Issue n. 3 - April 2005Download pdf - BLM GROUP
Issue n. 3 - April 2005Download pdf - BLM GROUP
Issue n. 3 - April 2005Download pdf - BLM GROUP
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From 500 to 300,000 parts per annum<br />
“All the tube working machines purchased by<br />
RELEM have been supplied by <strong>BLM</strong>. There have<br />
been very rapid technical variations in our manufacturing<br />
programme and the machines have<br />
enabled us to adapt to the changes required and<br />
still remain competitive” stated Andrés Palau, the<br />
company’s joint owner. He added, “The production<br />
technology available from <strong>BLM</strong> has integrated<br />
totally with the characteristics of our manufacturing<br />
systems”.<br />
“We produce support tubing for windscreens on<br />
the <strong>BLM</strong> DYNAM0 and <strong>BLM</strong> NC832 tube bending<br />
machines; these parts look simple to produce<br />
but require high degrees of accuracy and repeatability.<br />
On the <strong>BLM</strong> Planet CNC tube bender<br />
we manufacture, in aluminium tube, components<br />
for automotive air conditioning units. Working<br />
directly from coil stock (which provides significant<br />
material scrap reductions), then combining –<br />
straightening, end-forming, bending, final cut-off<br />
and unloading of the finished component – on<br />
one machine, in a fully automated and continuous<br />
process, achieves the lowest possible costper-component.<br />
Production batches...<br />
The needs of the automotive sector have a huge<br />
influence on production programmes and RELEM<br />
have always looked for the best possible solutions;<br />
very strict tolerances, high value materials<br />
(stainless steel and aluminium), an ability to work<br />
with pre-assembled tube and total quality control<br />
over all the parts being worked.<br />
“An important element, in our constant search for<br />
efficiency in technology and the production<br />
process, is our collaboration with the <strong>BLM</strong> Group,<br />
who have a global vision of the automotive market<br />
and can supply advanced technologies for<br />
tube working processes as well as the support of<br />
properly qualified personnel all the time.”<br />
To win against the odds<br />
“The availability and reliability of the machines<br />
is paramount,” Andrés Palau continues,” in a situation<br />
where our clients can give us an order at<br />
8.00 a.m. by internet and expect it to leave the<br />
factory by 11.00 a.m. the same morning. Not all<br />
our customers are this demanding, obviously –<br />
but it’s upon the most difficult requests that we<br />
measure our performance.”<br />
“We have a high level of competence and experience<br />
in our factory which helps us to confront<br />
the requests which pose particular problems. We<br />
are able to manufacture our own tooling and ensure<br />
they are as perfect as possible. This is equally<br />
important for the automation and control of the<br />
production processes.”<br />
“Once we’ve got over these particular problems,<br />
we have to start all over again with another request.<br />
It’s this environment that stimulates us and<br />
helps us win against all odds.”<br />
Number 3 - april 2005 INSPIRED FOR TUBE Automotive<br />
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