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Fuel System 38 39 RIGHT FRONT 24 23 26 27 28 25 29 30 31 37 36 35 34 2 22 41 33 14 20 21 1 32 3 4 5 40 6 7 19 7 12 18 15 17 16 13 11 60 to 80 in -lb (7 to 9 N -m) 9 10 8 135 to 165 ft -lb (183 to 223 N -m) 1. Fuel tank 2. Fuel tank bracket 3. Air breather 4. Female hose barb 5. Tank support assembly 6. Fuel hose 7. Flange nut 8. Cap screw (4 used) 9. Flat washer 10. Cap screw (4 used) 11. Carriage screw (2 used) 12. Washer 13. Battery strap 14. Battery Figure 7 15. Retaining ring (2 used) 16. Battery cover 17. Flat washer (2 used) 18. Knob (2 used) 19. Battery plate 20. Negative battery cable 21. Positive battery cable 22. Carriage screw (2 used) 23. Gasket 24. Bushing (3 used) 25. Stand pipe 26. Fuel sender 27. Lock washer (5 used) 28. Phillips head screw (5 used) 29. Fuel hose 30. Hose clamp 31. Elbow fitting 32. Fuel cap 33. Locking flange nut 34. Speed nut 35. Tank cover (2 used) 36. Phillips head screw 37. Vent tube 38. Insulated clip (3 used) 39. Washer head screw (3 used) 40. Hose clamp 41. ROPS assembly Kubota Diesel Engine Page 3 - 8 Groundsmaster 4100--D
DANGER Because diesel fuel is highly flammable, use <strong>caution</strong> when storing or handling it. Do not smoke while filling the fuel tank. Do not fill fuel tank while engine is running, hot or when machine is in an enclosed area. Always fill fuel tank outside and wipe up any spilled diesel fuel before starting the engine. Store fuel in a clean, safety -approved container and keep cap in place. Use diesel fuel for the engine only; not for any other purpose. Check Fuel Lines and Connections Check fuel lines and connections periodically as recommended in the Operator’s Manual. Check lines for deterioration, damage, leaks or loose connections. Replace hoses, clamps and connections as necessary. Empty and Clean Fuel Tank Empty and clean the fuel tank periodically as recommended in the Operator’s Manual. Also, empty and clean the fuel tank if the fuel system becomes contaminated or if the machine is to be stored for an extended period. To clean fuel tank, flush tank out with clean diesel fuel. Make sure tank is free of contaminates and debris. Fuel Tank Removal (Fig. 7) 1. Park machine on a level surface, lower cutting deck, stop engine, engage parking brake and remove key from the ignition switch. 2. Raise and support seat and hood. 3. Remove battery cover and strap. Disconnect negative battery cable first and then positive battery cable. Remove battery from machine. 4. Use a fuel transfer pump to remove fuel from the fuel tank and into a suitable container. 5. Disconnect electrical wiring from the fuel sender on the fuel tank. 6. Disconnect fuel hose from the standpipe and venting hoses from elbow fittings in top of tank. 7. Remove phillips head screws that secure two (2) tank covers to ROPS assembly. Remove tank covers. 8. Remove fuel tank using Figure 7 as a guide. Fuel Tank Installation (Fig. 7) 1. Install fuel tank using Figure 7 as a guide. A. Torque two (2) flange nuts that secure the fuel tank to the frame from 60 to 80 in -lb (7 to 9 N -m). 2. Install two (2) tank covers to ROPS assembly. 3. Connect fuel hose to the standpipe and venting hoses to the elbow fittings. 4. Connect electrical wiring to the fuel sender. A. Connect white wire to the center terminal and black wire to any of the screws that secure the fuel sender to the fuel tank. B. Apply skin--over grease to the wire terminal connections. CAUTION Connecting battery cables to the wrong battery post could result in personal injury and/or damage to the electrical system. 5. Position battery in machine. Connect positive battery cable first and then negative battery cable. Install battery strap and cover. 6. Lower seat and hood. 7. Fill fuel tank. Kubota Diesel Engine Groundsmaster 4100--D Page 3 - 9 Kubota Diesel Engine
Page 1 and 2: Part No. 08162SL (Rev. A) Service M
Page 3 and 4: Table Of Contents Chapter 1 - Safet
Page 5 and 6: Table of Contents GENERAL SAFETY IN
Page 7 and 8: Maintenance and Service 1. Before s
Page 9 and 10: Safety and Instruction Decals Numer
Page 11 and 12: Chapter 2 Table of Contents Product
Page 13 and 14: Torque Specifications Recommended f
Page 15 and 16: Standard Torque for Dry, Zinc Plate
Page 17 and 18: Chapter 3 Kubota Diesel Engine Tabl
Page 19 and 20: Specifications Item Make / Designat
Page 21 and 22: Removal (Fig. 1) 1. Park machine on
Page 23: Removal (Fig. 5) CAUTION B The muff
Page 27 and 28: Removal (Fig. 8) 1. Park machine on
Page 29 and 30: Engine Removal (Fig. 9) 1. Park mac
Page 31 and 32: 3. Slowly lower engine into the mac
Page 33 and 34: Coupler Removal (Fig. 16) NOTE: The
Page 35 and 36: Chapter 4 Hydraulic System Table of
Page 37 and 38: General Information Operator’s Ma
Page 39 and 40: Hydraulic Hose and Tube Installatio
Page 41 and 42: Adjustable Fitting (Fig. 8) 1. Make
Page 43 and 44: Hydraulic System This page is inten
Page 45 and 46: Traction Circuit: 4WD (Mow) The tra
Page 47 and 48: Traction Circuit: Transport (2WD) T
Page 49 and 50: Lower Cutting Deck A four section g
Page 51 and 52: Raise Cutting Deck A four section g
Page 53 and 54: Mow Circuit Hydraulic flow for the
Page 55 and 56: Hydraulic System This page is inten
Page 57 and 58: Steering Circuit A four section gea
Page 59 and 60: Engine Cooling Fan Circuit A four s
Page 61 and 62: Hydraulic Test Fitting Kit This kit
Page 63 and 64: Problem Traction power is lost or u
Page 65 and 66: Testing The most effective method f
Page 67 and 68: Procedure for Traction Circuit Char
Page 69 and 70: Procedure for Traction Circuit Reli
Page 71 and 72: Procedure for Counterbalance Pressu
Page 73 and 74: Procedure for Rear Traction Circuit
Page 75 and 76:
Procedure for Traction Circuit Redu
Page 77 and 78:
Procedure for Cutting Deck Circuit
Page 79 and 80:
Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
Page 85 and 86:
Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
Page 89 and 90:
Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
Page 99 and 100:
NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Hydraulic System This page is inten
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
Page 173 and 174:
Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
Page 179 and 180:
Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
Page 183 and 184:
Warning Lights Engine Oil Pressure
Page 185 and 186:
Transport / 4WD Switch The transpor
Page 187 and 188:
Seat Switch The seat switch is norm
Page 189 and 190:
Hour Meter The hour meter is locate
Page 191 and 192:
Start, Engine Shutdown, Seat, Alarm
Page 193 and 194:
TEC -5002 Controller Groundsmaster
Page 195 and 196:
Fuel Gauge The fuel gauge can be te
Page 197 and 198:
Glow Controller The glow controller
Page 199 and 200:
Dual Temperature Switch The dual te
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Traction Neutral Switch The tractio
Page 203 and 204:
Fusible Links The Groundsmaster 410
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Cutting Deck Raise and Lower Switch
Page 207 and 208:
Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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Removal (Fig. 6) 1. Park machine on
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
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7. Secure the lock nut with the sta
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Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
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Removal (Fig. 5) 1. Park machine on
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Disassembly (Fig. 8) 1. Disassemble
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NOTE: Most of the seat suspension c
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Removal 1. Park machine on a level
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Chapter 8 Cutting Deck Table of Con
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General Information CAUTION Never i
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This page is intentionally blank. C
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Removal (Fig. 1) 1. Position machin
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Removal (Fig. 6) 1. Position machin
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Cutting Deck Link Service Disassemb
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Installation (Fig. 13) 1. Position
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2. Install outer bearing spacer int
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Disassembly (Fig. 22) 1. Park machi
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Chapter 9 Foldout Drawings Table of
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CENTER DECK MANIFOLD COUNTERBALANCE
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CONTINUES FROM SHEET 1 CONTINUES FR
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CONTINUES TO SHEET 2 CONTINUES TO S
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CONTINUES TO SHEET 2 WHEN THE PTO S
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CONTINUES TO SHEET 2 CONTINUES TO S
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YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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