Commissioning of Electrical Systems for Command, Control

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TM 5-694 4-4 Table 4-1. Circuit switcher functional checklist Function Action to Check 1) Energize Close/Trip Circuit Green Light On Red Light Off Switcher Open Verify 86C/86I Normal 2) Close Control Switch Red Light On Green Light Off Switcher Closed 3) Trip Control Switch Green Light On Red Light Off Switcher Closed 4) Reclose Circuit Switcher Red Light On Green Light Off Switcher Closed 5) Trip 86C Green Light On Red Light Off Switcher Open 86C Tripped Switcher Won’t Reclose using Control Switch 6) Reset 86C Green Light On Red Light Off Switcher Open 7) Close Control Switch Red Light On Green Light Off Switcher Closed 8) Trip 86I Green Light On Red Light Off Switcher Open 86C Tripped Switcher Won’t Reclose using Control Switch 9) Reset 86I Green Light On Red Light Off Switcher Open 10) Close Circuit Switcher Red Light On Green Light Off Switcher Closed (1) Transformer trip. Verify circuit switchers and incoming breakers closed and tie breaker open. Simulate transformer trip by operating Transformer 87 relay. Verify 86’s trip; and then associated circuit switcher and incoming breaker opens, and tie breaker closes transfer. Verify tie breaker transfer is “dead” bus by measuring continuity from high side of incoming breaker to unaffected bus. Reclose 86, circuit switcher, and incoming breaker. Open tie breaker. Repeat above process for other transformer. (2) Transformer maintenance. Verify circuit switchers and incoming breakers closed and tie breaker open. Choose transformer to be removed from service. Close tie breaker. Open circuit switcher and incoming breaker for transformer to be maintained. Verify tie breaker transfer is “live” bus by measuring. Reclose circuit switcher and incoming breaker. Open tie breaker. Verify tie breaker transfer is “live” bus. Repeat above process for other transformer.
TM 5-694 b. Energization of main power system. Individual components of the system shall be sequentially energized from the circuit switcher through the switchgear load breaker with the utility fuses installed as follows: (1) Circuit Switcher 1 & 2. Verify main switchgear breaker open. Verify incoming voltage and phasing. Close circuit switcher. Measure voltage on secondary of transformer. Compare voltage and phasing on both transformer secondaries. (2) 13.8 kV switchgear. Verify tie breaker and load breakers open. Close incoming breakers. Measure voltage on switchgear bus. Compare voltage and phasing across tie breaker, close and open tie breaker. Close load breakers one at a time. Measure voltage and current after closing each load breaker. (3) Transformer trip test. Verify system energized with both circuit switchers closed, switchgear incoming and load breakers closed, and tie breaker open. Notify plant of impending transfer. Simulate transformer trip by operating 50/51 relay. Verify 86C trips and then associated circuit switcher and incoming breaker open and tie breaker closes. Measure voltage and current on switchgear buses and verify “dead” bus transfer of tie breaker. Reclose 86C circuit switcher, and incoming breaker. Open tie breaker. Verify tie breaker transfer is “live” bus by measuring bus voltages and current. Repeat above process for other transformer. (4) Transformer maintenance test. Verify system energized with both circuit switchers closed, switchgear incoming and load breakers closed, and tie breaker opened. Notify plant of impending transfer. Choose transformer to be removed from service. Close tie breaker. Open circuit switcher and incoming breaker for transformer to be maintained. Verify tie breaker transfer is “live” bus by measuring voltage and current on switchgear buses. Reclose circuit switcher and incoming breaker. Open tie breaker. Verify tie breaker transfer is “live” bus. Repeat above process for other transformer. (5) Checklists. The acceptance testing is complete when all test are performed satisfactorily and checklists for system components are complete. Figure 4-12 shows a sample of a completed DA Form 7467-R. 4-6. Possible failures and corrective actions of the main power system Table 4-2 lists general problems that may arise during the testing of the equipment and systems along with possible troubleshooting techniques. For all problems, consult the equipment and component manuals for troubleshooting directions, check fuses/lights/breakers/etc. for continuity, check equipment calibration and settings, and look for faulty equipment or connections. 4-5
Page 1 and 2: TECHNICAL MANUAL TM 5-694 COMMISSIO
Page 3 and 4: This manual supersedes TM 5-694 dat
Page 5 and 6: LIST OF FIGURES This manual superse
Page 7 and 8: TM 5-694 1-5. Component testing The
Page 9 and 10: 2-1. Introduction CHAPTER 2 GENERAL
Page 11 and 12: (4) Control sequence (truth-table)
Page 13 and 14: (9) Energizing of equipment. Includ
Page 15 and 16: TM 5-694 component testing (i.e. tr
Page 17 and 18: 2-4. Insulation testing TM 5-694 In
Page 19 and 20: TM 5-694 Unlike the insulation-resi
Page 21 and 22: TM 5-694 h. AC high-potential testi
Page 23 and 24: TM 5-694 d. Dissolved gas in oil an
Page 25 and 26: TM 5-694 voltage level is difficult
Page 27 and 28: 3-1. Introduction to component test
Page 29 and 30: 3-4. Switchgear - medium voltage TM
Page 31 and 32: TM 5-694 motor is ready for energiz
Page 33 and 34: 3-10. Batteries TM 5-694 Although b
Page 35 and 36: TM 5-694 they have the correct pola
Page 37 and 38: 4-1. Description of main power syst
Page 39: switches and interlocks, bus insula
Page 43 and 44: Figure 4-1. Main power system singl
Page 45 and 46: Figure 4-3. Main power system funct
Page 47 and 48: TM 5-694 Figure 4-5. Main power sys
Page 49 and 50: Figure 4-7. Main power system incom
Page 51 and 52: 1. PLANT/BUILDING Bldg 358 4 . EQUI
Page 53 and 54: 1. PLANT/BUILDING Bldg M-1 4 . EQUI
Page 55 and 56: CHAPTER 5 STANDBY POWER SYSTEM 5-1.
Page 57 and 58: TM 5-694 c. Switchgear. Verify comp
Page 59 and 60: Table 5-1. Possible failures and co
Page 61 and 62: Figure 5-2. Standby power system bl
Page 63 and 64: WILL NOT RUN POOR PERFORMANCE OTHER
Page 65 and 66: 19. MEASUREMENT DESCRIPTION 20. LOA
Page 67 and 68: 1. PLANT/BUILDING Bldg 316 4. EQUIP
Page 69 and 70: TM 5-694 switchboard panel contains
Page 71 and 72: TM 5-694 components operate normall
Page 73 and 74: TM 5-694 h. Utility trip test. Veri
Page 75 and 76: TM 5-694 No transfer from Inverter
Page 77 and 78: TM 5-694 6-10 Figure 6-2. Uninterru
Page 79 and 80: TM 5-694 1. PLANT/BUILDING Bldg 192
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Page 87 and 88: TM 5-694 (3) To contain or divert r
Page 89 and 90: TM 5-694 IEEE 400 "IEEE Guide for M
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TM 5-694 IEEE Transactions on Indus
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TM 5-694 The proponent agency of th
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1. PLANT/BUILDING EXTERIOR OF EQUIP
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1. PLANT/BUILDING EXTERIOR OF CABLE
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1. PLANT/BUILDING 17. EXTERIOR OF E
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1. PLANT/BUILDING COMPONENT INSPECT
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Commissioning of Electrical Systems for Command, Control

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