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New Opportunities for Tin Use (cont’d)<br />

This new technology needs to be fully assessed before clear<br />

conclusions can be drawn about timescales and probabilities<br />

that might lie behind such projections.<br />

Japan’s share of the stainless steel market is small compared<br />

to major producer China, for example. There are also other<br />

competitive technologies for nickel-free stainless steel.<br />

Nevertheless this has to be seen as a positive opportunity for<br />

tin, likely to have a significant impact of future markets.<br />

FUel catalYStS<br />

Tin can save up to 10% of fuel consumption in vehicles,<br />

ships and generators. Invented in Russia in World War II fuel<br />

catalysts are just a simple tin alloy put inside a fuel tank or fuel<br />

line. Research is underway around the world to find out how<br />

this remarkable product actually works.<br />

At least 10 manufacturers currently operate globally and<br />

sales have mainly been in the automotive and marine sectors.<br />

However, widespread scepticism of the claims made for the<br />

technology has severely hampered market penetration.<br />

Tin industry organisation ITRI is actively working in this field,<br />

both with regard to substantiating performance benefits and<br />

finding the mechanism of action of the catalyst on the fuel.<br />

Although current tin usage is only a few tens of tonnes<br />

per annum, a successful outcome to global<br />

research and further improvement of catalytic<br />

efficiency could realistically lead to<br />

annual tin consumption in the<br />

5,000-10,000 tonne range.<br />

FIRe RetaRDantS<br />

Tin is replacing antimony fire retardants used in most plastics.<br />

Stopping fire and smoke saves lives and tin has been shown<br />

to work well. Until now antimony trioxide has been widely<br />

used but more sustainable alternatives are needed and zinc<br />

stannate use is growing fast.<br />

Tin-based fire retardants, primarily zinc hydroxystannate (ZHS)<br />

and zinc stannate (ZS), have been commercially available<br />

since the early 1990s. Originally developed as non-toxic<br />

replacements for antimony trioxide (ATO), global sales have<br />

grown slowly but steadily over the past 15 years or so.<br />

However, widespread usage has been hampered mainly<br />

because of the high cost compared with ATO. Substitution<br />

of ATO by safer alternatives has become a priority issue for<br />

many end users because of its classification as a Category<br />

3 carcinogen and a skin irritant, and the search for viable<br />

replacements has intensified recently because of the all-time<br />

high antimony price.<br />

Global ATO consumption is estimated at over<br />

90,000 tonnes per annum and it is widely<br />

expected that alternative fire retardants,<br />

including ZHS/ZS, could replace at<br />

least 10-20% of this market<br />

in the next 3-5 years.<br />

MALAYSIA SMELTING CORPORATION BERHAD (43072-A) • ANNUAL REPORT 2011 41

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