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caution - Toro

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Hydraulic Fitting Installation (SAE Straight Thread O -Ring Fitting into Component Port)<br />

Non -Adjustable Fitting (Fig. 6)<br />

1. Make sure all threads and sealing surfaces of fitting<br />

and component port are free of burrs, nicks, scratches<br />

or any foreign material.<br />

2. As a preventative measure against leakage, it is recommended<br />

that the O--ring be replaced any time the<br />

connection is opened.<br />

3. Lightly lubricate the O--ring with clean hydraulic oil.<br />

Fitting threads should be clean with no lubricant applied.<br />

IMPORTANT: Before installing fitting into port, determine<br />

port material. If fitting is to be installed into<br />

an aluminum port, installation torque is reduced.<br />

4. Install the fitting into the port. Then, use a torque<br />

wrench and socket to tighten the fitting to the recommended<br />

installation torque shown in Figure 7.<br />

5. If a torque wrench is not available, or if space at the<br />

port prevents use of a torque wrench, an alternate method<br />

of assembly is the Flats From Finger Tight (F.F.F.T.)<br />

method.<br />

A. Install the fitting into the port and tighten it down<br />

full length until finger tight.<br />

B. If port material is steel, tighten the fitting to the<br />

listed F.F.F.T. If port material is aluminum, tighten fitting<br />

to 60% of listed F.F.F.T.<br />

Size<br />

F.F.F.T.<br />

4 (1/4 in. nominal hose or tubing) 1.00 + 0.25<br />

6(3/8in.) 1.50+0.25<br />

8(1/2in.) 1.50+0.25<br />

10 (5/8 in.) 1.50 + 0.25<br />

12 (3/4 in.) 1.50 + 0.25<br />

16 (1 in.) 1.50 + 0.25<br />

NOTE: Use of an offset wrench (e.g. crowfoot wrench)<br />

will affect torque wrench calibration due to the effective<br />

length change of the torque wrench. Tightening torque<br />

when using a torque wrench with an offset wrench will<br />

be less than the recommended installation torque. See<br />

Using a Torque Wrench with an Offset Wrench in the<br />

Torque Specifications section of Chapter 2 -- Product<br />

Records and Maintenance to determine necessary conversion<br />

information.<br />

Fitting<br />

Figure 6<br />

O-ring<br />

Fitting<br />

Dash Size<br />

Fitting Port Side<br />

Thread Size<br />

Installation Torque Into<br />

Steel Port<br />

Installation Torque Into<br />

Aluminum Port<br />

4 7/16 -- 20 15to19ft--lb(21to25N--m) 9to11ft--lb(13to15N--m)<br />

5 1/2 -- 20 18to22ft--lb(25to29N--m) 11to15ft--lb(15to20N--m)<br />

6 9/16 -- 18 34to42ft--lb(47to56N--m) 20to26ft--lb(28to35N--m)<br />

8 3/4 -- 16 58to72ft--lb(79to97N--m) 35to43ft--lb(48to58N--m)<br />

10 7/8 -- 14 99 to 121 ft--lb (135 to 164 N--m) 60 to 74 ft--lb (82 to 100 N--m)<br />

12 11/16--12 134 to 164 ft--lb (182 to 222 N--m) 81 to 99 ft--lb (110 to 134 N--m)<br />

14 13/16--12 160 to 196 ft--lb (217 to 265 N--m) 96 to 118 ft--lb (131 to 160 N--m)<br />

16 15/16--12 202 to 248 ft--lb (274 to 336 N--m) 121 to 149 ft--lb (165 to 202 N--m)<br />

20 15/8--12 247 to 303 ft--lb (335 to 410 N--m) 149 to 183 ft--lb (202 to 248 N--m)<br />

Figure 7<br />

Hydraulic System Page 4 - 6<br />

Groundsmaster 4100--D

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