CNC Milling techique for jeweller and goldsmith trade - imes-icore ...

:: precise. individual. economic.
CNC MILLING TECHNOLOGY FOR THE JEWELER- AND GOLDSMITH
HANDCRAFT:
made in Germany

Welcome to the world of imes-icore.
Productivity and economy redefined!
imes-icore is specialized in
the development, the production,
the selling and
the service of complete
CNC milling systems.
Two high-efficiently process solutions:
From the idea to the final product!
By our intelligent modular system with all
sides open technology interfaces we are
able to exceed your specific requirements.
Process solution 1
Complex, time or cost-intensive adoptions
are no matter at imes-icore.
Far from it: imes-icore module technology
provides for a price-performance ratio that
will convince you.
imes-icore type series for jewellery and
goldsmith handcraft can be built up to complete
systems with additional components,
co-ordinated with every application up to
the automatization. Those one are competition
less economically.
based on hand
sketch
Hand sketch as master for
process solution.
Subsequent treatment of the inscanned
hand sketch to 3D data
using CAD software e.g. 3Design
from Vision Numeric.
We connect trailblazing 3D technology and
CAD/CAM technology for most fastidious
pieces of jewellery with high performance
CNC solutions for high-efficient workflow.
Easy operability, simple menu guidance
and control systems as well as the durable
industry standard of our machines make
imes-icore singular at the market.
Process solution 2
based on existing
model
Existing model as master for
process solution.
Scan model with 3D Opti-mes
laser scanner.
It does not surprise that all considerable
customers of the goldsmith and jewellery
handcraft trust in imes-icore.
Just call imes-icore! It is time for a new
thinking!
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competence in CNC & Dental solutions.
High-efficient, precise milling of
wax models with i-mes technology
of series JewelWaxPro ICP
and JewelWaxPro ICV.
Automatic generating of NC tool
paths with CAM software e.g.
DeskProto from
Delft Spline Systems. .
The result is highly precise forms
for pieces of jewellery also in fastidious
or extravagant design
with at the same time
considerable low priced production
costs.
Alternatively direct milling of different
metals with i-mes HSC-PREMIUM-Series.
Advantage:
At wax models compared to 3D printers:
At direct milling in metal:
Distinctive cheaper in investment and
maintenance
Flexible applicable for all plastic materials
Instead of maintenance intensive 3D
printer technique ruggedly industry standard
Considerably precise milling technology
Highest precision in the materials brass,
silver, gold, titanium, aluminum and stainless
steel and many morel
Reduction cost-intensive procedures like
casting processes

imes-icore JewelWaxPro ICP – The entry class into efficient wax modeling!
SPECIALIZED FOR WAX
MODELIZING
ICP
:: PC-control with RS232 communication interface
(Plug & Play)
:: 4 axis micro step stepper motor control, integrated
:: No additionally PC slot-in card necessary
:: Robust aluminum construction in industrial execution
:: Play-free precision steel shaft guides with linear ball screws
:: Main spindle drive UFM 500 (500 W / 11.000 -
25.000 rpm)
:: Isolated machining area conforms to CE Safety Standards
:: CAD/CAM software isy CAM 2.5 and control software WIN-
Remote integrated
:: Expandable to rotary axis (4th axis),length measurement
sensor, cooling / spray device
SPECIFICATION ICP 2015 ICP 3020 ICP 4030
travel stroke (X/Y/Z) in mm 200/150/90 300/200/90 400/300/140
travel feed rate (X/Y/Z)
20 mm/s => ball screw = 16 x 4 mm
50 mm/s => ball screw = 16 x10 mm
gantry clearance (table ->
z-axis) 100 115 170
coordinate table (XxY) in mm 400 x 250 500 x 250 600 x 375
dimensions (LxBxH) in mm 535 x 600 x 690 610 x 650 x 715 780 x 850 x 810
weight in kg ~ 95 ~ 102 ~ 120
drive system
2-phase high torque stepper motors
controlling system
4-axis micro step IMC4 RS 232 interface
repeating accuracy ± 0,03 mm ± 0,03 mm ± 0,03 mm
resolution
ball screw 16x10 = 0,025 mm 16x4 = 0,01 mm
safety cover
safety cover with safety circuit module
linear guides
play-free precision steel shaft guides
software
isy CAM 2.5 plus and WIN-REMOTE
The CNC compact systems of the series Jewel-
WaxPro ICP are "ready to use" 3D-capable machines
with integrated CAD/CAM software “isy
CAM 2.5”, especially for the use in the goldsmith
and jewellery handcraft.
The integrated 4-axis stepper motor control IMC
4 makes possible a good movement by the micro
step mode. The machines are applicable for machining
wax, plastics and light metals.
3 axis system
Stepper motor technique
isy CAM 2.5 software
Interpreter software WIN-REMOTE
Plug & Play drive technique
expandable to rotary axis (4th axis)
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competence in CNC & Dental solutions.
imes-icore JewelWaxPro ICV – Powerful wax modeling in compact design!
ICV
SPECIALIZED FOR WAX
MODELIZING WITH FAST DC -
SERVO TECHNIQUE
:: closed control loop
:: DC servo technique
:: DC servo motor control and power electronic integrated
:: Plug & Play-PC-control by Windows with USB communication
interface
:: no additionally PC slot-in card necessary
:: main spindle drive MA 2.05 (500 W / 0 - 24.000 U/min)
or UFM 500
:: executable on commercial PC
:: expandable to rotary axis (4th axis), length measurement sen
sor, cooling / spray device
SPECIFICATION ICV 4030
travel stroke (X/Y/Z) in mm 400 x 300 x 110
travel feed rate (X/Y/Z)
100 mm/s
gantry clearance (table -> z-axis) 170
coordinate table (XxY) in mm 600 x 375
dimensions (LxBxH) in mm 780 x 850 x 810
weight in kg
~ 100 kg
drive system
DC servo motors
controlling system CDS 405
repeating accuracy
± 0,02 mm
resolution
0,01 mm
safety cover
sliding door
linear guides
play free precision steel shaft guides
software (optional)
isy CAM 2.5 plus and WIN-REMOTE
The particularly characteristic of the compact
servo motor machine JewelWaxPro ICV is the very
small foot print and it’s specially conceived for
quick 3D applications in mould making respectively
Rapid Prototyping.
The complete control and power electronic is integrated
in the back wall of the chassis.
This singular and modern Plug & Play control concept
could be done without unnecessary PC board
in the control PC. This decreases the initial costs,
and the installation / start-up of the CAD/CAM and
control software is possible on each commercial
WIN 2000/XP PC.
3 axis system
DC servo motor technique
isy CAM 2.5 software
Interpreter software WIN-REMOTE
Plug & Play drive technique
expandable to rotary axis (4th axis)
USB- Port (Plug & Play)
By the lock of the protection cover during milling
all relevant CE safety standards are ensured. Materials:
wax, plastics, light alloy.

imes-icore PREMIUM 3020 – HSC-milling in unbeatable profitability up to 5 axis!
SPECIALIZED FOR 5-AXIS MA-
CHINING
PREMIUM 3020
:: Steel under frame with XY table for highest stability and
precision
:: Bellows cover in all axes- HF spindle motor 300 W or
600 W / 60.000 rpm
:: Most modern control electronics for HSC treatment and
high speed digitization
:: AC servo technology with Logosol power amplifiers
:: Control and power electronics completely integrated
:: I/O module configurable
:: isy CAM integrated
:: Optionally: electronic hand wheel, touch probe, laser sensor,
rotary axis, tool changer
SPECIFICATION PREMIUM 3020
design
XY cross table with Z-axis
travel stroke (X/Y/Z) in mm 250 x 190 x 180
linear guides
High load steel profile guides
coordinate table (XxY) in mm 320 x 250
clamping weight in kg 25
dimensions (LxBxH) in mm 1400 x 800 x 1700
weight in kg ~ 350
drive system
AC servo motors 400 W
repeating accuracy
< 0,005 mm
resolution
0,001 mm
controlling system
integrated 3-axis path control
HMC 2000
software
3 axis system
expandable to 4th axis (rotary axis)
expandable to 4th / 5th axis
AC servo motor technique
isy CAM 2.5 software
isy CAM 2.5 plus
PREMIUM 3020 is probably unique at the machine
market because of its very small floor
space required, a highly precise, high-speed frequency
spindle and a cost-performance ratio unusual
for these applications. Furthermore the
very quickly CNC control allows all characteristics
for HSC milling or the extension of the system as
a 3D measuring machine in order to be able to
measure and to record the machined parts with
the laser sensor for quality control.
By the complete design the PREMIUM 3020 is
suited for 5-axis treatment of small highly precise
parts for micro machining of materials like
gold, silver, titanium, brass, aluminum, steel and
much more besides.
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competence in CNC & Dental solutions.
imes-icore PREMIUM 4820 – Maximum flexibility and profitability!
SPECIALIZED FOR HSC
MILLING UP TO 5 AXIS
PREMIUM 4820
:: Welded steel frame construction with granite table for highest
stability and precision
:: Bellows cover in all axes
:: HF spindle motor up to 2.3 kW / 40.000 rpm, HSK tool clamp
:: Most modern control electronics for HSC machining and
High-Speed digitization
:: AC servo motor technology with ball screw spindles
:: Power control and electronic components completely integrated
:: PC control MM2000 based on Win 2000 with real-time card
up to 0.1 ms cycle time
:: I/O module even configurable
:: isy CAM integrated
SPECIFICATION PREMIUM 4820
design
radial arm in granite/steel execution with ball screws in all axis
travel stroke (X/Y/Z) in mm 550x200x150 mm (without tool changer)
400x200x150 mm (with tool changer)
linear guides
long-term maintenance-free high-load steel profile guides
coordinate table (XxY) in mm 600 x 380 (with tool changer), 900 x 380 (without tool changer)
clamping weight in kg 100
dimensions (LxBxH) in mm 1400 x 1220 x 1840
weight in kg ~800
drive system
linear motor or AC servo motor
repeating accuracy
linear motor: ±0,002 mm, AC-Servo:

THE FREE CONSULTING
PACKAGE:
Dust removal
units
Jewellery
CAD-Software
Rotary axis
Electronic
hand-wheel
Milling tools
Cool / spray
systems
3D Laser sensor
Clamping methods
Tool check
Touch probe
vma-werbeagentur.de
Tool clamps
Main spindle
drives
Jewellery
CAM Software
Tool clamping
systems
Vacuum clamping
systems
3D-SCANNER OPTI-MES NOTES:
imes-icore GmbH
Im Leibolzgraben 16
D- 36132 Eiterfeld
Fon: +49 (0) 66 72 - 89 8 228
Fax: +49 (0) 66 72 - 89 8 222
eMail: info@imes-icore.de
www.imes-icore.de
The 3D-Laser scanner “Opti-mes” is used
for digitization of multidimensional body
data files and surfaces for small parts e.g.
sample, modeled forms, casts and for the
subsequent treatment in CAD / CAM systems.
The Opti-mes 3D laser scanner is
suited for jewelers and gold smith handicraft.
:: precision scanners with a measuring accuracy up to
0,005mm
:: integrated swivel arm made of carbon
:: camera angles for scanning from 0 to 90°, controlled
electrically by the swivel arm
:: several Scans per model in different camera angles
possible. The single scans are built up automatically
thereby
:: model sizes digitizable up to approx. 100 mm diameter
and up to approx. 30 mm height
:: the shift of the model into the respective sub range for
digitization, is accurately, measuring technically,
automatically charged via an integrated code matrix
:: by time-steered triggering of the laser an exposure ad
justment to the material is possible from the operator
(e.g...colour, surface finish)
:: integrated Top View camera with hair cross, in order to
make a simple object positioning possible in the
measuring field of the operator at the screen
:: control via user PC (USB - interface)
:: output format as a 3D STL - file
:: interactive user software with functions for the choice of
the measuring resolution, digitization angle, speed, job
administration, laser exposure, triangulation parameter