Welding Battery-Service Cutting - ELEKTRON Bremen
Welding Battery-Service Cutting - ELEKTRON Bremen
Welding Battery-Service Cutting - ELEKTRON Bremen
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Professional Equipment for Automotive Workshops<br />
<strong>Welding</strong><br />
<strong>Battery</strong>-<strong>Service</strong><br />
<strong>Cutting</strong><br />
Highest quality - Made in Germany
2<br />
Resistance Spot Welder<br />
> Overview system MULTISPOT ®<br />
> MI-100control<br />
> MI-100<br />
> M83 S<br />
> M80<br />
> Accessories<br />
<strong>Battery</strong> Charger<br />
HS-1000<br />
<strong>Battery</strong> Tester<br />
Accumeter S 500 D<br />
Plasma Cutter<br />
Multi-Cutter MC 30<br />
Approvals<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
17<br />
18<br />
19
Our purpose is<br />
to position <strong>ELEKTRON</strong>® as<br />
quality and market leader<br />
worldwide and to<br />
permanently ensure the<br />
customer relations with our<br />
products and services on<br />
top level.<br />
About us<br />
<strong>ELEKTRON</strong>-BREMEN Fabrik für Elektrotechnik GmbH is a German<br />
company with more than 60 years experience in the development,<br />
engineering, production and sales of automotive workshop<br />
equipment and industrial chargers and components. <strong>ELEKTRON</strong>®<br />
is certified according to ISO 9001: 2000.<br />
All <strong>ELEKTRON</strong>® products are made in Germany and are certified.<br />
The company has more than 110 employees and is present in over 60<br />
countries around the world. <strong>ELEKTRON</strong>® enjoys strong and<br />
long-term partnerships with a number of exclusive sales partners who<br />
undertake sales, trainings, after-sales services and repairs.<br />
Within the automotive sector, <strong>ELEKTRON</strong>’s products include:<br />
> Spot welders<br />
> MIG/MAG welders<br />
> Plasma cutters<br />
> <strong>Battery</strong> chargers<br />
> <strong>Battery</strong> testers<br />
> <strong>Battery</strong> boosters<br />
For industry, <strong>ELEKTRON</strong>® offers:<br />
> Components for electrical vehicles<br />
> Chargers for traction batteries (fork lifters etc.)<br />
We are represented in North America through our subsidiary<br />
Elektron Inc. in Hortonville, Wisconsin since 1999.<br />
For more information please look at www.elektron-bremen.com.<br />
3
4<br />
system MULTISPOT ®<br />
The unique, leading spot<br />
welding system worldwide<br />
for automotive workshops<br />
with central connector for all<br />
tools
Overview<br />
system MULTISPOT ®<br />
Unique selling points<br />
> The MULTISPOT ® central connector<br />
> Reliable, German engineered spot welding system<br />
> Broad range of equipment and pliers<br />
> Modular design<br />
> Upgradeability<br />
> Approved car manufacturer welding programs (MI-100control)<br />
> Spot welding system with the most approvals by car<br />
manufacturers (see page 19)<br />
Features and Benefits<br />
> Unique central connector – for a fast tool changeover<br />
> Automatic tool detection – prevents errors in operation<br />
> Modular design, interchangeable C- and X-Pliers and single<br />
spotters<br />
> High quality and interchangeable accessories<br />
> Consistent and user-friendly operator panels<br />
> Process optimization (MI-100control) - ensures optimal welding<br />
results<br />
> Equipped for the future - chip card upgradeable (MI-100control)<br />
> Car manufacturer welding programs (MI-100control)<br />
> Approved by car manufacturers - perfect spot welding results<br />
> Wide range of car manufacturer approvals - to secure your<br />
investment (see page 19)<br />
5
6<br />
Resistance Spot Welder<br />
MULTISPOT®<br />
MI-100control*<br />
*VAS 6376 with X-Pliers<br />
*VAS 6377 with C-Pliers
Benefits<br />
> Reliable, top quality<br />
German engineering<br />
> Quick tool change to C- or<br />
X-Pliers and to single<br />
spotters<br />
> Perfect spot welding<br />
results<br />
> Ensures ultimate welding<br />
results<br />
> Upgradeable – protects<br />
your investment<br />
> Wide range of car<br />
manufacturer approvals<br />
(see page 19)<br />
MI-100control<br />
INVERTER TECHNOLOGY – Measuring the impedance ensures<br />
process reliability during the spot welding operation. The spot welder<br />
for the professional body shop.<br />
Designed for all car body repairs with high strength steels (e.g. Boron,<br />
USIBOR, TRIP, TWIP and XIP).<br />
Features<br />
> High quality inverter technology assures perfect spot welding results<br />
> Quick change of spot welding pliers or spot welding guns by means<br />
of central connector for C- or X-Pliers and single spotters<br />
> <strong>Welding</strong> quality tested and approved by car manufacturers<br />
> Process optimization: recognition and compensation of foreign<br />
substances i.e. primer, glue and antirust lacquer<br />
> Car manufacturer welding programs are selectable<br />
> Update for new vehicles at any time via Compact Flash Card<br />
> Own welding programs can be programmed and stored<br />
> Quality proof by logging important welding and order data<br />
> CSA approval for USA, Canada and Mexico<br />
Technical Data<br />
Power supply 208-240 V or 480 V (3 phase)<br />
Fuse<br />
30 A (480 V) / 60 A (208-240 V)<br />
slow blowing<br />
Mains connection cable Ø / length #6 / 33’’<br />
Mains frequency 50 / 60 Hz<br />
Mains supply power 42 kVA<br />
Nominal power by 50 % ED 60 kVA<br />
<strong>Welding</strong> current max. 12,000 A DC<br />
Ambient temperature 104° F<br />
Protective system IP 21<br />
Power supply unit Mobile<br />
Weight without accessories approx. 216 lb<br />
Dimensions H / W / D 36.4’’ / 25.6’’ / 25.4’’<br />
7
8<br />
Resistance Spot Welder<br />
MULTISPOT ®<br />
MI-100*<br />
*VAS 6238A with X-Pliers<br />
*VAS 6366 with C-Pliers
Benefits<br />
> Reliable, top quality<br />
German engineering<br />
> Quick tool change to<br />
C- or X-Pliers and to<br />
single spotters<br />
> Perfect spot welding<br />
results<br />
> Wide range of car<br />
manufacturer approvals<br />
(see page 19)<br />
MI-100<br />
INVERTER TECHNOLOGY – High performance spot welding.<br />
The spot welder for the professional body shop.<br />
Designed for all car body repairs with high strength steels<br />
(e.g. Boron, USIBOR, TRIP, TWIP and XIP).<br />
Features<br />
> High quality inverter technology assures perfect spot welding<br />
results<br />
> Quick change of spot welding pliers or spot welding guns by<br />
means of central connector for C- or X-Pliers and single spotters<br />
> <strong>Welding</strong> quality tested and approved by car manufacturers<br />
> The current/welding parameters are adjusted automatically<br />
> Quick change of tools with automatic recognition and automatic<br />
setting of welding parameters<br />
> Easy connection of the suitable tool for the job at hand<br />
> CSA approval for USA, Canada and Mexico<br />
Technical Data<br />
Power supply 208-240 V or 480 V (3 phase)<br />
Fuse<br />
30 A (480 V) / 60 A (208-240 V)<br />
slow blowing<br />
Mains connection cable Ø / length #6 / 33’’<br />
Mains frequency 50 / 60 Hz<br />
Mains supply power 42 kVA<br />
Nominal power by 50 % ED 60 kVA<br />
<strong>Welding</strong> current max. 12,000 A DC<br />
Ambient temperature 104° F<br />
Protective system IP 21<br />
Power supply unit Mobile<br />
Weight without accessories approx. 216 lb<br />
Dimensions H / W / D 36.4’’ / 25.6’’ / 25.4’’<br />
9
10<br />
Resistance Spot Welder<br />
MULTISPOT ®<br />
M83 S
Benefits<br />
> Reliable, top quality<br />
German engineering<br />
> Quick tool change to<br />
pliers or single spotters<br />
> Perfect spot welding<br />
results<br />
> User-friendly operator<br />
panel<br />
> Light weight spot welding<br />
pliers<br />
M83 S<br />
The specialized spot welder for car body repairers.<br />
Features<br />
> High level performance and intelligent digital control ensure high<br />
quality spot welds<br />
> Microprocessor control of spot welds up to a panel thickness of<br />
0.12 + 0.12 in.<br />
> Central connector for very quick tool changes<br />
> Automatic tool recognition and setting of the relevant welding<br />
program<br />
> Lightweight pneumatic spot welding pliers with angled electrode<br />
arms for better access to critical areas at the vehicle<br />
> Easy use - error almost impossible<br />
> Three phase power supply; Full power is available even with weak<br />
mains supplies<br />
> CSA approval for USA, Canada and Mexico<br />
Technical Data<br />
Power supply unit 208-240 V or 480 V (3 phase)<br />
Fuse<br />
25A (480 V) / 50 A (208-240 V)<br />
slow blowing<br />
Mains frequency 50 / 60 Hz<br />
Mains supply power 15 kVA<br />
Nominal power by 50 % ED 50 kVA<br />
<strong>Welding</strong> current max. 6,800 A DC<br />
Ambient temperature 104° F<br />
Protective system IP 21<br />
Power supply unit Mobile<br />
Weight without accessories approx. 236 lb<br />
Dimensions H / W / D 36.4’’ / 25.6’’/ 25.4’’<br />
11
12<br />
Resistance Spot Welder<br />
MULTISPOT ®<br />
M80
Benefits<br />
> Reliable, top quality<br />
German engineering<br />
> Quick tool change to<br />
X-Pliers or single spotters<br />
> Perfect spot welding<br />
results<br />
> User-friendly operator<br />
panel<br />
> Light weight spot welding<br />
pliers<br />
M80<br />
The specialized spot welder for car body repairers.<br />
Features<br />
> High level performance and intelligent digital control ensure high<br />
quality spot welds<br />
> Microprocessor control of spot welds up to a panel thickness of<br />
0.12 + 0.12 in.<br />
> Central connector for very quick tool changes<br />
> Automatic tool recognition and setting of the relevant welding<br />
program<br />
> Lightweight pneumatic spot welding pliers with angled electrode<br />
arms for better access to critical areas at the vehicle<br />
> Easy use - error almost impossible<br />
> CSA approval for USA, Canada and Mexico<br />
Technical Data<br />
Power supply unit 208-240 V<br />
Fuse 64 A slow blowing<br />
Mains frequency 50 / 60 Hz<br />
Mains supply power 14.7 kVA<br />
<strong>Welding</strong> current max. 6,800 A<br />
Ambient temperature 104° F<br />
Protective system IP 21<br />
Power supply unit Mobile<br />
Total Weight incl. accessories approx. 214 lb<br />
Dimensions H / W / D 40.2’’ / 20.3’’ / 23.6’’<br />
13
MX 1800 AC 1<br />
MX 1800 CC 2<br />
MX 3900 2<br />
MX 4900 2<br />
MC 4000 2<br />
MC 5000 2<br />
14<br />
Technical Data<br />
Contact pressure force max. 396 lb<br />
Cable length max. 8.3’’<br />
Weight ca. 12 / 13 lb<br />
<strong>Welding</strong> current max. 7,000 A<br />
Technical Data<br />
Contact pressure force<br />
max. 860 /<br />
1100 lb<br />
Cable length max. 8.3’’<br />
Weight ca. 17.6 lb<br />
<strong>Welding</strong> current<br />
max. 11,000 /<br />
12,000 A<br />
Technical Data<br />
Contact pressure force max. 990 lb<br />
Cable length max. 8.3’’<br />
Weight ca. 12.8 lb<br />
<strong>Welding</strong> current<br />
m a x . 11 , 0 0 0 /<br />
12,000 A<br />
Accessories<br />
Pliers<br />
1 air-cooled (AC)<br />
2 water-cooled = cable-cooled (CC)
Accessories<br />
Electrodes<br />
Examples<br />
> MX 3900 / 4900<br />
> MX 1800 AC / CC<br />
Overview of the most common applications<br />
The applications of the electrode sets are different from car body type<br />
to car body type. Below are examples of MX electrode sets and their<br />
applications.<br />
Standard working range MX 3900 / 4900 arm sets<br />
Standard working range MX 1800 AC / CC arm sets<br />
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HS-1000<br />
The 70 A battery charging computer.<br />
Developed in cooperation with BMW, DaimlerChrysler and Volkswagen -<br />
to meet highest demands.<br />
Features<br />
> Guarantees trouble-free flashing of vehicles<br />
> Designed for 12V and 24V starter batteries (lead acid, lead<br />
calcium, maintenance free lead gel batteries, AGM batteries)<br />
> Completely processor-controlled - highest security by monitoring<br />
the charging process as well as all programmed characteristics<br />
> Charging programs for three specific vehicle types can be stored<br />
> Designed for worldwide use: mains supply 90–260V, 50 / 60Hz.<br />
> CSA approval for USA, Canada and Mexico<br />
> Protection class IP 54, protected against dust and splash water<br />
> Cooling by natural convection (no fan).<br />
> Sturdy aluminum housing is suitable for intensive workshop<br />
operation.<br />
Technical Data<br />
Charging current max. 70 A<br />
Charging voltage 12V / 24V<br />
Characteristic IUoU<br />
Quick charging Yes<br />
Characteristics selectable Yes<br />
Nominal output 860 W<br />
Mains supply 90 - 260 V, 50 / 60 Hz<br />
Protective system IP 54<br />
Weight 14.3 lb<br />
Dimensions H / W / D 4.7’’ / 16.0’’ / 12.8’’<br />
16<br />
<strong>Battery</strong> Charger<br />
HS-1000*<br />
*VAS 5904
<strong>Battery</strong> Tester<br />
Accumeter S 500 D*<br />
*VAS 5097A<br />
Accumeter S 500 D<br />
The high-current load battery tester - developed in cooperation with<br />
Volkswagen.<br />
The high-current load simulates a heavy start process and is still the<br />
best test method for starter batteries – especially for batteries with high<br />
cold cranking current.<br />
Features<br />
> Recognizes the test capability and the state of charge<br />
> Cell short-circuits and bad cell connections are clearly recognized<br />
> The controller tests and documents the charging voltage of the<br />
generator<br />
> The test can be made directly at the vehicle – no consequential<br />
damages<br />
> <strong>Battery</strong> remains connected – no data loss<br />
> Standard paper is used in the printer (prints on thermo paper<br />
fade after a short time)<br />
Technical Data<br />
Cold cranking current A/DIN* *<br />
80-499**<br />
Load current Up to 500 A<br />
Ambient temperature 23 °F to 113 °F<br />
Standard paper 65.6’’ / 2.2’’<br />
Protective system IP 23<br />
Weight 17.6 lb<br />
Dimensions H / W / D 8.3’’ / 14.4’’ / 9.0’’<br />
** Test also possible according to IEC and EN/SAE standards<br />
17
Multi-Cutter MC 30<br />
The precision plasma cutter.<br />
Perfect cutting performance, particularly on high strength steels and<br />
through rust or paint. The only efficient cutting method for BORON<br />
body parts.<br />
Precise cutting capabilities even on thin panels. Perfect also on doublelayers:<br />
<strong>Cutting</strong> through one layer without penetrating the lower one.<br />
Features<br />
> Inverter current source<br />
> Electro pneumatic ignition<br />
> Microprocessor control<br />
> 6 m torch<br />
Technical Data<br />
Mains voltage 230 V(single phase) 50 / 60 Hz<br />
<strong>Cutting</strong> current 5 - 30 A continuous setting<br />
Max. cutting capacity St / Al / stainless 0.24’’ / 0.24’’ / 0.20’’ thickness<br />
Duty cycle dimensions 60 % at 20 A / 100 % at 10 A<br />
Protective system IP 23<br />
Weight 10.1 lb<br />
Dimensions H / W / D 9.8’’ / 11.4’’ / 5.1’’<br />
18<br />
Plasma Cutter<br />
Multi-Cutter MC 30
Approvals<br />
Issued Oct. 2007<br />
M20<br />
Resistance Spot <strong>Welding</strong><br />
M80<br />
M83 S<br />
MI-100<br />
MI-<br />
100control<br />
<strong>Battery</strong><br />
<strong>Service</strong><br />
Equipment<br />
HS-1000<br />
Accumeter<br />
S 500 D<br />
Plasma-<br />
Cutter<br />
Audi � � � � � � �<br />
BMW � �<br />
Buick � �<br />
Cadillac � �<br />
Chevrolet � �<br />
Chrysler � � � � �<br />
Daimler � � � � �<br />
Ford (Europe) � �<br />
Ford (USA) �<br />
GM � �<br />
GMC � �<br />
Honda Europe �<br />
Hummer � �<br />
Hyundai � �<br />
Jaguar �<br />
Kia Motors � �<br />
Landrover �<br />
Lexus � � �<br />
Maybach � � � � �<br />
Mercedes-Benz � � � � �<br />
Mini � �<br />
Nissan �<br />
Opel �<br />
Porsche � � � �<br />
Renault (D) �<br />
Renault (UK) � �<br />
Seat � � � � � � �<br />
Skoda � � � � � � �<br />
Smart � � � � �<br />
Toyota � � �<br />
Vauxhall �<br />
Volvo �<br />
Volkswagen � � � � � � �<br />
MC 30<br />
MC 40<br />
19
Elektron Inc. · 140 Industrial Park Avenue · Hortonville, WI 54944 · USA<br />
Phone: (920) 779-0916 · Fax: (920) 779-0924 · www.elektron-bremen.com<br />
Technical specifications are subject to change without notice.
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