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standard specification for fabrication and erection of piping

standard specification for fabrication and erection of piping

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out in all cases. In addition to these tests, other tests like macro/micro examination,<br />

hardness tests, dye penetrant examination, charpy V-notch <strong>and</strong> U-notch impact test etc<br />

shall be carried out on specimens depending upon the ytpe <strong>of</strong> base matter operating<br />

conditions <strong>and</strong> requirements laid down in the detailed drawings <strong>and</strong> <strong>specification</strong>s. It<br />

shall be the responsibility <strong>of</strong> the Contractor to carry out all the tests required to the<br />

satisfaction <strong>of</strong> the Owner's inspector.<br />

<strong>and</strong> shall release the procedure <strong>for</strong> qualification tests. The procedure qualification test<br />

shall be carried out by the Contractor at his own expense. A complete set <strong>of</strong> test results<br />

in <strong>for</strong>mat as per Exhibition attached shall be submitted to the owner's inspector<br />

14.3 Welder's Qualificaton<br />

a) Welders shall be qualified in accordance with the ASME Section –IX or<br />

other applicable codes. The owner's inspector shall witness the test <strong>and</strong><br />

certify the qualification <strong>of</strong> each welder. Separately only those welders who<br />

have been approved Exhibit –E (attached) <strong>and</strong> obtain express approval<br />

be<strong>for</strong>e commencement <strong>of</strong> the work. It shall be the responsibility <strong>of</strong><br />

Contractor to carry out qualification tests <strong>of</strong> welders. For welding <strong>of</strong> the<br />

only those welders with IBR Certifications, qualified by Boiler Inspectorate,<br />

<strong>and</strong> acceptable to the local Boiler Inspector authority shall be employed.<br />

b) The welders shall always have in their possession the identification card as<br />

shown in Exhibit –G <strong>and</strong> shall produce it on dem<strong>and</strong> by the Owner's inspector.<br />

It shall be the responsibility <strong>of</strong> the Contractor to issue the identity cards after it<br />

has been duly certified by the Inspector.<br />

c) No welder shall be submitted to work without the possession <strong>of</strong> identity card.<br />

d) If the welder is found to per<strong>for</strong>m a type <strong>of</strong> welding in a position <strong>for</strong> which he<br />

is not qualified, he shall be debarred from doing any further work. All welds<br />

per<strong>for</strong>med by an unqualified welder shall be cut <strong>and</strong> redone by a qualified<br />

welder at the expense <strong>of</strong> the Contractor.<br />

14.4 Visual Inspection<br />

Inspection <strong>of</strong> all welds shall be carried out as per the latest editions <strong>of</strong> the applicable codes<br />

<strong>and</strong> <strong>specification</strong>s. All finished welds shall be visually inspected <strong>for</strong> parallel <strong>and</strong> axial<br />

alignment <strong>of</strong> the work, excessive rein<strong>for</strong>cement, concavity <strong>of</strong> welds, shrinkages cracks,<br />

inadequate penetration, unrepaired burn-through, under cuts, dimentions <strong>of</strong> the weld,<br />

surface porosity <strong>and</strong> other surface defects. Undercutting adjacement to the completed weld<br />

shall not exceed the limits specified in the applicable <strong>st<strong>and</strong>ard</strong>/code.<br />

14.5 Radiographic Examination<br />

a) The Radiographic Examination procedure to be adopted shall be submitted by the<br />

Contractor as per Exhibit-P <strong>and</strong> shall be got approved by the Owner's Inspector prior<br />

to employment. The radiographic technique <strong>and</strong> procedure adopted shall con<strong>for</strong>m to<br />

the requirements mentioned in Article 2, as well Article (SE94, SE 142) <strong>of</strong> ASME Sec<br />

V. The IQI sensitivity obtained shall be equal to or better than the requirements<br />

mentioned in table 262.2 <strong>and</strong> table 272 <strong>of</strong> Article 2 <strong>of</strong> ASME Sec V <strong>for</strong> single wall<br />

<strong>and</strong> double wall radiography respectively. Source side procedure/technique. The<br />

acceptable limits <strong>of</strong> defects <strong>and</strong> removal <strong>of</strong> defects shall be as per the relevant codes <strong>of</strong><br />

<strong>fabrication</strong>. The contractor shall be responsible <strong>for</strong> carrying out Radiography,<br />

rectification <strong>of</strong> defects <strong>and</strong> re-radiography <strong>of</strong> welds repaired/rectified.

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