Grease bucket pump BMP-16 - Hallbauer Viernheim

Hallbauer Industries GmbH
P.O. Box 1340 68503 Viernheim
Industriestraße 18 68519 Viernheim
Germany
Parts and technical service guide
Grease bucket pump BMP 16
Part no.: 150000
Professional grease bucket pump BMP 16
Description
�� heavy-duty manual grease pump for high output
�� 3 alternative lever positions for different outputs: 10g/ 0,35oz, 15g/ 0,53oz, 20g/ 0,70oz
per stroke
�� suitable for greases up to consistency class NGLI 2 and oils
�� maximum pressure range between 175 bar/ 2.500 psi and 350 bar/ 5.000 psi depending
on lever position
�� including robust and stable steel container
�� capacity 16kg/ 565oz
�� with 1,5m high-pressure rubber hose with extension pipe and 4-jaw Profi-nozzle
Assembly
1. Assemble the lever (2) and the link (6) as shown in illustration.
2. Fix the link (6) to the pump body with the pin (5), securing it with the cotter
pin (4).
3. Fasten the lever (2) in one of the three holes to the piston using the wing
screw (3) and wing nut (7).
4. Assemble the link (6) to the lever (2) with the other pin (5) and cotter pin
(4).
5. Connect the outlet hose with the outlet of the pump using a suitable sealing
material.
Operation
1. To fill the container, lift up the lever and loosen the knurled screws (22) and
slide aside the cover (23) (Ill. 3).
2. Fill the container with grease and compact it well to eliminate possible air
pockets.
3. Prime the pump with several quick strokes of the pump handle until the grease
appears through the outlet.
4. By changing the position of the lever it is possible to obtain a pressure range
from 175 bar (pos A) to 350 bar (pos C) with an output of 20, 15 or 10 grams
per stroke.
Troubleshooting
Issue: 12/2010
Phone + 49 6204 7095-38 or -40
Fax +49 6204 7095-33
info@hallbauer-viernheim.de
www.hallbauer-viernheim.de
Symptoms Possible causes Solutions
No or low grease delivery
No grease in the container Fill the container
Air pockets in the grease Compact the grease
Outlet valve obstructed or damaged Replace the outlet valve
The pump does not prime Air pockets in the grease Compact the grease
Grease leaks between the outlet Loose hose Retighten the hose to the out-
valve and the outlet hose
let valve
Hallbauer Industries GmbH Postfach 1340 68503 Viernheim www.hallbauer-viernheim.de 1

Grease bucket pump BMP 16 Part no.: 150000
Issue: 12/2010
Disassembling procedure
�� Dismount the lever (2) and the link (6) following the installation procedure, reversing each step.
�� Remove the cover (23) and unscrew the screws (11) to be able to remove the pump set.
�� Unscrew the nut (21) and thrust washer (20) from the piston (9).
�� Unscrew the pump tube (18) from the pump body (13) and remove the seal (14), the inner tube (8), the guide
washer (15), the valve top (16) and the valve base (17).
�� Take out the piston (9) from the pump body (13) and remove the quad-ring (10).
�� Reassemble following the same instructions, reversing each step.
Parts list
Repair kit
Pos. Part.No. Description
4, 10, 14, 15, 16, 17
Parts available separately
715431 Seals
12 715412 Outlet valve
24 715424 Cover
25 815600 Cover seal
715429 Outlet hose
Hallbauer Industries GmbH Postfach 1340 68503 Viernheim www.hallbauer-viernheim.de 2