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I n d u s t r i a l W i r e l e s s<br />

30<br />

Sensor networks: <strong>wireless</strong><br />

mesh or <strong>wireless</strong> backbone?<br />

Automation plant operators should carefully consider their current and future needs before choosing an<br />

<strong>industrial</strong> <strong>wireless</strong> system. Some applications are well suited to a field device meshing network, while others<br />

are better served by an infrastructure meshing network. To gain the maximum benefit that meshing can offer,<br />

the selected system should support both topologies simultaneously and seamlessly in a single network. In<br />

the following article, Soroush Amidi explains the salient characteristics of each topology to help end users<br />

decide which one best serves their needs.<br />

THE PACE OF ADOPTION for <strong>industrial</strong> <strong>wireless</strong> by<br />

the very conservative automation and manufacturing<br />

industry testifies to the strength of <strong>wireless</strong><br />

meshing technology. Every year, thousands of<br />

plants opt to use <strong>wireless</strong> devices, such as mobile<br />

handhelds running apps for maintenance and<br />

process monitoring, video collaboration cameras,<br />

asset location tags and <strong>wireless</strong> field instruments.<br />

This improves organisations’ operational and<br />

capital expenditure performances. The attractiveness<br />

of <strong>industrial</strong> <strong>wireless</strong> lies in its mobility,<br />

flexibility and lower cost.<br />

The use of <strong>wireless</strong> technology in the process<br />

industries is not new. Automation professionals<br />

began using <strong>wireless</strong> transmitters more than a<br />

decade ago to collect data from remote areas<br />

or equipments where the use of wired transmitters<br />

were not feasible, either because of<br />

physical or financial constraints.<br />

What is new, however, is the development of<br />

<strong>wireless</strong> meshing technology, which offers the<br />

reliability and robustness that was lacking in<br />

point-to-point <strong>wireless</strong> products used at the<br />

beginning of the 21st century.<br />

Today, a growing number of <strong>industrial</strong> end<br />

users are implementing <strong>wireless</strong> devices,<br />

including <strong>wireless</strong> transmitters. In fact, <strong>wireless</strong><br />

transmitters are even being installed for<br />

process monitoring in areas where wired transmitters<br />

can be used. Why? Again, it is because<br />

of the reliability offered by the <strong>wireless</strong><br />

meshing technology.<br />

When it comes to implementing a <strong>wireless</strong><br />

meshing network, automation professionals are<br />

faced with choosing from several different<br />

topologies. They can implement a field device<br />

meshing topology where field devices, typically<br />

battery powered <strong>wireless</strong> field instruments or<br />

wired field instruments with <strong>wireless</strong> adapter,<br />

form a peer-to-peer meshing network.<br />

Alternatively, they can implement an infrastructure<br />

meshing topology where infrastructure<br />

nodes, i.e. line-powered <strong>industrial</strong> access points,<br />

form a peer-to-peer meshing network connecting<br />

<strong>wireless</strong> field devices, field instruments and/or<br />

Wi-Fi devices.<br />

Field device meshing topology<br />

Field device meshing enables a <strong>wireless</strong> peer-topeer<br />

network to form among <strong>wireless</strong> field<br />

instruments. This approach does not require any<br />

lined powered <strong>wireless</strong> infrastructure to be<br />

present. Communication packets can hop<br />

between transmitters to reach the final destination.<br />

Transmitters auto-discover neighbouring<br />

transmitters and establish a communication<br />

path with each other, thus forming a mesh<br />

network.<br />

Wireless sensor meshing or <strong>wireless</strong> sensors with high-speed backbone? Automation plant operators should<br />

carefully consider their current and future needs before choosing an <strong>industrial</strong> <strong>wireless</strong> system.<br />

PHOTO: HONEYWELL<br />

<strong>industrial</strong> ethernet <strong>book</strong><br />

Wireless sender for ISA100.11a: It can operate with an<br />

update rate of 1s, but at the expense of battery life.<br />

Each transmitter acts as an independent<br />

router (i.e., the transmitter can send its own<br />

data as well as route data received from other<br />

transmitters). This allows for continuous<br />

connections and reconfiguration around broken<br />

or blocked paths by ‘hopping’ from transmitter<br />

to transmitter until the packet reaches the<br />

<strong>wireless</strong> sensor gateway.<br />

Infrastructure meshing topology<br />

In an infrastructure meshing network, field<br />

instruments do not act as routers. Instead, linepowered<br />

infrastructure nodes route the data.<br />

These infrastructure nodes auto-discover each<br />

other and establish a peer-to-peer network.<br />

This allows for continuous connections and<br />

reconfiguration around broken or blocked<br />

paths, again by ‘hopping’ from node to node.<br />

A Field Device Access Point hosts an<br />

ISA100.11a backbone router board (refer to<br />

ISA100.11a standards for backbone router<br />

definition) in an <strong>industrial</strong> enclosure. Data can<br />

be routed through other ISA100 field devices<br />

using the ISA100.11a standard or via a highspeed<br />

backbone router such as an IEEE 802.11<br />

WLAN via the Ethernet port hosted on each<br />

node.<br />

Multinodes route data through other<br />

Multinodes using the IEEE 802.11 standard.<br />

They also host a backbone router board<br />

connected to a meshing access point board in<br />

the same <strong>industrial</strong> enclosure. They can route<br />

ISA100.11a data as well as Wi-Fi data.<br />

sponsored by Advantech<br />

PHOTO: HONEYWELL

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