Commissioning of Electrical Systems for Command, Control

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TM 5-694 ii PARAGRAPH PAGE CHAPTER 4 MAIN POWER SYSTEM Description of main power system 4-1 4-1 Operation of main power system 4-2 4-2 Commissioning plan for main power system 4-3 4-2 Installation inspections and component testing of main power system 4-4 4-2 Energizing and test of the main power system 4-5 4-3 Possible failures and corrective actions of the main power system 4-6 4-5 CHAPTER 5 STANDBY POWER SYSTEM Description of standby power system 5-1 5-1 Operation of standby power system 5-2 5-1 Commissioning plan for standby power system 5-3 5-2 Installation inspections and component testing of standby power 5-4 5-2 system Energizing and test of the standby power system 5-5 5-3 Possible failures and corrective actions of the standby power system: 5-6 5-4 CHAPTER 6 UNINTERRUPTIBLE POWER SUPPLY SYSTEMS Description of uninterruptible power supply (UPS) system 6-1 6-1 Operation of uninterruptible power supply system 6-2 6-2 Commissioning plan for the UPS system 6-3 6-2 Installation inspections and component testing of the UPS system 6-4 6-2 Energizing and test of the UPS system 6-5 6-3 Possible failures and corrective actions 6-6 6-6 CHAPTER 7 HIGH ALTITUDE ELECTROMAGNETIC PULSE (HEMP) AND HIGH POWER MICROWAVE (HPM) EQUIPMENT & CONTROLS General HEMP protection systems 7-1 7-1 HEMP protection systems 7-2 7-1 APPENDIX A REFERENCES A-1 LIST OF TABLES Table Title Page 1-1 Costs of commissioning, new construction 1-3 2-1 Recommended minimum insulation resistance values at 40 O C (all values in MΩ) 2-10 2-2 Recommended minimum values of polarization index for all machine components insulation classes 2-16 3-1 Medium-voltage cables maximum field acceptance test voltages (kV, dc) 3-10 4-1 Circuit switcher functional checklist 4-4 4-2 Possible failures and corrective actions of the main power system 4-6 5-1 Possible failures and corrective actions of the standby power system 5-5 6-1 Possible failures and corrective actions of the UPS system 6-6
LIST OF FIGURES This manual supersedes TM 5-694 dated 23 August 2002 TM 5-694 Figure Title Page Figure 2-1 Sample of a commissioning plan 2-8 Figure 2-2 Step-voltage vs. time 2-12 Figure 2-3 Step-voltage high-potential test current 2-12 Figure 2-4 Power transformer diagram (Reprinted from Department of the Army TM 5- 686. Power Transformer Maintenance and Acceptance Testing 16 November 1998) 2-15 Figure 3-1 Static UPS system 150 to 750 kVA (courtesy of Liebert). 3-9 Figure 4-1 Main power system single line diagram 4-7 Figure 4-2 Main power system control cable block diagram 4-8 Figure 4-3 Main power system functional diagram – circuit switcher (typical for 2) 4-9 Figure 4-4 Main power system functional diagram – switchgear load breaker (typical for 8) 4-10 Figure 4-5 Main power system functional diagram – switchgear incoming breaker (typical for 3) 4-11 Figure 4-6 Main power system circuit switcher wiring diagram (typical for 2) 4-12 Figure 4-7 Main power system incoming breaker wiring diagram 4-13 Figure 4-8 Sample of completed DA Form 7463-R 4-14 Figure 4-9 Sample of completed DA Form 7464-R 4-15 Figure 4-10 Sample of completed DA Form 7465-R 4-16 Figure 4-11 Sample of completed DA Form 7466-R 4-17 Figure 4-12 Sample of completed DA Form 7467-R 4-18 Figure 5-1 Standby power system single line diagram 5-6 Figure 5-2 Standby power system block diagram 5-7 Figure 5-3 Standby power system wiring diagram 5-8 Figure 5-4 Engine fault tree 5-9 Figure 5-5 Sample of completed DA Form 7468-R 5-10 Figure 5-6 Sample of completed DA Form 7469-R 5-12 Figure 5-7 Sample of completed DA Form 7470-R 5-13 Figure 6-1 Uninterruptible power supply system single line diagram 6-9 Figure 6-2 Uninterruptible power supply system block diagram 6-10 Figure 6-3 Uninterruptible power supply system wiring diagram 6-11 Figure 6-4 Sample of completed DA Form 7471-R 6-12 Figure 6-5 Sample of completed DA Form 7472-R 6-13 Figure 6-6 Sample of completed DA Form 7473-R 6-14 Figure 6-7 Sample of completed DA Form 7474-R 6-15 Figure 6-8 Sample of completed DA Form 7475-R 6-16 iii
Page 1 and 2: TECHNICAL MANUAL TM 5-694 COMMISSIO
Page 3: This manual supersedes TM 5-694 dat
Page 7 and 8: TM 5-694 1-5. Component testing The
Page 9 and 10: 2-1. Introduction CHAPTER 2 GENERAL
Page 11 and 12: (4) Control sequence (truth-table)
Page 13 and 14: (9) Energizing of equipment. Includ
Page 15 and 16: TM 5-694 component testing (i.e. tr
Page 17 and 18: 2-4. Insulation testing TM 5-694 In
Page 19 and 20: TM 5-694 Unlike the insulation-resi
Page 21 and 22: TM 5-694 h. AC high-potential testi
Page 23 and 24: TM 5-694 d. Dissolved gas in oil an
Page 25 and 26: TM 5-694 voltage level is difficult
Page 27 and 28: 3-1. Introduction to component test
Page 29 and 30: 3-4. Switchgear - medium voltage TM
Page 31 and 32: TM 5-694 motor is ready for energiz
Page 33 and 34: 3-10. Batteries TM 5-694 Although b
Page 35 and 36: TM 5-694 they have the correct pola
Page 37 and 38: 4-1. Description of main power syst
Page 39 and 40: switches and interlocks, bus insula
Page 41 and 42: TM 5-694 b. Energization of main po
Page 43 and 44: Figure 4-1. Main power system singl
Page 45 and 46: Figure 4-3. Main power system funct
Page 47 and 48: TM 5-694 Figure 4-5. Main power sys
Page 49 and 50: Figure 4-7. Main power system incom
Page 51 and 52: 1. PLANT/BUILDING Bldg 358 4 . EQUI
Page 53 and 54: 1. PLANT/BUILDING Bldg M-1 4 . EQUI
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CHAPTER 5 STANDBY POWER SYSTEM 5-1.
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TM 5-694 c. Switchgear. Verify comp
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Table 5-1. Possible failures and co
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Figure 5-2. Standby power system bl
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WILL NOT RUN POOR PERFORMANCE OTHER
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19. MEASUREMENT DESCRIPTION 20. LOA
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1. PLANT/BUILDING Bldg 316 4. EQUIP
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TM 5-694 switchboard panel contains
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TM 5-694 components operate normall
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TM 5-694 h. Utility trip test. Veri
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TM 5-694 No transfer from Inverter
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TM 5-694 6-10 Figure 6-2. Uninterru
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TM 5-694 1. PLANT/BUILDING Bldg 192
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TM 5-694 sensitive equipment to be
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TM 5-694 (3) To contain or divert r
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TM 5-694 IEEE 400 "IEEE Guide for M
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TM 5-694 IEEE Transactions on Indus
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TM 5-694 The proponent agency of th
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1. PLANT/BUILDING EXTERIOR OF EQUIP
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1. PLANT/BUILDING EXTERIOR OF CABLE
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1. PLANT/BUILDING 17. EXTERIOR OF E
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1. PLANT/BUILDING COMPONENT INSPECT
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Commissioning of Electrical Systems for Command, Control

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