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<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

Configurable Threshold Value Switch<br />

INTERFACE<br />

Data Sheet<br />

Description<br />

The <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>) configurable 3-way<br />

threshold value switch is used to control and monitor analog<br />

standard signals.<br />

On the input side, the 0 mA ... 20 mA or 0 V … 10 V analog<br />

standard signals can be set via DIP switches. A relay with<br />

PDT contact is available on the output side. The switching<br />

thresholds are set via a potentiometer.<br />

The DIP switches located on the side of the housing have<br />

the following functions:<br />

– Configuration of the switching hysteresis<br />

– Configuration of the operating and closed circuit current<br />

behavior<br />

– Setting of relay pickup times<br />

– Setting of dropout delay<br />

© PHOENIX CONTACT - 08/2006<br />

The relay status is indicated by a yellow LED on the front of<br />

the housing.<br />

The power supply (19.2 V DC ... 30 V DC) can be supplied<br />

via connection terminal blocks "7" and "8" on the modules<br />

or in conjunction with the DIN rail connector (see Figure 5<br />

on page 5). Please refer to Section "Power Supply" on<br />

page 6.<br />

online<strong>com</strong>ponents.<strong>com</strong><br />

Make sure you always use the latest documentation.<br />

It can be downloaded at www.download.phoenixcontact.<strong>com</strong>.<br />

A conversion table is available on the Internet at<br />

www.download.phoenixcontact.<strong>com</strong>/general/7000_en_00.pdf.<br />

This data sheet is valid for all products listed on the following page:<br />

102132_02_en PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany<br />

1<br />

Phone: +49 - 52 35 - 30 0 • Fax: +49 - 52 35 - 34 12 00 • www.phoenixcontact.<strong>com</strong><br />

www.phoenixcontact.<strong>com</strong>/salesnetwork


<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

Ordering Data<br />

Threshold Value Switch<br />

Description Type Order No. Pcs./Pck.<br />

Configurable threshold value switch with screw connection <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong> 2864480 1<br />

Configurable threshold value switch with spring-cage connection <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>-<strong>SP</strong> 2864493 1<br />

Accessories<br />

Description Type Order No. Pcs./Pck.<br />

DIN rail connector ME 6,2 TBUS-2 1,5/5-ST-3,81 GN 2869728 1<br />

Power terminal block with screw connection <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-PTB 2864134 1<br />

Power terminal block with spring-cage connection <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-PTB-<strong>SP</strong> 2864147 1<br />

System power supply unit (not for zone 2) <strong>MINI</strong>-SYS-PS-100-240AC/24DC/1.5 2866983 1<br />

Technical Data<br />

Input (see Figure 1, 7) I IN U IN<br />

Input signal range<br />

0 mA ... 20 mA;<br />

configurable (DIP switches)<br />

online<strong>com</strong>ponents.<strong>com</strong><br />

0 V ... 10 V;<br />

configurable (DIP switches)<br />

Maximum permissible input level 5 V DC 30 V DC<br />

Input signal 100 mA, maximum 30 V, maximum<br />

Input resistance 50 Ω > 100 kΩ<br />

Specification of the switching point<br />

Relay Output (see Figure 1, 1)<br />

Status indicators<br />

Contact type<br />

Yellow LED<br />

<strong>SP</strong>DT contact<br />

Contact material (hard gold-plated) AgSnO 2<br />

Switching voltage<br />

250 V AC, maximum<br />

Switching current<br />

Hysteresis<br />

Operating and closed circuit current behavior<br />

2 A, maximum<br />

Via 25-speed potentiometer<br />

0.1%, 1%, 2.5%, 5%; configurable (DIP switches)<br />

Switchable (DIP switches)<br />

Relay pickup/relay dropout delay 0 s, 1 s, 2 s, 3 s, 4 s, 6 s, 8 s, 10 s;<br />

configurable (DIP switches)<br />

General Data<br />

Supply voltage<br />

19.2 V DC ... 30 V DC<br />

Current consumption at 24 V DC<br />

< 14 mA<br />

Power consumption at 24 V DC<br />

< 330 mW<br />

Final value linearity error < 0.05%<br />

Temperature coefficient<br />

< 0.02%/K<br />

Step response (10% ... 90%)<br />

35 ms<br />

Test voltage (input/supply)<br />

1.5 kV, 50 Hz, 1 minute<br />

Error messages<br />

Red LED<br />

Degree of protection<br />

IP20<br />

Ambient temperature range<br />

Operation<br />

Storage<br />

Dimensions (W x H x D)<br />

-20°C ... +65°C<br />

-40°C ... +85°C<br />

6.2 mm x 93.1 mm x 102.5 mm<br />

Conductor Cross Section 0.2 ... 2.5 mm 2<br />

Stripping length<br />

Screw connection<br />

Spring-cage connection<br />

Housing version<br />

12 mm<br />

8 mm<br />

Polybutylene terephthalate PBT, green<br />

102132_02_en PHOENIX CONTACT 2


No.2961121<br />

<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

Tests/Approvals<br />

Conformity assessment according to EN 60079-15<br />

Electromagnetic <strong>com</strong>patibility<br />

Shipbuilding<br />

UL approvals<br />

Conformance With EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC<br />

Noise Immunity Test According to EN 61000-6-2 1<br />

Structure<br />

X II 3G Ex nAC IIC T4 X<br />

c <strong>com</strong>pliant<br />

Germanischer Lloyd F<br />

U<br />

PROCESS CONTROL EQ<strong>UI</strong>PMENT FOR HAZARDOUS<br />

LOCATIONS<br />

LISTED<br />

31ZN<br />

Class I, Zone 2, AEx nC IIC T6 and Class I, Zone 2, Ex nC IIC T6<br />

A) This equipment is suitable for use in Class I, Zone 2, Groups IIC<br />

or non-hazardous locations only.<br />

B) Warning - explosion hazard - substitution of <strong>com</strong>ponents may impair<br />

suitability for Class 1, Zone 2.<br />

C) Warning - explosion hazard - do not disconnect equipment unless power<br />

has been switched off or the area is known to be non-hazardous.<br />

Electrostatic discharge (ESD) EN 61000-4-2 Criterion B 2<br />

Electromagnetic HF field EN 61000-4-3 Criterion A 3<br />

Fast transients (burst) EN 61000-4-4 Criterion B 4<br />

Surge current load (surge) EN 61000-4-5 Criterion B 4<br />

Conducted interference EN 61000-4-6 Criterion A 3<br />

Noise Emission Test According to EN 610006-4<br />

Noise emission of housing EN 55011 5 Class A 6<br />

1 EN 61000 corresponds to IEC 1000<br />

2 Criterion B: Appropriate measures must be taken to prevent electrostatic discharge.<br />

3 Criterion A: Normal operating behavior within the specified limits.<br />

4 Criterion B: Temporary adverse effects on the operating behavior, which the device corrects automatically.<br />

5 EN 55011 corresponds to CI<strong>SP</strong>R 11<br />

6 Class A: Industrial application<br />

7<br />

8<br />

5<br />

6<br />

1 Relay output<br />

2 Transparent cover<br />

3 LED: Status indicators<br />

4 LED: Error messages<br />

5 Potentiometer for adjustment<br />

6 Groove for ZBF 6 Zack marker strip<br />

7 Input: Standard signals<br />

8 Supply voltage<br />

9 Connection option for DIN rail connector<br />

10 Universal snap-on foot for EN DIN rails<br />

11 DIP switch S1<br />

online<strong>com</strong>ponents.<strong>com</strong><br />

1<br />

on<br />

S1<br />

off<br />

<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong> Ord.-No.: 28 64 48 0<br />

Threshold Value Switch<br />

Input: 0...10V, 0...20mA<br />

Out: 1 PDT<br />

Test voltage: 1,5kV, 50 Hz, 1min.<br />

Amb. Temp.: -20°...+65°C / -4°...+149°F<br />

In + 5 +<br />

IN<br />

In - GND 1 6 -<br />

19,2...30VDC 7+<br />

POWER<br />

GND 2 8 -<br />

c<br />

Serial No. XXXXXXXX<br />

3<br />

4<br />

2<br />

<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong><br />

1 NC<br />

2<br />

14<br />

+3 11<br />

OUT<br />

- 4 12<br />

PROCESS CONTROL<br />

EQ<strong>UI</strong>PMENT<br />

FOR HAZARDOUS<br />

LOCATIONS 31ZN<br />

Cl. I, Div. 2,<br />

Grps. A,B,C,D T5<br />

1<br />

!<br />

0<br />

9<br />

Figure 1<br />

Structure<br />

102132_02_en PHOENIX CONTACT 3


<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

Installation<br />

Cables may only be snapped on and connected in potentially explosive areas when the power is<br />

disconnected.<br />

Screw Connection<br />

Spring-Cage Connection<br />

2<br />

1<br />

Figure 2<br />

<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong><br />

Figure 3<br />

The assignment of the connection terminal blocks is shown in Figure 4.<br />

Block Diagram<br />

<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>-<strong>SP</strong><br />

Installation and startup must only be carried out by qualified personnel. The relevant country-specific<br />

regulations (e.g., VDE, DIN) must also be observed.<br />

Notes on explosion protection:<br />

The device is a category 3 item of electrical equipment. Follow the instructions provided during installation. The<br />

device must be installed in housing with IP54 protection according to EN 60529. The specified limits for<br />

mechanical strain or thermal loads for the device must not be exceeded. Only devices suitable for operation in<br />

zone 2 potentially explosive areas may be connected. Repairs must not be carried out by the user.<br />

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14 12<br />

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ME 6,2 TBUS-2...<br />

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7 * <br />

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8<br />

Figure 4<br />

Block diagram<br />

The <strong>MINI</strong> Analog module can be snapped onto all 35 mm DIN rails according to EN 60715.<br />

102132_02_en PHOENIX CONTACT 4


<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

Use of the ME 6,2 TBUS-2 1,5/5-ST-3,81 GN DIN Rail Connector (Order No. 2869728)<br />

Observe the direction of the <strong>MINI</strong> Analog<br />

module and DIN rail connector when snapping<br />

into position:<br />

Snap-on foot (Figure 5, D, 10) below and<br />

connector (Figure 5, C, 12) left.<br />

• First, insert the DIN rail connector in the DIN rail to<br />

bridge the power supply (see Figure 5).<br />

) * +<br />

D<br />

E<br />

0<br />

Figure 5 Assembly/removal<br />

online<strong>com</strong>ponents.<strong>com</strong><br />

"<br />

102132_02_en PHOENIX CONTACT 5


<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

Power Supply<br />

Configuration<br />

Supply via the <strong>MINI</strong> Analog Module<br />

Where the total current consumption of the aligned <strong>MINI</strong><br />

Analog modules does not exceed 400 mA, the power can<br />

be supplied directly at the connection terminal blocks of one<br />

<strong>MINI</strong> Analog module. A 400 mA fuse should be connected.<br />

Supply Using a Power Terminal Block<br />

The <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-PTB power terminal block (Order No.<br />

2864134) or the <strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-PTB-<strong>SP</strong> power terminal<br />

block (Order No. 2864147), which are the same shape, are<br />

used to supply the supply voltage to the DIN rail connector.<br />

A 2 A fuse should be connected.<br />

Supply Using System Power Supply Unit<br />

(Not for Zone 2)<br />

The <strong>MINI</strong>-SYS-PS-... system power supply unit (Order No.<br />

2866983) with 1.5 A output current connects the DIN rail<br />

connector to the supply voltage and can thus be used to<br />

supply several <strong>MINI</strong> Analog modules from the mains.<br />

Diagnostics<br />

Never connect the supply voltage directly to<br />

the DIN rail connector.<br />

It is not permitted to draw power from the<br />

DIN rail connector or from individual <strong>MINI</strong><br />

Analog modules.<br />

The yellow LED on the front of the device (3 in Figure 1 on<br />

page 3) indicates that voltage is applied to the PDT relay<br />

coil, i.e., that the relay has switched.<br />

The red LED on the front of the device (4 in Figure 1 on<br />

page 3) indicates the following error states:<br />

– LED ON: Measured value overrange > 102.5%<br />

– LED flashing: Module faulty<br />

Setting the Switching Thresholds<br />

The potentiometer 5, which can be used to set the<br />

switching thresholds, is located under the transparent<br />

cover.<br />

Figure 6<br />

Electrostatic discharge<br />

The module contains <strong>com</strong>ponents that can be<br />

damaged or destroyed by electrostatic<br />

discharge. When handling this module, observe<br />

the necessary safety precautions against<br />

electrostatic discharge (ESD) according to<br />

EN 61340-5-1 and EN 61340-5-2.<br />

Potentiometer and DIP switches<br />

DIP Switches<br />

DIP switch S1 (! in Figure 6) can be used to specify the<br />

input signal range, switching hysteresis, the relay pickup/<br />

relay dropout delay, and to switch between operating<br />

current/closed circuit current behavior.<br />

DIP S1<br />

Input<br />

1 2<br />

0 V ... 10 V<br />

• • 0 mA ... 20 mA<br />

• = ON<br />

online<strong>com</strong>ponents.<strong>com</strong><br />

<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong><br />

5<br />

1<br />

on<br />

S1<br />

off<br />

!<br />

Ord.-No.: 28 64 48 0<br />

Switch<br />

DIP S1<br />

Switching Hysteresis<br />

3 4<br />

0.1%<br />

• 1.0%<br />

• 2.5%<br />

• • 5.0%<br />

• = ON<br />

102132_02_en PHOENIX CONTACT 6


<strong>MINI</strong> <strong>MCR</strong>-<strong>SL</strong>-<strong>UI</strong>-<strong>REL</strong>(-<strong>SP</strong>)<br />

DIP S1<br />

Delay Time<br />

5 6 7<br />

0 s<br />

• 1 s<br />

• 2 s<br />

• • 3 s<br />

• 4 s<br />

• • 6 s<br />

• • 8 s<br />

• • • 10 s<br />

• = ON<br />

DIP S1 Operating Current/Closed Circuit Current<br />

Switch-Over<br />

8<br />

Operating current<br />

• Closed circuit current<br />

• = ON<br />

© PHOENIX CONTACT 08/2006<br />

online<strong>com</strong>ponents.<strong>com</strong><br />

102132_02_en PHOENIX CONTACT 7

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