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GaN'07 - I-Micronews

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GaN’07<br />

New perspectives for nitride materials and devices<br />

Nitronex<br />

Ferdinand-Braun-Institute<br />

CREE<br />

© 2007


Different substrates for GaN epitaxy<br />

“Direct growth or buffer approach” (1/2)<br />

Epiwafer<br />

providers<br />

Device<br />

makers<br />

Application<br />

Pros<br />

GaN<br />

Sapphire<br />

TDI<br />

Hitachi Cable<br />

NTT<br />

Kyma<br />

OptoGaN<br />

Lumileds<br />

Osram<br />

Nichia<br />

Toyoda Gosei<br />

Velox<br />

Blue / white LED<br />

Power Devices<br />

Low cost<br />

4” possibility<br />

CREE<br />

Hitachi Cable<br />

TDI<br />

NTT<br />

CREE<br />

Osram<br />

GaN<br />

n-type SiC<br />

Blue / white LED<br />

Thermal cond.<br />

4” avail.<br />

Back-side<br />

contact<br />

GaN<br />

S.I. SiC<br />

CREE<br />

Hitachi Cable<br />

NTT<br />

Toyoda Gosei<br />

AZZURO<br />

IQE, Kopin<br />

Picogiga<br />

CREE<br />

Fujistu<br />

RFMD<br />

Northrop Grum.<br />

Kopin<br />

NXP<br />

Freescale<br />

NEC, TriQuint<br />

RF devices<br />

Thermal cond.<br />

Sumitomo SEI<br />

Kyma<br />

LumiLOG<br />

Samsungcorning<br />

Hitachi cable<br />

AZZURO<br />

Sony<br />

Nichia<br />

NEC<br />

GaN<br />

Bulk-GaN<br />

Blue/violet laser<br />

diodes<br />

Defects density<br />

Nitronex<br />

AZZURO<br />

Picogiga<br />

IMEC<br />

IQE<br />

Nitronex<br />

OKI<br />

TriQuint<br />

RF devices<br />

LED<br />

Tc<br />

Cost<br />

large Ø<br />

GaN<br />

Silicon<br />

Toshiba Ceramic<br />

(TOCERA)<br />

R&D<br />

GaN<br />

Epi-3C-SiC<br />

Silicon<br />

RF devices<br />

Power devices<br />

Defects density<br />

Tc<br />

BluGlass<br />

(coop. with Saint-<br />

Gobain)<br />

R&D<br />

Blue / white LED<br />

Low growth T°<br />

Cost<br />

Up to 6”<br />

Copyright: YOLE DEVELOPPEMENTGlass<br />

GaN<br />

Cons<br />

© 2007 • 2<br />

Defects density<br />

Thermal cond.<br />

No back-side<br />

contact<br />

Cost<br />

Patents (LEDs)<br />

3” only<br />

Cost<br />

Cost<br />

2” only<br />

GaN material<br />

Defects density<br />

Wafer bow<br />

Bow, warpage<br />

Defects density


2001-2012 GaN LED market<br />

status and forecast in M$<br />

Revenues ($ million)<br />

8000<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

0<br />

+45%/yr<br />

driven by mobile<br />

appliances<br />

+8%/yr<br />

Mobile appliances<br />

ASP decline<br />

+18%/yr<br />

driven by<br />

automotive, SSL<br />

and displays<br />

Copyright: YOLE DEVELOPPEMENT<br />

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012<br />

© 2007 • 3<br />

GaN optoelectronics: LED


Main agreements and cross-licenses in<br />

LED business<br />

License to<br />

Cross-license<br />

Supply to<br />

Copyright: YOLE DEVELOPPEMENT<br />

© 2007 • 4<br />

GaN optoelectronics: LED


GaN LED Market Generalities<br />

New technologies in development<br />

Need to<br />

improve<br />

illumination<br />

performances<br />

Market Need Application Device Process Key players<br />

At LED<br />

level<br />

Light extraction<br />

efficiency<br />

Light directional<br />

emission<br />

Photonic crystals<br />

Photonic crystals<br />

Laser lift-off<br />

Textured LEDs<br />

New LED designs<br />

NIL or<br />

Holographic<br />

Copyright: YOLE DEVELOPPEMENT<br />

OSRAM<br />

OSRAM<br />

Luminus,<br />

OSRAM,<br />

LG,<br />

LumiLeds<br />

LumiLeds,<br />

OSRAM<br />

© 2007 • 5<br />

GaN optoelectronics: LED


2006 sapphire substrates market for LED:<br />

price, units and diameter analysis<br />

• 2006 Average Selling Price (ASP):<br />

– 2”:<br />

• $XX-$XX (Korea, Taiwan or China)<br />

• $XX-$XX (Europe, US)<br />

– 3”: ~$XX<br />

– 4”: ~$XX<br />

Nichia<br />

Toyoda Gosei<br />

Osram<br />

Lumileds<br />

2006 sapphire substrates market in mm² processed.<br />

Breakdown by diameter<br />

Showa Denko<br />

3"<br />

29%<br />

4"<br />

1%<br />

2"<br />

70%<br />

Breakdown over a 2006 total of<br />

x,xxx Million mm² processed<br />

Mainly Korea,<br />

Taiwan and<br />

China<br />

Copyright: YOLE DEVELOPPEMENT<br />

© 2007 • 6<br />

GaN optoelectronics: LED


SiC wafers diameter evolution for<br />

for GaN/SiC HB-LED production 2005-2012<br />

100%<br />

90%<br />

80%<br />

70%<br />

60%<br />

50%<br />

40%<br />

30%<br />

20%<br />

10%<br />

0%<br />

2005-2012 SiC substrates diameter breakdown for GaN LED at CREE<br />

(in % of processed surface)<br />

2005 2006 2007 2008 2009 2010 2011 2012<br />

Cree started 4” line<br />

Ramp-up of Cree 4” production<br />

SiC 4" (%)<br />

SiC 3" (%)<br />

SiC 2" (%)<br />

Copyright: YOLE DEVELOPPEMENT<br />

© 2007 • 7<br />

GaN optoelectronics: LED


GaN FET commercialization<br />

status & announcements<br />

Nitronex<br />

2005 2006 2007<br />

RFMD<br />

Eudyna<br />

CREE<br />

OKI<br />

NEC<br />

Philips<br />

NXP<br />

2008 > 2009<br />

Copyright: YOLE DEVELOPPEMENT<br />

Filtronic<br />

Selex<br />

UMS<br />

© 2007 • 8<br />

RF market: The HEMT devices


Power Amplifiers (PA) for Base stations (BTS) market<br />

Si LDMOS & GaAs pHEMT 2006 status<br />

• Base station’s Power Amplifiers (PA)<br />

market was in the range of $435M in<br />

2006 widely dominated by silicon<br />

LDMOS technologies<br />

• Typical base station average RF power<br />

is 200-350 watts<br />

– Typical 2G back-off: 3 dB<br />

– Typical 3G back-off: 10 dB<br />

• 70% of the PA cost is due to transistors.<br />

– 12 to 18 transistors in a 100 watts (peak) PA.<br />

– 8 to 12 PA’s in a base station<br />

– 120 to 360 transistors in a base station<br />

GaAs<br />

pHEMT<br />

10%<br />

Silicon<br />

LDMOS<br />

90%<br />

PA’s technologies breakdown<br />

Copyright: YOLE DEVELOPPEMENT<br />

© 2007 • 9<br />

RF market: BTS


Possible applications for GaN devices in power<br />

electronics<br />

GaN devices in power<br />

electronics<br />

PFC / power<br />

supplies<br />

IT & consumer Automotive Industry<br />

Converter /<br />

inverter<br />

DC/AC<br />

inverter<br />

Electronic appliances<br />

& Computing UPS Hybrid automotive<br />

DC/DC<br />

Converter<br />

© 2007 • 10 GaN power electronics<br />

P.V.<br />

Motor control<br />

Inverter<br />

Wind turbine<br />

100kW<br />

< 500 W 1 – 5 kW 30 – 350 kW 5 – 50kW 5 – 100kW<br />

> 1MW<br />

1MW<br />

Copyright: YOLE DEVELOPPEMENT<br />

GaN & SiC possible competition<br />

UPS<br />

SiC only


Estimated accessible markets, growth rate, and time<br />

to market for GaN based power electronics<br />

CAGR (%)<br />

50<br />

10<br />

0<br />

© 2007 • 11<br />

2006<br />

Power supply<br />

PFC<br />

UPS<br />

Motor<br />

Control<br />

HEV<br />

Estimated Estimated accessible accessible markets, markets, growth growth rate, rate, and and<br />

time time to to market market for for GaN GaN based based power power electronics electronics<br />

Solar<br />

Panel<br />

Diameter corresponds to<br />

accessible Silicon devices<br />

market size as it was in 2006<br />

Copyright: YOLE DEVELOPPEMENT<br />

2008 2010<br />

2012<br />

GaN power electronics<br />

Time to market


Automotive Application:<br />

Hybrid Electrical Vehicle (HEV) requirements.<br />

• DC-DC converter<br />

– Goal: to provide a high voltage (400V) to 12V<br />

output, with an option to provide a 42V output.<br />

– Typical power rating: 3 to 10kW<br />

with switching frequency of 50-100 kHz<br />

• Inverter (DC-AC 3-phases converter)<br />

– Goal: To develop an integrated motor/controller<br />

comprised of the motor and inverter in a single<br />

package. The goals for the system include an<br />

integrated power electronics system capable of<br />

15 years lifetime and capable of delivering at<br />

least 55 kW of power for 18 sec and 30 kW<br />

continuous power.<br />

– Up to 300 A per motor phase<br />

– Cost < 7$/kW<br />

Typical 400 V DC<br />

battery pack<br />

Isolated full-bridge step-down dc-dc converter<br />

Each transistor and diode has to<br />

handle 400 V and 200 A peaks.<br />

Copyright: YOLE DEVELOPPEMENT<br />

Three-phase inverter traction drive<br />

Typical motor: 30 kW,<br />

230 V, 4-pole, 3000 rpm<br />

© 2007 • 12<br />

GaN power electronics: HEV market


2005-2012 GaN devices revenues in M$<br />

for LED, Laser, RF & power electronics<br />

GaN device revenues (M$)<br />

$10 000M<br />

$9 000M<br />

$8 000M<br />

$7 000M<br />

$6 000M<br />

$5 000M<br />

$4 000M<br />

$3 000M<br />

$2 000M<br />

$1 000M<br />

$M<br />

RF electronics<br />

Power electronics<br />

Laser Diodes<br />

HB-LED<br />

Copyright: YOLE DEVELOPPEMENT<br />

2005 2006 2007 2008 2009 2010 2011 2012<br />

© 2007 • 13<br />

Synthesis

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