to be established by Purchaser<br />

through an <strong>India</strong>n Nationalised Bank within 30 days of acceptance of award<br />

by the Seller and its furnishing requisite Performance Bank Guarantee. L/C<br />

opening charges payable to the L/C opening bank shall be borne by the<br />

Purchaser. In case the Seller requires a confirmed L/C, the confirmation<br />

charges shall be borne by the Seller. Any other charges not specified herein<br />

shall be on Seller’s account.<br />

4.5.3 Deduction at Source<br />

4.5.3.1 Purchaser will release the payment to the Seller after effecting deductions as<br />

per applicable law in force.<br />

4.5.3.2 Purchaser will release payments to the Contractor after offsetting all dues to<br />

the Purchaser payable by the Contractor under the Contract.<br />

5. Price Reduction Schedule:<br />

5.1 Price reduction schedule for delayed delivery shall be as per Article-27 of<br />

GCC.<br />

5.2 Price reduction schedule on failure of pipe under field hydrotest and/ or<br />

during guarantee/ warranty period and/ or defect liability period as applicable<br />

shall be as follows (for pipe supplier) :-<br />

Pursuant to General Conditions of Contract as per Volume-I and clause 14<br />

(new) of the Technical Specification (No. MEC/TS/05/21/012D, Rev-0), owner<br />

shall be reimbursed by the successful bidders for any pipe supplied against this<br />

order that fails under field hydrostatic test and/ or during guarantee/ warranty<br />

period and/ or defect liability period as applicable, if such failure is caused by a<br />

defect in pipes which is outside the acceptance limits of the specifications. The<br />

reimbursement cost will be the landed cost of the defective pipes including all<br />

cost incurred upto delivery thereof at site and shall also include but not limited<br />

to cost of all duties, freight, insurance, labour, material, charges for cutting,<br />

removing, re-coating, replacement and relaying of defective pipeline including<br />

cost of incidental activities as well as losses suffered by <strong>GAIL</strong>. The recovery<br />

cost shall be calculated at actual but will be subject to the minimum values<br />

given below. Recovery shall be applied on the actual or minimum predetermined<br />

rate, whichever is higher. The minimum pre-determined rate shall<br />

not need any justifications. The minimum pre-determined reimbursement cost<br />

of each pipe shall be as under :-<br />

i) USD 55,000 (fifty five thousand US Dollars) for bidder quoting in foreign<br />

currency<br />

ii) Rs. 25,00,000/- ( Rs. twenty five lacs only) for bidder quoting in <strong>India</strong>n<br />

Rupees.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

The above cost shall be for each pipe, payable by the vendor to the Owner on<br />

demand without necessity of any proof of replacement/ reimbursement cost.<br />

Further, in case, the amount payable by the vendor to <strong>GAIL</strong> become more than<br />

what can be adjusted through price reduction, <strong>GAIL</strong> may recover at its<br />

discretion through deduction from any payment due or becomes due to the<br />

contractor or by encashing the Bank Guarantee(s) furnished by contractor, the<br />

unrecovered part of such payment will be paid by the contractor to <strong>GAIL</strong> within<br />

15 days of date of notification by <strong>GAIL</strong> to him.<br />

In the event of conflict between the stipulations of this article and anything<br />

contained in the Technical Specification (Material Requisition), the stipulations of<br />

this article shall govern.<br />

Necessary tests to establish cause of failure of pipes shall be carried out at<br />

Welding Research Institute, Trichi, <strong>India</strong> and shall be binding on the both <strong>GAIL</strong><br />

and the pipe supplier.<br />

6. General Information relating to Consignee address, Banker’s Name,<br />

Paying Authority, Insurance Agent etc. :<br />

- Location & Address of project<br />

Consignee<br />

: Manager (C&P)<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

NH – 5 Road,<br />

Near ONGC Base Complex,<br />

Lalacheruvu,<br />

Rajahmundry<br />

- Name<br />

Bankers<br />

& Address of the :<br />

a) For <strong>India</strong>n Supplies : State Bank of <strong>India</strong><br />

Main Branch,<br />

Kambala Tank,<br />

Rajahmundry,<br />

Code No. : 0904<br />

b) For imported supplies : State Bank of <strong>India</strong><br />

CAG Branch,<br />

Jawahar Vihar Bhawan,<br />

STC, Building, Janpath<br />

New Delhi – 110 001<br />

- CST Number : KDA/08/03/1633 dated 28.11.1997<br />

- Local Sales Tax No. : KDA/08/03/2780 dated 28.11.1997<br />

- ECC No. : -<br />

- Paying Authority :<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

i) Indigenous : Manager (F&A)<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Rajahmundry<br />

ii) Imported : GM (F&A)<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

16 Bhikaiji Cama Place,<br />

R.K. Puram,<br />

New Delhi – 110 066.<br />

Kind Attn.: Shri P. K. Jain<br />

E-mail : pj01050@gail.co.in<br />

Fax No.: 91-11-26185941Extn. 1050#<br />

- Name & Address of consignee<br />

for import at seaport/ airport<br />

of entry<br />

- Whether certificate for : Yes<br />

-<br />

availing concessional project<br />

rate of custom duty will be<br />

given.<br />

Can client issue C Form for :<br />

a) Concessional rate of CST : N/A<br />

b) Concessional rate of ST : N/A<br />

- Name of Address of insurance<br />

agency<br />

: Mr. U. V. Jadav,<br />

Manager (C&P)<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

MMRDA Building, 2 nd Floor,<br />

Bandra Kurla Complex,<br />

Bandra (East)<br />

Mumbai – 400 051<br />

Ph No.: 0091-22-26592228/61/62<br />

E-mail : uv.jadhav@gail.co.in<br />

Fax No.: 0091-11-26591336/2373<br />

: M/s Oriental Insurance Co. Ltd.,<br />

Divisional Office No. 6,<br />

Manjusa Building,<br />

2 nd Floor, 57, Nehru Place,<br />

New Delhi – 110 019<br />

Kind Attn: Mr. Rahul Dugal<br />

Sr. Divisional Manager<br />

Mobile: 09810903292<br />

Ms. Usha<br />

Asst. Divisional Manager<br />

Ph No.: 91-11-26435761<br />

91-11-26432320<br />

91-11-26433351<br />

Fax No.: 91-11-26435761<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

A) <strong>India</strong>n Vendor : Policy No. 211600/21/11/206/000089<br />

dated 02.08.2005<br />

B) Foreign Vendor : Policy No. 211600/21/11/206/000090<br />

dated 02.08.2005<br />

- Preferred mode of despatch : Imports : Sea<br />

Domestic : By Road<br />

- Inspection agency for indigenous<br />

and imported items<br />

7. Miscellaneous<br />

: <strong>MECON</strong> <strong>Limited</strong><br />

7.1 Where any portion of the General Conditions of Contract (Goods) for supply<br />

part of the contract and GCC (procurement of works) for other than supply<br />

part of contract is repugnant to or at variance with any provisions of the<br />

Special Conditions of Contract, unless a different intention appears, the<br />

provisions of the Special Conditions of Contract shall be deemed to over-ride<br />

the provisions of the General Conditions of Contract and shall be the extent of<br />

such repugnancy, or variations, prevail.<br />

7.2 Wherever it is mentioned in the specification that the Contractor shall perform<br />

certain work or provide certain facilities, it is understood that the Contractor<br />

shall do so at his cost and the Value of Contract shall be deemed to have<br />

include cost of such performance and provisions, so mentioned.<br />

7.3 The materials, design, and workmanship shall satisfy the relevant Standards,<br />

the Job Specifications contained herein and Codes referred to. Where the job<br />

specification stipulate requirements in addition to those contained in the<br />

standard codes and specifications, these additional requirements shall also be<br />

satisfied.<br />

7.4 In case of an irreconcilable conflict between <strong>India</strong>n or other applicable<br />

standards, General Conditions of Contract, Special Conditions of Contract,<br />

Specification, Drawings or Schedule of Rates, the following shall prevail to the<br />

extent of such irreconcilable conflict in order of precedence :<br />

i) Letter of Award/ Purchase Order<br />

ii) Letter of Acceptance/ FOI alongwith Statement of Agreed Variations.<br />

iii) Schedule of Rates as enclosures to Letter of Award/ Purchase Order<br />

iv) Special Conditions of Contract<br />

v) Drawings<br />

vi) Technical/ Material Specifications<br />

vii) Instruction to Bidder<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

viii) General Conditions of Contract (Goods) for supply part of the contract<br />

and GCC (for procurement of works) for other than supply part of the<br />

contract.<br />

ix) Applicable standards as specified.<br />

x) Applicable standards not specified.<br />

7.5 It will be the Manufacturer’s responsibility to bring to the notice of Purchaser<br />

any irreconcilable conflict in the contract documents before starting the<br />

work(s) or making the supply with reference to which the conflict exists.<br />

7.6 In the absence of any Specifications covering any material, design of work(s)<br />

the same shall be performed/ supplies/ executed in accordance with Standard<br />

Engineering Practice as per the instructions/ directions of the Purchaser,<br />

which will be binding on the Manufacturer.<br />

7.7 Subsequent Price Change on Account of Technical/ Commercial Clarification<br />

and/ or Validity Extension<br />

Once quoted, the bidder shall not make any subsequent price changes, whether<br />

resulting or arising out of any technical/ commercial clarifications sought<br />

regarding the bid even if any deviation or exclusion may be specially stated in<br />

the bid. Such price changes shall render the bid liable for rejection.<br />

7.8 Deemed Export<br />

Deemed export benefits are not available and <strong>India</strong>n bidder should furnish<br />

Prices without considering these benefits.<br />

7.9 Details From Plate And Pipe Manufacturer<br />

7.9.1 The pipe manufacturer shall provide documentary evidence regarding sourcing<br />

of plates for manufacturing pipes from at least two plate mills.<br />

7.9.2 Based on detailed schedule for supply of line pipe, a letter of comfort (LoC) shall<br />

be provided from the plate and pipe manufacturer mills by the bidders so that<br />

the commitment of plate and pipe manufacturing mill is known for technical<br />

qualification of the bidder for supply of line pipe.<br />

7.10 Transportation<br />

The following shall be read in conjunction with Article –17 of General Conditions<br />

of Contracts (Section –III)<br />

7.10.1 Under Option-II & III, transportation up to warehouse (dump site) shall be the<br />

responsibility of <strong>India</strong>n as well as Foreign Bidder.<br />

7.10.2 In case of Domestic Bidders, under OPTION-I the loading of the pipes on trailer<br />

arranged by PE Coating Contractor shall be the responsibility of Domestic<br />

Bidder.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

7.10.3 In case of order on FOB port of shipment basis on Foreign Bidders under<br />

Option-I, shipping arrangement from FOB Port of Shipment to destination (Sea<br />

Port, <strong>India</strong>) be made by Ministry of Shipping and Transport as per section-VIII<br />

F-9A (Packing, Marking & Shipping Specifications).<br />

7.11 Procurement of Steel Plates/ Coils<br />

7.11.1 Following steel plate/ coil manufacturers are acceptable for the procurement<br />

of steel plates/ coils to be used in the manufacture of line pipes.<br />

a) Thyssen Krupp, Germany<br />

b) Mannesmann Salzgitter Roehrenwerke, Germany<br />

c) Dillinger Huette, Germany<br />

d) Europipe, Germany<br />

e) Ilva (Riva Group), Italy<br />

f) Azovstal, Ukraine<br />

g) Posco, South Korea<br />

h) Voest Alpine, Austria<br />

i) Nippon Steel, Japan<br />

j) AHMSA (Altos Hornos de Mexico), Mexico<br />

k) Essar Steel, <strong>India</strong><br />

l) Ispat Industries Ltd., <strong>India</strong><br />

m) SAIL, Bokaro, <strong>India</strong><br />

n) JSW Steel Ltd., <strong>India</strong><br />

o) Lloyd Steel, <strong>India</strong><br />

7.11.2 In case bidder proposes steel plate/ coil manufacturer(s) not covered in the<br />

above list, then the proposed steel plates/ coils manufacturer must meet the<br />

following criteria :-<br />

7.11.2.1 Steel plate/ coil manufacturer(s) must have manufactured and supplied in a<br />

single order, the steel plates/ coil of not less than 2500 MT meant for the<br />

production of line pipes conforming to API 5L (PSL-2) of the same or higher<br />

grade as required under present bid in last five years from the date of Bid<br />

submission.<br />

7.11.2.2 The steel plate/ coil manufacturer have manufactured plates/ coils<br />

conforming to API 5L (PSL-2) Grade X-70 or higher of same or higher wall<br />

thickness as required for line pipes under present bid.<br />

7.11.2.3 The steel plate/ coil manufacturer must have manufactured plates/ coils<br />

conforming to API 5L (PSL-2) which are equal or higher in terms of plate/ coil<br />

width (corresponding to pipe size) as required for line pipes under present<br />

bid.<br />

7.11.2.4 A letter of commitment from proposed steel plate/ coil manufacturer for<br />

supply of steel plates/ coils required for the manufacture of line pipes under<br />

present bid.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

7.11.2.5 Confirmation regarding compliance with applicable requirements for steel<br />

plates/ coils specified in Technical Specifications/ Material Requisition of this<br />

Bid Document.<br />

a) Bidder must submit documentary evidence alongwith the bid, to<br />

substantiate the qualification criteria indicated above. In the absence<br />

of such documentary evidence, Owner/ Consultant reserve the right to<br />

reject the bid without making any reference to the bidder.<br />

b) The qualification of steel plate/ coil manufacturer(s) shall be assessed<br />

prior to price bid opening.<br />

c) Bidder’s offer shall be unconditional irrespective of the finally qualified<br />

steel plate/ coil manufacturer(s).<br />

7.12 PE Coating (For MR Option-II & III only)<br />

7.12.1 Quality Assurance/ Quality Control<br />

• Bidder shall include in his offer the Quality Assurance Programme<br />

containing the overall quality management and procedures, which is<br />

required to be adhered to during the execution of contract. After the<br />

award of the contract detailed quality assurance programme shall be<br />

prepared by the Bidder for the execution of contract for various works,<br />

which will be mutually discussed and agreed to.<br />

• The Bidder shall establish document and maintain an effective quality<br />

assurance system outlined in recognized codes.<br />

• Quality Assurance System plans/ procedures of the Bidder shall be<br />

furnished in the form of a QA manual. This document should cover<br />

details of the personnel responsible for the Quality Assurance, plans<br />

or procedures to be followed for quality control in respect of Design,<br />

Engineering, Procurement, Supply, Inspection, Testing and<br />

Commissioning. The quality assurance system should indicate<br />

origanisational approach of quality control and quality assurance of<br />

the construction activities, at all stages of work at manufacture’s<br />

works and dispatch of materials.<br />

• The Contractor shall adhere to the Quality Assurance Plan attached.<br />

7.12.2 Test Certificates<br />

• Bidder shall be required to submit recent test certificates for the<br />

material being used in works from the recognised laboratories. These<br />

certificates should indicate all properties of the materials as required<br />

in relevant IS Standards or international Standards.<br />

• Bidder shall also submit the test certificates with every batch material<br />

supplied which will be approved by Purchaser. Incase any test is to be<br />

carried out the same shall be got done in the approved laboratory at<br />

the cost of Bidder.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

7.13 Make of Materials<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

The raw materials required to be procured by the Bidder for completing<br />

supply under this contract shall be procured only from Owner approved<br />

vendors. Where the makes of materials are not indicated in the Bidding<br />

document, Bidder shall obtain prior approval of Owner/ Purchaser of such<br />

items of vendors/sub-vendors before placing order and for this shall furnish<br />

complete detail/ information to Owner/ Consultant well in advance. However,<br />

seeking such approval shall not be the basis for extension of delivery/<br />

completion schedule.<br />

7.14 Following international inspection agencies are acceptable for mill<br />

qualification/ coating plant qualification.<br />

a) TUV, Germany<br />

b) DNV, Denmark<br />

c) Germenisher Lloyd, Germany<br />

d) AIB – VINCOTTE, Belgium<br />

e) Lloyds Register, UK<br />

f) Moody International, UK<br />

g) Velosi, Malaysia<br />

h) Bureau Veritas, France<br />

i) Gasuinee, Netherlands<br />

j) Advantice, UK<br />

7.15 Origin of Goods<br />

A certificate issued by relevant Chamber of Commerce to this effect shall<br />

form part of shipping documents.<br />

7.16 Despatch Instructions<br />

7.16.1 Seller shall obtain despatch clearance from the Purchaser prior to each<br />

despatch. Loading of pipes on the trailor arranged by coating contractor shall<br />

be considered as despatch.<br />

7.16.2 Copy of Inspection Release Certificate, Despatch Clearance and Statement<br />

showing the name of the vessel, description and weight of material and<br />

shipping marks etc. to be submitted alongwith the documents.<br />

7.17 Independent Seller<br />

It is expressly understood and agreed that Seller is an independent party and<br />

that neither the Seller/ its personnel are servants, agents or employees of<br />

Purchaser/ Consultant nor the Seller has any kind of interest in other sellers.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

7.18 Lien<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

Seller shall ensure that the Scope of Supply supplied under the Agreement<br />

shall be free from any claims of title/ liens from any third party. In the event<br />

of such claims by any party, Seller shall at his own cost defend, indemnify<br />

and hold harmless Purchaser or its authorised representative from such<br />

disputes of title/ liens, costs, consequences etc.<br />

7.19 Recovery of Customs Duty, Excise Duty and Sales Tax<br />

In case, the statutory variation entitles the Employer to recover the amount<br />

(irrespective of Contractual Delivery) such amount will be recovered from any<br />

bill of the Contractor, or in any manner which he considers fit, on<br />

enforcement of such variation, under intimation to the Contractor.<br />

7.20 Employer’s Right and Remedies<br />

7.21 Guarantee<br />

Without prejudice to Employer’s right and remedies under Agreement, if<br />

Contractor fails to commence delivery as per agreed schedule and/ or in<br />

reasonable opinion of the Employer, Contractor is not in a position to makeup<br />

the delay to meet the intended purpose, the Employer may terminate the<br />

Agreement in full or part at Contractor’s default and may get supplies from<br />

other sources at Contractor’s risk and cost.<br />

In partial modification to GCC (Goods) clause 20.0, it may be noted that<br />

Guarantee shall be twenty four (24) months starting from the date of handing<br />

over of last pipe to the coating contractor.<br />

7.22 Defect Liability Period<br />

7.23 Rejection<br />

In partial modification to GCC (Procurement of works) clause 80.0, it may be<br />

noted that Defect Liability Period shall be twenty four (24) months starting<br />

from the date of handing over of last pipe to the erection contractor.<br />

7.23.1 Any materials/ goods covered under scope of supply, which during the<br />

process of inspection by Employer/ Appointed third party, at any stage prior<br />

to despatch or at warehouse, is found not conforming to the requirements/<br />

specifications of the Purchase Requisition/ Order, shall be liable for rejection.<br />

7.23.2 Contractor shall be responsible and liable for immediate replacement of such<br />

material with acceptable material at no extra cost or impact on the delivery<br />

schedule to Employer.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

7.24 Limitation of Liability<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

Notwithstanding anything contrary contained herein, the aggregate total<br />

liability of Contractor under the Contract or otherwise shall be limited to<br />

100% of contract value. However, neither party shall be liable to the other<br />

party for any indirect and consequential damage, loss of profits or loss of<br />

production except compensation by successful bidder to Employer on failure<br />

of pipe under field hydrotest or during defect liability period.<br />

7.25 Insurance (For Option-II & III)<br />

7.25.1 Contractor shall, at his own expense arrange, secure and maintain insurance<br />

as may be necessary with reputable insurance companies to the satisfaction<br />

of the Employer. Bidder’s failure in this regard shall not relieve him of any of<br />

this responsibilities and obligations under Contract. The Contractor will insure<br />

the Goods for its full replacement value till the coated pipes are handed over<br />

to erection contractor.<br />

7.25.2 Employer will be co-insured in the Policy.<br />

7.25.3 Any damage or loss or short receipt noted by the Employer on receipt of<br />

material at Warehouse or at the time of taking delivery at Warehouse, as the<br />

case may be, the Employer might immediately inform the Contractor through<br />

e-mail/ fax/ letter. The documentary evidence shall be forwarded to<br />

Contractor in due course.<br />

7.25.4 The Contractor shall take immediate step to lodge claims with its insurer and<br />

arrange to make good or immediate replacement of damaged/ lost/ short<br />

receipt material without waiting for insurance claim settlement.<br />

7.25.5 In case the damage is repairable and carried out by the Employer to save<br />

time, the Contractor will reimburse the cost of repair, immediately on<br />

demand.<br />

7.25.6 Insurance for Free Issue Material (For MR Option-II Only)<br />

Contractor shall at his own expense arrange, secure and maintain insurance<br />

cover of Rs. 14 crores for owner supplied free issue materials during entire<br />

tenure of Contractor’s custody till the material is handed over back to owner<br />

as defined in tender document.<br />

Contractor’s quoted price shall be inclusive of all costs on account of<br />

insurance liabilities covered under the contract. Contractor to note that the<br />

beneficiary of insurance cover shall be <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong>.<br />

7.26 Governing Law<br />

Laws of <strong>India</strong> will govern the Contract and Delhi courts will have exclusive<br />

jurisdiction on all matters related to Contract.<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

7.27 Bonus Clause<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

The Bonus Clause 27.3 of GCC (Procurement of Works) is not applicable in<br />

the instant tender.<br />

7.28 Quality Assurance/ Quality Control<br />

7.28.1 The Contractor shall prepare a detailed quality assurance plan for the<br />

execution of Contract for various facilities, which will be mutually discussed<br />

and agreed to.<br />

7.28.2 The Contractor shall establish document and maintain an effective quality<br />

assurance system outlined in recognized codes.<br />

7.28.3 The Purchaser/ Consultant, while agreeing to a quality assurance plan shall<br />

mark the stages where they would like to witness the tests; review any or all<br />

stages of work at shop/ site as deemed necessary for quality assurance.<br />

7.29 Performance Evaluation<br />

The performance of Contractor to whom the award is placed shall be<br />

evaluated right from submission of bid till the final completion, as per<br />

enclosed Attachment-I.<br />

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D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Attachment-I & II.doc<br />

ATTACHMENT-I TO SCC<br />

PERFORMANCE EVALUATION<br />

ENCLOSURE-IV<br />

(Bid Document No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012A)


2.0 ANNEXURE TO SCC


i) Project/ Work Center :<br />

ii) Order/ Contract No. & Date :<br />

iii) Brief Description of Items Works/ :<br />

Assignment<br />

iv) Order/ Contract Value (Rs.) :<br />

v) Name of Vendor/ Contractor/ :<br />

Consultant<br />

vi) Contracted Delivery/ Completion :<br />

Schedule<br />

vii) Actual Delivery/ Completion Date :<br />

Performance<br />

Parameter<br />

PERFORMANCE RATING DATA SHEET<br />

(FOR PROJECTS/ CONSULTANCY JOBS)<br />

Delivery/<br />

Completion<br />

Performance<br />

Quality<br />

Performance<br />

Reliability<br />

Performance<br />

Total<br />

Maximum Marks 40 40 20 100<br />

Marks Allocated (*)<br />

Remarks (if any)<br />

PERFORMANCE RATING (**)<br />

Note:<br />

(*) Allocation of marks would be as per enclosed instructions<br />

(**) Performance rating shall be classified as under :<br />

Sl. Range<br />

Rating Signature of<br />

No. (Marks)<br />

Authorised Signatory :<br />

1. 60 & below POOR<br />

2. 61 – 75 FAIR Name :<br />

3. 76 – 90 GOOD Designation :<br />

4. More than 90 VERY GOOD<br />

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1.0 Marks are to be allocated as under<br />

1.1 Delivery/ Completion Performance 40 marks<br />

Delivery Period/ Completion<br />

Schedule<br />

Delay in Weeks Marks<br />

a) Upto 3 months Before CDD 40<br />

Delay upto 4 weeks 35<br />

Delay upto 8 weeks 30<br />

Delay upto 10 weeks 25<br />

Delay upto 12 weeks 20<br />

Delay upto 16 weeks 15<br />

More than 16 weeks 0<br />

b) Above 3 months Before CDD 40<br />

Delay upto 4 weeks 35<br />

Delay upto 8 weeks 30<br />

Delay upto 10 weeks 25<br />

Delay upto 16 weeks 20<br />

Delay upto 20 weeks 15<br />

Delay upto 24 weeks 10<br />

More than 24 weeks 0<br />

1.2 Quality Performance 40 marks<br />

For Normal Cases : No Defects/ No Deviation/ No Failure : 40 marks<br />

i) Rejection/ Defects Marks to be allocated on prorata<br />

basis for acceptable quantity as<br />

compared to total quantity for<br />

ii) When Quality failure<br />

endanger system integration<br />

and safety of the system<br />

normal cases<br />

Failure of severe nature<br />

- Moderate nature<br />

- Low severe nature<br />

iii) Number of deviations a) No Deviation<br />

b) No. of Deviations ≤ 2<br />

c) No. of Deviations > 2<br />

10 marks<br />

0 marks<br />

5 marks<br />

10-25 marks<br />

5 marks<br />

2 marks<br />

0 marks<br />

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1.3 Reliability Performance 20 marks<br />

A) For Works/ Contracts<br />

i) Submission of order acceptance, agreement, PBG, Drawings and<br />

other documents within time<br />

4 marks<br />

ii) Mobilisation of resources as per Contract and in time 4 marks<br />

iii) Liquidation of Check-list points 4 marks<br />

iv) Compliance to statutory and HS&E requirements<br />

Or<br />

Reliability of Estimates/ Design/ Drawing etc. in case of<br />

Consultancy Jobs<br />

4 marks<br />

v) Timely submission of estimates and other documents for extra,<br />

substituted & AHR items<br />

4 marks<br />

B) For Supplies<br />

i) Submission of order acceptance, PBG, Drawings and other<br />

documents within time<br />

ii) Attending complaints and requests for after sales service/<br />

warranty repairs and/ or query/ advice (upto the evaluation<br />

period)<br />

iii) Response to various correspondence and conformance to<br />

standards like ISO<br />

iv) Submission of all required documents including Test Certificates<br />

at the time of supply<br />

5 marks<br />

5 marks<br />

5 marks<br />

5 marks<br />

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PERFORMANCE RATING DATA SHEET (FOR O&M)<br />

i) Location :<br />

ii) Order/ Contract No. & Date :<br />

iii) Brief Description of Items Works/ :<br />

Assignment<br />

iv) Order/ Contract Value (Rs.) :<br />

v) Name of Vendor/ Contractor/ :<br />

Consultant<br />

vi) Contracted Delivery/ Completion :<br />

Schedule<br />

vii) Actual Delivery/ Completion Date :<br />

Performance<br />

Parameter<br />

Delivery/<br />

Completion<br />

Performance<br />

Quality<br />

Performance<br />

Reliability<br />

Performance<br />

Total<br />

Maximum Marks 40 40 20 100<br />

Marks Allocated (*)<br />

Remarks (if any)<br />

PERFORMANCE RATING (**)<br />

Note:<br />

(*) Allocation of marks would be as per enclosed instructions<br />

(**) Performance rating shall be classified as under :<br />

Sl. Range<br />

Rating Signature of<br />

No. (Marks)<br />

Authorised Signatory :<br />

1. 60 & below POOR<br />

2. 61 – 75 FAIR Name :<br />

3. 76 – 90 GOOD Designation :<br />

4. More than 90 VERY GOOD<br />

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1.0 Marks are to be allocated as under<br />

1.1 Delivery/ Completion Performance 40 marks<br />

Delivery Period/ Completion<br />

Schedule<br />

Delay in Weeks Marks<br />

a) Upto 3 months Before CDD 40<br />

Delay upto 4 weeks 35<br />

Delay upto 8 weeks 30<br />

Delay upto 10 weeks 25<br />

Delay upto 12 weeks 20<br />

Delay upto 16 weeks 15<br />

More than 16 weeks 0<br />

b) Above 3 months Before CDD 40<br />

Delay upto 4 weeks 35<br />

Delay upto 8 weeks 30<br />

Delay upto 10 weeks 25<br />

Delay upto 16 weeks 20<br />

Delay upto 20 weeks 15<br />

Delay upto 24 weeks 10<br />

More than 24 weeks 0<br />

1.2 Quality Performance 40 marks<br />

For Normal Cases : No Defects/ No Deviation/ No Failure : 40 marks<br />

i) Rejection/ Defects Marks to be allocated on prorata<br />

basis for acceptable quantity as<br />

compared to total quantity for<br />

ii) When Quality failure<br />

endanger system integration<br />

and safety of the system<br />

normal cases<br />

Failure of severe nature<br />

- Moderate nature<br />

- Low severe nature<br />

iii) Number of deviations a) No Deviation<br />

b) No. of Deviations ≤ 2<br />

c) No. of Deviations > 2<br />

10 marks<br />

0 marks<br />

5 marks<br />

10-25 marks<br />

5 marks<br />

2 marks<br />

0 marks<br />

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1.3 Reliability Performance 20 marks<br />

A) For Works/ Contracts<br />

i) Submission of order acceptance, agreement, PBG, Drawings and<br />

other documents within time<br />

4 marks<br />

ii) Mobilisation of resources as per Contract and in time 4 marks<br />

iii) Liquidation of Check-list points 4 marks<br />

iv) Compliance to statutory and HS&E requirements<br />

Or<br />

Reliability of Estimates/ Design/ Drawing etc. in case of<br />

Consultancy Jobs<br />

4 marks<br />

v) Timely submission of estimates and other documents for extra,<br />

substituted & AHR items<br />

4 marks<br />

B) For Supplies<br />

i) Submission of order acceptance, PBG, Drawings and other<br />

documents within time<br />

ii) Attending complaints and requests for after sales service/<br />

warranty repairs and/ or query/ advice (upto the evaluation<br />

period)<br />

iii) Response to various correspondence and conformance to<br />

standards like ISO<br />

iv) Submission of all required documents including Test Certificates<br />

at the time of supply<br />

5 marks<br />

5 marks<br />

5 marks<br />

5 marks<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION – V<br />

BRIEF SUMMARY OF AGREED<br />

TERMS & CONDITIONS (Commercial)<br />

REFER VOLUME-I OF II


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION – VI<br />

MATERIAL REQUISITION<br />

AND<br />

TECHNICAL SPECIFICATION


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

MATERIAL REQUISITION


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION-VI<br />

MATERIAL REQUISITION<br />

(MR No. : MEC/23J8(PART-C)/05/21/M/001/S012A)<br />

Project : NATURAL GAS SUPPLY PIPELINE TO IPPs IN K.G. BASIN<br />

Client : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Tender No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012A<br />

OPTION-I :<br />

Items : Bare Line Pipes<br />

MR<br />

Item<br />

No.<br />

Description Quantity<br />

(m)<br />

Line Pipes as per API 5L, March,2004 (43 rd edition), PSL-2<br />

and Technical Specification No. MEC/TS/05/21/012D,<br />

Rev-0<br />

18” Line Pipe<br />

Pipe Size (OD) W.T. Ends Std./ Grade<br />

Inch (mm) (mm)<br />

Code<br />

A 18”(457.0) 6.4 PE API 5L X-70 22,700<br />

B 18”(457.0) 8.7 PE API 5L X-70 6,000<br />

C 18”(457.0) 10.3 PE API 5L X-70 2,800<br />

OPTION-II :<br />

Items : PE Coating of Bare Line Pipes and Transportation<br />

MR<br />

Item<br />

No.<br />

Sl.<br />

No.<br />

Total 31,500<br />

Description Quantity<br />

(m)<br />

PE Coating as per Technical Input, Technical Specification<br />

No. MEC/S/05/62/014, Rev-2 and its Amendment-I<br />

18” Line Pipe<br />

Pipe Size (OD) W.T. Ends Std./ Grade Finish<br />

Inch (mm) (mm)<br />

Code<br />

A A 18”(457.0) 6.4 PE API 5L X-70 Coated 22,700<br />

B<br />

C<br />

B1 18”(457.0) 8.7 PE API 5L X-70 Coated 5,900<br />

B2 18”(457.0) 8.7 PE API 5L X-70 Uncoated 100<br />

C1 18”(457.0) 10.3 PE API 5L X-70 Coated 2,600<br />

C2 18”(457.0) 10.3 PE API 5L X-70 Uncoated 200<br />

Total 31,500<br />

* Designated <strong>India</strong>n Sea Port/ <strong>India</strong>n Pipe Manufacturer’s Works<br />

Designated<br />

“Place of Issue<br />

of Bare Line<br />

Pipes”<br />

*<br />

Manufacturing<br />

Process<br />

(EW/ SAW)<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc Page 1 of 2<br />

*<br />

Bidder to indicate<br />

Designated<br />

“Place of<br />

Delivery of<br />

Coated<br />

Pipe”<br />

Dump Yard near Oduru<br />

(Rajahmundry – Andhra Pradesh)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION-VI<br />

MATERIAL REQUISITION<br />

(MR No. : MEC/23J8(PART-C)/05/21/M/001/S012A)<br />

Project : NATURAL GAS SUPPLY PIPELINE TO IPPs IN K.G. BASIN<br />

Client : <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

Tender No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012A<br />

OPTION-III :<br />

Items : PE Coated Line Pipes<br />

MR<br />

Item<br />

No.<br />

Sl.<br />

No.<br />

Description Quantity<br />

(m)<br />

Line Pipes as per API 5L, March,2004 (43 rd Edition), PSL-2<br />

and Technical Specification No. MEC/TS/05/21/012D, Rev-<br />

0 and PE Coating as per Technical Input, Technical<br />

Specification<br />

Amendment-I<br />

18” Line Pipe<br />

No. MEC/S/05/62/014, Rev-2 and its<br />

Pipe Size (OD) W.T. Ends Std./ Grade Finish<br />

Inch (mm) (mm)<br />

Code<br />

A A 18”(457.0) 6.4 PE API 5L X-70 Coated 22,700<br />

B<br />

C<br />

B1 18”(457.0) 8.7 PE API 5L X-70 Coated 5,900<br />

B2 18”(457.0) 8.7 PE API 5L X-70 Uncoated 100<br />

C1 18”(457.0) 10.3 PE API 5L X-70 Coated 2,600<br />

C2 18”(457.0) 10.3 PE API 5L X-70 Uncoated 200<br />

Total 31,500<br />

LEGEND<br />

WT = Wall Thickness<br />

PE = Plain End (Ends shall be bevelled as per API 5L)<br />

Manufacturing<br />

Process<br />

(EW/ SAW)<br />

Designated<br />

“Place of<br />

Delivery of<br />

Coated<br />

Pipe”<br />

Note:<br />

1) Under Option-II and Option-III, the transportation, unloading & storing of PE<br />

Coated/ Uncoated Pipes at designated Dumpyard is included in Bidder’s scope. Land<br />

acquisition and dumpyard development shall also be in bidder’s scope.<br />

2) Under Option-I, the <strong>India</strong>n PE Coating Contractor shall receive the delivery of bare<br />

pipes either at the works of <strong>India</strong>n Pipe Manufacturer or at one of the designated<br />

<strong>India</strong>n Sea Ports, for transportation to his PE Coating Plant.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc Page 2 of 2<br />

Bidder to indicate<br />

Dump Yard near Oduru (Rajahmundry –<br />

Andhra Pradesh)


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

TECHNICAL SPECIFICATION


OIL & GAS PIPELINE SBU<br />

Long Distance Pipe Line Section<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

DELHI – 110 092<br />

TECHNICAL SPECIFICATION FOR<br />

LINEPIPE<br />

(ONSHORE)<br />

SPECIFICATION NO.: MEC/TS/05/21/012D, Rev-0<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 1 of 46<br />

Sl.No. Description<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

C O N T E N T S<br />

1.0 SCOPE<br />

2.0 REFERENCES<br />

5.0 PROCESS OF MANUFACTURE AND MATERIAL<br />

6.0 MATERIAL REQUIREMENTS<br />

7.0 DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, AND END FINISHES<br />

9.0 INSPECTION AND TESTING<br />

10.0 MARKING<br />

11.0 COATING AND PROTECTION<br />

12.0 DOCUMENTS<br />

13.0 PIPE LOADING<br />

14.0(New) INSPECTION OF FIELD TEST AND WARRANTY<br />

APPENDIX-B : REPAIR OF DEFECTS BY WELDING (NORMATIVE)<br />

APPENDIX-C : REPAIR WELDING PROCEDURE (NORMATIVE)<br />

APPENDIX-F : SUPPLEMENTARY REQUIREMENTS (NORMATIVE)<br />

SR-5 : FRACTURE TOUGHNESS TESTING (CHARPY V-NOTCH)<br />

SR-6 : DROP WEIGHT TEAR TESTING (DWTT) ON WELDED PIPE<br />

SR-17 : NON DESTRUCTIVE INSPECTION OF WELDS IN ELECTRIC WELDED PIPES AND<br />

LASER WELDED PIPES<br />

SR-19 : ADDITIONAL FRACTURE TOUGHNESS REQUIREMENTS (TRANSVERSE CHARPY V-<br />

NOTCH) FOR PSL 2 PIPE<br />

APPENDIX-H : PURCHASER INSPECTION (NORMATIVE)<br />

ANNEXURE-I (NEW) : MANUFACTURING PROCEDURE SPECIFICATION<br />

ANNEXURE-II (NEW) : FIRST DAY PRODUCTION TESTS<br />

ANNEXURE-III (NEW) : INFORMATION TO BE FURNISHED AT THE TIME OF BIDDING<br />

FIGURE : 6.2.6.1<br />

FIGURE : 6.2.6.2(a)<br />

FIGURE : 6.2.6.2(b)<br />

FIGURE : 6.2.7<br />

FIGURE : 7.8.3


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 2 of 46<br />

Prepared by Checked by Approved by<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 3 of 46<br />

1.0 SCOPE<br />

1.1 Purpose and Coverage<br />

This specification establishes the minimum requirements for the manufacture of<br />

Seamless, Electric Welded and Submerged Arc Welded Steel line pipes in accordance<br />

with the requirements of API (American Petroleum Institute) Specification 5L, Forty Third<br />

Edition, March, 2004 and makes restrictive amendments/ supplements to aforesaid API<br />

Spec. 5L. Unless modified (amended and/ or supplemented) and referred by this<br />

Specification, the requirements of API Spec. 5L shall be valid.<br />

The sections, paragraphs and appendices contained herein have the same numbering as<br />

that of API Spec. 5L, in order to facilitate reference. Additional requirements, which are<br />

not specified in API Spec. 5L, have also been numbered and marked as "(New)".<br />

The coverage by this specification is limited to line pipe to be used in onshore pipelines<br />

transporting non-sour hydrocarbons in liquid or gaseous phase.<br />

The Manufacturer shall have a valid license to use API Monogram for Manufacturing of<br />

line pipe in accordance with the requirements of API Spec. 5L, Forty Third Edition,<br />

March, 2004<br />

1.2 Product Specification Level (PSL)<br />

1.3 Grades<br />

Line pipes supplied to this specification shall conform to Product Specification<br />

Level PSL-2.<br />

2.0 REFERENCES<br />

This specification is applicable to PSL-2 line pipes of grade B through X70.<br />

The latest edition of following additional references are included in this Specification :<br />

ASTM<br />

ASTM E 92 : Test Method for Vickers Hardness of Metallic Materials.<br />

ASTM E 112 : Standard Test Methods for Determining Average Grain Size.<br />

BS<br />

BS 5996 : Specification for the Acceptance Level for Internal Imperfection in<br />

Steel Plate, Strip and Wide Flats based on Ultrasonic Testing.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 4 of 46<br />

5.0 PROCESS OF MANUFACTURE AND MATERIAL<br />

5.1 Process of Manufacture<br />

Line pipe furnished to this Specification shall be from steel produced in basic oxygen or<br />

electric arc furnace. The steel used for Manufacture of pipes shall be fully killed and fine<br />

grained with a grain size of ASTM 7 or finer as per ASTM E 112. Steel shall be made by<br />

continuous casting only.<br />

5.1.1 Seamless Process<br />

Cold sizing and straightening of pipe is permissible provided the total strain does not<br />

exceed 3.0%.<br />

5.1.2 Welding Processes<br />

5.1.2.1.1 Continuous Welding<br />

Not acceptable.<br />

5.1.2.2.1 Submerged Arc Welding (SAW)<br />

All weld shall be done by automatic welding.<br />

5.1.2.2.2 Gas Metal Arc Welding (GMAW)<br />

This process is only acceptable for tack welding pipes which will subsequently be<br />

welded by the SAW process.<br />

5.1.3 Types of Pipes<br />

5.1.3.2 Continuous Welded Pipe<br />

Not acceptable.<br />

5.1.3.3 Electric Welded Pipe<br />

Only EW pipe manufactured from hot rolled coil is acceptable.<br />

A normalising heat treatment of the weld and heat affected zone shall always be<br />

carried out, irrespective of grade and chemical composition. Full body normalising is<br />

also acceptable.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 5 of 46<br />

5.1.3.3.2 PSL 2 Electric Welded Pipe<br />

Electric welding shall be performed with a minimum welder frequency of 200 kHz. The<br />

welding system shall have an integrated control in which following data, as a minimum<br />

shall be monitored.<br />

• Time<br />

• Welding Speed<br />

• Current and Voltage<br />

• Heat Treatment Temperature<br />

The weld seam and the entire heat affected zone (HAZ) shall receive a normalising heat<br />

treatment in order to control the structure so that no untempered martensite remain in<br />

the weld seam and the HAZ and the mechanical properties of heat treated zone is<br />

approximately that of the parent metal.<br />

5.1.3.5 Longitudinal Seam Submerged Arc Welded Pipe<br />

The full length of the weld seam shall be made by automatic submerged arc welding,<br />

using run-on and run-off tabs. The welding procedure shall be approved by the<br />

Purchaser. Welding shall be checked at regular intervals to ensure that current,<br />

voltage and travel speed remain within the ranges of the welding procedure.<br />

5.1.3.6 Gas Metal Arc Welded Pipe<br />

Not acceptable.<br />

5.1.3.7 Combination GMAW and SAW pipe.<br />

GMAW is only acceptable for making a continuous tack weld in SAW pipe. This pipe is<br />

further considered as SAW pipe.<br />

5.1.3.8 Double Seam SAW pipe<br />

Not acceptable.<br />

5.1.3.9 Double Seam GMAW Pipe<br />

Not acceptable.<br />

5.1.3.10 Double Seam Combination GMAW and SAW pipe<br />

Not acceptable.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 6 of 46<br />

5.1.3.11 Helical Seam Submerged Arc Welded Pipe (HSAW)<br />

HSAW is only acceptable if it meets all the requirements for SAW welding and<br />

inspection indicated in this specification.<br />

Each edge of the strip shall be ultrasonically examined for laminations over a width of<br />

25mm along its longitudinal edges prior to welding.<br />

Welds shall be inspected on their full length by ultrasonic method as per section<br />

9.8.5.1.<br />

The transition between parent metal and weld deposit shall not display undercutting.<br />

The over thickness of the weld deposit shall not exceed 2% for the pipe wall thickness<br />

is lesser than 15mm.<br />

5.1.4 Types of Seam Welds<br />

5.1.4.5 Skelp End Weld<br />

Not acceptable.<br />

5.1.4.6 Jointer Weld<br />

Not acceptable.<br />

5.1.4.7 Tack Weld<br />

Tack welds shall be made in accordance with a qualified tack welding procedure using<br />

automatic SAW, GMAW, gas shielded FCAW, or shielded metal arc welding using low<br />

hydrogen electrodes. When low hydrogen electrodes are used the diffusible hydrogen<br />

content of the resulting weld metal shall not exceed 10ml/ 100g of deposited metal.<br />

5.2 Cold Expansion<br />

EW pipe shall not be cold expanded.<br />

LSAW Pipes shall be mechanically cold expanded for full length. The expansion measured<br />

on the circumference shall range between 0.8 to 1.5% of the value measured before the<br />

expansion. The expansion shall be measured and recorded for one out of every 50 pipes.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 7 of 46<br />

5.4 Heat Treatment<br />

Seamless pipe shall be furnished in the hot formed, normalized and tempered or<br />

quenched and tempered condition. For hot formed pipe, the finishing temperature<br />

shall be greater than 780°C. Pipe finished at a lower temperature than 780°C shall be<br />

subjected to a further normalizing heat treatment with a minimum holding time of 30<br />

minutes.<br />

For Welded Pipes, the pipes shall be produced from skelp which shall be quenched and<br />

tempered or controlled rolled or combined controlled rolled and accelerated cooled to<br />

impart uniformly fine ferritic grain structure to the finished steel. Other types of heat<br />

treatment shall be agreed upon between Purchaser and Manufacturer.<br />

The heat treating process shall be performed in accordance with a documented<br />

procedure. The Manufacturer shall also establish and follow procedures for<br />

maintaining heat and/or lot identity.<br />

6.0 MATERIAL REQUIREMENTS<br />

6.1 Chemical Properties<br />

6.1.1 Chemical Composition<br />

The chemical composition of each heat of steel on product analysis shall be in<br />

accordance with Table-2B and notes given below. Table-2B of API Spec. 5L is cancelled.<br />

For each order the Manufacturer shall propose a chemical composition for the pipe to<br />

be supplied. This composition shall be contained in the manufacturing procedure<br />

specification and, as determined by product analysis, shall comply with the maximum<br />

allowable limits specified in Table-2B. The limitations on heat and product analysis<br />

are those agreed following acceptance of the manufacturing procedure specification<br />

(Annexure-I).<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 8 of 46<br />

Element<br />

Table-2B : PSL 2 - Chemical requirements for Heat and Product Analysis<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

SMLS<br />

Maximum Permitted Alloy Content, Wt. %<br />

EW SAW<br />

C 0.16 0.15 0.16<br />

Mn 1.60<br />

1.5 (For Gr. B to X-52)<br />

1.6 (For Gr. X-56 to X-70)<br />

1.5 (For Gr. B to X-52)<br />

1.6 (For Gr. X-56 to X-70)<br />

Si 0.45 0.45 0.45<br />

P 0.02 0.02 0.02<br />

S 0.01 0.010 0.015<br />

V 0.08 0.05 0.08<br />

Nb 0.05 0.05 0.05<br />

Ti 0.04 0.1 0.1<br />

Cr 0.20 0.20 0.20<br />

Mo 0.25 0.08 0.10<br />

Ni 0.30 0.20 0.20<br />

Cu 0.25 0.35 0.35<br />

Al 0.06 0.07 0.07<br />

N 0.012 0.012 0.012<br />

B 0.0005 0.0005 0.0005<br />

Ca 0.006 0.006 0.006<br />

Note: g(New)<br />

1. V+Nb+Ti shall not exceed 0.15%.<br />

2. Cu+Ni shall not exceed 0.4%.<br />

3. The AL/N ratio shall not be less than 2:1<br />

NOTE: h (New)<br />

If alloying elements other than those specified in Table 2B above are added to the steel,<br />

the limits of the additional components shall be agreed with the Purchaser.<br />

6.1.2 Elements Analysed<br />

For heat analysis and product analysis, all the elements listed in Table-2B of this<br />

specification shall be analysed and reported, even if those are not purposely added but<br />

are present as residuals only.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 9 of 46<br />

6.1.3 Carbon equivalent (PSL 2 Only)<br />

6.1.3.1 Calculations of Carbon Equivalent<br />

Boron content shall be considered in CE (Pcm) formula even if it is less than 0.001%.<br />

6.1.3.2 Maximum Carbon Equivalent<br />

For pipes of all grades,, size and wall thickness, carbon equivalent shall comply the<br />

following limits:<br />

CE (Pcm) ≤ 0.20<br />

CE (IIW) ≤ 0.40<br />

6.2 Mechanical Properties<br />

6.2.1 Tensile Properties<br />

The ratio between the measured value of the yield strength (YS) at 0.5% elongation<br />

of the gauge length as determined by an extensometer and ultimate tensile strength<br />

(UTS) for the body of each test pipe (product pipe) on which YS and UTS are<br />

determined shall not exceed 0.85 for grades X60 or lower; for grades X65 to X70, the<br />

same ratio shall not exceed 0.90.<br />

The ratio between yield strength and ultimate tensile strength of finished pipe shall<br />

be < 0.85 for grade X-60.<br />

The ratio between yield strength and ultimate tensile strength of finished pipe shall<br />

be < 0.90 for grades X-65 and X-70.<br />

The actual yield strength shall be as close as possible to the specified minimum yield<br />

strength (SMYS) but in no case it shall exceed the limits specified here under:<br />

API Spec. 5L Grade Permissible in excess of SMYS, psi (Mpa)<br />

Upto X-46 19,000 (131)<br />

X-46 and above 22,000 (152)<br />

Table 3B of API Spec. 5L stands modified accordingly.<br />

The minimum elongation of base metal shall be determined in accordance with the<br />

formula given in foot note (a) of Table-3B and shall comply with the minimum values of<br />

API Spec. 5L Appendix D. However elongation in no case shall be less than 20%. API<br />

Spec. 5L Appendix D stands modified accordingly.<br />

The ultimate tensile strength of the weld shall be equal to or better than the specified<br />

minimum tensile strength of the base metal.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 10 of 46<br />

6.2.5 Fracture Toughness Tests<br />

6.2.5.2 Charpy Impact Tests for PSL 2<br />

For pipes of all grades and wall thicknesses, Charpy V-notch impact test in accordance<br />

with SR5 (Appendix-F) shall be performed.<br />

e. Additionally, for SAW pipes of all sizes and specified wall thicknesses,additional fracture<br />

(New) toughness requirements as per Supplementary Requirements SR 19 of API Spec. 5L and<br />

as modified in this specification shall be applicable for body, weld and heat affected zone.<br />

6.2.5.3 Supplementary Fracture Toughness Tests<br />

For EW Pipes<br />

For pipe sizes 16 and larger, Drop Weight Tear Test in accordance with Supplementary<br />

Requirements SR 6 of API Spec. 5L and as modified herein shall also be performed.<br />

For SAW Pipes<br />

Wherever line pipes are specified for hydrocarban service in gaseous phase and High<br />

Vapour Pressure (HVP) service in Purchase Order, Drop Weight Tear Test in<br />

accordance with Supplementary Requirements SR 6 of API Spec. 5L and as modified<br />

in this specification shall be also performed for all pipe size, grade and wall thickness.<br />

6.2.6 Metallographic Examination<br />

6.2.6.1 For EW Pipes<br />

(New)<br />

A test specimen for Metallographic & hardness examination shall be taken transverse to<br />

the weld, from one finished pipe from each lot of 50 pipes per heat or at least once per<br />

working shift (12 hours maximum) which ever is occurring more frequently and<br />

whenever changes in grade, diameter or wall thickness are made or when significant<br />

excursions from operating heat treatment conditions are encountered. The specimen<br />

shall be suitably ground, polished and etched to reveal the microstructure. The specimen<br />

shall be visually examined using adequate magnification to provide evidence that heat<br />

treatment of weld zone is adequate and there is no untempered martensite left. In case<br />

defects are observed, it will become a cause of revaluation of welding parameters and<br />

heat treatment as deemed necessary by Purchaser's Representative.<br />

For SAW Pipes<br />

A test specimen for Metallographic & hardness examination shall be taken transverse to<br />

the longitudinal weld, from one finished pipe from each lot of 50 pipes per heat or at<br />

least once per operating shift (12 hours maximum) which ever is occurring more<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 11 of 46<br />

frequently and whenever changes in grade, diameter or wall thickness are made or<br />

whenever significant excursions from operating heat treatment conditions are<br />

encountered. The specimen extraction shall be as per Fig. 6.2.6.1 of this specification.<br />

The specimen shall be suitably ground, polished and etched to reveal the microstructure.<br />

The specimen shall be visually examined using a minimum 10X magnification to provide<br />

evidence that proper fusion has been obtained for the full thickness, and there is proper<br />

interpretation of passes, their alignment and texture of weld zone. In case defects are<br />

observed, it will become a cause of revaluation of welding parameters and heat<br />

treatment as deemed necessary by Purchaser's Representative.<br />

6.2.6.2 For EW Pipes<br />

(New)<br />

Vickers hardness tests shall be carried out on each specimen taken for macroscopic<br />

examination in accordance with ASTM E-92, at locations indicated in figure 6.2.6.2 (a).<br />

The resulting Vickers hardness value at any point shall not exceed 248 HV10. The<br />

maximum difference in hardness between the base material and any reading taken on<br />

the weld or heat affected zone shall be less than 80 HV10. Modalities of retest shall be in<br />

accordance with para 9.12.2 of API Spec. 5L.<br />

For SAW Pipes<br />

Vickers hardness tests shall be carried out on each specimen taken for metallographic<br />

examination in accordance with ASTM E-92, at locations indicated in figure 6.2.6.2(b)<br />

this specification. Indentation in the Heat Affected Zone shall start as close to the fusion<br />

line as possible. The resulting Vickers hardness value at any point shall not exceed 248<br />

HV10. Modalities of retest shall be in accordance with para 9.12.2 of API Spec. 5L.<br />

6.2.7 Reverse Bend Test (For EW Pipes only)<br />

(New)<br />

6.2.7.1 Reverse bend test shall be executed with the same number of tests and retests<br />

(New) specified for flattening tests in para 9.3.2 of API Spec. 5L. Ring Specimen, 100mm to<br />

115mm wide, taken from the pipe, shall be reverse bend tested according to the<br />

procedure given below and Fig. 6.2.7.<br />

6.2.7.2 Selection of Mandrel<br />

(New)<br />

The reverse bend test shall be carried out with a mandrel, whose radius (R), or width (A)<br />

shall be calculated for any combination of diameter, wall thickness and grade with the<br />

following formula.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 12 of 46<br />

1.4 (D-t)t<br />

A = 2R = ------------------------ - t<br />

e (D-2t) - 1.4t<br />

Where<br />

D - Outside diameter of pipe, mm<br />

t - Wall thickness of pipe, mm<br />

1.4 - Peaking factor<br />

e - Strain<br />

Minimum values of `e' shall be as follows :<br />

Grades of Steel Min `e' value<br />

Gr.B 0.1425<br />

X-42 0.1375<br />

X-46 0.1325<br />

X-52 0.1250<br />

X-60 0.1125<br />

X-65 0.1100<br />

X-70 0.1075<br />

6.2.7.3 Procedure<br />

(New)<br />

The Mandrel shall be plunged into the specimen, with the weld in contact with the<br />

mandrel, to such a depth that the angle of engagement between mandrel and specimen<br />

reaches 60° (see Fig. 6.2.7). If the combination of diameter and wall thickness of pipe,<br />

and radius of mandrel is such that the angle of engagement does not reach 60° the<br />

mandrel shall be plunged into the specimen until opposite walls of the specimen meet.<br />

6.2.7.4 Acceptance Criteria<br />

(New)<br />

A specimen which fractures completely prior to the specified engagement of mandrel and<br />

specimen, or which reveals cracks or ruptures in the weld or heat affected zone longer<br />

than 4mm, shall be rejected. Cracks less than 6mm long at the edges of the specimen<br />

shall not be cause for rejection.<br />

7.0 DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, AND END FINISHES<br />

7.1 Measuring equipment for inspection and testing shall be selected such that it has a<br />

resolution and accuracy at least five times (5X) finer than the tolerance of the<br />

parameter being measured. Similarly, standards against which a piece of equipment<br />

is calibrated shall be at least five times as accurate as the equipment being<br />

calibrated.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 13 of 46<br />

7.2 Diameter<br />

Only measuring equipment which can be demonstrated to have been previously<br />

calibrated satisfactorily and still be within its documented calibration period (interval)<br />

shall be used for inspection and testing.<br />

Note: These requirements apply to all inspections and tests performed to verify<br />

compliance with this specification (not only dimensions and weights)<br />

Pipe Body<br />

The outside diameter of pipe body (for welded pipes), as determined by taping the<br />

circumference, shall not deviate by more than the value given from that given in Table E-<br />

6B and E-6C Appendix E. API Spec. 5L Table-7 stands modified accordingly.<br />

Pipe Size Value<br />

≥ 4½ and < 20 ± 0.75% of specified OD or ± 3mm whichever is smaller<br />

≥ 20 and ≤ 36 + 3mm, -0.25% of specified OD<br />

> 36 ±3mm<br />

Pipes Ends<br />

Diameter tolerances for the pipe ends indicated in API Spec. 5L Table-8 shall be<br />

applicable on inside diameter for sizes ≥ 14” and on outside diameter for pipe<br />

sizes ≤ 12”.<br />

The specified inside diameter, based on circumferential measurement, over a length of<br />

100mm from the end shall comply with the tolerances specified in API Spec. 5L.<br />

Specified inside diameter is defined as ID=(OD-2WT) where ID, OD & WT are the<br />

specified inside diameter, specified outside diameter and specified wall thickness<br />

respectively.<br />

Out of Roundness<br />

Out of Roundness i.e., the difference between the maximum and minimum diameter<br />

(inside for pipe size ≥ 14 and outside for pipe size ≤ 12) at pipe shall comply with the<br />

following limits. Out of roundness tolerance indicated at API Spec. 5L Table 8 stands<br />

deleted.<br />

For pipe size ≤ 10¾ - 3mm (Note “a” of API Spec. 5L Table 8 applicable)<br />

For pipe size ≥ 12¾ - 5mm (Note “a” of API Spec. 5L Table 8 applicable)<br />

Each pipe shall be measured for conformance to above requirements. All dimensions and<br />

tolerances shall be recorded at least 3 times per operating shift (12 hrs maximum).<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 14 of 46<br />

7.3 Wall Thickness<br />

7.5 Length<br />

7.6 Straightness<br />

7.7 Jointers<br />

In addition to API requirements, the wall thickness of each pipe shall be checked along<br />

the circumference at both ends and at the mid location of pipe body at 12 o’clock, 3<br />

o'clock, 6 o'clock and 9 o'clock positions. The wall thickness tolerances shall comply the<br />

requirements of this specification.<br />

The tolerances on specified wall thickness shall be (+) 10 percent and (-) 5 percent.<br />

However, in case of EW Pipes specified wall thickness tolerance upto (+) 15 percent for<br />

a distance of 25 mm on either side of longitudinal weld seam is also acceptable. API<br />

Spec. 5L Table 9 stands cancelled.<br />

Wall thickness measurements shall be recorded at least 3 times per operating shift (12<br />

hours maximum).<br />

All pipes shall be supplied with length between 11.5m and 12.5m. The minimum average<br />

length of the entire order shall be 12.0m. API Spec. 5L Table-11 shall not be applicable.<br />

Each pipe shall be measured for conformance to above requirements and all<br />

measurements shall be recorded.<br />

The deviation from a straight line for all diameters shall not exceed 20mm. Each pipe<br />

shall be checked for conformance to the requirements. Straightness shall be measured<br />

and recorded at least 3 times per operating shift (12 hours maximum).<br />

Jointers on pipes are not permitted.<br />

7.8 Workmanship and defects<br />

7.8.1 Dents<br />

Allowable dent size shall be as per API Spec. 5L. Disposition of dents shall be carried out<br />

in accordance with API Spec. 5L para 9.9(c) or (d). Dents on weld and heat affected<br />

zone (HAZ) are not acceptable.<br />

7.8.2 Offset of Plate Edges<br />

All pipes shall be checked for offset of skelp plate edges and offset shall be measured<br />

and recorded three times per operating shift (12 hour maximum).<br />

7.8.3 Out-of-Line weld bead for pipe with filler metal welds<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 15 of 46<br />

A misalignment of weld seam exceeding 3.5mm shall be rejected. The misalignment shall<br />

be measured on radiographic film and calculated using the formula (a+b)/2 where `a’<br />

and `b’ are the relative offsets of the outside edges of the seam (refer Figure 7.8.3 of<br />

this specification). All pipes shall be checked for out-of-line weld bead and shall be<br />

measured and recorded at least 3 times per operating shift (12 hours maximum).<br />

7.8.4 Height of Outside and Inside Weld Beads – Submerged Arc Welds<br />

The maximum height of outside and inside weld bead shall not be more than 3.18mm<br />

(1/8 in.) for all specified wall thickness. All pipes shall be checked for weld bead height<br />

using a template having a cut out for weld bead and shall be measured and recorded at<br />

least 3 times per operating shift (12 hours maximum).<br />

7.8.5 Height of Flash of Electric Welded Pipe<br />

The inside flash of EW pipe shall not extend above the prolongation of the original<br />

inside surface by more than 0.5mm + 5% of nominal wall thickness.<br />

7.8.7 Trim of Inside Flash of Electric welded pipe<br />

7.8.8 Hard Spots<br />

In any case, the groove shall not cause the remaining thickness to be less than that<br />

allowed by Section 7.3.<br />

Any hard spot having a minimum dimensions greater than 2 inch (50.8 mm) in any<br />

direction and a hardness greater than 248 HV10 shall be rejected. The section of pipe<br />

containing the hard spot shall be removed as a cylinder.<br />

7.8.9 Cracks, Sweats and Leaks<br />

7.8.10 Laminations<br />

Sections of the pipe containing cracks, sweats and leaks shall be cut off as per the<br />

requirements of API Spec. 5L para 9.9(c) or (d).<br />

Any lamination or inclusion extending into the face or bevel of the pipe is considered<br />

unacceptable defect and pipe containing such defects shall be cut back until such defects<br />

are eliminated.<br />

The acceptance limit and disposition of lamination type defects on the skelp/ pipe body<br />

shall be as per Para 9.8.5.4 of this specification.<br />

7.8.11 Arc Burns<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 16 of 46<br />

7.8.12 Undercuts<br />

Arc burns produced during the manufacturing of pipes are injurious defects and shall be<br />

disposed off in accordance with the requirements of API Spec. 5L para 9.9 (c) or (d). As<br />

a reference method for conforming the existence of an arc burn, the area shall be buffed<br />

with wire brush or sanding disc and etched with 5 percent nital solution. However, arc<br />

burns can also be considered for acceptance, in case the same is recrystallised by seam<br />

heat treatment. In such case, the Manufacturer shall demonstrate the recrystallisation to<br />

Purchaser by taking a sample as per para 6.2.6.1.<br />

b. Undercutting not classified as minor shall be considered a defect. Disposition shall<br />

be as follows :<br />

1. Undercut defects not exceeding 1/32 in (0.79mm) in depth and not<br />

exceeding 12½% of the specified wall thickness shall be removed by<br />

grinding in accordance with API Spec. 5L para 9.9 (a) and as modified in<br />

this specification.<br />

7.8.14 Other Defects<br />

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Disposition of undercuts greater in depth than 1/32 in. (0.79 mm) or 12½% of<br />

the specified wall thickness shall be in accordance with API Spec. 5L para 9.9 (c)<br />

or (d).<br />

Any imperfection (measured from the surface) with a depth greater than 5 percent of the<br />

specified thickness of the pipe is considered unacceptable and shall be repaired in<br />

accordance with para 9.9 and as modified herein.<br />

7.8.15 Peaking<br />

(New)<br />

In respect of SAW Pipes, deviation from the circular arc at the weld seam at pipe<br />

ends shall not exceed 1.6mm. Each pipe shall be checked for conformance to above<br />

requirement. Peaking shall be measured and recorded at least 3 times per operating<br />

shift (12 hours maximum). Pipes not complying to these requirements shall be<br />

disposed off as per API Spec. 5L para 9.9 (c) or (d).<br />

7.9 Pipe Ends<br />

7.9.1 General<br />

7.9.3 Plain Ends<br />

Pipes shall be furnished with plain ends.<br />

Unless specified otherwise, the pipe ends shall be bevelled as per API Spec. 5L.<br />

In removing the inside burrs at the pipe ends, care shall be taken not to remove excess


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 17 of 46<br />

metal and not to form an inside cavity or bevel. Removal of excess metal beyond the<br />

minimum wall thickness as indicated in para 7.3 of this specification, shall be a cause for<br />

rebevelling. In case root face of bevel is less than that specified, the pipe ends shall be<br />

rebevelled and rectification by filing or grinding shall not be done.<br />

7.9.6 Bevel Protectors<br />

(New)<br />

Both pipe ends of all pipes shall be provided with metallic or high impact plastic bevel<br />

protectors as per Manufacturer's standard. Bevel protectors shall be of a design such<br />

that they can be re-used by coating contractor for providing on coated pipes subsequent<br />

to coating of line pipes.<br />

9.0 INSPECTION AND TESTING<br />

9.2.1 Heat Analyses<br />

Where the steel mill is not a part of an integrated pipe mill, heat analysis shall be<br />

reported by the Manufacturer prior to start of production.<br />

9.2.2 Product Analyses<br />

9.2.2.1 Sampling Frequency<br />

Two pipes per inspection lot shall be analysed. Inspection lot shall be 50 pipes per heat.<br />

Pipes selected shall be such that one at the beginning of the heat and one at the end of<br />

the heat is also represented.<br />

9.2.2.2 Sampling Method<br />

9.2.2.2.2 Welded Pipe<br />

Product analysis shall be carried out from finished pipes. Product analysis from skelp is<br />

also acceptable provided that the tracebility is guaranteed.<br />

9.3 Testing of Mechanical Properties<br />

9.3.1 Tensile Tests<br />

Tensile properties shall be determined from specimen removed from pipe which has<br />

been subjected to all mechanical and heat treatment operations.<br />

9.3.1.2 Tensile Testing Frequency<br />

Tensile test shall be performed on samples taken from two pipes per inspection lot.<br />

Inspection lot shall be 50 pipes per heat. API Spec. Table 13 stands modified<br />

accordingly.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 18 of 46<br />

9.3.1.4 Transverse Tensile Tests<br />

The transverse tensile tests shall be carried out on flattened rectangular specimen.<br />

9.3.1.5 Weld Tensile Tests<br />

For EW Pipes<br />

Inside and outside flash of weld in excess of pipe wall thickness shall be removed from<br />

the specimen either by grinding or machining. Specimen shall be tested for ultimate<br />

tensile strength only. The testing frequency shall be one test per inspection lot.<br />

Inspection lot shall be 50 pipes per heat.<br />

For SAW Pipes<br />

Inside and outside weld reinforcement in excess of pipe wall thickness shall be removed<br />

from the specimen either by grinding or machining. Specimen shall be tested to<br />

determine ultimate tensile strength only.<br />

A cylindrical all weld tensile test shall be carried out at the time of first day production as<br />

specified in Annexure-I of this specification to determine the yield strength, UTS &<br />

elongation.<br />

The cylindrical all weld specimen shall have gauge length, L=5d, where<br />

L = gauge length (mm)<br />

d = diameter of the test specimen (mm)<br />

The results of the test shall meet the minimum requirements of the plate/ skelp with<br />

regard to yield, tensile and elongation parameters.<br />

The testing frequency shall be one test per inspection lot. Inspection lot shall be 50 pipes<br />

per heat.<br />

9.3.5 Fracture Toughness Tests<br />

9.3.5.1 Charpy Test Specimens<br />

In addition to the specimen taken from the body of the pipe, three transverse specimens<br />

with weld in middle and three specimens with heat affected zone (HAZ) in the middle<br />

shall also be taken.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 19 of 46<br />

9.3.5.2 Charpy Testing Frequency<br />

The minimum test frequency shall be one test (a set of three specimens each for body,<br />

Weld and HAZ) per heat per lot of 100 pipes per combination of pipe size and specified<br />

wall thickness.<br />

9.4 Hydrostatic Tests<br />

9.4.1 Hydrostatic Test Requirement<br />

Test pressure shall be held for a minimum period of 15 seconds for all sizes and grades<br />

of pipes.<br />

9.4.2 Verification of Hydrostatic Test<br />

The pressure gauge used for hydrostatic testing shall be calibrated with a “Dead Weight”<br />

tester and the record shall be maintained. Calibration records shall be furnished to<br />

purchaser’s Representative on request.<br />

9.4.3 Test Pressure<br />

The test pressure for all sizes and grades of pipe shall be such that hoop stress (fibre<br />

stress) generated is at least 90% of SMYS, computed based on the formula mentioned in<br />

API Spec 5L para 9.4.3 (Note 2)<br />

9.5 Dimensional Testing<br />

The measuring equipment requiring calibration or verification under the provisions of API<br />

5L shall be calibrated with manual instruments at least once per operating shift (12 hours<br />

maximum). Such calibration records shall be furnished to Purchaser’s Representative on<br />

request.<br />

9.7 Visual Inspection<br />

The full body and welds (if applicable) of every pipe shall be examined, internally and<br />

externally, for surface defects. For internal examination of pipe DN 600 (24 inch OD)<br />

and larger, the inspector shall pass through the bore of the pipe. Adequate<br />

illumination shall be provided to enable proper inspection.<br />

9.8 Non-Destructive Inspection<br />

9.8.3 Methods of Inspection<br />

Refer a) Non destructive inspection of welds in welded pipe shall be done after cold<br />

expansion, heat treatment, hydrostatic testing and straightening operation of pipe.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 20 of 46<br />

Following will also be noted.<br />

i) All personnel performing NDT activities shall be qualified in the technique<br />

applied, in accordance with ISO 9712 or equivalent.<br />

ii) For UT at least one level-III qualified inspector shall be available to the mill<br />

(on call) for overall supervision. A level II inspector is required for shift<br />

supervision, manual weld inspection and calibration of all systems (both<br />

manual and automatic).<br />

iii) A level I inspector is acceptable for all other NDT methods. A level II inspector<br />

is acceptable for supervision of all other NDT methods.<br />

iv) All NDT shall be performed in accordance with written procedures. These<br />

procedures shall have the prior approval of Purchaser.<br />

v) NDT for acceptance of the pipe (final inspection) shall take place after all heat<br />

treating and expansion operations and, for welded pipe, after hydrostatic<br />

testing of the pipe. It may, however, take place before cropping, bevelling and<br />

end sizing.<br />

9.8.3.1 Pipe End Weld Inspection<br />

Submerged arc welds shall be inspected over their entire length, for both longitudinal<br />

and transverse defects, using ultrasonic examination in accordance with (Sections<br />

9.8.5.1 through 9.9). In addition, each end of the weld seam in SAW and SPW pipe<br />

shall be examined radiographically for a distance of at least 200 mm.<br />

If skelp end welds are permitted for spiral welded pipes (Section 5.1.4.5), these shall<br />

be inspected by the same methods as used for the spiral weld.<br />

EW pipe welds shall be examined for longitudinal defects over their entire length by<br />

ultrasonic methods in accordance with Sections 9.8.5.1 to 9.9.<br />

9.8.3.3 Lamination Detection<br />

(New)<br />

Each plate or strip rolled> shall be ultrasonically tested for laminations using an<br />

oscillating scanning pattern. The scanning coverage using this technique shall be a<br />

minimum of 12.5%. Alternatively, the scanning shall be executed along straight,<br />

evenly distributed parallel lines with a scanning coverage of at least 25%. Coil for EW<br />

pipe may be tested after welding of the longitudinal seam by rotary ultrasonic testing<br />

of the pipe body. The coverage in this case shall be 100%.<br />

In addition, the longitudinal edges of a plate or coiled strip shall be 100%<br />

ultrasonically tested, over a width of at least 25mm from the trimmed plate/coil edge.<br />

This may be performed either before or after pipe forming. For EW pipe subjected to<br />

100% rotary ultrasonic testing of the pipe body, strip edge testing is not required.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 21 of 46<br />

9.8.3.4 Seamless Pipe<br />

(New)<br />

Ultrasonic lamination testing of each seamless pipe body shall be performed using a<br />

helical pattern with at least 25% scanning coverage of the pipe surface.<br />

Ultrasonic thickness testing of the pipe body and ends of seamless pipe shall be<br />

performed by scanning along a helical or straight pattern in such a way that at least<br />

10% of the pipe surface is covered.<br />

The body and ends of all seamless pipe shall be 100% ultrasonically tested for inside<br />

and outside surface defects as well as transverse, longitudinal and inclined embedded<br />

defects.<br />

EMT may be applied for nominal wall thickness less than 6 mm.<br />

9.8.4 Radiological Inspection - Weld Seams<br />

9.8.4.1 Radiological Inspection Equipment<br />

The radiographic examination shall be executed with X-ray equipment using fine grain<br />

type film (e.g. Gevaert type D7 or equivalent) and lead intensifying screens.<br />

For acceptance of the radiographic films, the technique used shall result in a<br />

sensitivity better than 2% of the thickness of the weld metal and in a relative film<br />

density of 2.0 to 3.5 in the weld metal.<br />

The Manufacturer shall record on a review form accompanying the radiograph or<br />

within the mill computer system. The interpretation of each radiograph and<br />

disposition of the pipe inspected.<br />

9.8.5 Ultrasonic and Electromagnetic Inspection<br />

9.8.5.1 Equipment<br />

The automatic ultrasonic equipment shall incorporate:<br />

1. A device which monitors the effectiveness of the coupling.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

In the case where a zero degrees compression wave probe is used to monitor<br />

coupling, or where a through transmission technique is used for seamless or<br />

HEW pipe, loss of coupling exists when the sensitivity (echo height) decreases by<br />

more than 10 dB relative to the static calibration.<br />

In the case where a through transmission technique through the weld seam is<br />

used for SAW linepipe, loss of coupling exists when the signal drops below the<br />

electronic noise level pIus 10 dB at the position of the through transmission<br />

signal.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 22 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

A clear acoustic warning system and an automatic paint spray system (or<br />

equivalent) shall be activated when loss of coupling occurs.<br />

2. An automatic paint-spraying device, or equivalent system, which is activated<br />

when the received ultrasonic echo exceeds the preset acceptance limit. This<br />

alarm shall operate without any interference of the ultrasonic operator and<br />

shall be applied within 25mm advancement past the detected defect. The<br />

reset time of the alarm system, after detection of a defect, to be again<br />

available for detection, shall be shorter than the time needed for 25mm<br />

advancement in the scanning direction.<br />

3. An automatic weld tracking system for correct positioning of the<br />

crystals/probes with respect to the weld centre of all welded pipe.<br />

Entrance angles of shear wave probes shall be as follows:<br />

Seamless pipe : 45 (40 - 48) degrees<br />

EW pipe : 50-70 degrees<br />

SAW and SPW pipe longitudinal defect detection : 45 (40 – 48) degrees (on<br />

weld bead)<br />

SAW and SPW pipe transverse defect detection : 50 - 70 degrees (X or K<br />

transmission)<br />

Lamination testing may be performed in pulse echo or transmission mode; wall<br />

thickness only in pulse echo mode. The probe(s) used for wall thickness/lamination<br />

check should satisfy the following requirements:<br />

-Twin crystal probes : The focal length should be 50% of the wall<br />

thickness.<br />

-Single crystal probes<br />

in be better pulse echo mode : The near surface resolution should be<br />

25% of the wall thickness, measured at<br />

the primary reference sensitivity level.<br />

The transducer arrangement shall be such that the sound intensity in both the<br />

longitudinal and circumferential directions does not decrease by more than 3 dB at<br />

any point in the pipe wall; referred to the maximum sound intensity adjusted in the<br />

static calibration.<br />

The equipment shall be checked with an applicable reference standard (test piece) as<br />

described in (Section 5) at least every four hours and at the beginning and end of a<br />

batch in order to demonstrate the effectiveness of the inspection procedures and<br />

show that the equipment is functioning correctly.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 23 of 46<br />

In case discrepancies of more than 3 dB occur, then all pipes inspected since the<br />

previous check shall be reinspected. Proper functioning of the UT equipment and the<br />

linearity of the electronic instrumentation shall be checked at least once every six<br />

months or if a change is made to the equipment.<br />

From each pipe under test, an automatic “on-line” record shall be made without<br />

operator intervention. For every pipe, a summary record shall be made showing pipe<br />

identification number, time and examination results, including reexaminations.<br />

If parts of the ultimate pipe ends are not covered by an automatic UT system<br />

(untested area), manual ultrasonic shall be carried out using approved procedures for<br />

manual ultrasonic examination based on the requirements given above.<br />

The complete circumference of seamless pipe ends or rotary tested HEW pipe ends,<br />

shall be tested manually over the length of the untested area pIus 25mm overlap of<br />

the automatically tested area.<br />

9.8.5.1.1 Electromagnetic Equipment<br />

(New)<br />

If permitted by the Purchaser, EMT methods such as eddy current testing or magnetic<br />

flux leakage testing may be applied for surface defect detection in seamless pipe.<br />

EMT shall be performed in accordance with ASTM F 309 or ASTM E 570. Testing shall<br />

be performed by automatic equipment over the entire surface of the pipe.<br />

If parts of the ultimate pipe ends are not covered by an automatic EMT system<br />

(untested area), then manual ultrasonic shall be carried out using approved<br />

procedures for manual ultrasonic examination based on the requirements given<br />

above. The complete circumference of the pipe ends shall be tested by manual UT,<br />

over the length of the untested area plus 25mm overlap of the automatically tested<br />

area.<br />

9.8.5.2 Ultrasonic and Electromagnetic Inspection Reference Standards<br />

Following will also be noted.<br />

The reference (calibration) standard shall have the same specified diameter and<br />

thickness as the product being inspected and shall be of sufficient length to permit<br />

calibration of ultrasonic inspection equipment at the speed to be used in production.<br />

The reference standard shall also be of the same material type and have the same<br />

surface finish and heat treatment as the product to be inspected. It shall be free from<br />

discontinuities or other conditions producing indications that may interfere with<br />

detection of the reference reflectors. The reference standard shall contain notches<br />

(N5 or N10) or radially drilled holes (3.2mm).<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 24 of 46<br />

The Manufacturer may use a type of reference reflector not specified above provided<br />

he can demonstrate to Purchaser that the examination is at least as sensitive as<br />

prescribed in this specification. In such cases, the Manufacturer shall obtain approval<br />

from Purchaser.<br />

The Primary reference sensitivity level shall be adjusted on the following reference<br />

reflectors :<br />

Examination Type<br />

Type of Pipe<br />

SMLS SAW/SPW EW<br />

Lamination Detection FBH 6.3 mm FBH 6.3 mm FBH 6.3 mm<br />

Surface Defect Detection Notch N5<br />

Defect Detection Body and Pipe End Notch N5<br />

Defect Detection Welds RDH 3.2 mm Notch N10<br />

Defect Detection Plate and Axial Defect Notch N5<br />

For all reference reflectors except for RDH 3.2mm, the acceptance limit signal shall be<br />

equal to the primary reference sensitivity level, i.e. equal to the height of the signal<br />

produced by the reference reflector. For the RDH 3.2mm reference reflector, the<br />

acceptance limit signal shall be 10 dB below the primary reference sensitivity level.<br />

All sensitivity adjustments shall be carried out dynamically<br />

Flat bottomed holes for lamination detection shall be drilled to the midwall position.<br />

9.8.5.4 Acceptance Limits<br />

Following also to be noted.<br />

For all examination types, indications exceeding the acceptance limit signal are<br />

unacceptable.<br />

For lamination detention in plate coil, seamless pipe body and pipe ends, the<br />

acceptance limits shall be based on the lamination size and frequency and be in<br />

accordance with the classification of SEL-072, as described below:<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

Location SEL - 072 Lamination Acceptance Levels<br />

Plate/Coil Body Table 1. Class 3<br />

Plate/Coil Edges Table 2. Class 1<br />

Seamless pipe body Table 1 Class 3


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 25 of 46<br />

9.8.6 Magnetic Particle Inspection<br />

9.8.6.2 Equipment<br />

Following also to be noted.<br />

MT shall be performed in accordance with the requirements of ASTM E 709.<br />

Prior to the inspection, the surface to be examined and all adjacent areas within<br />

25mm shall be dry and free of all dirt, grease, lint, scale, welding flux and spatter, oil<br />

or other extraneous matter that could interfere with the examination.<br />

9.9 Disposition of Pipe Containing Defects<br />

Following also to be noted.<br />

In all cases where grinding repairs are made as a result of imperfections being<br />

disclosed by NDT, the part of the pipe containing such repairs shall be subjected to<br />

additional NDT using the same technique, and MT, after the grinding operation.<br />

9.10 Test Methods<br />

9.10.4 Charpy Test<br />

9.12 Retests<br />

Individual test value for any specimen shall not be less than 80% of the required<br />

minimum average absorbed energy value as per this specification.<br />

9.12.1 Recheck Analyses<br />

Modalities of recheck analysis shall be as per API Spec. 5L as applicable to the lot being<br />

tested (refer para 9.2.2.1). However, during individual testing, each pipe shall be fully<br />

analysed to meet the requirement of Tables 2B of this specification.<br />

9.12.6 Charpy Retests<br />

In the event that a set of charpy test fails to meet the acceptance criteria, the<br />

manufacturer may elect to replace the lot of material involved or alternatively to test two<br />

more lengths from that lot. If both the new tests meet the acceptance criteria, then all<br />

pipe in that lot with the exception of the original selected length, shall be considered to<br />

meet the requirement.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 26 of 46<br />

9.13 Reprocessing<br />

10.0 MARKING<br />

10.1 General<br />

This para stands cancelled.<br />

Marking specified in API Paragraphs and otherwise specified in the Purchase Order shall<br />

be in English language and international system (SI) of units. Marking shall also include<br />

API Monogram, Purchase Order number, item number, heat number and weight.<br />

10.2 Location Of Markings<br />

Marking shall be paint stenciled on length of the pipe at right angles to the pipe axis.<br />

Stencil marking shall be placed on the inside surface length except that on pipe size<br />

smaller than 16, marking may either be placed on inside or outside.<br />

10.3 Sequence Of Markings<br />

10.3.4 Specified Dimension<br />

Actual pipe weight in kg shall also be marked.<br />

10.3.5 Grades and Class<br />

10.5 Length<br />

A colour code band shall be marked on inside surface of finished pipe for identification of<br />

pipes of same diameter but different wall thickness, as indicated in the Purchase Order.<br />

The colour code band shall be 50mm wide and shall be marked at a distance of 150mm<br />

from the pipe ends.<br />

Actual length shall be marked in metres.<br />

10.7 Die Stamping<br />

Additionally, the pipe number shall be placed by cold rolling or low stress dot marking on<br />

the outside surface of the pipe at an approximate distance of 50 mm from both ends. In<br />

case of non availability of either cold rolling or low stress dot marking facility in pipe mill,<br />

an alternative marking scheme of a permanent nature may be proposed by Manufacturer<br />

at bidding stage.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 27 of 46<br />

11.0 COATING AND PROTECTION<br />

11.1 Coatings<br />

Unless otherwise specified in the Purchase Order, the pipes shall be delivered bare,<br />

free of any trace of oil, stain, grease and paint. Varnish coating shall be applied on<br />

the marking area. Bevels shall be free of any coating.<br />

12.0 DOCUMENTS<br />

12.1.2 PSL 2 Certification requirements<br />

The Manufacturer shall furnish to Purchaser a certificate of compliance including the<br />

requirements of (Appendix F, SR15).<br />

The certificate shall comply with ISO 10474 type 3.1.c. For tests witnessed by the<br />

Purchaser, type 3.1.c. certificates shall be issued.<br />

12.2 Retention of Records<br />

In addition to the records indicated in APL Spec 5L Table 27, the Manufacturer shall<br />

retain the records of all additional tests mentioned in this specification including the hard<br />

copy records of ultrasonic testing carried out on pipe/skelp as well as pipe ends.<br />

12.3 Production Report<br />

(New)<br />

The Manufacturer shall provide six copies of production report in English language<br />

indicating at least the following for each pipe. International system of units (SI) shall be<br />

adopted.<br />

- Pipe number<br />

- Heat number from which pipe is produced<br />

- Pipe length and weight<br />

- Pipe grade<br />

The Manufacturer shall provide six copies of acceptance certificates which shall include<br />

the results of all tests required as per this specification and performed on delivered<br />

material giving details of, but not limited to, the following.<br />

- All test certification as per SR 15.1 of Appendix-F.<br />

- Certified reports of dimensional. Workmanship and defect inspection.<br />

- Data on test failures, rejected heats/lots etc.<br />

- Information on production and shipping.<br />

- All other reports and results required as per this specification.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 28 of 46<br />

The certificates shall be valid only when signed by the Purchaser’s Representative. Only<br />

those pipes which have been certified by the Purchase’s Representative shall be<br />

dispatched from the pipe mill.<br />

In the event of small quantities of pipes supplied this specification the production report<br />

may consist of only test certificates required as per SR 15 of API Spec 5L and other test<br />

report/results required as per this specification.<br />

12.4 Line Pipe Tracking Data<br />

(New)<br />

The line pipe data shall be provided in MS EXCEL/MS ACCESS format in compact Disc<br />

(CD). The specific data to be recorded shall be agreed between Purchaser and the<br />

Manufacturer and shall include, but not limited to, the following:<br />

- All marking information<br />

- Data of skelp and pipe manufacture<br />

- All mechanical properties from test results<br />

- All dimensional records<br />

- All workmanship and defects inspection records<br />

- Final inspection and release date<br />

- Description and disposition of repairs<br />

- Load-out /despatch date<br />

- Destination<br />

- Consignment details.<br />

13.0 PIPE LOADING<br />

Manufacturer shall prepare and submit the loading diagram which detail how the pipe is<br />

arranged, protected and secured on trucks, barges or ocean going vessels. All relevant<br />

loading calculation shall be submitted to the Purchaser as a Part of Manufacturing<br />

Procedure Specification (Refer Annexure I of this specification)<br />

14.0 INSPECTION OF FIELD TEST AND WARRANTY<br />

(New)<br />

Purchaser shall be reimbursed by Manufacturer for any pipe furnished on this order<br />

that fails under field hydrostatic test if such failure is caused by a<br />

material/manufacturing defect in the pipe. The reimbursement cost shall include pipe,<br />

labour and equipment rental for finding, excavating, cutting out and installation of<br />

replaced pipe in position. The field hydrostatic test pressure will not exceed that value<br />

which will cause a calculated hoop stress equivalent to 95 percent of specified<br />

minimum yield strength.<br />

In case Manufacturer so desires, he will be advised at least two week in advance so<br />

that his representative may witness the hydrostatic test in field. However, the testing<br />

and leak finding (if any) and repair operation shall not be postponed because of<br />

absence of the Manufacturer’s Representative.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 29 of 46<br />

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APPENDIX-B<br />

REPAIR OF DEFECTS BY WELDING (NORMATIVE)<br />

B.1 .2 Weld Seam of Welded Pipe<br />

Delete existing clause and replace with the following:<br />

a) Repair of the weld seam or heat treated region of EW pipe is not acceptable.<br />

b) Repair of the weld seam of SAW pipe is not acceptable within 300mm of the<br />

bevel ends.<br />

c) The nature of any weld defect indicated by non-destructive inspection shall be<br />

ascertained before any repair is performed. Where necessary, complementary<br />

ultrasonic and radiographic inspections shall be carried out to characterize the<br />

defect. Repair welding to rectify pipe welds containing cracks is not permitted.<br />

d) Repairs to the weld seam shall be limited to three per pipe. The length of<br />

repair weld shall not exceed 5% of the total weld length on each pipe.<br />

e) Weld repairs shall not be carried out after cold expansion or hydrostatic<br />

testing of a pipe.<br />

f) Repair welding shall be executed only after specific approval by Purchaser<br />

Representative for each repair.<br />

g) No repair of a repaired weld is permitted.<br />

h) The repair weld shall be performed with a minimum of two passes.<br />

B.2 Procedure for Repair By Welding Of Seamless Pipe And Parent Metal Of<br />

Welded Pipe<br />

Delete existing section and replace with the following:<br />

Repair welding on seamless pipe and on parent metal of welded pipe is not<br />

acceptable.<br />

B.3 Procedure for Repair Of Submerged Arc and Gas Metal Arc Welds<br />

B.3.1 The defective part of the weld shall be clearly marked on the pipe so that the defect<br />

can be easily located and repaired.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 30 of 46<br />

B.3.4 Repair welding shall be executed using qualified procedures and in accordance with<br />

(New) the requirements of Appendix C.<br />

The repaired area shall be non-destructively tested by RT, manual UT and MT.<br />

B.3.5 The Manufacturer shall also maintain a record of repairs carried out. The records<br />

(New) shall include number, pipe identification number, welding procedure applicable and<br />

NDT details.<br />

B.4 Procedure for Repair of Electric and Laser Welds Repair welding of EW welds is not<br />

acceptable.<br />

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<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 31 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

APPENDIX-C<br />

REPAIR WELDING PROCEDURE (NORMATIVE)<br />

C.2 Repair Welding Procedure Qualification<br />

C.2.2 Mechanical Testing<br />

C.2.2.3 Transverse Guided-Bend Test<br />

The radius of male member of the jig used for guided bend tests shall be RA=2.25t,<br />

where “t” is specified wall thickness of pipe.<br />

C.2.2.5 For all pipes where fracture toughness test is specified, Charpy V-Notch impact test<br />

(New) as specified shall be included in the Repair Welding Procedure Qualification.<br />

C.2.2.6 Hardness test as specified in para 6.2.6 of this specification shall be included in<br />

(New) the procedure qualification. The location of the hardness measurements is to be<br />

indicated taking into account the new HAZ of the repaired area.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 32 of 46<br />

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APPENDIX-F<br />

SUPPLEMENTARY REQUIREMENTS (NORMATIVE)<br />

SR-5 FRACTURE TOUGHNESS TESTING (CHARPY V-NOTCH)<br />

SR.5.1 Delete this section and replace with the following<br />

The fracture toughness of the pipes shall be determined by Charpy V-notch impact<br />

testing in accordance with ASTM A370. The impact test temperature shall be lower<br />

than or equal to that specified in the table below :-<br />

Nominal Wall Thickness, wt (mm) Test Temperature ( ° C)<br />

(maximum 0°C)<br />

wt


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 33 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

- Fusion line + 2mm<br />

- Fusion line + 5mm<br />

HFW - Pipe body at 90 degrees to the weld<br />

- Weld centreline<br />

SR5B.3 Delete existing section and replace with the following<br />

The minimum absorbed energy requirements for full size (10 x 10) specimens taken<br />

transverse to the pipe axis are given in the table below.<br />

Grade Minimum Average Value (J) Minimum Individual<br />

Value (J)<br />

B 27 22<br />

X42 27 22<br />

X46 32 24<br />

X52 36 27<br />

X56 39 29<br />

X60 41 31<br />

X65 45 34<br />

X70 48 36<br />

For other specimen sizes and orientations, the values above shall be multiplied by the<br />

following factors:<br />

Size Orientation Factor<br />

10x 10 Longitudinal 1.5<br />

10x 7.5 Transverse 0.75<br />

10x 7.5 Longitudinal 1.125<br />

10x5 Transverse 0.5<br />

10x 5 Longitudinal 0.75<br />

The shear area at the fracture surface of the test specimens shall be recorded. Each<br />

sample shall exhibit not less than 50% fibrous shear.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 34 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

APPENDIX-F<br />

SUPPLEMENTARY REQUIREMENTS (NORMATIVE)<br />

SR 6 DROP WEIGHT TEAR TESTING (DWTT) ON WELDED PIPE<br />

SR 6.1 Fracture toughness for pipe sizes 16" and larger, all grades, and wall thickness shall be<br />

determined by Manufacturer using Drop Weight Tear Test (DWTT) in accordance with<br />

the requirements of SR 6.2 through SR 6.8.<br />

SR 6.2 Two transverse specimen shall be taken from one length of pipe per inspection lot.<br />

Inspection lot shall be 100 pipes per heat. Unless specified otherwise, the test shall be<br />

conducted at –32°F (0°C).<br />

Full transition curves shall be established for one heat out of ten, with a minimum of one.<br />

SR 6.4 At least 80 percent of the heats shall exhibit a fracture appearance shear area of 75<br />

percent or more for the specified test temperature.<br />

Note: Acceptance criteria for retesting indicated in API Spec. 5L para SR6.5 stands<br />

modified based on above mentioned requirements. Wherever `heat’ indicated in<br />

API Spec. SR6.5 shall be replaced by `lot’. Lot shall be as per SR6.2 as above.<br />

The fracture toughness of the pipes shall be determined by Charpy V-notch impact<br />

testing in accordance with ASTM A 370. The impact test temperature shall be lower<br />

than or equal to that specified in the table below.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 35 of 46<br />

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APPENDIX-F<br />

SUPPLEMENTARY REQUIREMENTS (NORMATIVE)<br />

SR 17 NON DESTRUCTIVE INSPECTION OF WELDS IN ELECTRIC WELDED PIPES<br />

AND LASER WELDED PIPES<br />

SR 17.1 Supplementary Non Destructive Inspection<br />

The weld in electric welded pipe shall be inspected full length for surface and subsurface<br />

defects and laminations by ultrasonic methods using automatic ultrasonic equipment.<br />

SR 17.2 Equipment and Reference Standards<br />

The equipment for ultrasonic inspection shall meet the requirements of 9.8.5.1 and<br />

9.8.5.2 of this specification. The detailed procedure shall be approved by Purchaser's<br />

Representative.<br />

SR 17.3 Acceptance Limits<br />

SR 17.4 Disposition<br />

If during production repeated ultrasonic indications occur requiring re-inspection by other<br />

methods and it appears that the nature of defects causing ultrasonic indications can not<br />

be definitely established, the Manufacturer shall prove by other inspection methods (such<br />

as making cross-sections as per para 6.2.6.1 of this specification) that these defects are<br />

not injurious defects as stipulated in this specification.<br />

Disposition of defects shall be in accordance with API Spec. 5L para 9.9 (c) or (d).


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 36 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

APPENDIX-F<br />

SUPPLEMENTARY REQUIREMENTS (NORMATIVE)<br />

SR 19 ADDITIONAL FRACTURE TOUGHNESS REQUIREMENTS (TRANSVERSE<br />

CHARPY V-NOTCH) FOR PSL 2 PIPE<br />

SR 19.1 Except as allowed by SR 19.2 of API Spec. 5L, fracture toughness testing shall be<br />

performed in accordance with the requirements of para 9.3.5.1 and 9.3.5.2 of API Spec.<br />

5L and as modified in this specification, with a test temperature of 32°F (0°C) or at a<br />

lower temperature as specified in the Purchase Order. The required minimum all-heat<br />

average full size absorbed energy value for body specimen shall be the greater of SR<br />

19.1 (a) and SR 19.1 (b) of API Spec. 5L. The required minimum average full size<br />

absorbed energy value of weld and HAZ specimen shall also be the greater of SR 19.1<br />

(a) and SR 19.1 (b) of API Specification.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 37 of 46<br />

H.4 Rejection<br />

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APPENDIX-H<br />

PURCHASER INSPECTION (NORMATIVE)<br />

If Purchaser Representative rejects pipes repeatedly for any recurring cause, this shall be<br />

adequate reason to refuse final inspection of subsequent pipes until the cause has been<br />

investigated and corrective action taken.<br />

H.5 Purchaser shall specify if, and to what extent, he will monitor the Manufacturer’s<br />

(New) production, quality control and inspection.<br />

Sufficient fluorescent lighting both overhead and at pipe ends shall be provided at the<br />

inspection area. Facilities shall be provided for rolling each pipe joint for inspection.<br />

The Manufacturer shall make ultrasonic or other suitable equipment available for use<br />

by the Purchaser to check the remaining wall thickness where any defects have been<br />

ground out of the pipe.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 38 of 46<br />

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ANNEXURE-I (NEW)<br />

MANUFACTURING PROCEDURE SPECIFICATION<br />

A Manufacturing Procedure Specification (MPS) outlining the successive steps and associated inspection<br />

procedures from steel making to finished line pipe shall be prepared and submitted to Purchaser for<br />

approval at least two weeks prior to start of production. Manufacture of pipes shall start only after the<br />

approval of Manufacturing Procedure. The approved Manufacturing Procedure shall be strictly followed<br />

in all phases of the production of pipes.<br />

The Manufacturing procedure shall as a minimum include the following information.<br />

• Steel/ skelp maker and plant at which steel is produced.<br />

• Steel making process with details of secondary refining & degassing processes and continuous<br />

casting process, nominal weight of each heat.<br />

• Target chemistry, chemical range of intentionally added elements, limits on heat and product<br />

analysis to be placed on steel maker.<br />

• Skelp rolling procedure indicating number of passes, their temperature and thickness reduction<br />

in each pass required by Controlled Rolling Procedure and the finishing temperature.<br />

• Heat treatment procedure document established as per para 5.4.<br />

• Ultrasonic testing of skelp and pipes using automatic and manual equipment including details of<br />

equipment, techniques, scanning pattern, probe frequency, scanning sensitivity, reference<br />

standard for calibration, dynamic calibration procedure, method of marking defects and<br />

indicating loss of coupling, inspection and recording.<br />

• Pipe making procedure including skelp edge preparation, forming and any other special process<br />

proposed.<br />

• Production welding procedure giving details of welding speed, current and voltage, welding<br />

temperature, heat treatment temperature etc.<br />

• Ultrasonic testing of weld seam of pipe using automatic equipment including details of<br />

equipment, scanning pattern, probe frequency, scanning sensitivity, calibration pipe, extent of<br />

weld length at pipe ends not covered by all probes, method of marking defect and indicating loss<br />

of coupling, inspection and records.<br />

• For seamless pipes, the pipe forming procedure, pipe heat treatment procedure, hydrostatic test<br />

procedure & NDT procedure details.


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 39 of 46<br />

• Dimensional tolerances, frequency of checking, measurement and record in a tabular form<br />

including details of instruments and equipments proposed.<br />

• Detail of techniques proposed for measurement of end squareness and peaking at the welds.<br />

• Hydrostatic testing including details of testing equipment, procedure and the relevant test<br />

pressure calculations.<br />

• Marking details.<br />

• Handling, storage and shipment procedure.<br />

• Production Report Formats.<br />

• Complete details of computerised pipe tracking system.<br />

Note: In the event of small quantities of pipe ordered against this specifications, the requirements of<br />

submission of manufacturing procedure details can be moderated subject to agreement between<br />

Purchaser and Manufacturer.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 40 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

ANNEXURE-II (NEW)<br />

FIRST DAY PRODUCTION TESTS<br />

Two lengths, each of completely finished pipes of first day's production from two different heats (i.e. a<br />

total of four pipe lengths) shall be selected at random for testing to verify that the Manufacturing<br />

procedure results in the quality of pipes which are in complete compliance with this specification. The<br />

pipes thus tested shall be considered to be the test pipes required per heat or per lot as per relevant<br />

clauses of this specification.<br />

These first day's production tests shall be repeated upon any change in the manufacturing procedure as<br />

deemed necessary by Purchaser’s Representative. The first day production tests shall be carried out on<br />

pipes for each wall thickness, each diameter and each grade of steel.<br />

The Manufacturer shall submit to Purchaser a report giving the, results of all tests mentioned below. The<br />

report shall be agreed and signed by Purchaser’s Representative, prior to start of regular production.<br />

Note: In the event of small quantities of pipes ordered against this specification, like those for bends<br />

and other similar applications, as specifically called out in the purchase order, the first day<br />

production test shall not be carried out. Pipes in such case shall be accepted based on regular<br />

production tests.<br />

The various tests to be conducted on each pipe shall be as follows. The test method and acceptance<br />

values shall be as per this specification unless specified differently in this Annexure.<br />

a. Visual Examination<br />

All pipes shall be examined visually for dimensional tolerance and apparent surface defects.<br />

b. Ultrasonic Examination<br />

The weld seam of all pipes shall be examined ultrasonically.<br />

c. Radiographic Examination<br />

The weld seams of all SAW Pipes shall be radiographically examined throughout their full length<br />

in accordance with sections 9.8.4 to 9.8.4.9.<br />

d. Mechanical Properties<br />

The mechanical properties of all pipes shall be tested and shall meet the requirements of the<br />

relevant sections of this specification. Purchaser will select the places in pipe from where the test<br />

specimens shall be removed.<br />

The following tests shall be conducted :


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 41 of 46<br />

i. Two flattening test specimens shall be removed : one specimen shall be tested with weld<br />

at 0° and other at 90°. In case it is not possible to take transverse specimen for smaller<br />

diameter pipes, longitudinal specimen may be taken.<br />

ii. Two transverse base material specimens and two transverse weld test specimen for<br />

tensile test shall be tested. In case it is not feasible to obtain transverse specimen,<br />

longitudinal specimen may be taken.<br />

iii. Six weld cross section specimens shall be taken at equally spaced points along the pipe<br />

length. They shall be polished and etched to show the metallurgical structure. Two of<br />

these specimens shall be tested for hardness at room temperature after light etching.<br />

Manufacturer shall propose alternative scheme of location of six specimens which ensure<br />

similar coverage for checking the weld quality. For SAW pipes, this examination shall<br />

provide evidence that proper fusion has been obtained throughout the full thickness of<br />

the joint, the extent of interpenetration and the alignment of internal and external weld<br />

passes. For EW pipe, this examination shall provide proof that heat treatment of the<br />

weld zone has been adequate.<br />

For Seamless Pipes, three specimens from one pipe shall be extracted from locations<br />

120° apart from a position chosen by the Purchaser, polished and etched for<br />

examination and checked for microstructure. A hardness survey shall be made on one<br />

of the above specimens selected by the Purchaser. Three traverses shall be made,<br />

one 2 mm from the outer edge, the second across the centre and the third 2 mm<br />

from the inner edge. A minimum of 12 readings shall be taken at 5 mm intervals.<br />

iv. Three fracture toughness test specimens shall be taken from pipe transverse to pipe axis<br />

out of base metal at 90° from weld and tested at specified temperature. Both shear and<br />

absorbed energy values shall be determined.<br />

Three weld specimens shall be removed perpendicular to and across weld with V-notch<br />

in the middle of the weld and shall be tested at the same specified temperature. The<br />

specimen shall be according to para SR 5.3 of this specification.<br />

v. Two reverse bend test specimens shall be removed and tested.<br />

vi. At points selected by Purchaser, 12 DWTT specimen shall be removed from base metal<br />

in a transverse direction. The sets of 3 base metal specimen shall be tested at -40, -10,<br />

0, +20°C for shear area. The value at the specified test temperature mentioned in SR 6<br />

of this specification shall be used to evaluate the test.<br />

e. In addition, all the tests and inspections required to be conducted on each pipe as per this<br />

specification shall be conducted on all the pipes selected for testing during first day production<br />

test.<br />

f. In case of any test failure, no re-testing shall be allowed and the entire first day production shall<br />

be rejected.<br />

ANNEXURE-III (NEW)<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 42 of 46<br />

INFORMATION TO BE FURNISHED AT THE TIME OF BIDDING<br />

The following information as applicable shall be furnished at Bid stage with respect to line pipe to be<br />

supplied.<br />

• Name(s) of proposed Manufacturer(s)<br />

• Authorisation letter(s) from Manufacturer(s) where applicable.<br />

• Authorisation letter(s) from Manufacturer(s) of skelp/ plates, in case skelp manufacturing facility<br />

is not an integral part of the Supplier's pipe mill.<br />

• Record of similar supplies made earlier by the Manufacturer for both skelps and pipes, giving<br />

complete details of diameter, thickness, length, grade of plate/ pipe, service, year, name of<br />

project, name of client, and contact person.<br />

In particular, details of similar supplies made over the last five years shall be furnished.<br />

• Descriptive technical catalog(s) of the proposed Manufacturer(s) clearly indicating the mill<br />

capacity, existing range of production, facilities at pipe mill, etc.<br />

Pipe manufacturing facilities/ equipment details viz.<br />

• Welding system having integrated control as per Cl. 5.1<br />

• Heat treatment facilities as per Cl. 5.1<br />

• Automatic ultrasonic testing for skelp, pipe body and weld as per Cl. 9.8.5.<br />

• Copy of valid certificate of Authority to use API monogram as per clause 1.2 of this specification.<br />

• A clause wise list of technical deviations, if considered unavoidable, from the requirements of<br />

this specification shall be furnished in the proforma enclosed with the Enquiry. Deviations<br />

indicated anywhere else in the offer shall not be considered valid. In case of no deviations,<br />

Bidder shall write "NO DEVIATIONS" in the said proforma.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 43 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

FIGURE 6.2.6.1


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 44 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

FIGURE<br />

6262(a)


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 45 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

FIGURE 6.2.6.2(b)


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 46 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

FIGURE 6.2.7


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

LONG DISTANCE<br />

PIPELINE SECTION<br />

TECHNICAL SPECIFICATION<br />

FOR LINEPIPE (ON SHORE)<br />

TECHNICAL SPECIFICATION NO. : MEC/TS/05/21/012D REV-0 Page 47 of 46<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\TS for Line pipe (012D).doc<br />

FIGURE 7.8.3


PROCESS & PIPING DESIGN SECTION<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

DELHI - 110 092<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE COATING OF LINEPIPES<br />

SPECIFICATION NO.: MEC/S/05/62/014, Rev-2<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 1 of 35<br />

1.0 SCOPE<br />

2.0 REFERENCE DOCUMENTS<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc<br />

C O N T E N T S<br />

3.0 PLANT SCALE AND INSTALLATION<br />

4.0 MATERIALS<br />

5.0 FUNCTIONAL REQUIREMENTS AND PROPERTIES OF COATING<br />

6.0 MEASUREMENT AND LOGGING<br />

7.0 COATING PROCEDURE AND QUALIFICATION<br />

8.0 PIPE SURFACE PREPARATION<br />

9.0 COATING APPLICATION<br />

10.0 INSPECTION AND TESTING<br />

11.0 HANDLING, TRANSPORTATION AND STORAGE<br />

12.0 REPAIR OF COATING<br />

13.0 MARKING<br />

14.0 QUALITY ASSURANCE<br />

ANNEXURE-I : COATING SYSTEM/ MATERIAL PRE-QUALIFICATION<br />

Revision No. Date Revised by Checked by Approved by<br />

PREPARED BY :<br />

TAPAS ROY<br />

CHECKED BY :<br />

A.K. SARKAR<br />

APPROVED BY :<br />

A.K. JOHRI


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 2 of 35<br />

1.0 SCOPE<br />

This specification covers the minimum requirements for supply/ arrangement of all<br />

materials, plant, equipment, plant sites, consumables, utilities and application<br />

including all labour, supervision, inspection and tests etc. for application of external<br />

anti-corrosion coating of pipes by using 3 Layer Side Extruded Polyethylene Coating<br />

conforming to DIN-30670, 1991, `Polyethylene Coating of Steel Pipes and Fittings'<br />

and the requirements of this specification.<br />

2.0 REFERENCE DOCUMENTS<br />

Reference has also been made to the latest edition of the following standards, codes<br />

and specifications. The edition enforce at the time of floating the enquiry shall be<br />

termed as latest edition.<br />

a. ASTM D-149 : Standard Test Methods of Dielectric<br />

Breakdown voltage and Dielectric strength of<br />

solid electrical insulating materials at<br />

commercial frequencies.<br />

b. ASTM D-257 : Standard Test Methods for D-C Resistance or<br />

conductance of insulating materials.<br />

c. ASTM D-543 : Standard Method of Test for Ressistance of<br />

Plastics to Chemical Reagents.<br />

d. ASTM D-570 : Standard Method of Test for Water Absorption<br />

of Plastics.<br />

e. ASTM D-638 : Standard Test Method for Tensile<br />

Properties of Plastics.<br />

f. ASTM D-792 : Standard Test Method of Specific Gravity and<br />

Density of Plastics by Displacement.<br />

g. ASTM D-1238 : Test Method for Low Rate of Thermoplastics<br />

by Extrusion.<br />

h. ASTM D-1525 : Test Method for Vicat Softening Temperature<br />

of Plastics<br />

i. ASTM D-1603 : Test Method for Carbon Black in Olefin<br />

Plastics<br />

j. ASTM D-1693 : Test Method for Environmental Stress<br />

Cracking of Ethylene Plastics<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 3 of 35<br />

k. ASTM D-2240 : Test Method for Rubber Property –<br />

Durometer Hardness<br />

l. ASTM D-3895 : Test Method for Oxidative – Induction Time<br />

of Polyolefins by Differential Scanning<br />

Calorimetry<br />

m. ASTM G-42 : Tentative Methods for Cathodic disbonding of<br />

Pipeline Coatings Subjected to Elevated or<br />

Cyclic Temperatures.<br />

n. API RP 5L1 : Recommended Practice for Railroad<br />

Transportation of Linepipe.<br />

o. API RP 5LW : Transportation of Line Pipe on barges and<br />

marine vessels<br />

p. DIN EN 10204 : Metallic Products – Types of Inspection<br />

Documents<br />

q. DIN 53735 : Testing of Plastics : Determination of Melt<br />

Index of Thermoplastics.<br />

r. ISO 8502-3 : Preparation of Steel Stubstrates before<br />

Application of Paints and Related Products –<br />

Part-3 – Assessment of Dust on Steel Surfaces<br />

Prepared for Painting (Pressure Sensitive Tape<br />

Method)<br />

s. ISO 9002 : Quality Systems : Specification of Production<br />

and Installation<br />

t. ISO 11124 : Preparation of Steel Substrates Before<br />

Application of Paints and Related Products<br />

u. SIS 055900 : Preparation of Steel Substrates before<br />

Application of Paints and Related Products –<br />

Visual Assessment of Surface Cleanliness.<br />

v. APL 5L : Specification for Line Pipe<br />

w. ASME B 31.8 : Gas Transmission and Distribution<br />

Piping Systems<br />

x. ASME B 31.4 : Liquid Transportation systems for<br />

Hydrocarbons, Liquid petroleum Gas<br />

Anhydrous ammonia, and Alcohols<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 4 of 35<br />

y. CSA Z245.20-98 : External Fusion Bond Epoxy Coating for<br />

Steel Pipe<br />

The CONTRACTOR shall be familiar with the requirements of these documents<br />

and shall make them readily available at the coating plant to all persons<br />

concerned with carrying out the works specified in this specification.<br />

3.0 PLANT SCALE AND INSTALLATION<br />

3.1 CONTRACTOR shall size coating plant(s) after evaluating the scale of work and the<br />

time schedule required for the works. Coating plant(s), shall be installed into a yard<br />

whose geometry and dimensions are such as to allow the execution of a continuous<br />

work schedule. For this purpose the CONTRACTOR shall ensure non stop work<br />

execution owing to prohibitive adverse weather conditions and when required<br />

CONTRACTOR shall install requisite equipment and plant in roofed and adequately<br />

weather protected areas.<br />

3.2 Plant equipment, machinery and other facilities shall be in first class operating<br />

condition to atleast meet the job requirements of quality and production. Worn out<br />

and improvised plants are not acceptable.<br />

3.3 CONTRACTOR shall, at his own responsibility and cost, provide and prepare all<br />

necessary area for the storage of bare and coated pipe and all other materials, for<br />

coating yard, stock-piling and other temporary installation. For each area,<br />

CONTRACTOR shall provide to stipulate servitude agreements as required with the<br />

relevant Authorities, and, on work completion, to clean, restore and pay servitude<br />

and claims for damages, as applicable.<br />

3.4 CONTRACTOR shall at its own responsibility and cost, provide for water and power<br />

supply and other utilities and consumables and obtain authorisation regarding access<br />

roads and other permits required for the execution of works conforming to all the<br />

requirements of the governing authorities.<br />

3.5 CONTRACTOR shall at its own expense provide a fully equipped laboratory and test<br />

facilities with adequate inventory to carry out tests required for the procedure<br />

qualification and during regular production. Outside testing for qualification and<br />

regular production is not acceptable to COMPANY.<br />

3.6 The CONTRACTOR shall be fully responsible for adherence to all statutory<br />

regulations applicable for handling and disposal of the hazardous chemicals during<br />

the coating works.<br />

3.7 The CONTRACTOR shall be responsible for obtaining all statutory approvals/<br />

clearances from relevant Authorities including Pollution Control Board, as applicable<br />

for the coating plant(s).<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 5 of 35<br />

4.0 MATERIALS<br />

4.1 The three layer coating system shall comprise of a powder epoxy primer,<br />

polythylene adhesive and a polyethylene top coat. Coating materials shall be suitable<br />

for the service conditions and the pipe sizes involved. The coating materials i.e.<br />

epoxy powder, adhesive and polyethylene compound shall have proven<br />

compatibility. The coating system and materials shall be pre-qualified and approval<br />

COMPANY in accordance with provision Annexure-I of this specification.<br />

CONTRACTOR shall obtain prior approval from COMPANY for the coating system and<br />

coating of all materials.<br />

4.2 The coating materials Manufacturer shall carry out tests for all properties specified in<br />

para 5.3.1 and 5.3.2 for each batch of epoxy, adhesive and polyethylene compound.<br />

In addition, the Manufacturer shall also furnish Infra-red Scan for each batch of<br />

epoxy powder. The coating materials manufacturer shall issue test certificates as<br />

per DIN EN 10204, 3.1B for each batch of materials supplied to CONTRACTOR and<br />

the same shall be submitted to COMPANY for approval prior to their use.<br />

4.3 In addition to Manufacturer’s certificate, the CONTRACTOR shall draw samples<br />

from each batch of epoxy, adhesive and polyethylene in the presence of<br />

COMPANY Representative and test for the following properties at the coating yard<br />

at least one week prior to its use, to establish compliance with the Manufacturer’s<br />

certificates.<br />

a) Epoxy Powder<br />

i. Gel Time<br />

ii. Cure Time<br />

iii. Moisture Content<br />

iv. Thermal Characteristics (Tgl, Tg2, ∆H)<br />

b) Adhesive<br />

i. Specific Gravity<br />

ii. Melt Flow Rate<br />

iii. Vicat Softening Point<br />

c) Polyethylene<br />

i. Melt Flow Rate<br />

ii. Specific Gravity<br />

iii. Vicat Softening Point<br />

iv. Moisture Content<br />

v. Oxidative Induction Time<br />

In case of failure of any of the above tests in a batch, that batch of material shall be<br />

tested for all other tests required as per para 5.3.1 and 5.3.2 including the tests<br />

which failed. If all tests pass, the batch shall be accepted for coating. If any of the<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 6 of 35<br />

tests fail, entire batch of material shall be rejected and shall not be used for the<br />

coating.<br />

4.4 All materials to be used shall be supplied in sealed, damage free containers and shall<br />

be suitably marked and identifiable with the following minimum information:<br />

a. Name of the manufacturer<br />

b. Type of material<br />

c. Batch Number<br />

d. Place and Date of Manufacture<br />

e. Shelf Life/ Expiry Date (if applicable)<br />

f. Quantity<br />

All materials noted to be without above identification shall be deemed/ suspect and<br />

shall be rejected by COMPANY. Such materials shall not be used for coating and<br />

shall be removed from site and replaced by CONTRACTOR at its expense.<br />

4.6 CONTRACTOR shall ensure that all coating materials properly stored in accordance<br />

with the Manufacturer’s recommendation at all times, to prevent damage and<br />

deterioration in quality prior to use.<br />

4.7 CONTRACTOR shall be required to use all materials on a date received rotation<br />

basis, i.e. first in-first used basis.<br />

5.0 FUNCTIONAL REQUIREMENTS AND PROPERTIES OF COATING<br />

5.1 The coating must be able to withstand a maximum in service operating temperature<br />

of +65°C and shall conform to `S’ Type of coating as per DIN 30670. In addition, in<br />

open storage the coating must be able to withstand a temperature of atleast +80°C,<br />

without impairing its serviceability and properties specified.<br />

5.2 The top coat polyethylene used shall be black readymade compound, fully stabilized<br />

against influence of ultraviolet radiation (.e. sunlight), oxygen in air and heat (due to<br />

environmental temperature as specified above). No appreciable changes shall occur<br />

during exposure to such environments up to at least a period of 6000 hours. The<br />

CONTRACTOR shall submit certificate from Manufacturer in this regard.<br />

5.3 Properties<br />

Properties of coating system and coating material shall comply the requirements<br />

indicated in subsequent paragraph. In case the coating/ material properties are<br />

tested as per test methods/ standards other than specified herein below, the same<br />

may be accepted provided the test procedures and test conditions are same or more<br />

stringent than the specified.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 7 of 35<br />

5.3.1 Properties of Epoxy Powder and Adhesive<br />

CONTRACTOR shall choose such a brand of epoxy powder and adhesive that will<br />

achieve the functional requirements and properties of coating system as specified in<br />

para 5.1 and 5.3.3 of this specification respectively. Epoxy powder properties shall<br />

be as per CSA Z245.20.98. The colour of epoxy powder shall be either green or dark<br />

red or any other colour approved by COMPANY except grey colour. Copolymer<br />

grafted adhesive shall have the following properties.<br />

Sl.<br />

No.<br />

Properties Unit Requirement Test Method<br />

a. Melt Flow Rate (190°C / 2.16 kg) g/10 minutes 1.0 ASTM D1238<br />

b. Vicat Softening Point °C 90 min. ASTM D1525<br />

c. Specific Gravity - 0.926 min. ASTM D792<br />

5.3.2 Properties of Polyethylene Compound<br />

Sl.<br />

No.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc<br />

Properties Units Requirement Test Method<br />

a. Tensile Strength @+25°C N/mm 2<br />

b. Melt Flow Rate<br />

(190°C / 2.16 kg)<br />

g/10<br />

minute<br />

17 min. ASTM D 638<br />

0.25 min. ASTM D 1238<br />

or DIN 53735<br />

c. Specific Gravity @+25°C - 0.941 min. (HDPE) ASTM D 792<br />

d. Hardness @+25°C Shore D 50 min. ASTM D 2240<br />

e. Water Absorption, 24 hours, @+25°C % 0.05 max ASTM D 570<br />

f. Volume Resistivity @+25°C Ohm-cm 10 15 min ASTM D 257<br />

g. Dielectric withstand,1000 Volt/sec rise<br />

@+25°C<br />

Volts/<br />

mm<br />

30,000 min ASTM D 149<br />

h. Vicat Softening Point °C 110 min. ASTM D 1525<br />

i. Elongation % 600 min. ASTM D 638<br />

j. Oxidative Induction Time in Oxygen at<br />

220°C, Aluminium pan, no screen<br />

j.<br />

l.<br />

Environmental Stress Crack Resistance<br />

(ESCR) (for F50)<br />

Medium Density, Condition “C”<br />

High Density, Condition “B”<br />

Carbon Black Content<br />

Min 10 ASTM D3895<br />

Hours<br />

%<br />

300<br />

300<br />

2 min.<br />

ASTM D1693<br />

ASTM D1603


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 8 of 35<br />

5.3.3 Properties of Coating System<br />

Sl.<br />

No.<br />

Properties Unit Requirement Test Method<br />

a. Bond Strength (using Type 2 Test<br />

Kg/cm<br />

Assembly i.e. Dynamometer)<br />

DIN 30670<br />

@ 20±5°C<br />

8.0 min<br />

@ 60±5°C<br />

5.0 min.<br />

b. Impact Strength (min. of 30 impacts on Joules per mm 7 min<br />

body along the length. No breakdown of coating<br />

DIN 30670<br />

allowed when tested at 25 kV)<br />

thickness<br />

c. Indentation Hardness<br />

mm<br />

DIN 30670<br />

@ 23±2°C<br />

0.2 max<br />

@ 70±2°C<br />

0.3 max<br />

d. Elongation at Failure % 300 min. DIN 30670<br />

e. Coating Resistivity (*) Ohm-m 2<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc<br />

10 8 min. DIN 30670<br />

f. Heat Ageing (*) - Melt flow rate shall<br />

not deviate by more<br />

than 35% of<br />

original value<br />

g. Light Ageing (*) - Melt flow rate shall<br />

not deviate by more<br />

than 35% of<br />

original value<br />

h. Cathodic Disbondment<br />

@+65°C after 30 days<br />

@+65°C after 48 hrs<br />

i. Degree of Cure of Epoxy<br />

Percentage Cure, ∆H<br />

∆Tg<br />

mm radius of<br />

disbondment<br />

(**)<br />

%<br />

°C<br />

15 max.<br />

7 max.<br />

95<br />

+3/ -2<br />

DIN 30670<br />

DIN 30670<br />

ASTM G42<br />

CSA<br />

Z245.20-<br />

98(*)<br />

(*) Test carried out in an independent laboratory of national/ international<br />

recognition on PE top coat is also acceptable.<br />

(**) Disbondment shall be equivalent circle radius of total unsealed area as per<br />

ASTM G42.<br />

(***) Temperature to which the test specimens are to be heated during cyclic<br />

heating shall however be as per the recommendations of epoxy powder<br />

manufacturer.<br />

6.0 MEASUREMENT AND LOGGING<br />

CONTRACTOR shall maintain records in computer using MS ACCESS database<br />

Software containing all the relevant data of individual pipe and pipe coating<br />

including heat number, diameter, length, wall thickness, defects, pipe number,<br />

batches of materials, materials balance, sampling, testing, damages, repairs, rejects<br />

and any other information that COMPANY considers to be relevant and required for


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 9 of 35<br />

all incoming bare pipes and COMPANY approved outgoing coated pipes as<br />

applicable. CONTRACTOR shall submit this information in the form of a report at the<br />

agreed intervals. The above data shall also be provided in MS EXCEL/MS ACCESS<br />

formant in Compact Disc (CD). CONTRACTOR shall provide a Computer Terminal to<br />

COMPANY Representative for monitoring/tracking of the above. The CONTRACTOR<br />

shall also submit the material balance details to COMPANY for information at the<br />

end of shift.<br />

7.0 COATING PROCEDURE AND QUALIFICATION<br />

7.1 Upon the award of the CONTRACT, the CONTRACTOR shall submit within two(2)<br />

weeks for COMPANY approval, a detailed report in the form of bound manual<br />

outlining, but not limited to the following:<br />

a. Details of plant(s), locations, layout, capacity and production rate(s).<br />

b. Details of the equipment available to carry out the coating works including<br />

surface preparation, epoxy powder application and its recycling system,<br />

adhesive & polyethylene extrusion, moisture control facilities available for<br />

coating materials.<br />

c. Details of process control and inspection equipment required for the<br />

coating process such as temperature control, thickness control, holiday<br />

testers, etc.<br />

d. Details of chemicals pre-treatment facilities including process control and<br />

inspection equipment for phosphoric acid wash, de-ionised-ionised water<br />

wash and chromate wash.<br />

e. Facilities in the yard for unloading, handling, transport, production,<br />

storage, stockpiling, loading of bare and coated pipes and warehouses for<br />

storage of other coating materials.<br />

f Plant Organogram Chart and availability of manpower including coating<br />

specialist.<br />

g Details of utilities/facilities such as water, power, fuel, access roads and<br />

communication etc.<br />

After approval has been given by COMPANY, no change in plant set-up shall be<br />

made. However, unavoidable changes shall be executed only after obtaining written<br />

approval from COMPANY.<br />

7.2 At least two(2) weeks prior to the commencement of production coating, a detailed<br />

procedure of CONTRACTOR's methods, material proposed, etc., shall be formulated<br />

by CONTRACTOR and submitted for COMPANY's approval in the form of a bound<br />

manual. The procedure shall include, but not limited to the following information<br />

and proposals:<br />

a. Pipe inspection at the time of bare pipe receipt.<br />

b. Steel surface preparation, including preheating, removal of steel defects,<br />

method of pipe cleaning, dust removal, abrasive blast cleaning and surface<br />

profile, methods of measurements and consumables.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 10 of 35<br />

c. Complete details of chemical pre-treatment viz phosphoric acid wash, deionised<br />

water wash, and chromate wash including product data sheets,<br />

health and safety sheets and manufacturer’s recommended application<br />

procedure.<br />

d. Pipe heating, temperatures and control prior to epoxy application.<br />

e. Complete details of raw materials including current data sheets showing<br />

values for all the properties specified together with quality control and<br />

application procedure recommendation from manufacturer(s).<br />

f. Application of FBE powder, adhesive and polyethylene, including<br />

characteristics, temperature, line speed, application window, curing time,<br />

etc.<br />

g. Quenching and cooling, including time and temperature.<br />

h. Quality assurance system, Inspection and testing methods and reporting<br />

formats, including instrument and equipment types, makes and uses etc.<br />

i. Detailed method of repair of coating defects duly classified depending upon<br />

nature and magnitude of defects and repairs thereof including coating<br />

stripping technique.<br />

j. Details of instrument and equipment calibration methods including relevant<br />

standards and examples of calibration certificates.<br />

k. Complete details and inventory of laboratory and equipment for procedure<br />

qualification and regular production.<br />

l. Pipe handling and stock piling procedures.<br />

m. Sample of recording and reporting formats, including laboratory reports,<br />

certificates and requirement as per clause 6.0 of this specification.<br />

n. Complete details of test certificates for raw materials including test methods<br />

standards used.<br />

o. Test certificates from PE compound manufacturer for tests for thermal aging<br />

coating resistivity and aging under exposure to light. These test certificates<br />

shall not be older than three years.<br />

p. Health, safety and environment plans.<br />

q. Storage details of coating materials and chemicals.<br />

r. Continuous temperature monitoring at various stages of coating.<br />

Procedure Qualification Tests (PQT) shall be carried out only after obtaining<br />

written approval of the above procedure from COMPANY. No change in the<br />

procedure shall be made after approval has been given by the COMPANY.<br />

However, unavoidable changes shall be executed only after obtaining written<br />

approval from COMPANY.<br />

7.3 Prior to start of production, CONTRACTOR shall, at his expense, carry out a<br />

coating procedure qualification trial for each pipe diameter, and for each plant, to<br />

prove that his plant, materials, and coating procedures result in a quality of end<br />

product conforming to the properties stated in clause 5.3, relevant standards,<br />

specifications and material manufacturer’s recommendations. CONTRACTOR shall<br />

give seven(7) working days notice to witness procedures and tests.<br />

A batch representing a normal production run, typically 15 pipes, shall be coated<br />

in accordance with the approval coating procedure and the coating operations<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 11 of 35<br />

witnessed by COMPANY Representative. Out of these pipes, at least one pipe shall<br />

be coated partly with epoxy and partly with both epoxy and adhesive layers.<br />

Atleast 5 (five) test pipes shall be selected by Company Representative for coating<br />

procedure approval tests and shall be subjected to procedure qualification testing<br />

as described hereinafter. All tests shall be witnessed by COMPANY’s<br />

representative. Out of 5(five) test pipes 1(one) pipe shall be coated partly with<br />

epoxy and partly with both epoxy and adhesive layers. Remaining 4(four) test<br />

pipes shall be coated with all three layers.<br />

During PQT, the CONTRACTOR shall qualify various procedures forming a part of<br />

coating operations as detailed subsequently.<br />

7.4 Qualification of Procedures<br />

7.4.1 Epoxy Powder Application & Recycling<br />

During pre-qualification, air pressure in the epoxy spray guns, satisfactory<br />

functioning of monitoring system, line speed vs coating thickness, etc. shall be<br />

established. Dew point of air used to supply the fluidised bed, epoxy spray system<br />

and epoxy recycling system shall be recorded during the PQT.<br />

Also, the CONTRACTOR shall remove samples of reclaimed powder from the<br />

reclamation system. These of reclaimed powder shall be subject to a detailed<br />

visual examination, thermal analysis and moisture content tests. The properties<br />

of the reclaimed powder shall be within the range specified by the Manufacturer<br />

of epoxy powder. In case the properties of the reclaimed powder are out of the<br />

range specified by the Manufacturer, CONTRACTOR shall not the use the<br />

reclaimed powder during the regular production.<br />

7.4.2 Pipe Pre-Heating<br />

The CONTRACTOR shall establish the temperature variation due to in-coming pipe<br />

temperature, line speed variation, wall thickness variation, emissivity,<br />

interruptions, etc. and document the same during the PQT stage. During PQT,<br />

proper functioning of pipe temperature monitoring and recording system including<br />

alarm/ hooter shall be demonstrated to the COMPANY Representative.<br />

7.4.3 Surface Preparation<br />

The procedure to clean and prepare the pipe surface shall be in accordance with<br />

the requirements of this specification. The ratio to shots to grits shall be<br />

established during procedure qualification testing, such that the resultant surface<br />

profile is not dished and rounded. The qualification shall be performed through a<br />

visual inspection, measurement of roughness and check of the presence of dust in<br />

the abrasive blast cleaned pipe surface.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 12 of 35<br />

7.4.4 Chemical Pre-Treatment<br />

7.4.4.1 Phosphoric Acid Wash followed by De-ionised Water Wash<br />

The procedure to apply the chemical pre-treatment viz. phosphoric acid wash<br />

followed by de-ionised water wash shall be in accordance with the<br />

recommendation of the manufacturer and shall result in intended cleaning<br />

requirements of this specification. Working solution preparation, maintaining<br />

concentration, application procedure including method of spreading, spreading<br />

rate, drying times, etc. depending upon the cleanliness/ temperature of the<br />

incoming pipe and the line speed shall be established. Temperature of the<br />

chemical, pipe pre-heat temperature vs line speed vs dwell time, rinsing<br />

procedure, testing & control, rectificatory measures, drying procedure etc. shall be<br />

clearly established during PQT. Also the quality of the deionised water shall be<br />

established during PQT.<br />

7.4.4.2 Chromate Treatment<br />

The procedure to apply the chromate treatment shall be in accordance with the<br />

recommendation of the manufacturer. Working solution preparation, maintaining<br />

concentration, application procedure including method of spreading, spreading<br />

rate, drying times, etc. depending upon the temperature of the incoming pipe and<br />

the line speed shall be established. Temperature of the chemical, pipe pre-heat<br />

temperature vs line speed, pipe heating after chromating and time limit within<br />

which the pipe to be heated, testing & control, rectificatory measures, shall be<br />

clearly established during PQT.<br />

7.4.5 Coating Application<br />

The COMPANY Representative will check the correctness of each coating<br />

application operation, values of the main parameters of each operation, preheating<br />

pipe surface temperature prior to epoxy powder application temperature,<br />

line speed, fusion bonded epoxy curing time, temperature and flow rate of copolymer<br />

adhesive and polyethylene etc. and the same shall be recorded. These<br />

values shall be complied with during regular production.<br />

7.5 Qualification of Applied Coating<br />

7.5.1 Tests on pipe coated partly with epoxy and partly with epoxy &<br />

adhesive Layers<br />

a. Degree of Cure<br />

Epoxy film samples (min 4 Nos.) shall be scrapped from the coated pipe<br />

using hammer and cold chisel and the samples shall be taken for cure test<br />

using Differential Scanning Calorimatry (DSC) procedure. Care shall be<br />

taken to remove the samples of full film thickness avoiding inclusion of<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 13 of 35<br />

steel debris. Glass transition temperature differential (∆Tg) and % cure<br />

(∆H) shall comply the specified requirements.<br />

b. Epoxy Layer Thickness<br />

Epoxy layer thickness shall be checked at every one meter spacing at 3, 6,<br />

9 and 12 o’clock positions. The thickness shall comply the specified<br />

thickness requirements.<br />

c. Adhesive Layer Thickness<br />

Adhesive layer thickness shall be checked at every one meter spacing at 3,<br />

6, 9 and 12 o’clock positions. The thickness shall comply the specified<br />

thickness requirements.<br />

d. Holiday Inspection<br />

Entire pipe shall be subject to holiday inspection and the test voltage shall<br />

be set to exceed 5 v/micron of epoxy thickness specified for the portion<br />

coated only with epoxy layer.<br />

e. Adhesion Test<br />

i) Adhesion Test (24 hrs or 48 hrs) shall be carried out on the epoxy<br />

coated pipe. Test method, no. of test specimen and acceptance<br />

criteria shall comply CSA Z.245,20-98, Table 4.<br />

ii) Adhesion of FBE shall also be separately determined at ambient<br />

temperature at two locations by the “St Andrews Cross” method<br />

and the test shall comply with the specified requirements.<br />

f. 2.5° Flexibility Test<br />

2.5° Flexibility test shall be carried out on the epoxy coated pipe at test<br />

temperature of 0°C. Test method, no. of test specimen and acceptance<br />

criteria shall comply CSA Z.245,20-98, Table-4.<br />

g. Cross-section & Interface Porosity Test<br />

Cross section porosity and interface porosity tests shall be carried out on<br />

the epoxy coated pipe. Test method, no. of test specimen and acceptance<br />

criteria shall comply CSA Z.245,20-98, Table-4.<br />

7.5.2 Tests on pipes coated only with all three layers<br />

a. Bond Strength<br />

Three test pipes shall be selected for bond strength tests. On each of the<br />

selected pipes, three bond strength test shall be performed for each<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 14 of 35<br />

specified temperature i.e. one at each end and one in the middle of the<br />

pipe and specified requirements shall be complied with, i.e. bond strength<br />

as well as mode of separation. Length of peel shall be minimum 65mm.<br />

None of these samples shall fail.<br />

b. Impact Strength<br />

Three test pipes shall be selected for impact strength test and the test<br />

shall meet the requirement.<br />

c. Indentation Hardness<br />

Two samples for both the temperatures from all pipes shall be taken. If<br />

any one of these samples fail to satisfy the requirements, then the test<br />

shall be repeated on four more samples. In this case, none of the samples<br />

must fail.<br />

d. Elongation at Failure<br />

Six samples each from two coated pipes i.e. 18 samples in all shall be<br />

tested and the test shall comply the specified requirement. Only one<br />

sample per pipe may fail.<br />

e. Cathodic Disbondment Test<br />

Two CD test shall be carried out for the total lot of test pipes having all<br />

three layers. One test shall be carried out for 30 days duration and<br />

another test for 45 hours duration The tests shall comply the specified<br />

requirement. Whenever Procedure Qualification is necessitated for<br />

different pipe size with same coating material combination, 48 hours test<br />

only be conducted. 30 days CD test is not mandatory in this case.<br />

f. Holiday Inspection<br />

All the pipes shall be subject to holiday inspection. The test voltage shall<br />

be as specified in para 10.4(b)<br />

g. Coating Thickness Measurement<br />

All pipes shall be subject to coating thickness measurement. Acceptance<br />

criteria shall be as per para 10.3<br />

h. Air Entrapment<br />

One sample each from pipe body and on weld (if applicable) shall be taken<br />

from all four coated pipes and the specified requirements shall be<br />

complied with.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 15 of 35<br />

i. Degree of Cure<br />

Epoxy film samples (minimum 4 no., equally spaced) shall be scrapped<br />

from one coated pipe and the samples shall be taken for cure test using<br />

Differential Scanning Calorimetry (DSC) procedure. Care shall be taken to<br />

remove the samples of full film thickness avoiding inclusion of steel debris.<br />

Glass transition temperature differential (∆Tg) and % cure (∆H) shall<br />

comply with the specified requirements.<br />

7.5.3 Inspection of all test pipes<br />

All pipes shall be subject to the following inspections:<br />

a. surface cleanliness, surface roughness measurements and dust control<br />

immediately after second abrasive blast cleaning and salt test immediately<br />

after De-ionised water wash.<br />

b. pH of pipe surface before and after phosphoric acid wash.<br />

c. visual inspection of chromate coating.<br />

d. visual inspection of finished coating, cut back dimension, internal/ external<br />

cleanliness, end sealing and bevel inspection.<br />

Acceptance criteria for all inspection and testing shall be as specified in this<br />

specification.<br />

7.6 After completion of the qualification tests and inspection as per para 7.4 and 7.5<br />

above, the CONTRACTOR shall prepare and issue to COMPANY for approval a<br />

detailed report of the above tests and inspection including test reports/<br />

certificates of all materials and coatings tested. Only upon written approval from<br />

COMPANY, CONTRACTOR shall commence production coating.<br />

7.7 On successful completion of PQT, coating of all five(5) test pipes shall be removed<br />

and completely recycled as per the approval coating procedure specification, at<br />

CONTRACTOR’s expense. Remaining pipes will be accepted by COMPANY provided<br />

they meet the requirements of this specification and need not be stripped and recycled.<br />

7.8 The CONTRACTOR shall re-establish the requirements of qualification and in a<br />

manner as stated before or to the extent considered necessary by COMPANY, in<br />

the event of, but not limited to, the following :<br />

• Every time there is a change in the previously qualified procedure.<br />

• Every time there is a change in the manufacturer and change in formulation of<br />

any of the raw materials and change in location of raw material manufacture.<br />

• Every time the coating yard is shifted from one location to the other or every<br />

time the critical coating equipments (induction heater, epoxy spray system,<br />

extruder, etc) are shifted.<br />

• Any change in line speed during coating application.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 16 of 35<br />

• Any time when in COMPANY’s opinion the properties are deemed to be<br />

suspect during regular production tests.<br />

7.9 COMPANY reserves the right to conduct any or all the test required for<br />

qualification through an independent laboratory or agency at the cost of<br />

CONTRACTOR when in COMPANY’s opinion, the results are deemed suspect.<br />

COMPANY’s decision shall be final.<br />

8.0 PIPE SURFACE PREPARATION<br />

8.1 Unless specified otherwise, the pipes shall be supplied free from mill applied oils<br />

but may be subject to contamination occurring during transit.<br />

8.2 Prior to cleaning operation, CONTRACTOR shall visually examine the pipes and<br />

shall ensure that all defects, flats and other damages have been repaired or<br />

removed. The CONTRACTOR shall also remove marking stickers, if any, present<br />

within the pipe. Record shall be kept of such marking on the stickers of ensure<br />

traceability of pipe after coating.<br />

8.3 Any oil, grease, salt or other contaminants detrimental to the formation of a good<br />

coating bond or coating quality shall be removed prior to coating application.<br />

Contaminants may be removed by the use of non-oily solvents. Gasoline or<br />

kerosene shall not be used for this purpose. Visible oil and grease spots shall be<br />

removed by solvent wiping. Solvents cleaning shall be in accordance with SSPC-<br />

SP1. Steel surface shall be allowed to dry before abrasive cleaning.<br />

8.4 All pipes shall be preheated to a temperature 65°C to 85°C prior to abrasive blast<br />

cleaning. The external surface of the pipe shall be cleaned using 2 no. dry<br />

abrasive blasting cleaning units to achieve the specified surface cleanliness and<br />

profile. After first abrasive blast cleaning, chemical pre-treatment with phosphoric<br />

acid solution as per para 8.6 shall be carried out prior to second abrasive blast<br />

cleaning. However at the option of CONTRACTOR, chemical pre-treatment with<br />

phosphoric acid solution as per para 8.6 may be carried out after the second<br />

abrasive blaster.<br />

The abrasive blast cleaning units shall have an effective dust collection system to<br />

ensure total removal of dust generated during blast cleaning from the pipe<br />

surface. The equipment used for abrasive blast cleaning shall meet the specified<br />

requirements and shall be free from oil, water soluble salts and other forms of<br />

contamination to ensure that the cleaning process is not impaired. Traps,<br />

separators and filters shall be checked for condensed water and oil at the start of<br />

each shift and emptied and cleaned regularly. During abrasive blast cleaning the<br />

metallic abrasive shall be continuously sieved to remove “fines” and<br />

“contaminates” and the quality checked at every four hours. Abrasive used for<br />

blast cleaning shall comply ISO- 11124.<br />

8.5 Suitable plugs shall be provided at both pipe ends to prevent entry of any<br />

shot/grit into pipe during blast cleaning operations. These plugs shall be removed<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 17 of 35<br />

after blast cleaning. Alternatively the CONTRACTOR may link pipes suitably<br />

together to prevent the entry of any short/grit into the pipe.<br />

8.6 Chemical Pre-treatment with Phosphoric Acid Solution<br />

8.6.1 All pipes shall provided chemical pre-treatment with phosphoric acid solution.<br />

10% solution of phosphoric acid, Oakite 31 / 33 or equivalent, shall be used to<br />

remove all soluble salts and other soluble contaminations.<br />

The CONTRACTOR shall provide data sheets and supporting documentation for<br />

the phosphoric acid to be used. The documentation shall verify that the<br />

phosphoric acid is suitable for the treatment of line prior to the application of the<br />

specific fusion bonded epoxy powder being applied and the final wil meet fully the<br />

requirements of this specification.<br />

8.6.2 The pipe temperature immediately prior to the phosphoric acid treatment shall be<br />

in the range of 45 to 75 °C. Phosphoric acid treatment shall be followed<br />

immediately by washing with de-ionised water. Deionised water used shall<br />

conform to the following requirements :<br />

Sl.<br />

No.<br />

Properties Unit Requirement<br />

a. Turbidity NTU 1 max.<br />

b. Conductivity µmho/cm 5 max.<br />

c. Hardness - Nil<br />

d. Total Alkalinity as CaCO3 mg/l 2 to 3<br />

e. Chloride as Cl mg/l 1 max.<br />

f. Sulphate as SO4 =<br />

mg/l 1 max.<br />

g. PH - 6.5 to 7.5<br />

Tests to determine the above properties shall be carried out in accordance with<br />

“Standard Methods for the Examination of Water and Wastewater” published<br />

jointly by American Public Health Association, American Water Works Association<br />

and Water Pollution Control Federation.<br />

Quality of the deionised water shall be monitored at the start of each shift and at<br />

every four hours interval. Non-compliance of deionised water wrt the above<br />

requirements shall cause for stoppage of the operations.<br />

8.6.3 The pH of the pipe surface shall be determined both before and after the deionised<br />

water rinse initially on each pipe and in case of consistent results, the<br />

frequency may be relaxed to once per hour at the discretion of COMPANY<br />

Representative. The measured pH shall be as follows :<br />

Before de-ionised water wash : 1 to 2<br />

After de-ionised water wash : 6 to 7<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 18 of 35<br />

8.6.4 After the de-ionised water wash, the pipe shall be dried with dry air and<br />

preheated to a temperature of 65°C to 85°C.<br />

8.6.5 The salt tests shall be carried out after de-ionised water rinse. One test shall be<br />

carried out at one end of each pipe. The acceptance criteria shall be 2µg/cm 2 . An<br />

approved salt meter (SCM 400 or equivalent) shall be used to carry out salt tests<br />

and shall be calibrated in accordance with the equipment manufacturer’s<br />

recommendation.<br />

8.7 Abrasive cleaning carried out shall be such that the resultant surface profile is not<br />

dished and rounded when viewed with 30X magnification. The standard of finish<br />

for cleaned pipe shall conform to near white metal finish to Sa 2½ of Swedish<br />

Standard SIS 055900 latest edition. Surface of pipe after abrasive blast cleaning<br />

shall have an anchor pattern of 50 to 70 microns(Rz). This shall be measured for<br />

each pipe by a suitable instrument such as surface profile depth gauge. In<br />

addition the pipe surface after blast cleaning shall be checked for the degree of<br />

cleanliness (Sa 2½), degree of dust and shape of profile. Degree of dust shall<br />

comply the requirements of ISO:8502 – 3. Acceptance limit shall be either quality<br />

rating 2 or Class 2.<br />

8.8 All pipes shall be visually examined for presence of any shot/ grit/ loose material<br />

left inside the pipe during blast cleaning. Suitable mechanical means (stiff brush)<br />

shall be employed to remove the same before the pipes are processed further. In<br />

addition, inside surface of the pipe shall also be visually inspected for presence of<br />

any foreign material or shots and grit (free or embedded/ sticking to pipe inside<br />

surface). The pipe inside surface shall be examined using sharp floodlight focused<br />

at the middle of the pipe at one end while inspection is carried out visually from<br />

other end. Any foreign material or shots/ grit present in the pipe shall be<br />

completely removed by mechanical/ brush, high pressure air jets, by tilting of pipe<br />

etc.<br />

8.9 At no time shall the blast cleaning be performed when the relative humidity<br />

exceeds 85%. The CONTRACTOR shall measure the ambient conditions at regular<br />

intervals during blast cleaning and coating operations and keep records of<br />

prevailing temperature, humidity and dew point.<br />

8.10 The blast cleaned surface shall not be contaminated with dirt, dust, metal<br />

particles, oil, water or any other foreign material, nor shall be surface or its<br />

anchor pattern be scarred or burnished. All blast cleaned pipe surface shall be<br />

kept in dust free enclosure prior to coating. After blast cleaning, all surfaces shall<br />

be thoroughly inspected under adequate lighting to determine anchor pattern,<br />

quality of blasting and identify any surface defects prior to coating application. All<br />

surface defects such as slivers, scab, burns, laminations, welds spatters, gouges,<br />

scores, indentations, slugs or any other defects considered injurious to the coating<br />

integrity made visible during blast cleaning shall be reported to the COMPANY<br />

Representative and on permission from COMPANY Representative, such defects<br />

shall be removed by filing or grinding. After any grinding or mechanical repairs,<br />

the remaining wall thickness shall be checked and compared with specified<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 19 of 35<br />

thickness. Ay pipes having thickness less than 95% of specified thickness shall be<br />

kept aside and disposed off as per the instructions of COMPANY Representative.<br />

The method employed to remove surface defects shall not burnish or destroy then<br />

anchor pattern or contaminate the surface. Pneumatic tools shall not be used<br />

unless they are fitted with effective air/ oil and water traps. Where burnishing<br />

results in destruction of anchor pattern, the anchor patter shall be restored by<br />

suitable means. Pipes which have damages repaired by grinding and have ground<br />

areas more than 50mm in diameter shall be recycling-blasted.<br />

Any dust or loose residues that have been accumulated during blasting and/ or<br />

during filing/ grinding operations shall be removed by vacuum cleaning.<br />

If contamination of surface occurs, the quality of blast cleaning method and<br />

process shall be examined. If the surface roughness is outside the specified limit,<br />

the blast cleaning material shall be checked and replaced.<br />

8.11 Upon Completion of the blasting operations, the quality control supervisor shall<br />

accept the pipe for further processing or return for re-blasting after removal of<br />

defects/ imperfections. In case imperfections are considered detrimental to the<br />

coating quality, the same shall be reported to COMPANY’s Representative for final<br />

decision on rejection or re-blasting/ removal of defects. Re-blasting/ removal of<br />

defects or returning pipe to the yard shall be at the CONTRACTOR’s cost.<br />

COMPANY’s Representative, in additions, reserves the right to initiate any of the<br />

above actions during periodic inspections for oil, dust, salt, imperfections, surface<br />

defects, lack of white metal finish etc.<br />

8.12 In order to ensure that pipe with defects are not processed further, provisions<br />

shall be available to lift the pipes from inspection stand.<br />

8.13 Chemical Pre-treatment with Chromate Solution<br />

8.13.1 Following completion of abrasive blast cleaning, all pipe surface shall be<br />

chemically Pre-treated with a 10% strength chromate solution.<br />

8.13.2 The CONTRACTOR shall provide data sheets and supporting documentation for<br />

the chemical to be used. The documentation shall verify that the chemical is<br />

suitable for the treatment of line pipe prior to the application of the specific fusion<br />

bonded epoxy powder being applied and the final coating will meet fully the<br />

requirements of this specification.<br />

8.13.3 The chemical pre-treatment shall be applied fully in accordance with the chemical<br />

suppliers’ instructions and in a manner that ensures 100% uniform coverage of<br />

the pipe surface without introducing surface contamination.<br />

8.13.4 The CONTRACTOR shall check that the concentration for the chemical pretreatment<br />

solution remains within the range recommended by the chemical<br />

manufacturer for the pipe coating process. The concentration shall be checked at<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 20 of 35<br />

the make up of each fresh solution and once per hour, using a method approved<br />

by the chemical manufacturer. The CONTRACTOR shall also ensure that the<br />

chemical pre-treatment solution remains free from contamination at all times.<br />

Recycling of chemical pre-treatment solution is not permitted.<br />

8.13.5 The CONTRACTOR shall ensure that the temperature of the substrate is<br />

maintained between 40°C and 80°C and the chromate solution temperature does<br />

not exceed 60° or as recommended by the manufacturer.<br />

8.13.6 The chromate coating shall be smooth, even, free from runs, drips or excessive<br />

application and lightly adherent with no flaking of the coating. The chromate<br />

coated steel must be thoroughly dried immediately after application and shall be<br />

achieved by boiling off any residual solution on the surface.<br />

8.14 The total allowable elapsed time between completion of the blasting operations<br />

and commencement of the pre-coating and heating operations shall be such that<br />

no detectable oxidation of the surface occurs. Relative humidity readings shall be<br />

recorded every half on hour during the blasting operations in the immediate<br />

vicinity of the operations. The maximum elapsed time shall not exceed the<br />

duration given below :<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc<br />

Relative Humidity % Maximum elapsed time<br />

> 80 2 hours<br />

70 to 80 3 hours<br />

< 70 4 hours<br />

Any pipe not processed within the above time-humidity requirement shall be<br />

completely re-blasted. Any pipe showing flash rusting shall be re-blasted even if<br />

the above conditions have not been exceeded.<br />

8.15 Pipe handling between abrasive blasting and pipe coating shall not damage the<br />

surface profile achieved during blasting. Any pipe affected by the damage to the<br />

surface exceeding 200mm 2 in area/ or having contamination of steel surface shall<br />

be rejected and sent for re-blasting.<br />

9.0 COATING APPLICATION<br />

The external surface of the cleaned pipe conforming to clause 8.0 of this<br />

specification shall be immediately coated with 3-layer extruded polyethylene<br />

coating in accordance with the procedures approved by COMPANY, relevant<br />

standards and this specification. In general, the procedure shall be as follows :<br />

9.1 Pipe Heating<br />

9.1.1 Immediately prior to heating of pipe, all dust and grit shall be removed from both<br />

inside and outside of the pipe by a combination of air blast, brushing and vacuum


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 21 of 35<br />

cleaning. Suitable arrangement shall be made to protect the bevel ends from<br />

getting damaged during the coating operation.<br />

9.1.2 Induction heater or gas furnace shall be used for heating the pipe. The method<br />

shall be capable of maintaining uniform temperature along the total length of the<br />

pipe, and shall be such that it shall not contaminate the surface to be coated. In<br />

case of induction heating, appropriate frequency shall be used to ensure `deep<br />

heating’ and intense skin heating is avoided. Gas fired heating system shall be<br />

well adjusted so that no combustion products are deposited on the steel surface.<br />

This shall be demonstrated on bare pipes prior to start of PQT. Oxidation of the<br />

cleaned pipe surfaces prior to coating (in the form of bluing or other apparent<br />

oxide formation) is not acceptable.<br />

9.1.3 External surface of the pipe shall be heated to about 190°C or within a<br />

temperature range (min. to max.) as recommended by the powder manufacturer.<br />

Required pipe temperature shall be maintained as it enters the coating chamber.<br />

9.1.4 Temperature of the pipe surface shall be continuously monitored & recorded by<br />

using suitable instruments such as infrared sensors, contact thermometers,<br />

thermocouples etc. The recording method shall allow to correlate each line pipe.<br />

The monitoring instrument shall be able to raise an alarm/ activate audio system<br />

(hooter) in the event of tripping of induction heater/ gas fired heater or in the<br />

event of pipe temperature being outside the range recommended by the<br />

manufacturer. Any deviation from the application temperature range<br />

recommended by manufacturer shall be rectified. If immediate rectification is not<br />

feasible, the production shall be stopped until cause of deviation has been<br />

removed. Any pipe coated during the duration of temperature deviation shall be<br />

identified by marking and rejected. Such rejected pipes shall be stripped and<br />

recoated.<br />

9.1.5 Temperature measuring & monitoring equipment shall be calibrated twice every<br />

shift and/ or as per COMPANY representative’s instruction.<br />

9.1.6 Contractor shall ensure that pipe surface emissivity variations are minimised<br />

during pipe heating. To avoid significant variance, more than once blasted joints<br />

should be coated at the same time and not mixed with joints blasted only once.<br />

9.2 Pipe Coating<br />

9.2 .1 Subsequent to pipe heating, coating consisting of following layers shall be applied<br />

onto the pipe.<br />

i. Electrostatic application of epoxy powder of minimum dry film thickness<br />

0.150 mm, unless otherwise specified. The maximum thickness shall not<br />

exceed the epoxy thickness specified by epoxy powder manufacturer.<br />

ii. Grafted co-polymer adhesive applied by extrusion, minimum thickness<br />

0.200 mm.<br />

iii. Polyethylene coating by extrusion.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 22 of 35<br />

The coated pipe shall be subsequently quenched and cooled in water for a period<br />

which shall sufficiently lower the temperature of pipe coating to permit handling<br />

and inspection.<br />

9.2.2 Minimum total thickness of finished coating shall be as under :<br />

Pipe Size<br />

Min. Coating Thickness (mm)(*)<br />

Specified outside diameter (mm) Normal Type (n)<br />

Upto 10¾” (273.1) 1.8<br />

Over 10¾” (273.1) to below 20” (508.0) 2.0<br />

From 20” (508.0) to below 32” (813.0) 2.25<br />

(*) HDPE material is to be used as top coat.<br />

Required coating thickness shall be normal type (n), unless otherwise specified.<br />

9.2.3 Coating materials shall be inspected in accordance with the manufacturer’s<br />

recommendation prior to coating application and it shall be ensured that the<br />

materials are moisture free. In case the relative humidity exceeds 80%, the<br />

adhesive and polyethylene material shall be dried using hot air as per the<br />

directions of COMPANY representative.<br />

9.2.4 Prior to starting the application of fusion bonded epoxy powder, the recovery<br />

system shall be thoroughly cleaned to remove any unused powder remaining from<br />

a previous line pipe coating application. The use of recycled powder shall be<br />

permitted subjected to:<br />

a) satisfactory qualification of the reclaimed system during PQT stage<br />

b) the proportion of the reclaimed powder in the working mix does not<br />

exceed 20% at any one time.<br />

c) the quality of the recycled powder being routinely checked during<br />

production, at a minimum frequency of once per shift and consistently<br />

meets the requirements stated at para 5.3.1.<br />

9.2.5 Dry air, free of oil and moisture shall be used in the coating chamber and spraying<br />

system and for this purpose filters, dehumidifier/ heater as required alongwith<br />

control & monitoring system shall be provided for this purpose. Dew point of air<br />

used to supply the fluidized bed, epoxy spray system and epoxy recycling system<br />

shall be at least (-) 40°C and this shall be shall monitored during the regular<br />

production.<br />

9.2.6 Air pressure in the epoxy spray guns shall be controlled, continuously monitored<br />

and recorded by using suitable instruments. The air pressure shall be controlled<br />

within the limits established during coating procedure qualification. The<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 23 of 35<br />

monitoring system shall be able capable of raising an alarm/ activate audio<br />

system (hooter) in the event of change in air pressure beyond the set limits. Any<br />

deviation from the pre-set limits shall be rectified. If immediate rectification is not<br />

feasible, the production shall be stopped until cause of deviation has been<br />

removed. Any pipe coated during the duration of air pressure deviation shall be<br />

identified by suitable marking and rejected. Such rejected pipes shall be stripped<br />

and recoated.<br />

9.2.7 Extruded adhesive layer shall be applied before gel time of the epoxy coating has<br />

elapsed. The application of the adhesive layer shall not be permitted after epoxy<br />

is fully cured. The CONTRACTOR shall establish, to the satisfaction of the<br />

COMPANY representative, that the adhesive is applied within the gel time window<br />

of epoxy and at the temperature recommended by the adhesive manufacturer.<br />

The CONTRACTOR shall state the minimum and maximum time interval between<br />

epoxy and adhesive application at the proposed pre-heat temperature and line<br />

speed.<br />

9.2.8 Extruded polyethylene layer shall be applied over the adhesive layer within the<br />

time limit established during PQT stage and within the time/ temperature range<br />

recommended by the manufacturer. The extrusion temperatures of the adhesive<br />

and polyethylene shall be continuously recorded. The monitoring instruments shall<br />

be independent of the temperature control equipment. The instruments shall be<br />

calibrated prior to start of each shift.<br />

9.2.9 CONTRACTOR shall ensure that there is no entrapment of air or void formation<br />

along the seam weld (where applicable) during application of coating. Air<br />

entrapment below the coating and also along the coating overlap shall be<br />

prevented by forcing the coating on to the pipe using high pressure roller of<br />

suitable design during coating application. In case it is not adequately achieved,<br />

CONTRACTOR shall supplement by other method to avoid air entrapment. The<br />

methods used shall be witnessed and approved by COMPANY.<br />

9.2.10 Resultant coating shall have a uniform gloss and appearance and shall be free<br />

from air bubbles, wrinkles, holidays, irregularities, discontinuities, separation<br />

between layers of polyethylene & adhesive, etc.<br />

9.2.11 Coating and/ or adhesive shall terminate 120mm (+)20/(-)0 mm from pipe ends.<br />

The adhesive shall seal the end of applied coating. CONTRACTOR shall adopt<br />

mechanical brushing for termination of the coating at pipe ends. Edge of the<br />

coating shall be shaped to form a bevel angle of 30° to 45°.<br />

9.2.12 Failure to comply with any of the above applicable requirement and of the<br />

approved procedure shall be cause for the rejection of the coating and such<br />

coating shall be removed in a manner approved by COMPANY at CONTRACTOR’s<br />

expense.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 24 of 35<br />

10.0 INSPECTION AND TESTING<br />

10.1 General<br />

CONTRACTOR shall establish and maintain such quality assurance system as are<br />

necessary to ensure that goods or services supplied comply in all respects with<br />

the requirements of this specification. The minimum inspection and testing to be<br />

performed shall be as indicated subsequently herein.<br />

10.2 Visual Inspection<br />

Immediately following the coated, each coated pipe shall be visually checked for<br />

imperfections and irregularities of the coating. The coating shall be of natural<br />

colour and gloss, smooth and uniform and shall be blemish free with no dust or<br />

other particulate inclusion. The coating shall not slow and defects such as blisters,<br />

pinholes, scratches, wrinkles, engravings, cuts swelling, disbonded zones, air<br />

inclusions, tears, voids or any other irregularities. Special attentions shall be paid<br />

to the areas adjacent to he longitudinal weld (if applicable), adjacent to the cut<br />

back at each of pipe and within the body of the pipe.<br />

In addition inside surface of the pipe shall also be visually inspected for presence<br />

of any foreign material or shots and grit (free or embedded/ sticking to pipe inside<br />

surface). The pipe inside surface shall be examined using sharp floodlight<br />

focussed at the middle of the pipe at line end while inspection is carried out<br />

visually form other end.<br />

10.3 Coating Thickness<br />

a. The coating thickness shall be determined by taking atleast 10<br />

measurement at locations uniformly distributed over the length and<br />

periphery of each pipe. In case of weld pipes, five of the above readings<br />

shall be made at the apex of the weld seam, uniformly distributed over the<br />

length of the coated pipe. All the readings must meet the minimum<br />

requirements. However, localised coating thickness of less than the<br />

permissible minimum thickness can be tolerated on the condition that it<br />

does not attain a total extent of more than 5cm 2 per meter length of<br />

coated pipe, and the actual coating thickness does not drop more than<br />

10% below the permissible minimum coating thickness at these locations.<br />

The frequency of thickness measurement as stated above shall be initially<br />

on every pipe, which shall be further reduced depending upon consistency<br />

of results, at the sole discretion of COMPANY’s representative. Resultsof all<br />

measurement shall be recorded.<br />

b. Thickness of epoxy and adhesive shall be measured at the beginning of<br />

each shift and whenever the plant re-starts after any stoppage for<br />

compliance. Coating of epoxy and adhesive on portion of pipe required for<br />

this purpose, stripping and recoating of such partly coated pipe shall be at<br />

CONTRACTOR’s expense.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 25 of 35<br />

c. Coated pipes not meeting the above requirements shall be rejected. The<br />

CONTRACTOR shall remove the entire coating and the pipe shall be<br />

recycled to the cleaning and coating operations as per the approved<br />

procedure and shall be to CONTRACTOR’s expenses.<br />

10.4 Holiday Detection<br />

a. Each coated pipe length shall be checked over 100% of coated surface by<br />

means of a “holiday detector” of a type approved by COMPANY for<br />

detecting holidays in the finished coating.<br />

b. The holiday detector shall be a low pulse DC full circle electronic detector<br />

with audible alarm and precise voltage control with DIN VDE 0433 Part 2.<br />

The set voltage for inspection shall be 25 kV. Travel speed shall not<br />

exceed 300 mm/s.<br />

c. CONTRACTOR shall calibrate the holiday detector at least once every 4<br />

hours of production. CONTRACTOR shall have necessary instruments or<br />

devices for calibrating the holiday detector.<br />

d. Any pipe coating shall be rejected if more than 1(one) holiday & area more<br />

than 100 cm 2 in size are detected in its length attributable to coating<br />

process.<br />

e. Holidays which are lesser in number and size than those mentioned in (d)<br />

above, shall be repaired in accordance with a approved procedure and<br />

shall be to CONTRACTOR’s expense.<br />

10.5 Bond Strength Test<br />

a. CONTRACTOR shall conduct bond strength test for composite coating as<br />

per clause 5.3.3 (a) of this specification. A minimum of 65mm length shall<br />

be peeled. First 20mm and last 20mm shall not be counted for assessment<br />

of bond strength.<br />

b. The frequency of test for cut back portions shall be one pipe in every<br />

fifteen(15) pipes coated and for middle of pipe shall be one pipe in every<br />

sixty(60) pipes coated or one pipe per shift whichever is higher. On each<br />

selected pipe, bond strength shall be performed for each specified<br />

temperature. Test shall be performed at each cut back portion and one in<br />

the middle of pipe. The system shall disbond/ separate cohesively either<br />

in adhesive layer or in polyethylene layer. Majority of the peeled off area<br />

on the pipe shall show presence of adhesive. Disbondment/ separation at<br />

epoxy to steel interface or epoxy/ adhesive interface or adhesive/<br />

polyethylene interface shall not be permitted. The failure mode shall be<br />

recorded for each test.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 26 of 35<br />

c. In case the above tests do not comply with the above requirement,<br />

CONTRACTOR shall test all the preceding and succeeding coated pipes. If<br />

both pipes pass the test, then the remainder of the pipe joints in that shift<br />

shall be deemed satisfactory. If either pipe fails to meet the specified<br />

requirements, all pipes coated during the shift shall be tested until the<br />

coating is provided acceptable. Rejected coated pipes shall be stripped and<br />

re-coated in accordance with approved procedure, at CONTRACTOR’s<br />

expense.<br />

d. The frequency of bond strength test as per para 10.5(b) for cut back<br />

portion may be reduced depending upon the consistently of result to one<br />

pipe in every twenty five(25) instead of every fifteen pipes, at the sole<br />

discretion of the COMPANY Representative.<br />

10.6 Impact Strength<br />

a. Impact resistance test shall be conducted as per clause 5.3.3 (b) of this<br />

specification. Initially the frequency of test shall be 2(two) coated pipes<br />

per shift, which may be further reduced and/ or waived depending upon<br />

consistently acceptable results at the sole discretion of COMPANY’s<br />

representative.<br />

b. Minimum thirty(30) impacts located equidistant along the length of coated<br />

pipe shall be performed.<br />

c. Immediately after testing, the test area shall be subjected to holiday<br />

detection at the same voltage as used prior to impact strength test. The<br />

pipe shall be rejected if any holiday is noted in the test area.<br />

d. In case of test failure, retesting and disposal of coated pipe shall be as per<br />

10.5(c) above.<br />

10.7 Indentation Hardness<br />

a. Indentation hardness test shall be as per clause 5.3.3 (c) of this<br />

specification. The frequency of test shall be initially 2(two) coated pipes<br />

per shift which shall be further reduced to one test each on 2 coated pipes<br />

per week at random after 1 week of consistently acceptable results. Two<br />

samples for each temperature shall be taken from the cut back portion of<br />

coated pipe and one in middle of the pipe for this test.<br />

b. In case of test failure, retesting and disposal of coated pipe shall be as per<br />

10.5(c) above.<br />

10.8 Air Entrapment Test<br />

a. Strips from bond strength tests or coated pipe may be used to help<br />

determine the porosity of the finished coating. Strip shall be also cut from<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 27 of 35<br />

longitudinal weld (if applicable) at cut back portion and examined for the<br />

presence of voids.<br />

b. Bond strength strip shall be viewed from the side and at the failure<br />

interface. At the pipe bond strength test location, utility knife shall be<br />

used to cut the edge of the coating to a 45° angle and view with a<br />

microscope. Similar examination shall be done in the coating cut back<br />

area.<br />

c. One sample each either on the bond strength strip or coated pipe and strip<br />

cut from the longitudinal weld (if applicable) shall be examined for air<br />

entrapment per shift. Strips shall be viewed from the side.<br />

d. All examination shall done using a 30X magnification hand-held<br />

microscope. The polyethylene and adhesive layers shall have no more than<br />

10% of the observed area taken up with air entrapment (porosity or<br />

bubbles). Air entrapment shall not occupy more than 10% of the thickness<br />

in each case. Bubbles shall not link together to provide a moisture path to<br />

the epoxy layer.<br />

e. In case of test failure, retesting and disposal of coated pipe shall be as per<br />

10.5(c) above.<br />

10.9 Degree of Cure<br />

a. Epoxy film samples shall be removed from cut back portion of the coated<br />

pipe using hammer and cold chisel and the samples shall be taken for cure<br />

test using DSC procedure. Care shall be taken to remove the samples of<br />

full film thickness avoiding inclusion of steel debris. Glass transition<br />

temperature differential (∆Tg) and % cure (∆H) shall comply the specified<br />

requirements.<br />

b. Frequency of this test shall be once per shift. Pipe shall be selected<br />

randomly by COMPANY Representative during the middle of a shift.<br />

Suitable provisions/ arrangements as per the instructions of COMPANY<br />

Representative shall be made by the CONTRACTOR for this purpose.<br />

c. In case of test failure, production carried out during the entire shift shall<br />

be rejected, unless the CONTRACTOR proposes a method to establish the<br />

compliance with the degree of cure requirements of all pipes coated during<br />

that shift.<br />

10.10 Epoxy Layer Adhesive Test<br />

a. Adhesion of epoxy layer shall be determined at ambient temperature by<br />

the “St Andrews Cross” method i.e. by cutting two straight lines through<br />

the epoxy layer with a sharp knife. The incisions shall intersect at an angle<br />

of 30°/ 150°. The epoxy coating shall resist disbondment from the steel<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 28 of 35<br />

when attempts are made to flick/ lift the coating from the 30° angle with a<br />

sharp knife.<br />

b. Frequency of this test shall be once per shift. The test shall be carried out<br />

at the cut back portion of the pipe from which the Degree of Cure test has<br />

been carried out as per para 10.9 above.<br />

c. In case of test failure, retesting and disposal of coated pipe shall be as per<br />

10.9(c) above.<br />

10.11 Cathodic Disbondment Test<br />

a. 48 hours CD test shall be conducted as per clause 5.3.3. (h) of this<br />

specification.<br />

b. The frequency of this test shall be once in every two weeks or one test<br />

representing each batch of epoxy powder used, whichever is more<br />

frequent.<br />

c. In case the test fails to conform to the specified requirement, at the option<br />

of the CONTRACTOR, all pipes coated after the previous acceptable test<br />

and prior to next acceptable test shall be rejected or the test shall be<br />

repeated or the shall be repeated using two additional samples taken from<br />

the same end of the affected pipe.<br />

When both retests conform to the specified requirement, the lot of pipes<br />

shall be accepted. When one or both the retests fail to conform to the<br />

specified requirement, all coated pipes after previous acceptable test and<br />

prior to next acceptable shall be rejected. All rejected pipes shall be<br />

stripped, re-cleaned and re-coated. COMPANY may consider a further<br />

retest program to determine whether any of the affected pipe meet the<br />

criteria for acceptance upon written request by the CONTRACTOR.<br />

10.12 Damages occurring to pipe coating during above tests shall be repaired in<br />

accordance with approved coating repair procedure.<br />

10.13 Repairs occurring on account of the production test are however excluded from<br />

above mentioned limitations at para 10.4 (d) above.<br />

10.14 COMPANY, reserves the right to perform inspection and witness tests on all<br />

activities concerning the pipe coating operations starting from bare pipe to<br />

finished coated pipe ready for dispatch and also testing of raw materials.<br />

CONTRACTOR shall give reasonable notice of time and shall provide without<br />

charge reasonable access and facilities required for inspection to the COMPANY’s<br />

Representative. Inspection and tests performed or witnessed by COMPANY’s<br />

Representative shall in no way relieve the CONTRACTORs obligation to perform<br />

the required inspection and tests.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 29 of 35<br />

10.15 In case rate of defective or rejected pipes and/ or samples tests are 10% or more<br />

for a single shift (typically 8 hours), CONTRACTOR shall be required to stop<br />

production and carry out a full and detailed investigation and shall submit findings<br />

to COMPANY for approval. CONTRACTOR shall recommence the production only<br />

after getting the written permission from COMPANY.<br />

Under no circumstances any action or omission of the COMPANY’s representative<br />

shall relieve the CONTRACTOR of his responsibility for material and quality of<br />

coating produced. No pipes shall be transported from the coating plants unless<br />

authorised by COMPANY in writing.<br />

11.0 HANDLING, TRANSPORTATION AND STORAGE<br />

11.1 The CONTRACTOR shall be fully responsible for the pipe and for the pipe<br />

identification marking from the time of “taking over” of bare pipe from COMPANY<br />

until such time that the coated line pipes are `handed over’ and/ or installed in<br />

the permanent installation as the case may be according to the provisions of the<br />

Contract.<br />

At the time of “taking over” of bare pipes CONTRACTOR shall inspect and record<br />

all the relevant details referred above including pipe defects in the presence of<br />

COMPANY. All pipes shall be checked for bevel damages, weld seam height,<br />

dents, gouges, corrosion and other damages. COMPANY Representative shall<br />

decide whether pipe defects/ damages are suitable for repair. Damage to the<br />

pipes which occur after the CONTRACTOR has taken delivery such as dents, flats,<br />

or damage to the weld ends shall be cut off or removed and pipes rebevelled and<br />

repaired again as necessary. The cost of this work, as well as that of the pipe lost<br />

in cutting and repair shall be to the CONTRACTOR’s account. All such works shall<br />

be carried out after written approval of the COMPANY. Any reduction in length<br />

shall be indicated in the CONTRACTOR’s pipe tracking system.<br />

11.2 The CONTRACTOR shall unload, load, stockpile and transport the bare pipes<br />

within the coating plant(s) using suitable means and in a manner to avoid damage<br />

to pipes.<br />

The CONTRACTOR shall stockpile the bare pipes at the storage area of the<br />

coating plant. The CONTRACTOR shall prepare and furnish to COMPANY a<br />

procedure/ calculation generally in compliance with API RP-5L1 for pipe stacking,<br />

which shall be approved by COMPANY prior to commencement.<br />

11.3 The CONTRACTOR shall load, unload, transport and stockpile the coated pipes<br />

within the coating plant using approved suitable means and in a manner to avoid<br />

damage to the pipe and coating. The procedure shall be approved by COMPANY<br />

prior to commencement of work.<br />

11.4 Coated pipes may be handled by means of slings and belts of proper width<br />

(minimum 60mm) made of non-abrasive/ non-metallic materials. In this case,<br />

pipes to be stacked shall be separated row by row to avoid damages by rubbing<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 30 of 35<br />

the coated surface in the process of taking off the slings. Use of round sectional<br />

slings are prohibited. Fork lifts may be used provided that the arms of the fork lift<br />

are covered with suitable pads preferably rubber.<br />

11.5 Bare/ coated pipes at all times shall be stacked completely clear from the ground<br />

so that the bottom row of pipes remain free from any surface water. The pipes<br />

shall be stacked at a slope so that driving rain does not collect inside the pipe.<br />

Bare/ coated pipes may be stacked by placing them on ridges of sand free from<br />

stones and covered with a plastic film or on wooden supports provided with<br />

suitable cover. This cover can, for example, consist of dry, germ free straw with a<br />

plastic film, otherwise foam rubber may be used. The supports shall be spaced in<br />

such a manner as to avoid permanent bending of the pipes.<br />

Stacks shall consist of limited number of layers such that the pressure exercised<br />

by the pipe’s own weight does not cause damages to the coating. CONTRACTOR<br />

shall submit calculations for COMPANY approval in this regard. Each pipe section<br />

shall be separated by means of spacers suitably spaced for this purpose. Stacks<br />

shall be suitably secured against falling down and shall consist of pipe sections<br />

having the same diameter and wall thickness. The weld seam of pipes shall be<br />

positioned always in a manner so as not to touch the adjacent pipes.<br />

The ends of the pipes during handling and stacking shall always be protected with<br />

bevel protectors.<br />

11.6 The lorries used for transportation shall be equipped with adequate pipe supports<br />

having as many round hollow beds as there as pipes to be placed on the bottom<br />

of the lorry bed. Total width of the supports shall be at least 5% of the pipe<br />

length and min. 3 Nos. support shall be provided. These supports shall be lined<br />

with a rubber protection and shall be spaced in a manner as to support equal load<br />

from the pipes. The rubber protection must be free from all nails and staples<br />

where pipes are in contact. The second layer and all following layers shall be<br />

separated from the other with adequate number of separating layers of protective<br />

material such as straw in plastic covers or mineral wool strips or equivalent, to<br />

avoid direct touch between the coated pipes.<br />

All stanchions of lorries used for transportation shall be covered by non-abrasive<br />

material like rubber belts or equivalent. Care shall be exercised to properly cover<br />

the top of the stanchions and other positions such as reinforcement of the truck<br />

body, rivets, etc. to prevent damage to the coated surface. Slings or non-metallic<br />

straps shall be used for securing loads during transportation. They shall be<br />

suitable padded at the contact points with the pipe.<br />

11.7 Materials other than pipes and which are susceptible of deteriorating or suffering<br />

from damages especially due to humidity, exposure to high thermal excursions or<br />

other advers weather conditions, shall be suitably stored and protected.<br />

Deteriorated materials shall not be used and shall be replaced at CONTRACTOR’s<br />

expenses. These materials, shall always be handled during loading, unloading and<br />

storage in a manner so as to prevent any damage, alteration and dispersion.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 31 of 35<br />

When supplied in containers and envelopes, they shall bot be dropped or thrown,<br />

or removed by means of hooks, both during the handling operations till their<br />

complete use. During unloading transport and utilization, any contact with water<br />

earth, crushed stone and any other foreign material shall be carefully avoided.<br />

CONTRACTOR shall strictly follow Manufacturer’s instructions regarding storage<br />

temperature and methods for volatile materials which are susceptible to change in<br />

properties and characteristics due to unsuitable storage. If necessary the<br />

CONTRACTOR shall provide for a proper conditioning.<br />

11.8 In case of any marine transportation of bare/ coated line pipes involved, the same<br />

shall be carried out in compliance with API RP 5LW. CONTRACTOR shall furnish all<br />

details pertaining to marine transportation including necessary drawings of cargo<br />

barges, storing/ stacking, sea fastening of pipes on the barges/ marine vessels to<br />

the COMPANY for approval prior to undertaking such transportation works. In<br />

addition CONTRACTOR shall also carry out requisite analyses considering the<br />

proposed transportation scheme and establish the same is safe and stable. Ondeck<br />

overseas shipment shall not be allowed.<br />

12.0 REPAIR OF COATING<br />

CONTRACTOR shall submit to COMPANY, its methods and materials proposed to<br />

be used for executing a coating repair and shall receive approval from COMPANY<br />

prior to use. In open storage the repair coating materials must be able to<br />

withstand a temperature of atleast +80°C, without impairing its serviceability and<br />

properties. CONTRACTOR shall furnish manufacturer’s test certificates for the<br />

repair materials clearly establishing the compliance of the repair materials with<br />

the applicable coating requirements indicated in this specification.<br />

All pipe leaving coating plant, shall have sound external coating with no holiday<br />

porosity on 100% of the surface.<br />

Defects, repairs and acceptability criteria shall be as follows :<br />

• Pipes showing porosities or very small damage not picked up during<br />

holiday test and having a surface less than 0.5 cm 2 or linear damage (cut)<br />

of less than 3 cm shall be repaired by stick welding using material of same<br />

quality.<br />

• Damages caused to coating by handling such as scratches, cuts, dents,<br />

gouges, not picked up during holiday test, having a total reduced thickness<br />

on damaged portion not less than 2.0mm and an area not exceeding 20<br />

cm 2 shall be rebuild by heat shrink patch only and without exposing to<br />

bare metal.<br />

• Defects or size exceeding above mentioned area or holidays of width less<br />

than 300 mm shall be repaired with heat shrinks repair patch by exposing<br />

the bare metal surface.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 32 of 35<br />

13.0 MARKING<br />

• Defects exceeding the above and in number not exceeding 2 per pipe and<br />

linear length not exceeding 500mm shall be repaired using heat shrinkable<br />

sleeves of HTLP80 or equivalent.<br />

• Pipes with bigger damage shall be stripped and recoated.<br />

• In case of coating defect close to coating cut back, CONTRACTOR shall<br />

remove the coating throughout the entire circumference of the pipe down<br />

to the steel surface and increase the coating cut back length. Now if the<br />

coating cut back exceeds 140mm of linear length of pipe then the coating<br />

shall be repaired by the use of heat shrinkable sleeves thereby making up<br />

the coating cut back length of 120mm.<br />

Not withstanding the above, under no circumstances, if the defects exceeds<br />

70mm from the original coating cut back length, the entire coating shall be<br />

removed and the pipe shall be recycled through the entire coating procedure.<br />

Irrespective of type of repair, the maximum nos of repair of coating shall be as<br />

follows :<br />

• Holiday repair of size ≤ 100 cm 2 attributable to process of coating<br />

application shall be maximum of one per pipe.<br />

• In addition to the above, defects to be repaired by heat shrink patch/<br />

sleeve shall be maximum 2(two) per pipe.<br />

Defects exceeding the above limits shall cause pipe coating rejection, stripping<br />

and recoating. The above is exclusive of the repairs warranted due to testing as<br />

per this specification.<br />

All repairs carried out to coating for whatever reason shall be to the account of<br />

CONTRACTOR.<br />

Cosmetic damages occurring only in the Polyethylene layer only need not be<br />

repaired by exposing upto steel surface, as deemed fit by the COMPANY<br />

representative. In any case the CONTRACTOR shall establish his material,<br />

methods and procedure of repair that results in acceptable quality of product by<br />

testing and shall receive approval from COMPANY prior to use.<br />

Testing of repairs shall be in the same form as testing coating. All repairs shall<br />

result in a coating thickness no less than the parent coating thickness.<br />

CONTRACTOR shall test repairs to coating as and when required by COMPANY.<br />

CONTRACTOR shall place marking on the outside surface of the coating at one<br />

end of the coated pipe, and marking shall indicate, but not limited to the following<br />

information:<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 33 of 35<br />

a. Pipe number, Heat number<br />

b. Diameter & Wall Thickness<br />

c. Coated Pipe Number<br />

d. Colour band<br />

e. Any other information considered relevant by COMPANY.<br />

f. Pipe Manufacturer Name<br />

g. Inspection Mark/ Punch<br />

CONTRACTOR shall obtain prior approval on making procedure to be adopted<br />

from the COMPANY.<br />

14.0 QUALITY ASSURANCE<br />

14.1 The CONTRACTOR shall have established within the organisation and, shall<br />

operate for the contract, a documented Quality System that ensures that the<br />

requirements of this specification are met in all aspects. The Quality System shall<br />

be based upon ISO 9001/2 or equivalent.<br />

14.2 The CONTRACTOR shall have established a Quality Assurance Group within its<br />

organisation that shall be responsible for reviewing the Quality System and<br />

ensuring that it is implemented.<br />

14.3 The CONTRACTOR shall submit the procedures that comprise the Quality System<br />

to the COMPANY for agreement.<br />

14.4 The CONTRACTOR’s Quality System shall pay particular attention to the control of<br />

Suppliers and sub-contractors and shall ensure that the requirements of this<br />

specification are satisfied by the Suppliers and Sub-contractors operating Quality<br />

system in their organisation.<br />

14.5 The CONTRACTOR shall, prior to the commencement of work, prepare and issue a<br />

Quality plan for all of the activities required to satisfy the requirements of this<br />

specification. The plan shall include any sub-contracted work, for which the subcontractors<br />

Quality plans shall be submitted. The plan shall be sufficiently detailed<br />

to indicate sequentially for each discipline the requisite quality control, inspection ,<br />

testing and certification activities with reference to the relevant procedures and<br />

the acceptance standards.<br />

14.6 The CONTRACTOR’s Quality system and associated procedures may, with due<br />

notice, be subject to formal audits. The application of quality control by the<br />

CONTRACTOR will be monitored by the COMPANY Representatives who will<br />

witness and accept the inspection testing and associated work required by this<br />

specification.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 34 of 35<br />

Coating combination/ Material Pre-qualification<br />

Coating material Manufacturers acceptable to Company are as follows :<br />

Epoxy : BASF/Basepox<br />

Jotun<br />

3M<br />

Dupont<br />

Bitumese Speciaux, France<br />

Adhesive : BASF/Basell<br />

Boresalis<br />

Dupont<br />

SK Corporation<br />

Polyethylene : Novacorp<br />

BASF/Basell<br />

Boresalis/Borouge<br />

SK Corporation<br />

Malaysian Polyethylene Malaysia (ETILINAS)<br />

ELF ATOCHEM, FRANCE<br />

<strong>GAIL</strong> (<strong>India</strong>) Ltd.<br />

The bidder shall propose coating material combination indicating specific grade of epoxy,<br />

adhesive and polyethylene manufactured by any of the above mentioned material Manufactures<br />

and submit the details as per Table 1. The proposed combination shall be capable of meeting<br />

the functional requirements and properties of coating indicated in this specification. The coating<br />

combination must have been tested and pre-qualified by an independent internationally<br />

recognised test laboratory/ agency by actual application on minimum 5 pipes and must have<br />

been successfully fulfilled the tests as indicated in Table 2. After the procurement of raw<br />

materials by the bidder, the same shall also be tested by an independent test laboratory of<br />

national / international repute. The combination proposed by the bidder must have been used in<br />

previous pipeline project and the pipelines shall be in satisfactory operation for at least a period<br />

of five years, reckoned from the date of bid submission.<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc


<strong>MECON</strong> <strong>LIMITED</strong><br />

Delhi<br />

PROCESS & PIPING<br />

DESIGN SECTION<br />

SPECIFICATION<br />

FOR<br />

3-LAYER POLYETHYLENE<br />

COATING OF LINEPIPES<br />

TECHNICAL SPECIFICATION NO. : MEC/S/05/62/014 REV-2 Page 35 of 35<br />

D:\Technical Specifications & Standards\Latest\014 - 3-LPE Coating of Linepipes-TS-R2-Latest.doc<br />

Table – 1<br />

Manufacturers Data on Coating System and Materials<br />

Coating System data Epoxy Adhesive Polyethylene Compound<br />

Coating System Designation Manufacturer’s Name Manufacturer’s Name Manufacturer’s Name<br />

Coating Material<br />

combination (s)<br />

Product Trade Name Product Trade Name Product Trade Name<br />

Technical Data Sheet Technical Data sheet Technical Data sheet Technical Data sheet<br />

covering all properties as covering all properties covering all properties as covering all properties as<br />

per specifications<br />

as per specification per specification<br />

per specification<br />

Laboratory Test Reports in Laboratory Test Laboratory Test Reports Laboratory Test Reports<br />

support of technical data Reports in support of in support of technical in support of technical<br />

technical data<br />

data<br />

data<br />

Certificate of Compatibility Certificate of<br />

Certificate of<br />

Certificate of<br />

of proposed materials Compatibility with Compatibility with epoxy Compatibility with<br />

Adhesive<br />

and polyethylene<br />

Adhesive<br />

Application Procedure Storage Instructions Storage Instructions Storage Instructions<br />

Shelf Life Shelf Life Shelf Life<br />

Safety Data Sheets<br />

and HSE instructions<br />

Table – 2<br />

Safety Data Sheets and<br />

HSE instructions<br />

Safety Data Sheets and<br />

HSE instructions<br />

S.No Properties Frequency (1)<br />

Applicable Requirement<br />

1. Bond Strength 5 Pipes Para 10.5<br />

2. Impact Strength 3 Pipes Para 10.6<br />

3. Indentation hardness 5 Pipes Para 10.7<br />

4. Elongation at Failure 3 Pipes Para 5.3.3(d) & 7.5.2(d)<br />

5. Cathodic Disbondment 2 Pipes Para 5.3.3(h) & 7.5.2(e) (2)<br />

6. Degree of Cure 2 Pipes Para 5.3.3(i) & Para 10.9(a)<br />

7. Coating Resistivety 2 Pipes Para 5.3.3 (e) (3)<br />

8. Heat Ageing 2 Pipes Para 5.3.3 (f) (3)<br />

9. Light Ageing 2 Pipes Para 5.3.3 (g) (3)<br />

1) Test frequency shall be as indicated in this table and the frequency indicated in the applicable<br />

paragraphs of the specific are not applicable.<br />

2) Two tests each on the selected pipes i.e 30 days and 48 hours test shall be carried out on each test<br />

pipe.<br />

3) Previously carried out tests in an independent laboratory of national / international recognition on PE<br />

top coat are also acceptable.


D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\PE Coaing Technical Input.doc<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TECHNICAL INPUT FOR 3-LAYER SIDE-EXTRUDED<br />

POLYETHYLENE COATING OF PIPES<br />

(MR. NO. : MEC/23J8(PART-C)/05/21/M/001/S012B)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

DELHI - 110 092


1.0 PROJECT DESCRIPTION<br />

2.0 SCOPE OF WORK<br />

3.0 SCOPE OF SUPPLY<br />

4.0 OTHER REQUIREMENTS<br />

5.0 DOCUMENTATION<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\PE Coaing Technical Input.doc<br />

TABLE OF CONTENTS


1.0 PROJECT DESCRIPTION<br />

M/s <strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong> propose to install Natural Gas Supply Pipeline and<br />

associated distribution systems for supplying gas to IPPs in K.G. Basin.<br />

2.0 SCOPE OF WORK<br />

The Bidder’s scope of work for the PE work shall consist of but not limited to the<br />

following :<br />

2.1 Cleaning and surface preparation of pipes, application of epoxy powder,<br />

adhesive and polyethylene compound for 3-layer side extruded polyethylene<br />

coating on bare line pipes, carrying out inspection and testing, repairing of<br />

coating defects and re testing as per Specification attached with this tender.<br />

2.2 The minimum thickness of finished 3-Layer side extruded “HIGH DENSITY<br />

POLYETHYLENE” coating for of 18” dia. line pipes shall be 2mm.<br />

2.3 Inspection and repair of damaged pipes, bevelled end defects and damaged coating<br />

(including supply of repair coating materials) noticed at the time of handing over of<br />

bare/ coated line pipes to Owner in the presence of Owner’s Representative.<br />

3.0 SCOPE OF SUPPLY<br />

3.1 Bidder shall be responsible for the procurement and supply, in sequence and at<br />

the appropriate time, of all materials and consumables required for completion<br />

of the works as defined in this document. All materials supplied by the<br />

Contractor shall be strictly in accordance with the requirements of relevant<br />

applicable Owner’s specification enclosed with the tender and shall be procured<br />

from Owner’s approved Vendors/ Manufacturers. Material to be supplied by the<br />

Contractor shall include but not limited to the following :<br />

a. All materials and equipment required for repair, rebeveling and cutting<br />

out of defects of bare pipes.<br />

b. All consumables, equipment required for surface cleaning/ preparation<br />

etc.<br />

c. All materials, equipment, consumables as required for external 3-layer<br />

side extruded polyethylene coating of Pipes.<br />

d. All materials and equipment required for conducting all types of<br />

inspection and tests.<br />

e. All materials and equipment required for repairing of defects of coated<br />

pipes and thereafter re testing.<br />

f. All equipment, tools, tackles, devices required for loading, handling,<br />

coated pipes.<br />

g. Any other items not mentioned above but are required for timely<br />

completion of work in all respect.<br />

4.0 OTHER REQUIREMENTS<br />

4.1 The coating plant, equipment, machinery and other facilities shall be in good<br />

operating condition to meet the job requirement of quality and production.<br />

Worn out or improvised plant is not acceptable. The coating plant for the work<br />

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shall be of size and capacity that shall be suitable for the scale of the work<br />

production rate & time schedule.<br />

4.2 All handling, loading, unloading, stacking/ storing shall be done in such a<br />

manner so as to minimize mechanical damages and corrosion and as per the<br />

procedure approved by the Owner.<br />

• All handling shall be done with slings or padded hooks.<br />

• Trailers shall be cleaned of debris or any other substance that might<br />

damage the pipe.<br />

• Suitable timber and other dunnage shall be used to protect the pipes<br />

against the damage during transit.<br />

• Loading shall be done in accordance with API RP 5L1 and procedure<br />

approved by the Owner.<br />

5.0 DOCUMENTATION<br />

At the time of bidding, following documents shall be furnished as a minimum,<br />

along with the bid.<br />

a) Reference list of the previous 3-layer side extruded polyethylene coating<br />

projects carried out in the last five years giving following minimum<br />

information :<br />

Name of project including year, client, location, pipe size, length,<br />

material, scope of work performed, client’s contact person, contract<br />

value, coating material and coating yard.<br />

b) Layout of existing/ proposed coating yard, its location description of<br />

facilities at plant, proposed modifications, if any, and details of major<br />

equipment viz. make, model, number, capacity, etc.<br />

c) Concurrent commitments at the proposed coating yard.<br />

d) In case of bidders who have not supplied coated pipes to <strong>GAIL</strong> in last<br />

five years, such bidder shall furnish the following :-<br />

i) Details of proposed raw materials i.e. epoxy, adhesive and polyethylene<br />

compound, manufacturers details of coating materials giving following<br />

minimum information :<br />

Name of the proposed manufacturers, authorisation letter from<br />

manufacturers, descriptive technical catalogues of all materials and list<br />

of similar previous supplies including year, name of the project, client<br />

and contact person.<br />

ii) Compatibility certificate for the proposed combination of epoxy,<br />

adhesive and polyethylene compound from their respective<br />

manufacturer.<br />

e) In case of bidders who have supplied coated steel pipes to <strong>GAIL</strong> in the<br />

last five years, they may not be required to furnish the detail of raw<br />

material combination alongwith the bid. However, they shall confirm<br />

adherence to coating specification/ combination as per the bid document<br />

during bidding stage itself, and shall furnish above documents for<br />

approval prior to start of coating work, in case of order awarded to<br />

them.<br />

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D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\QAP - 3-Layer - 012.doc<br />

<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

QUALITY ASSURANCE PLAN<br />

FOR 3-LAYER SIDE EXTRUDED<br />

POLYETHYLENE COATING OF PIPES<br />

(MR No. : MEC/23J8(PART-C)/05/21/M/001/S012B)<br />

<strong>MECON</strong> <strong>LIMITED</strong><br />

DELHI - 110 092


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I N D E X<br />

Sl.No. Subject Page No.<br />

1.0 INTRODUCTION<br />

2.0 SCOPE OF WORK BY TENDERER<br />

3.0 GUIDELINES TO TENDERERS FOR PREPARATION<br />

OF QUALITY PLAN<br />

4.0 FORMATS FOR QUALITY PLAN<br />

5.0 FORMAT FOR INSPECTION AND TEST PLAN (ITP)


1.0 INTRODUCTION<br />

2.0 SCOPE<br />

This specification establishes the Quality Assurance (QA) requirements to be met by<br />

the item rate contractor during execution of work.<br />

Requirements stipulated in this specification conform to ISO:9002 & IS:14002.<br />

2.1 Prior to award of Contract<br />

Following documents shall be submitted along with the tender :<br />

Quality Assurance Manual of their organisation covering :<br />

• Policy statement QA indicating approach for achieving quality assurance.<br />

• Organisation structure for QA/QC programme.<br />

• Responsibility and authority of personnel for QA/QC programme.<br />

• Communication system.<br />

• List of written down job procedure they have for major activities for the<br />

work put to tender.<br />

• Incoming material control, storage and transportation procedure.<br />

• Procedure to deal with non conformance in case these crop up during job<br />

execution.<br />

2.2 After award of Contract (Prior to start of job)<br />

2.2.1 a) Quality Plan<br />

The sample formats for preparation of the quality plan is enclosed.<br />

Contractor shall list all the major activities in their area/ scope and prepare<br />

the quality plan accordingly.<br />

2.2.2 b) Inspection and Test Plan (ITP) for detailed activity of the job.<br />

Sample format of ITP is enclosed. Contractor shall develop ITPs for job<br />

activities in his scope in line with sample ITP format.<br />

2.2.3 The Contractor shall obtain approval of his detailed quality assurance programme<br />

and quality plans for all the works under his scope. This quality programme is<br />

tailored system which Contractor shall be using for the job giving details of JOB<br />

PROCEDURES and construction technologies for all major activities.<br />

2.2.4 During Job Execution<br />

Implement agreed Quality Assurance Programme and submit the reports as per the<br />

programme.<br />

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QUALITY PLAN<br />

GUIDELINES TO BIDDERS FOR PREPARATION FOR QUALITY PLAN<br />

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ANNEXURE-I<br />

One of the special features of this specification is "Quality Plan". The format is designed to include<br />

important informations such as :<br />

• List of all major activities i.e. Work Break-down Structure (WBS).<br />

• Job Procedure Number for each activity covering construction technology to be adopted.<br />

• Responsibility.<br />

• Controls for Quality at Contractors end.<br />

• Inspection and Test requirement for clients witness.<br />

• Record generation.<br />

While finalising the "QUALITY PLAN" for the particular job following is the sequence of actions.<br />

Break-down of work into activities<br />

Break-down the entire project work under the scope into smallest identifiable activity, in sequence.<br />

The column "Activity Description" is provided for the purpose.<br />

Decide Work Method<br />

Well laid down, step-by-step procedure totally covering the activity are to be specified under the<br />

column "Procedure No". Applicable Standards can also be specified under this column.<br />

Code of conformance as per tender specification can be specified under the column provided.<br />

Assign Responsibilities<br />

Under the "Performer" column, the job performer level is identified as per experience level and<br />

designation.<br />

Decide Internal Controls<br />

The type of internal controls that shall exercise to produce Quality shall be identified under<br />

columns :<br />

• Checker<br />

• Reviewer/ Approver.<br />

Decide number of Inspection & Test Plans (ITPs) and Record Requirements.<br />

Under this column the number of Inspection & Test Plan, that shall be developed by Contractor<br />

shall be indicated.


D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\QAP - 3-Layer - 012.docPage 3 of 4<br />

QUALITY PLAN<br />

Company Name : Client : Project :<br />

Activity<br />

Description<br />

General Contractor's Performing Functions/ Responsibility Owner /<br />

<strong>MECON</strong><br />

Inspection/<br />

Record<br />

Functions<br />

Procedure<br />

Number<br />

Performer Checkers Reviewer/<br />

Approver<br />

Remarks


Sl.<br />

No.<br />

INSPECTION AND TEST PLAN<br />

Activity Examination by<br />

Contractor<br />

Inspection by<br />

<strong>MECON</strong><br />

Records to be<br />

submitted by<br />

Contractor<br />

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<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

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Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION – VII<br />

BID FORM


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

Section – VII<br />

BID FORM – PART - II<br />

To: (Name and address of PURCHASER) Date:<br />

Gentlemen,<br />

Having examined the Conditions of Contract and Specifications including Addenda Nos.<br />

(Insert Numbers) the receipt of which is hereby duly acknowledged, we the undersigned,<br />

offer to supply and deliver (Description of Goods and Services) in conformity with the said<br />

Drawings, Conditions of Contract and specifications for the same for (total bid amount in<br />

words and figures*) or such other sums as may be ascertained in accordance with the<br />

Schedule of Prices attached herewith and made part of this bid.<br />

We undertake, if our bid is accepted, complete delivery of ………………………………………………<br />

as agreed and specified in the IFB document. If our bid is accepted, we will obtain the<br />

guarantee of a Bank in a sum not exceeding (10)% of the Contract price for the due<br />

performance of the Contract.<br />

We agree to abide by this bid for a period of 4(four) months from the date fixed for bid<br />

opening under Instructions to Bidders and it shall remain binding upon us and may be<br />

accepted at any time before the expiration of that period.<br />

Until a formal contract is prepared and executed, this bid, together with your written<br />

acceptance thereof in your notification of award (Fax of Intent) shall constitute a binding<br />

Contract between us.<br />

We understand that you are not bound to accept the lowest or any bid, you may receive.<br />

Dated this Day of 2006<br />

Witness<br />

Address<br />

Signature<br />

Signature<br />

………………………………….<br />

In the capacity of Duly authorized to sign bid for and on behalf of<br />

(*) : Quoted amount should be filled in this bid form when it is being submitted<br />

as part of price bid i.e. being enclosed with Part – II of the bid.


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

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TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION-IX<br />

PRICE SCHEDULE/<br />

SCHEDULE OF RATES (SOR)


PRICE SCHEDULE FOR INDIAN BIDDER (OPTION-I)<br />

NAME OF BIDDER : FORMAT SOR-IB<br />

BID DOCUMENT NO. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

BID TITLE :<br />

ITEM : BARE LINE PIPES<br />

Item<br />

No.<br />

Description<br />

Qty.<br />

(m)<br />

Unit Price Ex-works<br />

including cost of<br />

imported raw material/<br />

components & Project<br />

Rate of Customs Duty<br />

thereon, pkg/ fwd, but<br />

excluding ED & ST on<br />

finished goods<br />

Per Unit<br />

Terminal<br />

Excise<br />

Duty<br />

Per Unit<br />

Sales Tax<br />

(Without<br />

'C' Form)<br />

Per Unit FOT<br />

Despatch<br />

Point<br />

(4+5+6)<br />

Total FOT<br />

Despatch<br />

Point<br />

(3x7)<br />

Total Exworks<br />

(3x4)<br />

(Price in Rupees)<br />

CIF value of<br />

Imp. Comp.<br />

Per Unit<br />

Included in<br />

(4)<br />

Total CIF value<br />

of Imp. Comp.<br />

Included<br />

(3x10)<br />

Domestic value<br />

addition (in<br />

percentage)<br />

against the item<br />

if availing price<br />

preference as<br />

per Bid<br />

Document<br />

(1)<br />

Manufacture & Supply of Bare Line Pipes as per API 5L,<br />

March,2004 (43<br />

(3) (4) (5) (6) (7) (8) (9) (10) (11) (12)<br />

rd (2)<br />

edition) , PSL-2 and Technical Specification<br />

No. MEC/TS/05/21/012D, Rev-0<br />

18” Line Pipe<br />

Pipe Size (OD), W.T. Ends Std./ Grade Manufacturing<br />

Inch (mm) (mm) Code Process<br />

(EW/ SAW)<br />

(Ref. Note - 1)<br />

A 18” (457.0) 6.4 PE API 5L X-70 22,700<br />

B 18” (457.0) 8.7 PE API 5L X-70 6,000<br />

C 18” (457.0) 10.3 PE API 5L X-70 2,800<br />

Please indicate<br />

Excise Duty @ ………………<br />

CST @ ……… Without issuance of any concessional Form<br />

Local Sales Tax / VAT @ ……… Without issuance of any concessional Form<br />

Note:<br />

1. Bidder shall indicate the selected and offered manufacturing process in the column no. (2). For any item, only one type of manufacturing process shall be indicated by the bidder.<br />

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PRICE SCHEDULE FOR FOREIGN (NON-INDIAN) BIDDERS (OPTION-I)<br />

NAME OF BIDDER : FORMAT SOR-IA<br />

BID DOCUMENT NO. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

BID TITLE : Bidder Must Indicate:<br />

ITEM : BARE LINE PIPES Port of Loading………………………………………….<br />

Port of Entry Considered ……………………………..<br />

Item Description<br />

Quantity Currency Unit Price Total Price<br />

Estimated Shipping<br />

No. (meter) FOB Port of<br />

Loading<br />

CFR Port of Entry CIF Port of<br />

Mumbai/ /Kandla Entry Mumbai/<br />

Port /Kandla Port<br />

FOB Port of<br />

Loading<br />

(3x5)<br />

CFR Mumbai/<br />

/Kandla Port<br />

(3x6)<br />

CIF Mumbai/<br />

/Kandla Port<br />

(3x7)<br />

(1)<br />

Manufacture & Supply of Bare Line Pipes as per API 5L,<br />

March,2004 (43<br />

(3) (4) (5) (6) (7) (8) (9) (10) (11)<br />

rd (2)<br />

edition) , PSL-2 and Technical Specification<br />

No. MEC/TS/05/21/012D, Rev-0<br />

18” Line Pipe<br />

Pipe Size (OD), W.T. Ends Std./ Grade Manufacturing<br />

Inch (mm) (mm) Code Process<br />

(EW/ SAW)<br />

(Ref. Note - 3)<br />

A 18” (457.0) 6.4 PE API 5L X-70 22,700<br />

B 18” (457.0) 8.7 PE API 5L X-70 6,000<br />

C 18” (457.0) 10.3 PE API 5L X-70 2,800<br />

<strong>India</strong>n Agency commission : Indicate percentage of FOB price.<br />

Note:<br />

1. Estimated Shipping Weight & Volume to be furnished separately for each item. Where more than one consignment is envisaged against any quoted<br />

item/qty, the Bidder shall advise the estimated number of consignments with estimated shipping Wt./ Vol. of each such consignment.<br />

2. Complete typed matter/contents of the price schedule/price attachments including shipping Wt./Vol., shall be made available in the unpriced offer,<br />

with prices blanked out.<br />

3. Bidder shall indicate the selected and offered manufacturing process in the column no. (2). For any item, only one type of manufacturing process shall be indicated by the bidder.<br />

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Weight &<br />

Volume<br />

of the Item


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation<br />

(Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: MUMBAI PORT<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE BEING IMPORTED<br />

1.1 Delivery of Bare Pipe (FIM) at Mumbai Port<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from MUMBAI Port as<br />

port of entry. Obtaining all necessary port clearance, stevedoring, liaison, port fees, easements,<br />

warehousing, wharefage , handling, unloading/ loading as required including payment of all fees,<br />

charge etc. (excluding custom duty which will be paid by <strong>GAIL</strong>), inland/ marine transportation of<br />

bare pipes to Contractor’s coating yard(s), carrying out external coating of bare line pipes with<br />

Normal (n) type 3-layer side extruded high density polyethylene coating of minimum thickness of<br />

2.0mm of finished 3-Layer Coating as per attached specification, loading, inland/ marine<br />

transportation of coated/ uncoated pipes from coating yard to the "Designated Place Of Delivery"<br />

, unloading, handling, stacking of coated pipes at "Designated Place Of Delivery" in presence of<br />

Company’s Representative as per specification, handing over of coated pipes to Company at the<br />

"Designated Place Of Delivery" including supply of all coating materials, consumables etc.<br />

and carrying out all works as per Technical input attached with this document and other docu<br />

forming a part of contract and the instruction of company representative. The scope shall also<br />

include Land Acquisition and Dump Yard Development & Management such as, identification and<br />

acquiring a suitable plot Near Oduru, preparation/ development of Dumpyard including all works of<br />

cutting, grading, clearing, levelling, filling up, fencing, preparation of access roads, making<br />

arrangements for bare/ coated pipe stacking/ storing, internal roads duly compacted for movement<br />

of cranes/ trailers/ tractors within Dumpyard, Dumpyard Security, wooden sleepers and other<br />

necessary materials required for pipe stacking, etc. as per the requirements of scope of work for a<br />

free period of two(2) months from Contractual Completion Period or actual completion whichever is<br />

later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

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Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of<br />

Raw Material<br />

for Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: MUMBAI PORT<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

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(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of<br />

Raw Material<br />

for Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation<br />

(Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: KANDLA PORT<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE BEING IMPORTED AT KANDALA PORT<br />

1.1 Delivery of Bare Pipe (FIM) at Kandla Port<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from KANDLA Port as<br />

port of entry. Obtaining all necessary port clearance, stevedoring, liaison, port fees, easements,<br />

warehousing, wharefage , handling, unloading/ loading as required including payment of all fees,<br />

charge etc. (excluding custom duty which will be paid by <strong>GAIL</strong>), inland/ marine transportation of<br />

bare pipes to Contractor’s coating yard(s), carrying out external coating of bare line pipes with<br />

Normal (n) type 3-layer side extruded high density polyethylene coating of minimum thickness of<br />

2.0mm of finished 3-Layer Coating as per attached specification, loading, inland/ marine<br />

transportation of coated/ uncoated pipes from coating yard to the "Designated Place Of Delivery"<br />

, unloading, handling, stacking of coated pipes at "Designated Place Of Delivery" in presence of<br />

Company’s Representative as per specification, handing over of coated pipes to Company at the<br />

"Designated Place Of Delivery" including supply of all coating materials, consumables etc. and<br />

carrying out all works as per Technical input attached with this document and other documents<br />

forming a part of contract and the instruction of company representative. The scope shall also<br />

include Land Acquisition and Dump Yard Development & Management such as, identification and<br />

acquiring a suitable plot Near Oduru, preparation/ development of Dumpyard including all works of<br />

cutting, grading, clearing, levelling, filling up, fencing, preparation of access roads, making<br />

arrangements for bare/ coated pipe stacking/ storing, internal roads duly compacted for movement<br />

of cranes/ trailers/ tractors within Dumpyard, Dumpyard Security, wooden sleepers and other<br />

necessary materials required for pipe stacking, etc. as per the requirements of scope of work for a<br />

free period of two(2) months from Contractual Completion Period or actual completion whichever is<br />

later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Kandla)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of<br />

Raw Material<br />

for Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: KANDLA PORT<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Kandla)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of<br />

Raw Material<br />

for Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: Dahej, Bharuch<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT DAHEJ, BHARUCH<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Dahej, Bharuch transportation of Bare pipes from pipe Manufacturer's Work/<br />

place of delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying<br />

out external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Dahej)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: Dahej, Bharuch<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Dahej)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: KOSI KALAN<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT KOSI KALAN<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Kosi Kalan transportation of Bare pipes from pipe Manufacturer's Work/ place<br />

of delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

and the<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Kosi Kalan)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: KOSI KALAN<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Kosi Kalan)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: DHAN, INDORE<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT DHAN, INDORE<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Dhan, Indore transportation of Bare pipes from pipe Manufacturer's Work/ place<br />

of delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Dhan Indore)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: DHAN, INDORE<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Dhan Indore)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: MUNDRA<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT MUNDRA<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Mundra transportation of Bare pipes from pipe Manufacturer's Work/ place of<br />

delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Mundra)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: MUNDRA<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Mundra)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: NAGOTHANE<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT NAGOTHANE<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Nagothane transportation of Bare pipes from pipe Manufacturer's Work/ place<br />

of delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (NAGOTHANE)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: NAGOTHANE<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (NAGOTHANE)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: ROURKELA<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT Rourkela<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Rourkela transportation of Bare pipes from pipe Manufacturer's Work/ place of<br />

delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Rourkela)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: ROURKELA<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Rourkela)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: VIZAG<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT Vizag<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Vizag transportation of Bare pipes from pipe Manufacturer's Work/ place of<br />

delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Vizag)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: VIZAG<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Vizag)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: KANDLA<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT Kandla<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Kandla transportation of Bare pipes from pipe Manufacturer's Work/ place of<br />

delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying out<br />

external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Kandla1)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: KANDLA<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Kandla1)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: BAHADURGARH<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT BAHADURGARH<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Bahadurgarh transportation of Bare pipes from pipe Manufacturer's Work/<br />

place of delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying<br />

out external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Bahadurgarh)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: BAHADURGARH<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Bahadurgarh)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


SCHEDULE OF RATES<br />

(OPTION-II)<br />

Page 1 of 2<br />

Name of Bidder : Format SOR-II<br />

Bid Doc. No. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

Item : PE Coating of Bare Line Pipe and Transportation (Price in Rupees)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: ANJAR, GUJARAT<br />

Item<br />

No.<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

1.0 BARE PIPE SUPPLY BY INDIAN MANUFACTURER AT BAHADURGARH<br />

1.1 PE Coating<br />

“Receiving and taking-over” of company supplied free issue bare line pipes from Pipe<br />

Manufacturer at Bahadurgarh transportation of Bare pipes from pipe Manufacturer's Work/<br />

place of delivery to coating yard, unloading and handling of Bare Pipes at Coating Yard, carrying<br />

out external coating of bare line pipes with Normal (n) type 3-layer side extruded high density<br />

polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer Coating as per<br />

attached specification, loading, transportation of coated/ uncoated pipes from coating yard to the<br />

"Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at<br />

"Designated Place Of Delivery" in presence of Company’s Representative as per specification,<br />

handing over of coated pipes to Company at the "Designated Place Of Delivery" including<br />

supply of all coating materials, consumables etc. and carrying out all works as per Technical<br />

input attached with this document and other documents which are forming a part of contract<br />

instruction of company representative. The scope shall also include Land Acquisition and Dump<br />

Yard Development & Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Name of Designated Place of Delivery/ Dumpyard Size Inch (OD) x W.T. x Type x Grade<br />

A Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 6.4mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 22,700<br />

B1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 5,900<br />

B2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 8.7mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Anjar)<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


Item<br />

No.<br />

SCHEDULE OF RATES<br />

(OPTION-II)<br />

Description of Items Unit Finish Qty. All Inclusive<br />

Unit Price Ex-<br />

Dumpyard<br />

(including all<br />

taxes & duties,<br />

inland<br />

transportation<br />

and all activities<br />

as per scope of<br />

work)<br />

C1 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Coated 2,600<br />

C2 Near Oduru (Rajahmundry, AP) 18" (457.0mm) X 10.3mm, EW/ SAW, API 5L Gr. X-70 Meter Uncoated 200<br />

Note:<br />

a)<br />

b)<br />

PLACE OF TAKING THE DELIVERY OF BARE PIPES: ANJAR, GUJARAT<br />

Total Ex-<br />

Dumpyard<br />

Price<br />

Bidder shall furnish list of all items, quantity and CIF value covered under column (9) in separate sheet<br />

Unit ex-dumpyard price at col. (2) shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\SOR - Line Pipe (OPTION-II)-R1 Opt-II (Anjar)<br />

(1) X (2)<br />

Unit Rate for<br />

Coating (Exworks)<br />

Included in<br />

Column<br />

(2)<br />

Excise<br />

Duty<br />

included in<br />

Col. (2)<br />

CST/LST/VAT<br />

(without any<br />

concessional<br />

form) %<br />

applicable on<br />

col (4+5)<br />

Inland<br />

Transportation<br />

Charges<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Charges<br />

towards<br />

Development<br />

and<br />

maintenance of<br />

Dumpyard<br />

including<br />

applicable taxes<br />

included in col<br />

(2)<br />

Page 2 of 2<br />

CIF Value of<br />

Import of Raw<br />

Material for<br />

Coating<br />

Import Duty<br />

(in %)<br />

Considered on<br />

CIF value of<br />

Import (9)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)<br />

(Signature & Seal of Bider)


PRICE SCHEDULE FOR FOREIGN (NON-INDIAN) BIDDERS (OPTION-III)<br />

NAME OF BIDDER : FORMAT SOR-III A2<br />

BID DOCUMENT NO. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

ITEM : PE COATED & BARE LINE PIPES Port of Loading………………………………………….<br />

Currency ………………………………………………....<br />

Port of Entry Considered ……………………………..<br />

Item<br />

No.<br />

1.0<br />

Description<br />

Qty. Unit Ex-Dumpyard Price Total Price Total CIF Import Duty Port Handling, Customs Taxes (other Estimated<br />

(Meter) (all inclusive such as at Value of Considered Clearance, Inland than import Shipping<br />

packing & forwarding, Dumpyard Imported (in % age transportation charges, duty) Weight &<br />

customs duty, C & F, Col (1) X Col Coated/ and Amount development and Considered in Volume<br />

other applicable taxes (2) Uncoated on CIF value maintenance of Dumpyard %age and of the Items<br />

and duties,<br />

Pipes of Column (4) including applicable taxes Amount<br />

transportation etc.)<br />

included in<br />

Col. (2)<br />

included in col (2)<br />

Supply of 3L PE Coated Line Pipes & Bare Line Pipes: Line Pipe as per API 5L,<br />

March,2004 (43<br />

(1) (2) (3) (4) (5) (6) (7) (8)<br />

rd edition) , PSL-2 and Technical Specification No. MEC/TS/05/21/012D, Rev-0<br />

and PE Coating as per Technical Input, Technical Specification No.MEC/S/05/62/014, Rev-2<br />

and its Amendment-I.<br />

Supplier's Scope of work shall be inclusive of Receiving and taking over of coated/ uncoated<br />

line pipes from port of entry; obtaining all necessary port clearance, stevedoring, liaison, port<br />

fees, easements, warehousing, wharefage , handling, unloading/ loading as required including<br />

payment of all fees, charge etc. including customs duty, loading/ unloading, handling &<br />

transportation of coated/ uncoated pipes to designated place of delivery (Dumpyard Near<br />

Oduru, Rajahmundary - A.P.). The scope shall also include land acquisition and Dumpyard<br />

Development & Management such as, identification and acquiring a suitable plot Near Oduru,<br />

preparation/ development of Dumpyard including all works of cutting, grading, clearing,<br />

levelling, filling up, fencing, preparation of access roads, making arrangements for bare/ coated<br />

pipe stacking/ storing, internal roads duly compacted for movement of cranes/ trailers/ tractors<br />

within Dumpyard, Dumpyard Security, wooden sleepers and other necessary materials required<br />

for pipe stacking, etc. as per the requirements of scope of work for a free period of two(2)<br />

months from Contractual Completion Period or actual completion whichever<br />

is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/repair of all defects (occuring on<br />

account of any damage during transportation or otherwise), noted and recorded at the time of<br />

Receiving of Coated/ Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of Owner’s Representative.<br />

Pipe Size (OD), W.T. Ends Std./ Grade Finish Manufacturing<br />

Inch (mm) (mm) Code Process<br />

(EW/ SAW)<br />

(Ref. Note - 1)<br />

A 18” (457.0) 6.4 PE API 5L X-70 Coated 22,700<br />

B1 18” (457.0) 8.7 PE API 5L X-70 Coated 5,900<br />

B2 18” (457.0) 8.7 PE API 5L X-70 Uncoated 100<br />

C1 18” (457.0) 10.3 PE API 5L X-70 Coated 2,600<br />

C2 18” (457.0) 10.3 PE API 5L X-70 Uncoated 200<br />

<strong>India</strong>n Agency commission : Indicate percentage of CIF price already included in Column-2.<br />

Note:<br />

1 Bidder shall indicate the selected and offered manufacturing process in the given column. For any item, only one type of manufacturing process shall be indicated by the bidder.<br />

2 Unit ex-dumpyard price at Col. 2 shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Price Schedule - Coated Line Pipe (Option-III)-R1 Non-<strong>India</strong>n Signature of Bidder with Company Seal Page 1 of 1


NAME OF BIDDER :<br />

PRICE SCHEDULE FOR FOREIGN (NON-INDIAN) BIDDERS (OPTION-III)<br />

SUPPLY OF IMPORTED BARE PIPES WITH COATING IN INDIA<br />

FORMAT SOR-III B<br />

BID DOCUMENT NO. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B Port of Loading………………………………………….<br />

ITEM : PE COATED & BARE LINE PIPES Currency ………………………………………………....<br />

Port of Entry Considered ……………………………..<br />

Item<br />

No.<br />

1.0<br />

Description<br />

Supply of 3L PE Coated Line Pipes & Uncoated Line Pipes: Line Pipe as per API 5L, March,2004 (43 rd<br />

edition) , PSL-2 and Technical Specification No. MEC/TS/05/21/012D, Rev-0 and PE Coating as per Technical<br />

Input, Technical Specification No.MEC/S/05/62/014, Rev-2 and its Amendment-I.<br />

Supplier's Scope of work shall be inclusive of Receiving and taking over of Bare line pipes from port of entry;<br />

obtaining all necessary port clearance, stevedoring, liaison, port fees, easements, warehousing, wharefage ,<br />

handling, unloading/ loading as required including payment of all fees, charge etc. including customs duty,<br />

loading/ unloading, handling & transportation of Bare Line Pipes to Coating Yard in <strong>India</strong> unloading and<br />

handling of Bare Pipes at Coating Yard, carrying out external coating of bare line pipes with Normal (n) type 3layer<br />

side extruded high density polyethylene coating of minimum thickness of 2.0mm of finished 3-Layer<br />

Coating as per attached specification, loading, transportation of coated/ uncoated pipes from coating yard to<br />

the "Designated Place Of Delivery" , unloading, handling, stacking of coated/uncoated pipes at "Designated<br />

Place Of Delivery" in presence of Company’s Representative as per specification, handing over of coated pipes<br />

to Company at the "Designated Place Of Delivery" including supply of all coating materials, consumables etc.<br />

and carrying out all works as perTechnical input attached with this document and other<br />

documents which are forming a part of contract. The designated place of delivery (Dumpyard Near Oduru,<br />

Rajahmundary - A.P.). The scope shall also include land acquisition and Dumpyard Development &<br />

Management such as, identification and acquiring a suitable plot Near Oduru, preparation/ development of<br />

Dumpyard including all works of cutting, grading, clearing, levelling, filling up, fencing, preparation of access<br />

roads, making arrangements for bare/ coated pipe stacking/ storing, internal roads duly compacted for<br />

movement of cranes/ trailers/ tractors within Dumpyard, Dumpyard Security, wooden sleepers and other<br />

necessary materials required for pipe stacking, etc. as per the requirements of scope of work for a free period<br />

of two(2) months from Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/repair of all defects (occuring on account of any<br />

damage during transportation or otherwise), noted and recorded at the time of Receiving of Coated/<br />

Uncoated Pipes at Dumpyard in the presence of Owner’s representative including performing all works as per<br />

specification and instructions of Owner’s Representative.<br />

Qty.<br />

(Meter)<br />

Pipe Size (OD), W.T. Ends Std./ Grade Finish Manufacturing Process (EW/SAW)<br />

Inch (mm) (mm) Code (Ref. Note - 1)<br />

A 18” (457.0) 6.4 PE API 5L X-70 Coated 22,700<br />

B1 18” (457.0) 8.7 PE API 5L X-70 Coated 5,900<br />

B2 18” (457.0) 8.7 PE API 5L X-70 Uncoated 100<br />

C1 18” (457.0) 10.3 PE API 5L X-70 Coated 2,600<br />

C2 18” (457.0) 10.3 PE API 5L X-70 Uncoated 200<br />

<strong>India</strong>n Agency commission : Indicate percentage of CIF price already included in Column-2.<br />

Unit Ex-Dumpyard<br />

Price (all inclusive<br />

such as packing &<br />

forwarding, customs<br />

duty, C & F, other<br />

applicable taxes and<br />

duties,<br />

transportation etc.)<br />

Total Price<br />

at<br />

Dumpyard<br />

Col (1) X Col<br />

(2)<br />

Total CIF<br />

Value of<br />

Imported<br />

BARE PIPES<br />

included in<br />

Col. (2)<br />

Import Duty<br />

Considered<br />

(in % age<br />

and Amount<br />

on CIF value<br />

of Column<br />

(4)<br />

Unit Price Component for<br />

Port Handling, Customs<br />

Clearance, Inland<br />

transportation charges,<br />

development and<br />

maintenance of<br />

Dumpyard including<br />

applicable taxes included<br />

in Col (2)<br />

Unit Price<br />

Component for<br />

Coating Works In<br />

<strong>India</strong><br />

Taxes (Excise/<br />

Service Tax)<br />

Considered for<br />

COATING of<br />

PIPEs in %age<br />

and Amount<br />

Sales Tax/<br />

VAT in<br />

%age &<br />

Amount<br />

included in<br />

Col (2)<br />

(1) (2) (3) (4) (5) (6) (7) (8) (9)<br />

Note:<br />

1 Bidder shall indicate the selected and offered manufacturing process in the given column. For any item, only one type of manufacturing process shall be indicated by the bidder.<br />

2 Unit ex-dumpyard price at Col. 2 shall be all inclusive and nothing extra shall be payable by the owner except for statutory variation as stipulated in the bid document.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Price Schedule - Coated Line Pipe (Option-III)-R1 Non-<strong>India</strong>n (2) Signature of Bidder with Company Seal Page 1 of 1


PRICE SCHEDULE FOR INDIAN BIDDER (OPTION-III)<br />

NAME OF BIDDER : FORMAT SOR-III A1<br />

BID DOCUMENT NO. : 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B<br />

ITEM : PE COATED & BARE LINE PIPES<br />

Item<br />

No.<br />

Description<br />

Qty.<br />

(Meter)<br />

Unit Price Ex-works<br />

including cost of<br />

imported raw<br />

material/ components<br />

& Project Rate of<br />

Customs Duty<br />

thereon, pkg/ fwd,<br />

but excluding ED & ST<br />

on finished goods<br />

Per Unit<br />

Terminal Excise<br />

Duty<br />

Per Unit Sales<br />

Tax (Without<br />

'C' Form)<br />

Per Unit<br />

Freight upto<br />

Project Site<br />

(Dumpyard)<br />

by Road<br />

Including<br />

Transit<br />

Insurance<br />

Per Unit<br />

Charges<br />

towards<br />

development<br />

and<br />

maintenance<br />

of Dumpyard<br />

including all<br />

applicable<br />

taxes &<br />

duties<br />

Per Unit FOT<br />

Site<br />

(Dumpyard)<br />

(4+5+6+7+8)<br />

including<br />

dumpyard<br />

management<br />

etc.<br />

Total FOT Project<br />

Site (Dumpyard)<br />

(3x9)<br />

Total Exworks<br />

(3x4)<br />

CIF value of<br />

Imp. Comp.<br />

Per Unit<br />

Included in<br />

(4)<br />

Total CIF<br />

value of<br />

Imp.<br />

Comp.<br />

Included<br />

(3x12)<br />

Sheet 1 of 2<br />

Domestic value<br />

addition (in<br />

percentage)<br />

against the item<br />

if availing price<br />

preference as per<br />

Bid Document<br />

(1) (2)<br />

(3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)<br />

Supply of 3L PE Coated Line Pipes & Bare Line Pipes: Line Pipe<br />

as per API 5L, March,2004 (43 rd edition) , PSL-2 and Technical<br />

Specification No. MEC/TS/05/21/012D, Rev-0 and PE Coating as per<br />

Technical Input, Technical Specification No.MEC/S/05/62/014, Rev-2<br />

and its Amendment-I.<br />

Supplier's Scope of work shall be inclusive of loading/ unloading,<br />

handling and transportation of coated/ uncoated pipes to designated<br />

place of delivery (Dumpyard Near Oduru, Rajahmundary - A.P.). The<br />

scope shall also include land acquisition and Dumpyard Development &<br />

Management such as, identification and acquiring a suitable plot Near<br />

Oduru, preparation/ development of Dumpyard including all works of<br />

cutting, grading, clearing, levelling, filling up, fencing, preparation of<br />

access roads, making arrangements for bare/ coated pipe stacking/<br />

storing, internal roads duly compacted for movement of cranes/<br />

trailers/ tractors within Dumpyard, Dumpyard Security, wooden<br />

sleepers and other necessary materials required for pipe stacking, etc.<br />

as per the requirements of scope of work for a free period of two(2)<br />

Contractual Completion Period or actual completion whichever is later.<br />

Supplier's Scope of work shall also be inclusive of rectification/ repair of<br />

all defects (occuring on account of any damage during transportation or<br />

otherwise), noted and recorded at the time of Receiving of Coated/<br />

Uncoated Pipes at Dumpyard in the presence of Owner’s representative<br />

including performing all works as per specification and instructions of<br />

Owner’s Representative.<br />

Pipe Size (OD), W.T. Ends Std./ Grade Finish Manufacturing<br />

Inch (mm) (mm) Code Process<br />

(EW/ SAW)<br />

(Ref. Note - 1)<br />

A 18” (457.0) 6.4 PE API 5L X-70 Coated 22,700<br />

B1 18” (457.0) 8.7 PE API 5L X-70 Coated 5,900<br />

B2 18” (457.0) 8.7 PE API 5L X-70 Uncoated 100<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Price Schedule - Coated Line Pipe (Option-III)-R1 <strong>India</strong>n<br />

Signature of Bidder with Company Seal


Item<br />

No.<br />

Description<br />

Qty.<br />

(Meter)<br />

Unit Price Ex-works<br />

including cost of<br />

imported raw<br />

material/ components<br />

& Project Rate of<br />

Customs Duty<br />

thereon, pkg/ fwd,<br />

but excluding ED & ST<br />

on finished goods<br />

Per Unit<br />

Terminal Excise<br />

Duty<br />

Per Unit Sales<br />

Tax (Without<br />

'C' Form)<br />

Per Unit<br />

Freight upto<br />

Project Site<br />

(Dumpyard)<br />

by Road<br />

Including<br />

Transit<br />

Insurance<br />

Per Unit<br />

Charges<br />

towards<br />

development<br />

and<br />

maintenance<br />

of Dumpyard<br />

including all<br />

applicable<br />

taxes &<br />

duties<br />

Per Unit FOT<br />

Site<br />

(Dumpyard)<br />

(4+5+6+7+8)<br />

including<br />

dumpyard<br />

management<br />

etc.<br />

Total FOT Project<br />

Site (Dumpyard)<br />

(3x9)<br />

Total Exworks<br />

(3x4)<br />

CIF value of<br />

Imp. Comp.<br />

Per Unit<br />

Included in<br />

(4)<br />

Total CIF<br />

value of<br />

Imp.<br />

Comp.<br />

Included<br />

(3x12)<br />

Sheet 2 of 2<br />

Domestic value<br />

addition (in<br />

percentage)<br />

against the item<br />

if availing price<br />

preference as per<br />

Bid Document<br />

(1) (2)<br />

(3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)<br />

C1 18” (457.0) 10.3 PE API 5L X-70 Coated 2,600<br />

C2 18” (457.0) 10.3 PE API 5L X-70 Uncoated 200<br />

Please indicate<br />

Excise Duty @ ………………<br />

CST @ ……… Without issuance of any concessional Form<br />

Local Sales Tax / VAT @ ……… Without issuance of any concessional Form<br />

Note:<br />

1. Bidder shall indicate the selected and offered manufacturing process in the column no. (2). For any item, only one type of manufacturing process shall be indicated by the bidder.<br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Price Schedule - Coated Line Pipe (Option-III)-R1 <strong>India</strong>n<br />

Signature of Bidder with Company Seal


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

SECTION-X<br />

DRAWINGS


<strong>GAIL</strong> (<strong>India</strong>) <strong>Limited</strong><br />

D:\old data\Vijyant\IPPS KG - Basin\Tender\Bare Line Pipe\Final\Vol-II of II-(23J8) - Bare-Coated Line Pipes-R2.doc<br />

TENDER FOR<br />

BARE /COATED LINE PIPES<br />

IN IPPs IN K.G. BASIN<br />

Bid No. 05/51/23J8(PART-C)/<strong>GAIL</strong>/012B <strong>MECON</strong> <strong>LIMITED</strong><br />

NIL

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