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Body Builders Info FUSO HD EURO V FPFVFSNZ PART 10.4 10.10 ...

Body Builders Info FUSO HD EURO V FPFVFSNZ PART 10.4 10.10 ...

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Contents<br />

1 Introduction<br />

1.1 The aim of these directives 5<br />

1.2 Symbols 7<br />

1.3 Vehicle safety 8<br />

1.4 Operational safety 9<br />

1.5 Accident prevention 10<br />

1.6 Note on copyright 11<br />

2 General<br />

2.1 Vehicle and model designations 12<br />

2.2 Technical advice and contact<br />

persons 14<br />

2.3 Product safety 15<br />

2.4 Ensuring traceability 17<br />

2.5 Mitsubishi three diamonds and<br />

Fuso emblem 18<br />

2.6 Trademarks 19<br />

2.7 Recycling of components 20<br />

2.8 Quality system 21<br />

3 Planning of bodies<br />

3.1 Selecting the chassis 22<br />

3.2 Vehicle modifications 24<br />

3.3 Dimensions, weights, vehicle overall<br />

height 25<br />

3.4 Vehicle type identification data 26<br />

3.5 Tires 27<br />

3.6 Bolted and welded connections 28<br />

3.7 Soundproofing 29<br />

3.8 Exhaust system 30<br />

3.9 Maintenance and repairs 31<br />

3.10 Optional equipment 34<br />

4 Technical threshold values for<br />

planning<br />

4.1 Vehicle overhang and technical<br />

wheelbases 35<br />

4.2 Weight distribution, CoG height,<br />

anti-roll bars 37<br />

4.3 Steerability 38<br />

i<br />

4.4 Clearance for basic vehicle and<br />

bodies 39<br />

4.5 Permissible load on cab roof 45<br />

4.6 Vehicle body incline 46<br />

4.7 Others 47<br />

5 Damage prevention<br />

5.1 Brake hoses/cables and lines 48<br />

5.2 Welding work 49<br />

5.3 Corrosion protection measures 51<br />

5.4 Bolted connections 54<br />

5.5 Painting work 60<br />

5.6 Chassis springs 73<br />

5.7 Tilting the cab 74<br />

5.8 Towing and tow-starting 75<br />

5.9 Risk of fire 76<br />

5.10 Electromagnetic compatibility (EMC) 77<br />

5.11 Storing and handing over the vehicle 78<br />

6 Modifications to the basic vehicle<br />

6.1 General 79<br />

6.2 Chassis frame material 81<br />

6.3 Drilling work on the vehicle frame 82<br />

6.4 Welding work on the vehicle frame 85<br />

6.5 Reinforcements 87<br />

6.6 Modifications to the wheelbase 89<br />

6.7 Frame modifications 90<br />

6.8 Mounting of implements and<br />

auxiliary components 94<br />

6.9 Cab 102<br />

6.10 Seats and seat belts 106<br />

6.11 Power take-offs 107<br />

6.12 Installation of propeller shafts 114<br />

6.13 Brake systems 115<br />

6.14 Exhaust system 128<br />

6.15 Fuel system 132<br />

6.16 Others 135<br />

7 Construction of bodies<br />

7.1 General 149<br />

7.2 Mounting frame 151<br />

7.3 Mounting frame attachment 155<br />

7.4 Others 159<br />

MITSUBISHI <strong>FUSO</strong> body/equipment mounting directives for FP.FV.FS Issue date: 16. 01. 2013<br />

! Only print out complete sections from the current version<br />

2

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