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Power Electronics In Electric & Hybrid Vehicles - I-Micronews

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<strong>Power</strong> electronics uses in HEV/EV<br />

HEV power application<br />

DC/AC inverter + DC/DC booster option (full hybrid, plug-in, EV)<br />

• Description:<br />

© 2011 • 8<br />

– DC/AC <strong>In</strong>verter: Generates a 3-phase AC signal from the high voltage battery DC current<br />

(200/400Vdc) to actuate the electric motor. The inverter is bi-directional.<br />

– DC/DC booster option: boosts the battery DC current (200/400Vdc) to provide higher voltage<br />

(600/650V) to the inverter. The converter is bi-directional. The booster is integrated in the<br />

same packaging as the inverter (Toyota Prius configuration). The booster allows the<br />

reduction of the overall power train cost.<br />

– Total average price: $1,500<br />

• <strong>Power</strong> electronics general characteristics<br />

– DC/AC <strong>In</strong>verter:<br />

• 400 – 650VAC<br />

• <strong>Power</strong>: 20 to 100 kW. Average power: 50 kW<br />

• Water cooled with a dedicated cooling circuit<br />

• Devices: IGBT + diodes next Gen: GaN/SiC diodes<br />

and switches<br />

– DC/DC booster: used by Toyota and its licensees (Ford, Nissan)<br />

• <strong>Power</strong>: 20 – 70 kW<br />

• Water cooling<br />

• Devices: IGBT + diodes<br />

– <strong>Power</strong> module average price / car: $500<br />

• Suppliers:<br />

– Toyota, Delphi, Continental , Bosch, Denso, Hitachi…<br />

High V<br />

battery<br />

Source: infineon<br />

120 /<br />

400VDC<br />

DC/DC<br />

convert<br />

er<br />

14V<br />

battery<br />

DC/DC<br />

boost<br />

convert<br />

er<br />

650VDC<br />

DC/A<br />

C<br />

inver<br />

ter<br />

E<br />

motor<br />

ICE

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