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VECTOR 300 Service Manual

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6-2 Precautions In Operation<br />

General Information<br />

• This chapter is contained maintenance and service for cylinder head, valve, and camshaft as well as<br />

rocker arm.<br />

• Cylinder head service can be carried out when engine is in frame.<br />

Specification of CYLINDER HEAD<br />

Item Standard Limit<br />

Compression pressure 12±2 kg/cm2 ---<br />

Camshaft<br />

Rocker arm<br />

Valve<br />

Height of cam lobe<br />

Intake 5.90 5.85<br />

Exhaust 5.70 5.65<br />

ID of valve rocker arm 11.982~12.000 12.080<br />

OD of valve rocker arm shaft 11.966~11.984 11.936<br />

OD of valve stem<br />

Intake 4.975~4.990 4.900<br />

Exhaust 4.950~4.975 4.900<br />

ID of valve guide 5.000~5.012 5.030<br />

Clearance between Intake 0.010~0.037 0.080<br />

valve stem and guide Exhaust 0.025~0.062 0.100<br />

Free length of valve Intake 38.700 35.200<br />

spring Exhaust 40.400 36.900<br />

Valve seat width 3.400 4.000<br />

Valve clearance<br />

Intake 0.10±0.02mm -<br />

Exhaust 0.15±0.02mm -<br />

Tilt angle of cylinder head --- 0.050<br />

Torque Value<br />

Cylinder head cover bolt<br />

Exhaust pipe stud bolt<br />

Cylinder head bolt<br />

Cylinder head Nut<br />

Sealing bolt of cam chain auto-tensioner<br />

Bolt of cam chain auto-tensioner<br />

Cylinder side cover bolt<br />

Cam sprocket bolt<br />

Tappet adjustment screw nut<br />

Spark plug<br />

1.0~1.4kgf-m<br />

2.4~3.0kgf-m<br />

1.0~1.4kgf-m<br />

3.6~4.0kgf-m<br />

0.8~1.2kgf-m<br />

1.2~1.6kgf-m<br />

1.0~1.4kgf-m<br />

1.0~1.4kgf-m<br />

0.7~1.1kgf-m<br />

1.0~1.2kgf-m<br />

Tools<br />

Special service tools<br />

Valve reamer: 5.0mm<br />

Valve guide driver: 5.0mm<br />

Valve spring compressor

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