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'Lumping' of Fatigue Load Cases

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Garrad Hassan & Partners Ltd.<br />

Mungo Morris<br />

‘Lumping’ <strong>of</strong> <strong>Fatigue</strong> <strong>Load</strong> <strong>Cases</strong><br />

Introduction<br />

An investigation was carried out to determine the minimum number <strong>of</strong> load cases required to<br />

calculate the fatigue loading <strong>of</strong> <strong>of</strong>fshore wind turbines whilst maintaining acceptable<br />

accuracy. The study was prompted by the observation that the three dimensions <strong>of</strong> the wave<br />

height / wave period / wind speed scatter diagram could potentially require a very large<br />

number <strong>of</strong> load cases to be examined. During this study, the meteorological data was binned<br />

into progressively larger bin sizes and the changes in the fatigue loads were calculated<br />

relative to a set <strong>of</strong> baseline results which were themselves calculated using a high level <strong>of</strong> bin<br />

resolution.<br />

Turbine model and environmental data<br />

The model used for the calculations was that <strong>of</strong> a variable speed, pitch regulated 2MW<br />

generic <strong>of</strong>fshore turbine. The fundamental properties <strong>of</strong> the turbine are presented in Table 1:<br />

Rotor configuration<br />

3-bladed upwind<br />

Rotor Diameter<br />

65m<br />

Hub Height<br />

60m<br />

1 st Tower fundamental fore-aft frequency 0.48Hz (1.38P)<br />

2 nd Tower fundamental fore-aft frequency 3.12Hz (8.96P)<br />

1 st Tower fundamental side-side frequency 0.47Hz (1.35P)<br />

2 nd Tower fundamental side-side frequency 2.91Hz (8.36P)<br />

Table 1<br />

The environmental data was taken from the NESS database <strong>of</strong> wind and sea state for a<br />

position <strong>of</strong>f the Dutch coast.<br />

Baseline study<br />

The data within the 3-dimensions <strong>of</strong> the wind speed / significant wave height / wave period<br />

scatter diagram were initially binned with windspeed, wave height and period bin widths <strong>of</strong><br />

2m/s, 0.5m and 0.5s respectively. This resulted in a 14 × 13 × 16 matrix <strong>of</strong> probability values,<br />

<strong>of</strong> which there were 204 non-zero elements. This was considered the baseline case, at the<br />

highest practical definition, against which results from coarser bin resolutions were compared.<br />

In addition to calculating the probability <strong>of</strong> occurrence <strong>of</strong> each bin, mean values <strong>of</strong> wave<br />

height and period where calculated for each bin. The ‘damage equivalent load mean wave<br />

height’ differs from the arithmetic mean because the fatigue damage is proportional to the<br />

load created by the waves, to the power <strong>of</strong> the inverse SN slope m:<br />

Damage ∝<br />

where Hs is the significant wave height.<br />

S<br />

m<br />

∝<br />

Hs<br />

m


Garrad Hassan & Partners Ltd.<br />

Mungo Morris<br />

Consequently the equation for the DEL mean wave height is:<br />

Hs =<br />

⎛<br />

⎜<br />

⎝<br />

1<br />

N<br />

N<br />

∑ i = 1<br />

In contrast, for the wave period, the fatigue damage is approximately proportional to the<br />

number <strong>of</strong> cycles, and the appropriate mean is therefore the arithmetic mean <strong>of</strong> the wave<br />

periods within each bin * . In addition, the mean wind speed within each bin was not calculated<br />

– all values that fell between 5 and 7m/s, for example, were considered to have a mean wind<br />

speed <strong>of</strong> 6m/s. This is consistent with the normal approach for simulating wind speed<br />

distributions for onshore turbines.<br />

Damage equivalent loads were calculated at key points in the turbine structure for inverse SN<br />

slope values <strong>of</strong> 4, 6, 8 and 10 and assuming a frequency <strong>of</strong> 1Hz.<br />

Having calculated the initial fatigue loads using the probability distribution <strong>of</strong> the 204<br />

simulations, the same process was then repeated for increasingly larger bin sizes <strong>of</strong> wave<br />

height and period. In all cases, the wind speed bin size was kept at 2m/s to reflect the current<br />

practice for onshore wind distribution simulation. The full range <strong>of</strong> bin sizes covered are<br />

shown in Figure.1.<br />

Hs<br />

m<br />

i<br />

1<br />

m<br />

⎞<br />

⎟<br />

⎠<br />

3<br />

2.5<br />

Wave period bin size [s]<br />

2<br />

1.5<br />

1<br />

0.5<br />

0<br />

0 0.5 1 1.5 2 2.5 3<br />

Significant wave height bin size [m]<br />

Figure 1. Bin size combinations<br />

When comparing the fatigue loads generated by these ‘coarser’ bin sizes with the original<br />

base-line loads, it became apparent that the reduction in resolution in bin sizes had very little<br />

effect on the final fatigue loads generated.<br />

* In Hindsight it would have been more correct to have averaged (1/Period), but this would not change<br />

the conclusions significantly.


Garrad Hassan & Partners Ltd.<br />

Mungo Morris<br />

To confirm the above observations, three bin resolutions were considered in greater detail<br />

(See Table 2 and Figure 2). The final set <strong>of</strong> simulations, Series 3, is the extreme case which<br />

features only one simulation per wind speed – i.e. the height and period bin size covers the<br />

whole range <strong>of</strong> data resulting in one DEL mean value <strong>of</strong> wave height and period for all<br />

simulations.<br />

Wind speed bin<br />

width (m/s)<br />

Wave height bin<br />

width (m)<br />

Wave period bin<br />

width (s)<br />

Number <strong>of</strong><br />

simulations<br />

Series 1 2 0.5 0.5 204<br />

Series 2 2 2.5 2.5 39<br />

Series 3 2 6.0 6.5 14<br />

Table 2: Simulation types<br />

Figure 2: Comparison <strong>of</strong> bin sizes<br />

.<br />

The results <strong>of</strong> this analysis are presented in tables 3 to 5 below. Due to the large quantity <strong>of</strong><br />

data generated, the decision was taken to analyse only the loads which were likely to be<br />

affected by waves running in a fore–aft direction.


Garrad Hassan & Partners Ltd.<br />

Mungo Morris<br />

Inverse SN slope<br />

4 6 8 10<br />

Blade 1 Root My 228.34 348.69 465.42 571.40<br />

Blade 1 Root Fx 12.09 17.88 23.44 28.61<br />

Blade 1 Flapwise moment 234.48 358.66 475.99 582.70<br />

Blade 1 Flapwise force 13.10 19.47 25.08 30.08<br />

Rotating hub Fx 22.36 35.61 46.59 55.88<br />

Tower Base My 2419.55 3550.89 4590.65 5508.01<br />

Tower Base Fx 189.26 285.18 387.43 495.88<br />

Tower Top My 246.41 336.75 429.09 517.14<br />

Tower Top Fx 25.09 40.11 53.11 64.55<br />

Table 3: Series 1 - <strong>Fatigue</strong> loads for wave height and period bin sizes <strong>of</strong> 0.5m and 0.5s<br />

respectively (in kNm)<br />

Inverse SN slope<br />

4 6 8 10<br />

Blade 1 Root My 228.38 348.74 465.46 571.41<br />

Blade 1 Root Fx 12.09 17.88 23.45 28.62<br />

Blade 1 Flapwise moment 234.47 358.66 476.02 582.74<br />

Blade 1 Flapwise force 13.10 19.47 25.08 30.08<br />

Rotating hub Fx 22.36 35.60 46.56 55.84<br />

Tower Base My 2424.67 3544.61 4566.12 5468.30<br />

Tower Base Fx 191.04 285.12 382.86 486.14<br />

Tower Top My 246.42 336.76 429.06 517.10<br />

Tower Top Fx 25.10 40.12 53.13 64.61<br />

Table 4: Series 2 - <strong>Fatigue</strong> loads for wave height and period bin sizes <strong>of</strong> 2.5m and 2.5s<br />

respectively (in kNm)<br />

Inverse SN slope<br />

4 6 8 10<br />

Blade 1 Root My 228.35 348.70 465.43 571.40<br />

Blade 1 Root Fx 12.09 17.88 23.44 28.60<br />

Blade 1 Flapwise moment 234.45 358.62 475.96 582.67<br />

Blade 1 Flapwise force 13.10 19.47 25.08 30.07<br />

Rotating hub Fx 22.35 35.60 46.56 55.85<br />

Tower Base My 2411.54 3541.25 4595.88 5543.22<br />

Tower Base Fx 192.69 282.88 372.23 461.06<br />

Tower Top My 246.49 336.83 429.06 516.94<br />

Tower Top Fx 25.04 40.03 53.01 64.45<br />

Table 5: Series 3 - <strong>Fatigue</strong> loads for wave height and period bin sizes <strong>of</strong> 7.0m and 8.0s<br />

respectively (in kNm)<br />

Table 6 shows the percentage changes between results for series 2 and series 1, and between<br />

series 3 and series 1. The applicable values <strong>of</strong> inverse SN slope for each load are highlighted.<br />

It can be seen that the variation in DEL, even when all the wave heights and periods are


Garrad Hassan & Partners Ltd.<br />

Mungo Morris<br />

condensed into single values at each wind speed, never exceeds 2% (Tower Base Fx), and<br />

many other loads are almost unaffected.<br />

Series 2 Series 3<br />

4 6 8 10 4 6 8 10<br />

Blade 1 Root My 0.02 0.02 0.01 0.00 0.00 0.00 0.00 0.00<br />

Blade 1 Root Fx -0.01 0.01 0.03 0.04 -0.01 -0.02 -0.02 -0.01<br />

Blade 1 Flap moment 0.00 0.00 0.01 0.01 -0.01 -0.01 0.00 -0.01<br />

Blade 1 Flap force 0.00 0.00 -0.01 -0.01 0.00 -0.02 -0.02 -0.02<br />

Rotating hub Fx 0.00 -0.04 -0.06 -0.06 -0.02 -0.04 -0.05 -0.05<br />

Tower Base My 0.21 -0.18 -0.53 -0.72 -0.33 -0.27 0.11 0.64<br />

Tower Base Fx 0.94 -0.02 -1.18 -1.96 1.81 -0.81 -3.92 -7.02<br />

Tower Top My 0.01 0.00 -0.01 -0.01 0.03 0.02 -0.01 -0.04<br />

Tower Top Fx 0.03 0.02 0.04 0.09 -0.19 -0.20 -0.19 -0.16<br />

Table 6: Variation in load from original base-line case (percent)<br />

A possible explanation for the very small changes in fatigue loads is that the wave loading<br />

itself makes a very small contribution to the total fatigue loading. To check this possibility,<br />

two simulations, one with waves present and one without waves, were run and damage<br />

equivalent loads calculated. If there was negligible difference between the loads generated by<br />

both runs then this would be evidence that the wave action had an insignificant affect on the<br />

fatigue loads. These simulations were performed at a wind speed <strong>of</strong> 6.56m/s (the mode <strong>of</strong> the<br />

wind speed distribution) and, in one case, with a significant wave height <strong>of</strong> 1.0m and a peak<br />

spectral period <strong>of</strong> 3.9s. The percentage increases in tower loads due to the inclusion <strong>of</strong> the<br />

waves is presented in table 7.<br />

Inverse SN slope<br />

4 6 8 10<br />

Tower Base My 8.11% 9.83% 10.11% 10.19%<br />

Tower Base Fx 279.64% 270.51% 243.94% 229.54%<br />

Tower Top My 0.02% 0.01% 0.00% 0.00%<br />

Tower Top Fx -0.12% -0.04% -0.01% 0.00%<br />

Table 7: <strong>Fatigue</strong> load increase due to presence <strong>of</strong> wave<br />

It can be seen from Table 7 that, although all tower top loads are little affected by the<br />

presence <strong>of</strong> the wave in the simulation, the tower base loads are strongly affected – the foreaft<br />

tower base force in particular. From Table 6 one can see that this is the same load that<br />

varied by only 1.8% when all 204 initial simulations were ‘lumped’ into 1 value <strong>of</strong> wave<br />

height and period for all simulations. One must therefore conclude that, despite having a<br />

strong influence on the fatigue loading <strong>of</strong> the turbine, the effect <strong>of</strong> waves can be simply and<br />

accurately modelled by using large bin size means <strong>of</strong> the wave height and period in all<br />

simulations.

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