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Inertial Combo Sensors in Consumer and Automotive - I-Micronews

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<strong>Inertial</strong> <strong>Combo</strong> <strong>Sensors</strong> for<br />

<strong>Consumer</strong> & <strong>Automotive</strong><br />

Sample<br />

W<strong>in</strong>dows 8<br />

Sensor Fusion Driver<br />

Accelero<br />

meter<br />

Driver<br />

Gyro<br />

Driver<br />

Magneto<br />

meter<br />

Driver<br />

3D<br />

3D<br />

Accelero 3D Gyro Magneto SensorDynamics – Source<br />

Freescale meter<br />

System Plus Consult<strong>in</strong>g<br />

meter<br />

Cont<strong>in</strong>ental InvenSense<br />

© 2011


<strong>Inertial</strong> <strong>Combo</strong> <strong>Sensors</strong><br />

for <strong>Consumer</strong> & <strong>Automotive</strong><br />

Table of contents<br />

• Introduction, Def<strong>in</strong>itions & Methodology 3<br />

• Executive Summary 13<br />

1. 2009-2016 combo market overview 45<br />

2. 2009-2016 global market for accelerometers, gyroscopes <strong>and</strong><br />

magnetometers 62<br />

– Mobile phone & consumer electronics applications<br />

– <strong>Automotive</strong> applications<br />

3. Penetration of combo sensors: 2009-2016 market forecasts<br />

142<br />

4. Competitive l<strong>and</strong>scape 162<br />

– Market shares <strong>and</strong> major OEM contracts <strong>in</strong> consumer<br />

– Market shares <strong>and</strong> major OEM contracts <strong>in</strong> automotive<br />

5. System <strong>in</strong>tegration challenges <strong>and</strong> penetration of combo sensors<br />

185<br />

– System <strong>in</strong>tegration challenges for motion sensor combos<br />

<strong>in</strong> consumer<br />

– System <strong>in</strong>tegration challenges for motion sensor combos<br />

<strong>in</strong> Auto<br />

6. Software challenges for motion sensor combos 218<br />

– Challenges for sensor fusion<br />

– From a sensor to a function: OS compliance, APIs,<br />

functionality <strong>in</strong>tegration<br />

– Key motion sens<strong>in</strong>g solution providers<br />

– Key motion sensor manufacturers with strong software<br />

<strong>in</strong>volvment<br />

– <strong>Inertial</strong> process<strong>in</strong>g trends <strong>in</strong> automotive<br />

7. Evolution of the supply cha<strong>in</strong> <strong>and</strong> bus<strong>in</strong>ess models 253<br />

– Supply cha<strong>in</strong> analysis: divergence of models <strong>and</strong><br />

strategic partnerships<br />

– Evolution of the <strong>in</strong>ertial sensor <strong>in</strong>dustry <strong>and</strong> expected<br />

competitive changes<br />

– Strategic analysis for each key player of the <strong>in</strong>ertial<br />

combo market<br />

‣ AKM, Analog Devices, Bosch, Denso, Epson Toyocom,<br />

Freescale, InvenSense, Kionix, Memsic, Murata, Panasonic,<br />

Qualtre, SensorDynamics, Silicon Sens<strong>in</strong>g, ST<br />

Microelectronics, VTI<br />

• Conclusion <strong>and</strong> perspectives 290<br />

© 2011• 2<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Def<strong>in</strong>itions<br />

Types of combos<br />

• <strong>Consumer</strong> combo acronyms used <strong>in</strong> this report:<br />

– A+G combo<br />

• S<strong>in</strong>gle package with 3-axis accelerometer <strong>and</strong> 3-axis gyroscope (+ 1 ASIC die <strong>in</strong> general)<br />

– A+M combo<br />

• S<strong>in</strong>gle package with 3-axis accelerometer <strong>and</strong> 3-axis magnetometer (+ 1 or several ASIC dies)<br />

– A+G+M combo<br />

• S<strong>in</strong>gle package with 3-axis accelerometer, 3-axis gyroscope <strong>and</strong> 3-axis magnetometer (+ 1 or several ASIC dies)<br />

• Also called 9DOF combo (9 degrees of freedom)<br />

• <strong>Automotive</strong> combo acronyms used <strong>in</strong> this report:<br />

– ESC combo:<br />

• S<strong>in</strong>gle package with MEMS gyroscope die (1-axis), MEMS accelerometer die (1 or 2 axis) <strong>and</strong> 1 or 2 ASIC dies<br />

• Used for ESC function<br />

– ESC / Rollover combo:<br />

• S<strong>in</strong>gle package with MEMS gyroscope die (2 or 3 axis), MEMS accelerometer die (2 or 3 axis) <strong>and</strong> 1 or 2 ASIC dies<br />

• Used for both ESC <strong>and</strong> rollover function (+ sometimes other functions)<br />

– ESC / Airbag combo<br />

• S<strong>in</strong>gle package with MEMS gyroscope die (1, 2 or 3 axis), MEMS accelerometer die (low-g 1 to 3 axis + high g 2 axis) <strong>and</strong> 1<br />

or several ASIC dies<br />

• Used for both ESC, ma<strong>in</strong> airbag crash sensor functions (+ additional functions such as rollover…)<br />

• Does not exist today but this may exist with<strong>in</strong> a few years. Sometimes called « <strong>Automotive</strong> IMU » or « General sensor<br />

cluster »<br />

© 2011• 3<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Executive summary<br />

<strong>Inertial</strong> <strong>Combo</strong> <strong>Sensors</strong> <strong>in</strong> <strong>Consumer</strong> <strong>and</strong> <strong>Automotive</strong><br />

Scope of the study<br />

VTI<br />

A +G<br />

ESC<br />

BMW<br />

Rollover<br />

ST Microelectronics<br />

A+M<br />

<strong>Combo</strong>s <strong>in</strong><br />

CONSUMER<br />

ELECTRONICS<br />

<strong>Combo</strong>s <strong>in</strong><br />

AUTOMOTIVE<br />

ESC /<br />

TRW<br />

A+G+M<br />

ESC /<br />

Airbag<br />

Rollover<br />

Po<strong>in</strong>tInside<br />

SensorDynamics<br />

InvenSense<br />

Bosch<br />

Freescale<br />

Cont<strong>in</strong>ental<br />

© 2011• 4<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Executive summary<br />

Complexity of sensor fusion<br />

• One clear motivation for combo sensors is the possibility to reduce both cost <strong>and</strong> footpr<strong>in</strong>t by comb<strong>in</strong><strong>in</strong>g the<br />

two sensors <strong>in</strong>to one package with a s<strong>in</strong>gle ASIC<br />

– However this cost benefit is not yet obvious with the dynamism of the evolution of each <strong>in</strong>dividual sensor. Such benefit will be<br />

very application dependent<br />

– Lower cost units comb<strong>in</strong><strong>in</strong>g multiple MEMS sensors are poised for healthy growth, start<strong>in</strong>g with ESCs, br<strong>in</strong>g<strong>in</strong>g opportunity for<br />

new players <strong>and</strong> dem<strong>and</strong>s for sensor management solutions. This trend is show<strong>in</strong>g up first <strong>in</strong> the more mature automotive<br />

MEMS sector, where the price of the sensor unit for the electronic stability control system (ESC) can now be significantly<br />

reduced, by comb<strong>in</strong><strong>in</strong>g the accelerometer <strong>and</strong> the gyroscope <strong>in</strong> one package with one ASIC<br />

– Adoption is a little slower on the consumer side, where the fast chang<strong>in</strong>g technology means discrete device prices are still<br />

fall<strong>in</strong>g rapidly, so products from even six months before have less of a cost advantage. But the consumer market’s fast model<br />

turnover <strong>and</strong> short replacement cycles means that once the economics become compell<strong>in</strong>g <strong>and</strong> adoption starts <strong>in</strong> 2012 – 2013,<br />

market penetration will be faster <strong>and</strong> deeper than on the automotive side.<br />

• The second key motivation from combo sensors relies on sensor fusion<br />

– New functionality can now be offered us<strong>in</strong>g multiple sens<strong>in</strong>g elements<br />

– We see a strong evolution from sensors to solutions<br />

– This is an opportunity for players <strong>in</strong> the MEMS <strong>in</strong>dustry to compensate for the drastic decrease <strong>in</strong> price by sell<strong>in</strong>g high value<br />

solutions that <strong>in</strong>clude more software content<br />

• Who will capture the added value of these smart sensor systems?<br />

• There is likely room for multiple alternatives, with the sensor makers supply<strong>in</strong>g the algorithms to comb<strong>in</strong>e <strong>and</strong> cross-calibrate the<br />

sensor data <strong>and</strong> do some st<strong>and</strong>ard applications, while the software <strong>and</strong> chipset makers supply the higher level, specialty functions<br />

– <strong>Combo</strong> sensors require more complex software for the sensor fusion calculations, <strong>and</strong> those will likely need to be done on an<br />

MCU, not just the usual ASIC<br />

• This is driv<strong>in</strong>g changes <strong>in</strong> the supply cha<strong>in</strong>, as makers of microcontrollers, software, <strong>and</strong> subsystems start to take over more of the<br />

sensor management.<br />

© 2011• 5<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Executive Summary<br />

Typology of <strong>Combo</strong> <strong>Sensors</strong><br />

•Gyros comb<strong>in</strong>ed with accelerometers<br />

make sense for some functions such as<br />

gam<strong>in</strong>g <strong>and</strong> navigation<br />

•Similar manufactur<strong>in</strong>g platforms <strong>and</strong><br />

constra<strong>in</strong>ts for <strong>in</strong>tegration potentially real<br />

cost <strong>and</strong> size benefit<br />

•=> expected to surge quickly<br />

•2010: about 5% of magnetometers are embedded <strong>in</strong> such Accel /<br />

Magneto modules<br />

•Challenges: compass location (<strong>in</strong>terferences…), cost, footpr<strong>in</strong>t<br />

•Should ga<strong>in</strong> success for tablets <strong>and</strong> mobile phones <strong>in</strong> the next few years<br />

3-axis<br />

accelerometer<br />

IMU: 3A + 3M<br />

3A + 3G<br />

3A + 3G<br />

+ 3M<br />

3-axis<br />

gyroscope<br />

3-axis digital<br />

compass<br />

© 2011• 6<br />

•Overcome the problems of 3A+3G (loose absolute orientation over time) <strong>and</strong> 3A+3M (corruption of data if<br />

external magnetic field <strong>and</strong> slow detection of change <strong>in</strong> head<strong>in</strong>g)<br />

•Long term view: limited number of functions us<strong>in</strong>g those 3 sensors at the same time<br />

•Monolithic <strong>in</strong>tegration should be developed to reach the cost <strong>and</strong> size targets<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Executive Summary<br />

Different possibilities to process motion sens<strong>in</strong>g<br />

E.g. Mobile phone architecture:<br />

Motion data process<strong>in</strong>g at the<br />

sensor ASIC / CMOS level<br />

Motion data process<strong>in</strong>g<br />

at the baseb<strong>and</strong> level<br />

Motion data process<strong>in</strong>g<br />

<strong>in</strong> GPS chipset, Audio<br />

processor, PMU…<br />

Motion data process<strong>in</strong>g at the<br />

ma<strong>in</strong> CPU / application processor<br />

level<br />

© 2011• 7<br />

Compass<br />

Motion data process<strong>in</strong>g <strong>in</strong> a low<br />

power MCU<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Executive Summary<br />

Structure of passager vehicles with current <strong>in</strong>tegration of<br />

<strong>in</strong>ertial sensors<br />

• Front crash sensor<br />

• Rollover sensors<br />

• ESC accelerometer<br />

• ESC gyro (possibly)<br />

St<strong>and</strong>alone sensor<br />

• ESC gyro (possibly)<br />

• Navigation gyroscope<br />

• ESC unit (process<strong>in</strong>g)<br />

• ESC gyroscope (possibly)<br />

• ESC accelerometer<br />

(possibly)<br />

GPS<br />

St<strong>and</strong>alone<br />

sensor<br />

St<strong>and</strong>alone<br />

peripharal<br />

module<br />

ABS /<br />

Brake ECU<br />

Airbag ECU<br />

TPMS<br />

module<br />

BMW<br />

St<strong>and</strong>alone<br />

peripharal<br />

module<br />

TPMS<br />

module<br />

• Motion detection sensor<br />

St<strong>and</strong>alone peripharal module<br />

• Satellite crash sensors<br />

© 2011• 8


MEMSIC<br />

3.7%<br />

Analog<br />

Devices<br />

6.2%<br />

Freescale<br />

7.1%<br />

Market Shares<br />

2009 & 2010 revenues - Accelero & Gyro<br />

2009 MEMS Accelerometer market shares <strong>in</strong><br />

value – <strong>Consumer</strong> (total: $506.5M)<br />

VTI<br />

0.3%<br />

Kionix<br />

10.9%<br />

Others<br />

13%<br />

Bosch<br />

Sensortec<br />

17.4%<br />

ST<br />

Microelectr<br />

onics<br />

41.5%<br />

MEMSIC<br />

2.2%<br />

Yole Developpement © Oct. 2011<br />

Analog<br />

Devices<br />

4.3%<br />

Freescale<br />

5.0%<br />

Kionix<br />

9.5%<br />

2010 MEMS Accelerometer market shares <strong>in</strong><br />

value - <strong>Consumer</strong> (total: $615.6M)<br />

VTI<br />

0.3%<br />

Others<br />

13.9%<br />

Bosch<br />

Sensortec<br />

17.4%<br />

ST<br />

Microelectr<br />

onics<br />

47.5%<br />

2009 MEMS Gyroscope market shares <strong>in</strong> value - <strong>Consumer</strong><br />

(total: $250.9M)<br />

Yole Developpement © Feb. 2011<br />

Murata<br />

14,8%<br />

Sony<br />

0,1%<br />

Others<br />

2,9%<br />

InvenSense<br />

29,1%<br />

2010 MEMS Gyroscope market shares <strong>in</strong> value<br />

– <strong>Consumer</strong> (total: $402.3M)<br />

Murata<br />

4.0% Others<br />

7.4%<br />

Sony<br />

10.6%<br />

InvenSense<br />

23.6%<br />

© 2011• 9<br />

Panasonic<br />

19,0%<br />

ST<br />

Microelectroni<br />

cs<br />

2,2%<br />

Epson<br />

Toyocom<br />

32,0%<br />

Panasonic<br />

15.0% ST<br />

Microelectr<br />

onics<br />

19.2%<br />

Epson<br />

Toyocom<br />

20.2%<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Impact of the new bus<strong>in</strong>ess models<br />

<strong>in</strong> the supply cha<strong>in</strong><br />

• As the <strong>in</strong>dustry maturates <strong>and</strong> as combo sensors are developed, new bus<strong>in</strong>ess models appear:<br />

– Some players specialize <strong>in</strong> MEMS die / wafer manufactur<strong>in</strong>g<br />

– Lead<strong>in</strong>g players specialize <strong>in</strong> supply<strong>in</strong>g sensor solutions<br />

2000-2010 2010-2020<br />

MEMS player A<br />

MEMS player B<br />

MEMS player A<br />

MEMS player B<br />

MEMS die A<br />

MEMS die B<br />

MEMS sensor A<br />

MEMS sensor B<br />

ASIC, packag<strong>in</strong>g,<br />

assembly, calibration,<br />

test<br />

<strong>Combo</strong> sensor<br />

Exemple: ST<br />

(Accelerometer /<br />

Magnetometer combo)<br />

Honeywell<br />

(Magnetometer wafers)<br />

© 2011• 10<br />

2011 Copyrights © Yole Développement SA. All right reserved.


New ways for motion sens<strong>in</strong>g <strong>in</strong>tegration<br />

GPS chipset<br />

CSR SIRFstarIV GSD4e<br />

(GPS RF <strong>and</strong> baseb<strong>and</strong> + ARM7 on a s<strong>in</strong>gle die)<br />

Power management unit<br />

Maxim Power SoC<br />

Motion process<strong>in</strong>g<br />

possibilities<br />

Audio processor<br />

Wolfson WM0010 HD Audio DSP<br />

© 2011• 11<br />

2011 Copyrights © Yole Développement SA. All right reserved.


<strong>Inertial</strong> sensors value cha<strong>in</strong> <strong>in</strong> 2011<br />

For consumer <strong>and</strong> automotive<br />

~ $450M ~ $350M ~ $420M ~ $270M ~ $30M<br />

MEMS Front-end<br />

ASIC Front-end<br />

~ $2.6B <strong>in</strong>dustry! (consumer + auto)<br />

Back-end /<br />

Packag<strong>in</strong>g<br />

Test &<br />

Calibration<br />

Software<br />

(<strong>in</strong>dependent sale of IP)<br />

SMDK<br />

+ $1.1B gross marg<strong>in</strong> (Cost of sales, G&A, R&D, Operational marg<strong>in</strong>)<br />

• In 2011, the <strong>in</strong>ertial sensor <strong>in</strong>dustry is now a $2.6 Billion bus<strong>in</strong>ess!<br />

– ~ $450M is related to the MEMS Front-end. This area is stable because the MEMS die cost is be<strong>in</strong>g strongly reduced<br />

– ~ $350M is related to the ASIC Front-end. This is grow<strong>in</strong>g because although the technology nodes are more <strong>and</strong> more<br />

advanced, the need for larger process<strong>in</strong>g capabilities (sometimes with MCUs) <strong>in</strong>crease with combo sensors<br />

– ~ $420M is related to the Back-end / Packag<strong>in</strong>g. This area will grow a lot thanks to <strong>in</strong>creas<strong>in</strong>g expertise needed for<br />

combo sensors<br />

– ~ $270M is l<strong>in</strong>ked to Test & Calibration. It is strongly grow<strong>in</strong>g, driven by 3-axis gyroscopes <strong>and</strong> combo sensors<br />

– ~ $30M is l<strong>in</strong>ked to Software features. It is small today but def<strong>in</strong>itively poised for important growth <strong>in</strong> the future,<br />

especially for combo sensors (for sensor fusion…)<br />

© 2011• 12<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Strategy of each key player on combo sensors<br />

Detailed for each player <strong>in</strong> the report…<br />

XXX position related to combo sensors<br />

Product portfolio<br />

5<br />

4<br />

Offer of multi axis sensors, control of different type of<br />

sens<strong>in</strong>g elements, different market segments targeted<br />

Industry partnerships<br />

Strategic partnerships <strong>and</strong> network to control<br />

more sens<strong>in</strong>g elements, to offer software, to be<br />

part of a large <strong>and</strong> powerful supplier (weight of<br />

the company), or to have close connection with<br />

OEMs <strong>and</strong> platform designers<br />

3<br />

2<br />

1<br />

0<br />

End-markets<br />

Market shares, diversity of customers,<br />

diversity of applications<br />

Capacity to susta<strong>in</strong> low costs<br />

Production <strong>in</strong>frastructure<br />

optimized for low cost…<br />

Invovment <strong>in</strong> combos<br />

<strong>Combo</strong>s <strong>in</strong> the portfolio, or <strong>in</strong> development,<br />

or capability to do it, variety of combo types<br />

Capability of technology <strong>in</strong>tegration<br />

Ability to <strong>in</strong>tegrate closely different sens<strong>in</strong>g elements <strong>in</strong> a size <strong>and</strong><br />

/ or cost-effective way (similar front-end technologies, WLP…)<br />

Involvment on software<br />

Offer of specific software libraries, of<br />

sensor fusion solutions<br />

Conclusion<br />

© 2011• 13<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Yole activities <strong>in</strong> MEMS<br />

Media bus<strong>in</strong>ess<br />

News feed / Magaz<strong>in</strong>es /<br />

Webcasts<br />

Market<br />

Research<br />

Reports<br />

Market research,<br />

Technology & Strategy<br />

Consult<strong>in</strong>g services<br />

www.yole.fr<br />

© 2011• 14<br />

2011 Copyrights © Yole Développement SA. All right reserved.


Available MEMS Reports<br />

Permanent Wafer<br />

Bond<strong>in</strong>g<br />

Th<strong>in</strong> Wafer<br />

H<strong>and</strong>l<strong>in</strong>g<br />

MEMS Microphone<br />

Ferro-Electric<br />

Th<strong>in</strong> Films<br />

Trends <strong>in</strong> MEMS<br />

Manufactur<strong>in</strong>g &<br />

Packag<strong>in</strong>g<br />

New!<br />

New!<br />

New!<br />

New!<br />

New!<br />

Motion <strong>Sensors</strong> for<br />

<strong>Consumer</strong> & Mobile<br />

applications<br />

IMU &High<br />

Performance MEMS<br />

MEMS & <strong>Sensors</strong><br />

for Smartphones<br />

Uncooled IR Cameras &<br />

detectors for thermography<br />

& nigh Vision<br />

CMOS Image<br />

<strong>Sensors</strong><br />

New!<br />

MEMS Cosim+<br />

MEMS Manufactur<strong>in</strong>g<br />

Cost Simulation Tool<br />

MEMS Players:<br />

Analysis of F<strong>in</strong>ancial<br />

Performance<br />

© 2011• 15<br />

2011 Copyrights © Yole Développement SA. All right reserved.

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