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Journal of the Minnesota Precision Manufacturing Association

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cover | IMTS 2010<br />

distributors in our region<br />

Productivity Inc • Plymouth, Minn.<br />

Andy Archer and Pete Nelson, sales managers<br />

www.productivity.com<br />

Productivity Inc. is a solutions-based provider in Plymouth,<br />

Minn, representing a wide range <strong>of</strong> manufacturing solutions.<br />

<strong>Manufacturing</strong> definitely looks to be having a better year, so<br />

we expect to see a lot <strong>of</strong> activity at IMTS. We anticipate seeing <strong>the</strong><br />

most interesting developments in specific areas.<br />

The first development is in <strong>the</strong> 5-axis machining solutions.<br />

Traditionally regarded as advanced technology, best suited to<br />

<strong>the</strong> aerospace and automotive industry, 5-axis machining now<br />

is being applied to a wide variety <strong>of</strong> manufacturing applications,<br />

including medical and <strong>the</strong> mold and die sector. One <strong>of</strong> <strong>the</strong> biggest<br />

advantages <strong>of</strong> this technology, particularly in a slower economy,<br />

is smaller lot sizes and quicker turnaround time in addition to<br />

better overall accuracy and reduced work in process. The result<br />

can produce a significant competitive advantage.<br />

Second would be <strong>the</strong> multi-tasking machines. Some <strong>of</strong> <strong>the</strong><br />

new multi-tasking technologies that will be shown by Nakamura<br />

include 3 turret—twin spindle machines capable <strong>of</strong> having three<br />

tools in <strong>the</strong> cut simultaneously to drastically reduce cycle times<br />

and increase throughput.<br />

Ano<strong>the</strong>r new technology that will be shown includes<br />

machines with a B-axis head and full 5-axis machining capability.<br />

They <strong>of</strong>fer solutions to many typical production challenges:<br />

multiple setups, tolerance stack-up, large in-process inventory<br />

and longer cycle times.<br />

Ano<strong>the</strong>r technology worth exploring at IMTS is <strong>the</strong> nanoor<br />

micro-machining technology. As applications grow in<br />

complexity and shrink in size, <strong>the</strong> future is about miniature,<br />

micron, and sub-micron parts production. The world definitely<br />

is getting smaller, and we anticipate seeing some very interesting<br />

demos in this area. Within our product line in particular, we<br />

have seen some new advances in Swiss turning technology<br />

with Citizen. Citizen has introduced a couple <strong>of</strong> new models,<br />

particularly <strong>the</strong> A-Series machines. These machines are <strong>the</strong><br />

fastest CNC machines in <strong>the</strong> world with rapid rates at 1,576<br />

IPM, easy to use and very cost competitive.<br />

The field <strong>of</strong> robotics continues to develop rapidly, particularly<br />

in <strong>the</strong> area <strong>of</strong> vision guidance. Robotic vision is used for part<br />

identification and navigation, and applications generally deal with<br />

finding a part and orienting it for robotic handling or inspection.<br />

Productivity’s Robotics Division is happy to introduce <strong>the</strong> latest<br />

in vision technologies at <strong>the</strong> Fanuc booth.<br />

There are many new advances in <strong>the</strong> world <strong>of</strong> waterjet cutting.<br />

Omax will be displaying <strong>the</strong>ir new Maxiem line <strong>of</strong> cost effective<br />

machines as well as bevel cutting and 4th axis.<br />

You also don’t want to miss <strong>the</strong> tooling and accessories at IMTS.<br />

They are mostly in <strong>the</strong> West Hall and will afford great opportunities<br />

to find specific tooling solutions to your most demanding needs.<br />

Productivity works with a wide variety <strong>of</strong> tooling and accessories<br />

companies and our staff will be at those booths.<br />

Hales Machine Tool, Inc. • Plymouth, Minn.<br />

Tim Hales, vice president<br />

www.halesmachinetool.com<br />

Hales Machine Tool, Inc., in Plymouth, Minn., is <strong>the</strong> number<br />

one distributor in <strong>the</strong> country for major machine tool<br />

manufacturers.<br />

There is a lot to see at IMTS this year. Most OEMs are<br />

introducing machines that can do more in one work envelope.<br />

Combining multiple technologies on a single machine makes<br />

<strong>the</strong> process more complex, but <strong>the</strong> advantages can be worth <strong>the</strong><br />

effort. Among o<strong>the</strong>r benefits, we’re talking improved component<br />

quality, greater flexibility, and drastically increased throughput<br />

and daily invoicing.<br />

Doosan: Coming to you from Seoul, Korea, Doosan is now <strong>the</strong><br />

third largest machine tool builder in <strong>the</strong> world, and <strong>the</strong>ir booth<br />

will have some really incredible demos at this show. They will<br />

have 12 turning centers, many with multiple axis, and eight<br />

machining centers on display. Their newest and biggest is a VTL,<br />

60” swing with a 50” table. It is a RAM style with tool changer<br />

and live tooling.<br />

Doosan also has a new model in <strong>the</strong> MX Series, which is a<br />

multi-tasking machine. It features an articulating milling head<br />

on <strong>the</strong> upper slide and standard style turret with live tooling<br />

on <strong>the</strong> lower slide and has two opposing spindles with identical<br />

specifications. This is not unique to Doosan, but is a new model<br />

for <strong>the</strong>m.<br />

Yamazen: Yamazen is an importer <strong>of</strong> multiple product lines. One<br />

<strong>of</strong> <strong>the</strong>ir most well-known lines is Bro<strong>the</strong>r. Bro<strong>the</strong>r always has<br />

been known for extremely fast, high-speed drill tap machines.<br />

Their latest series <strong>of</strong> product takes it to ano<strong>the</strong>r level <strong>of</strong> rigidity and<br />

speed, and now will be considered a VMC ra<strong>the</strong>r than just a drill<br />

tap machine. They will be displaying five new models in <strong>the</strong> booth.<br />

Yamazen also imports Mitsubishi and <strong>the</strong>y’ve got a new<br />

machine, <strong>the</strong> V1, with super high precision for manufacturing<br />

extremely high tolerance parts. One <strong>of</strong> <strong>the</strong> target markets <strong>of</strong> this<br />

machine is <strong>the</strong> medical industry. The machine comes in multiple<br />

configurations, and I expect to see a 5-axis model at <strong>the</strong> show.<br />

Mitsubishi also builds bridge type mills. We will see a bridge mill<br />

with attachment changers.<br />

Milltronics: An American machine tool builder in Waconia,<br />

Minn., Milltronics has come out with some really unique<br />

machines in <strong>the</strong> last few months. Their new machines, <strong>the</strong> TT24<br />

and TT40, are VMCs, with an in-line pallet changing system and<br />

two pallets <strong>of</strong> ei<strong>the</strong>r 24x24 or 40x40. Through programming,<br />

<strong>the</strong>se machines have <strong>the</strong> capability to sync those two pallets and<br />

make <strong>the</strong> 24x24 into a 24x48 travel, or a 40x40 into a 40x80.<br />

Milltronics is <strong>the</strong> only builder in <strong>the</strong> world with this capability.<br />

They will have a TT24 with full synchronization in <strong>the</strong>ir booth.<br />

Everyone has to stop and see that demo.<br />

Also, don’t miss <strong>the</strong> tooling pavilion. Kurt <strong>Manufacturing</strong><br />

Company Inc., in particular, is showing <strong>of</strong>f many productivity<br />

enhancement products, including <strong>the</strong> NEMI flat table vacuum<br />

pod workholding systems. One <strong>of</strong> <strong>the</strong> many workholding<br />

innovations that Kurt will be showing, may be <strong>the</strong> item that pays<br />

for your visit to IMTS.<br />

10 | PRECISION MANUFACTURING July | August 2010

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