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Issue n. 3 - April 2005Download pdf - BLM GROUP

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From 500 to 300,000 parts per annum<br />

“All the tube working machines purchased by<br />

RELEM have been supplied by <strong>BLM</strong>. There have<br />

been very rapid technical variations in our manufacturing<br />

programme and the machines have<br />

enabled us to adapt to the changes required and<br />

still remain competitive” stated Andrés Palau, the<br />

company’s joint owner. He added, “The production<br />

technology available from <strong>BLM</strong> has integrated<br />

totally with the characteristics of our manufacturing<br />

systems”.<br />

“We produce support tubing for windscreens on<br />

the <strong>BLM</strong> DYNAM0 and <strong>BLM</strong> NC832 tube bending<br />

machines; these parts look simple to produce<br />

but require high degrees of accuracy and repeatability.<br />

On the <strong>BLM</strong> Planet CNC tube bender<br />

we manufacture, in aluminium tube, components<br />

for automotive air conditioning units. Working<br />

directly from coil stock (which provides significant<br />

material scrap reductions), then combining –<br />

straightening, end-forming, bending, final cut-off<br />

and unloading of the finished component – on<br />

one machine, in a fully automated and continuous<br />

process, achieves the lowest possible costper-component.<br />

Production batches...<br />

The needs of the automotive sector have a huge<br />

influence on production programmes and RELEM<br />

have always looked for the best possible solutions;<br />

very strict tolerances, high value materials<br />

(stainless steel and aluminium), an ability to work<br />

with pre-assembled tube and total quality control<br />

over all the parts being worked.<br />

“An important element, in our constant search for<br />

efficiency in technology and the production<br />

process, is our collaboration with the <strong>BLM</strong> Group,<br />

who have a global vision of the automotive market<br />

and can supply advanced technologies for<br />

tube working processes as well as the support of<br />

properly qualified personnel all the time.”<br />

To win against the odds<br />

“The availability and reliability of the machines<br />

is paramount,” Andrés Palau continues,” in a situation<br />

where our clients can give us an order at<br />

8.00 a.m. by internet and expect it to leave the<br />

factory by 11.00 a.m. the same morning. Not all<br />

our customers are this demanding, obviously –<br />

but it’s upon the most difficult requests that we<br />

measure our performance.”<br />

“We have a high level of competence and experience<br />

in our factory which helps us to confront<br />

the requests which pose particular problems. We<br />

are able to manufacture our own tooling and ensure<br />

they are as perfect as possible. This is equally<br />

important for the automation and control of the<br />

production processes.”<br />

“Once we’ve got over these particular problems,<br />

we have to start all over again with another request.<br />

It’s this environment that stimulates us and<br />

helps us win against all odds.”<br />

Number 3 - april 2005 INSPIRED FOR TUBE Automotive<br />

9

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