VECTOR 300 Service Manual

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20. TAKING BRG. 62040 LARGE-SIZE TOOL (I6100-6204-FT3 ) 21. ALL-PURPOSE FIXER (B2101-HMA-FT1) 22. KNOCKING BRG.(6204) IMPLEMENT (I6100-6204-FT2) 16
2. MAINTENANCE 2-1 Maintenance Data 2-8 Idle Speed 2-2 Maintenance Schedule 2-9 Drive Chain 2-3 Fuel Tube 2-10 Brake System 2-4 Throttle Operation 2-11 Wheels And Tires 2-5 Throttle Cable Adjustment 2-12 Steering Shaft Holder Bushing 2-6 Air Cleaner 2-13 Toe-In 2-7 Spark Plug 2-1 Maintenance Data SPECIFICATION SPARK PLUG SPARK PLUG GAP RECOMMENDED SPARK PLUGS THROTTLE LEVER FREE PLAY IDLE SPEED BRAKE LEVER FREE PLAY DRIVE CHAIN SLACK TOE-IN 0.8 mm NGK CR8E 5-10 mm 1700±100 rpm 15-25 mm 10-25 mm 5±10 mm TORQUE VALUES SPARK PLUG TIE-ROD LOCK NUT ENGINE OIL GEAR LUBRICATION OIL 12-19 N.m 35-43 N.m 1.4 Liter (1.2Liter for change) 750cc (650cc for change) 17
Page 1 and 2: VECTOR 300 Service Manual 1
Page 3 and 4: 6. CYLINDER HEAD/VALVE 6-1 Mechanis
Page 5 and 6: 17. ELECTRICAL SYSTEM 17-1 Troubles
Page 7 and 8: 1-3 Engine Specifications Type 4 St
Page 9 and 10: 1-5 Torque Values STANDARD ● 5 mm
Page 11 and 12: For Engine 1.TACKING ACG FLY WHEEL
Page 13 and 14: 9. FABRICATING R CRANK CASE COVER 6
Page 15: 16. KNOCKING WATER PUMP OIL SEAL IM
Page 19 and 20: 2-4 Throttle Operation Inspect for
Page 21 and 22: 2-10 Brake System Inspect the front
Page 23 and 24: 2-11 Wheels And Tires Inspect the t
Page 25 and 26: 3. ENGINE REMOVE AND INSTALLATION 3
Page 27 and 28: 4. LUBRICATION SYSTEM 4-1 Mechanism
Page 29 and 30: 4-4 Engine Oil Turn off engine, and
Page 31 and 32: Oil Pump Inspection Check the clear
Page 33 and 34: 4-7 Gear Oil Gear Oil Change Remove
Page 35 and 36: 5-2 Precautions In Operation Genera
Page 37 and 38: 5-4 Carburetor Remove / Install Rem
Page 39 and 40: 5-6 Throttle Valve Disassembly Remo
Page 41 and 42: Remove main jet, needle jet holder,
Page 43 and 44: 5-9 Fuel Tank Fuel unit removal Ope
Page 45 and 46: 6. CYLINDER HEAD/VALVE 6-1 Mechanis
Page 47 and 48: 6-3 Troubleshooting Engine performa
Page 49 and 50: Remove left crankcase cover, and tu
Page 51 and 52: Remove valve stem seals. Valve stem
Page 53 and 54: Valve guide Caution 5.0 mm valve gu
Page 55 and 56: 6-7 Valve Seat Inspection And Servi
Page 57 and 58: After the valve seat ground, coat v
Page 59 and 60: Install cam chain on to sprocket an
Page 61 and 62: 6-10 Valve Clearance Adjustment Loo
Page 63 and 64: To this chapter contents 7-2 Precau
Page 65 and 66: Check cylinder if warp. Service lim
Page 67 and 68:
To this chapter contents 7-5 Piston
Page 69 and 70:
Coat some engine oil to inside of c
Page 71 and 72:
8-2 Maintenance Description Precaut
Page 73 and 74:
Left crankcase cover inspection Rem
Page 75 and 76:
Remove starter drive pulley and vol
Page 77 and 78:
Installation Caution • Pull out d
Page 79 and 80:
Inspection The weight rollers are t
Page 81 and 82:
8-7 Clutch Outer/Driven Pulley Disa
Page 83 and 84:
To this chapter contents Clutch wei
Page 85 and 86:
Installation of Clutch OUTER/Driven
Page 87 and 88:
9-2 Precautions In operation Specif
Page 89 and 90:
Remove gear box cover bolts (9 bolt
Page 91 and 92:
9-5 Inspection Of Mission Mechanism
Page 93 and 94:
9-6 Bearing Replacement Caution •
Page 95 and 96:
Special tool: Inner bearing puller
Page 97 and 98:
Align the position mark on the shif
Page 99 and 100:
10-2 Precautions In Operation Gener
Page 101 and 102:
Check the oil seal for wear or dama
Page 103 and 104:
Install starting clutch driven gear
Page 105 and 106:
Install reduction gear shaft and re
Page 107 and 108:
11. CRANKCASE / CRANK 11-1 Mechanis
Page 109 and 110:
11-4 Disassembly Of Crankcase Remov
Page 111 and 112:
11-5 Crankshaft Inspection Use a th
Page 113 and 114:
Install 2 dowel pins and new gasket
Page 115 and 116:
12. COOLING SYSTEM 12-1 Mechanism D
Page 117 and 118:
12-4 Trouble Diagnosis For Cooling
Page 119 and 120:
12-5 System Test Test on the filler
Page 121 and 122:
Loosen the radiator 4 bolts. Remove
Page 123 and 124:
Check any wear and damage of the me
Page 125 and 126:
Install the seal washer into the ro
Page 127 and 128:
13. STEERING AND SUSPENSION 13-1 Pa
Page 129 and 130:
Remove the handle bar switch on the
Page 131 and 132:
13-4 Throttle Housing DISASSEMBLY L
Page 133 and 134:
Install the steering shaft nut and
Page 135 and 136:
14-2 Troubleshooting HARD STEERING
Page 137 and 138:
Before loosening castle nut, you ha
Page 139 and 140:
14-5 Suspension Adjustment Suspensi
Page 141 and 142:
REAR BRAKE
Page 143 and 144:
Loosen two bolts to take out rear b
Page 145 and 146:
15-4 Swingarm & Rear Axle Holder Th
Page 147 and 148:
15-5 Suspension Adjustment Suspensi
Page 149 and 150:
16-2 Rear Fenders Removal There are
Page 151 and 152:
16-3 Front Fender Removal To remove
Page 153 and 154:
Bolt EXHAUST PIPE INSTALLATION Inst
Page 155 and 156:
17-2 Ignition Coil Remove the spark
Page 157 and 158:
After loosen these three screws, us
Page 159 and 160:
17-7 Instrument Pane The instrument
Page 161 and 162:
17-8 Wiring Diagram
Page 163 and 164:
18.2 Poor Performance At Low And Id
Page 165:
18-5 Poor Handling STEERING IS HEAV
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