Air-operated oil pump Oilmatic DP 11 - Hallbauer Viernheim

Hallbauer Industries GmbH
P.O. Box 1340 68503 Viernheim
Industriestraße 18 68519 Viernheim
Germany
Parts and technical service guide
Pneumatic oil pump „Oilmatic” DP 1:1
Part nos.: 80633/ 40623
Description
Installation
�� The pump (1) can be mounted directly on drums or on a wall bracket (part no. 81423) fitted
with a 2” bung (2). For drum mounting an extension tube (3) is required, for wall mounting a
suction unit (no picture) is required.
�� Connect the maintenance unit (4) (to be ordered separately) to the air inlet (5) of the pump.
�� Connect the extension tube (3) /suction unit to the pump inlet (6).
�� To deventilate, please run the pump shortly until oil appears in the oil outlet (7).
�� Connect the discharge hose (no picture) to the oil outlet (7) of the pump.
�� It is recommended to install a ball valve between the pump outlet and the discharge hose as
well as between the compressed air pipe line and the air connection hose to the pump.
�� It is important that the foot valve of the suction unit / extension tube does not come in contact
with dirty areas, such as a workshop floor, because it may become contaminated with dirt or
foreign particles that can damage the seals.
Operation
�� Fill oiler (if fitted) with motor oil SAE10W.
�� Slowly increase the air pressure letting the pump slowly build up fluid pressure.
�� Adjust the air pressure at 6 bar (max. 10 bar!).
�� Open the outlet valve, pump will start and fluid will come through the oil gun/ meter.
�� Closing the outlet valve will stop the pump.
�� Does the pump not function as described, please recheck the installation procedure.
�� At the end of the day disconnect the pump from the compressed air and release the pressure.
�� Check air maintenance unit weekly, refill the oil and remove any dirt from the filter.
Issue: 07/2010
Phone + 49 6204 7095-38 or -40
Fax +49 62047095-33
info@hallbauer-viernheim.de
www.hallbauer-viernheim.de
Pneumatic oil pump „Oilmatic” DP 1:1
The „Oilmatic” DP 1:1 is a self-priming double-acting pneumatic piston pump for transferring mineral oil,
diesel fuel, heating oil, antifreeze concentrate and other non-corrosive liquids. „Oilmatic” DP 1:1
pneumatic pumps were designed for the short-distance and low-height transfer of high volumes
generating only low resistance. Output decreases if viscosity and resistance increase.
Technical data:
�� pressure ratio 1:1
�� minimum air pressure 3 bar/ 44 psi
�� maximum air pressure 10 bar/ 145 psi
�� output 40l/ min (at 10 bar/ 145 psi, with free discharge, using SAE 20 oil at 20°C)
�� air piston diameter ø 50mm
�� air inlet 1/4" BSP (f)
�� fluid outlet thread 3/4" BSP (f)
�� fluid inlet thread 1" BSP (f)
�� height-adjustable 2" BSP bung adaptor
We recommend use of maintenance unit (part no. 80027).
80633 Pneumatic oil pump „Oilmatic” DP 1:1, without accessories
40623 Pneumatic oil pump „Oilmatic” DP 1:1, with accessories (connectors, air coupler, wall bracket), ready for use
Technical safety information
�� The outgoing air of the pump flows off the pump head during operation in a sound absorbing way.
�� Before each repair or maintenance work, the air connection must be released and the pressure hose must be
discharged by manipulating the lever of the delivery pistol.
�� Should the pump be taken out of service for a long time, you should fill in 1 ccm of the 3.5 ccm ampoules of
special oil enclosed into the air inlet of the pump.
�� Let pump work for a short time. Detach the air connection and operate the delivery pistol in order to discharge the
oil hose.
�� Protect the hose against breaking, cutting and strong heat effects.
Hallbauer Industries GmbH Postfach 1340 68503 Viernheim www.hallbauer-viernheim.de 1

Pneumatic oil pump „Oilmatic” DP 1:1 Part nos.: 80633/ 40623
Spare parts
EC declaration of conformity
Declaration of Conformity
according to the EC directive Machines 89/392/EEC, appendix II A
Part No Includes item no.
1518648 3, 4, 5, 6, 7, 8, 9, 10, 11, 14
1518643 2, 3
1518644 3, 4, 5, 6, 7, 8, 9, 10, 13
1518645 1, 3
1518126 9, 18
1117086 19
1517189 9, 15
1518129 9, 10, 16, 17, 18
1518128 12
Issue: 07/2010
We hereby declare that HALLBAUER air-operated oil pumps DPS correspond to the general safety and health
requirements of the Europen Union directives with respect to concept and type as well as to the model launched by
us. When modifying something at the air-operated oil pump without our agreement, this declaration is no longer
valid.
Description of the product:: Air-operated oil pumps DPS 1:1
Applicable EC directives: EC directive Machines 89/392/EEC
i.d.F. 91/368/EEC, 93/44/EEC and 93/68/EEC
Applied harmonized
specification, especially: EN 292-I and EN 292-2 and EN 809
Applied national and
technical specification: DIN 20 022, DIN 1283 Point 2.2.1.1
Viernheim, in January 1999 ________________________________
Lothar Hallbauer, General Manager
Hallbauer Industries GmbH Postfach 1340 68503 Viernheim www.hallbauer-viernheim.de 2