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Operating Instructions No. 705-2 USA

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<strong>Operating</strong> <strong>Instructions</strong> <strong>No</strong>. <strong>705</strong>-2 <strong>USA</strong><br />

Rotary windrower<br />

Swadro 345<br />

Swadro 385<br />

(from machine no. 512 675)


I. Foreword<br />

Dear customer,<br />

Ordering Replacement Parts<br />

We thank you for the trust you have placed in us by<br />

purchasing this machine.<br />

When you received this machine, the dealer should<br />

have given you instructions for the operation,<br />

maintenance and adjustment of the machine.<br />

However, this brief introduction to the machine can<br />

not replace a detailed acquaintance with the different<br />

tasks and functions of the machine and the proper way<br />

of treating it.<br />

These operating instructions are designed so that you<br />

are extensively informed of the activities required in<br />

each area, from commissioning and operation to the<br />

maintenance and care of the machine. The structure of<br />

the individual chapters in the text and illustrations<br />

corresponds to the sequence of work procedures when<br />

you use the machine.<br />

Read these operating instructions carefully before you<br />

use the machine, and pay special attention to the<br />

safety instructions.<br />

Important: To avoid accidents and to ensure<br />

maximum results, no alterations may<br />

be made to the machine without the<br />

manufacturer´s permission. Similarly,<br />

the machine must only be used under<br />

the conditions prescribed by Krone.<br />

This symbol is designed to draw attention<br />

to the safety instructions contained in the<br />

operating instructions. These instructions<br />

must be observed to prevent accidents.<br />

You will find this symbol at various points<br />

in the operating instructions. It indicates<br />

special handling information which must<br />

be particulary followed when the machine<br />

is used.<br />

Type<br />

Mach. <strong>No</strong>.<br />

Year<br />

Jahr<br />

Année<br />

Type<br />

Maschinenfabrik Bernard Krone GmbH<br />

Heinrich-Krone-Straße 10, D 48480 Spelle<br />

Masch. Nr<br />

<strong>No</strong>. de série<br />

When ordering replacement parts, the machine type,<br />

machine number and year of manufacture must be<br />

given. These details can be found on the identification<br />

label on the machine.<br />

We recommend that these details be entered in the<br />

above boxes so that they are readily available.<br />

And please remember that imitations and copies of<br />

parts, especially wearing parts, do not keep what they<br />

appear to promise. Material quality is difficult to test<br />

visually, therefore special care is required when<br />

purchasing cheap offers and imitation parts!<br />

The simplest remedy:<br />

Purchase only original KRONE parts!<br />

Made in<br />

W.-Germany<br />

All information, illustrations and technical information in<br />

the operating instructions represent the latest status at<br />

the date of publication. The company reserves the right<br />

to make constructional alterations at any time and<br />

without prior notice or obligation.<br />

3


List of contents<br />

1. Introduction .......................................................................................... 8<br />

1.1 Positioning of the safety labels on the machine, containing technical safety information 8<br />

1.2 Positioning of the general safety labels on the machine ............................................. 10<br />

2. Preparing for use ................................................................................ 12<br />

2.1. Special safety notes .................................................................................................. 12<br />

2.2 Connection to the tractor ........................................................................................... 12<br />

2.3 PTO shaft .................................................................................................................. 13<br />

2.3.1 General information ................................................................................................... 13<br />

2.3.2 Length adjustment of the PTO shaft ........................................................................... 14<br />

2.3.3 Installation and servicing of the PTO shaft. ................................................................. 14<br />

2.4 Disconnection from the tractor ................................................................................... 15<br />

3. Adjusting the swather ........................................................................ 16<br />

3.1 Basic setting ............................................................................................................. 16<br />

3.2 Installing and removing the tine bars .......................................................................... 16<br />

3.3 Schutzbügel umklappen............................................................................................. 17<br />

3.4 Swath former ............................................................................................................. 17<br />

3.5 Adjusting the working depth ....................................................................................... 17<br />

3.6 Side angle adjustment of the chassis with tandem tyres ............................................. 18<br />

3.7 Adjusting the cam track ............................................................................................. 18<br />

4. Road travel regulations ..................................................................... 19<br />

4.1 Transport on public roads .......................................................................................... 19<br />

4.2 Preparation for transport ........................................................................................... 19<br />

4.3 Nachlaufverriegelung ................................................................................................. 19<br />

5. Care and maintenance....................................................................... 20<br />

5.1. Special safety notes .................................................................................................. 20<br />

5.2 General ..................................................................................................................... 20<br />

5.3 Tyres ......................................................................................................................... 21<br />

5.4 Lubrification .............................................................................................................. 22<br />

6. Winter storage..................................................................................... 23<br />

7. Starting-up after winter storage........................................................ 23<br />

8. Extras/accessories ............................................................................ 24<br />

8.1 Support wheel with chain-type top link........................................................................ 24<br />

9. Technical Data..................................................................................... 25<br />

Supplement to the operator's manual ........................................................... 26<br />

Assembly instructions (first assembly) ........................................................................................ 26<br />

1. Preparatory work................................................................................ 26<br />

4


III. General<br />

Operation in accordance with specifications<br />

The Rotary Windrower is built solely for normal agricultural<br />

use (operation in accordance with specifications).<br />

Use of the machine for any other purpose is considered as<br />

an operation which is not in accordance with specifications<br />

and is undertaken as such at the owner’s risk.<br />

Observation of the operation and maintenance instructions<br />

specified by the manufacturer shall also be taken to<br />

be a part of operation in accordance with specifications.<br />

The Rotary Windrower may only be operated, serviced<br />

and repaired by personnel who are familiar with these<br />

functions and who have been instructed of the inherent<br />

dangers.<br />

All relevant accident prevention, safety, health and highway<br />

regulations must be complied with.<br />

Never carry out changes yourself. Otherwise no warranty<br />

will be assumed for resulting damage.<br />

Rule:<br />

Before every operation check both<br />

implement and tractor for working and<br />

road safety.<br />

General safety and accident prevention regulations<br />

1. In addition to the instructions given in this manual all<br />

relevant safety and accident prevention regulations<br />

must be complied with.<br />

2. Pay special attention to the warning advice and safety<br />

decals which will instruct you of the safe operation of<br />

your implement. Observe them in your own interest.<br />

3. Take account of the Road Traffic Regulations in force<br />

in your country when travelling on public roads.<br />

4. Before starting work you should make yourself familiar<br />

with all elements and controls of the machine, as well<br />

as with their function. This will be too late during work.<br />

5. The user of the machine should only wear well-fitting<br />

clothes.<br />

6. Keep the machine clean at all times (fire precaution).<br />

7. Before starting the tractor make sure that nobody,<br />

particularly children, are in the danger area. Good<br />

visibility is essential.<br />

8. <strong>No</strong> persons are allowed on the implement, either<br />

during work or during road travel.<br />

9. Attach the implement to the tractor according to the<br />

instructions given in this manual, using exclusively the<br />

devices provided for this purpose.<br />

10.When mounting or removing the implement set the<br />

parking stand to the position which assures sufficient<br />

stability.<br />

11.Proceed with special care when mounting and removing<br />

the implement on/from the tractor.<br />

12.Ballast weights for the tractor are to be applied<br />

exclusively to the points provided for this purpose.<br />

13.Take notice of the permissible axle load, total weight<br />

and transport dimensions.<br />

14.Check and install all equipment required for transportation<br />

such as lighting, warning and protective devices.<br />

15.All operating devices such as ropes, chains, rods etc.<br />

which act on remote-controlled machine elements,<br />

have to be installed in such a way that unintentional<br />

movements are excluded in all transport and working<br />

positions.<br />

16.Before any transport on public roads set the implement<br />

to the position prescribed and lock it in accordance with<br />

the instructions given by the manufacturer.<br />

17.During travel never leave the driving position.<br />

18.Always select the speed according to the travel<br />

conditions. When travelling up-hill, down-hill or across<br />

a slope avoid sudden turns.<br />

19.The behaviour of the tractor when travelling, can be<br />

influenced by mounted or trailed implements and ballast<br />

weights. It is therefore essential that a sufficient steering<br />

and braking system is available at all times.<br />

20.When negotiating curves take notice of the overhang<br />

and/or flywheel mass of the implement.<br />

21.Before operating the implement make sure all protective<br />

devices are installed and in position.<br />

22.Keep clear of the working area of the implement.<br />

5


23.Keep clear of the swinging area of the implement.<br />

24.Hydraulically controlled hinged frames may only be<br />

operated if nobody is standing in the danger area.<br />

25.Caution when working on machine elements operated<br />

by additional driving systems (e.g. hydraulics). Shearing<br />

and pinching areas!<br />

26.Before leaving the tractor lower the implement to the<br />

ground, stop the engine and remove the ignition key.<br />

27.<strong>No</strong>body is allowed to stand between tractor and implement<br />

as long as the vehicle is not secured against<br />

unintentional movement by means of the parking brake<br />

and/or chocks.<br />

Mounted implements<br />

1. Before mounting implements on/from the three-point<br />

linkage, all controls have to be positioned in such a way<br />

that any unintentional lifting or lowering of the machine<br />

is impossible.<br />

2. In case of three-point mounted implements it is essential<br />

that the hitch category of the implement matches<br />

that of the tractor.<br />

3. The three-point linkage includes shearing and pinching<br />

areas.<br />

4. When operating the outer controls of the three-point<br />

linkage do not step between tractor and implement.<br />

5. When the implement is in transport position assure at<br />

all times a sufficient lateral limitation of the tractor<br />

three-point linkage.<br />

6. When travelling on public roads with implement raised<br />

make sure the control lever is secured against lowering.<br />

4. Before installing or removing the p.t.o. shaft, disengage<br />

the p.t.o., stop the engine and remove the ignition<br />

key.<br />

5. Should overload or overrunning clutches not be covered<br />

by the tractor guards, the p.t.o. shaft has to be installed<br />

with the safety clutch at the implement side.<br />

6. Make sure at all times that the p.t.o. shaft is properly<br />

installed and secured.<br />

7. Hook in the chain to secure the p.t.o. shaft guard against<br />

rotation.<br />

8. Before engaging the p.t.o. make sure the selected<br />

tractor p.t.o. speed is in accordance with the permissible<br />

speed of the implement.<br />

9. When using a ground speed p.t.o. take into account that<br />

the p.t.o. speed depends on the travel speed and the<br />

direction of rotation is reversed by backward movements.<br />

10.Before engaging the p.t.o. be sure that nobody is<br />

standing in the danger area of the implement.<br />

11. Never engage the p.t.o. while the engine is stopped.<br />

12.Keep all persons clear of the p.t.o. and p.t.o. shaft while<br />

the driving system is in operation.<br />

13.Always disengage the p.t.o. for very sharp turns or<br />

when p.t.o. operation is not required.<br />

14.Danger! Working elements continue to rotate after the<br />

p.t.o. is disengaged. Keep clear of rotating parts at all<br />

times. Be sure the implement has stopped rotating<br />

before carrying out any work.<br />

15.Before cleaning, lubricating or adjusting the implement<br />

or the p.t.o. shaft, disengage the p.t.o., stop the engine<br />

and remove the ignition key.<br />

16.Place the detached p.t.o. shaft onto its support.<br />

Power take-off operation<br />

1. Do not use other p.t.o. shafts than those specified by<br />

the manufacturer.<br />

17.After the p.t.o. shaft is detached place the protective<br />

covering over the p.t.o. stub.<br />

18.Damages have to be repaired at once before the<br />

implement is set into operation.<br />

2. The guard tube and the funnel-shaped guard of the<br />

p.t.o. shaft as well as the p.t.o. guard must be installed.<br />

All guards must be in perfect working<br />

condition.<br />

3. Take notice of the overlap prescribed for p.t.o. shaft<br />

tubes, both in transport and working positions.<br />

6


Hydraulics<br />

1. Caution! The hydraulic system is pressurized.<br />

2. When connecting hydraulic rams and motors be<br />

sure the hydraulic hoses are coupled as prescribed.<br />

3. When coupling hydraulic hoses to the tractor hydraulics<br />

the hydraulic system must not be under<br />

pressure, either at the tractor or at the implement<br />

side.<br />

4. In the case of hydraulic connections between tractor<br />

and implement it is advisable to mark the coupling<br />

sleeves and plugs to ensure correct fitting.<br />

5. Check the hydraulic hoses at regular intervals and<br />

renew them when damaged or worn. The new hoses<br />

must comply with the technical requirements laid<br />

down by the manufacturer of the implement.<br />

6. When tracing leakages use appropriate protective<br />

devices. Danger of injury!<br />

7. Hydraulic oil forced out under high pressure can<br />

break the skin and cause severe damage to health.<br />

In case of injury by hydraulic oil report immediately<br />

to a doctor as there is a grave risk of infection.<br />

8. Before working on the hydraulics lower the implement,<br />

release pressure from the system and stop<br />

the tractor engine.<br />

Tyres<br />

1. Prior to working on the tyres make sure the machine<br />

is standing safely and secured against unintentional<br />

movements (wheel chocks!).<br />

Maintenance<br />

1. As a rule, disengage the driving system and stop the<br />

engine before carrying out any maintenance,<br />

servicing or cleaning work and before remedying<br />

operational disorders. Always remove the ignition<br />

key.<br />

2. Check all bolts and nuts at regular intervals and<br />

retighten as required.<br />

3. Prop the implement with appropriate supports before<br />

carrying out any maintenance work under the lifted<br />

machine.<br />

4. When changing working elements with cutting edges<br />

use appropriate tools and protective gloves.<br />

5. Discard used oil, fuel and filters according to regulations.<br />

6. When working on the electric system always cut out<br />

the current supply.<br />

7. All protective devices subject to wear must be<br />

checked regularly and renewed if worn or damaged.<br />

8. Before carrying out electric welding on the tractor or<br />

mounted implement detach the cable from both<br />

alternator and battery.<br />

9. Spare parts must comply with the technical requirements<br />

specified by the manufacturer. This is<br />

assured by the use of genuine spare parts.<br />

10.When filling up gas accumulators use nitrogen only.<br />

Danger of explosion!<br />

2. The installation of tyres presupposes special knowledge<br />

as well as the availability of all necessary<br />

tools.<br />

3. Repair work on tyres and wheels may only be<br />

carried out by skilled workers who use the appropriate<br />

tools.<br />

4. Check the inflation pressure at regular intervals.<br />

Take notice of the inflation pressure laid down.<br />

7


1. Introduction<br />

The KRONE rotary swather is equipped with all the necessary safety devices (protective equipment). <strong>No</strong>t all danger<br />

spots on this machine can be made totally safe considering that it also necessary to keep the machine functional.<br />

There are corresponding danger notices on the machine indicating these remaining danger spots.<br />

These safety notices are in the form of warning signs. You will find important information on the positioning of these<br />

danger signs, their meanings and denotations in the following notes.<br />

Familiarise yourself with the meaning of the warning signs. The text beside them and their<br />

location on the machine indicates the machine's particularly dangerous areas.<br />

1.1 Positioning of the safety labels on the machine, containing technical<br />

safety information<br />

6<br />

1 3<br />

6<br />

2<br />

5<br />

4<br />

KS200030<br />

8


939 100-4<br />

1 2<br />

MAX. 540/min<br />

MAX. 200 bar<br />

Before starting up, read the operating manual<br />

and safety instructions and follow them.<br />

Order no. 939 100-4 (1x)<br />

The PTO shaft speed<br />

must not exceed<br />

540 rpm!<br />

Order no. 942 019-1 (1x)<br />

Order no. 939 462-0 (1x)<br />

3 4<br />

Before starting work put the<br />

guard bar into the protective<br />

position (fold down).<br />

Danger in the operating range of<br />

the swather disc - Keep clear!<br />

Order no. 939 574-0 (1x)<br />

939 574-0<br />

Order no. 939 472-2 (2x)<br />

5<br />

6<br />

Never put your hand into<br />

the danger area as long<br />

as parts may be moving.<br />

Order no. 942 196-1 (2x)<br />

Order no. 949 228-0 (1x)<br />

Order no. 949 229-0 (1x)<br />

9


1.2 Positioning of the general safety labels on the machine<br />

1<br />

3<br />

2<br />

4<br />

KS200031<br />

1 942 021-5 (2x) Swadro 345<br />

2 942 118-0 (1x)<br />

3<br />

942 022-5 (2x) Swadro 385<br />

942 298-0 (1x)<br />

1,5 bar<br />

24<br />

4<br />

942 107-1 (2x) 939 212-1<br />

939 212-1<br />

10


2. Preparing for use<br />

2.1. Special safety notes<br />

• Always turn off the power take off before carrying out servicing, maintenance, repair or<br />

assembly work on the rotary swather. Switch off the engine and remove the ignition key.<br />

Secure the tractor and rotary swather from rolling away.<br />

• Maximum drive speed is 540 r.p.m.<br />

• Actuating components such as ropes, pulling ropes, hydraulic hoses and cables should<br />

be laid in such a way that they cannot be activated unintentionally or come into contact<br />

with the tractor wheels. Accident risk!<br />

• <strong>No</strong>body should be between the tractor and rotary swather during raising or lowering<br />

operations. Extreme risk of injury!<br />

• Before switching on the PTO shaft, ensure that nobody is in the rotary swather danger area.<br />

Accident risk!<br />

• Check that the protective devices are correctly fitted in accordance with guidelines during<br />

operation and when using public highways. Attach the lights and check that they function<br />

properly.<br />

• <strong>Operating</strong> personnel must not leave the tractor when operation is in progress.<br />

Put the operation device into position before attaching/<br />

detaching units to/from the three point linkage in order to<br />

stop unintentional raising or lowering.<br />

Special care should be taken when coupling/uncoupling<br />

implements to/from the tractor.<br />

Risk of injury in the three point linkage zone by crushing<br />

or shearing.<br />

The swather is equipped with category I and II coupling<br />

lugs for the three point hydraulics.<br />

2.2 Connection to the tractor<br />

The swather is equipped with category I and II coupling<br />

lugs for the three point hydraulics.<br />

• Ensure that nobody is between the<br />

machinery and the tractor when<br />

connecting the rotary swather.<br />

• Ensure that the tractor has sufficient<br />

steering capability when the rotary<br />

swather is in the raised position.<br />

Increase the front axle load if<br />

necessary.<br />

– Install and secure the lower link arm.<br />

– Attach the top link arm and secure with bolts.<br />

– Raise the parking leg and secure it in the uppermost<br />

position with a pin. Do not remove the parking leg.<br />

The rear hydraulic lowering speed must<br />

be set (by adjusting the lowering throttle)<br />

so that the rotary swather chassis is<br />

slowly placed on the ground.<br />

KS200047<br />

12


2.3 PTO shaft<br />

2.3.1 General information<br />

Turn the engine off after coupling the<br />

rotary swather to the upper and lower<br />

link arms. Remove the ignition key.<br />

Secure the tractor from rolling away.<br />

The PTO shaft is equipped with an overload<br />

coupling. Overload couplings protect the tractor<br />

and machinery against damage. The overload<br />

coupling setting should not be altered. The<br />

guarantee will cease to be valid if the overload<br />

coupling torque is altered by tampering.<br />

The torque is limited at overload and transferred in<br />

pulses during slippage time.<br />

Immediately turn off the PTO shaft if the<br />

overload coupling is activated in order to<br />

avoid premature wear of the overload<br />

coupling.<br />

KS-385-5<br />

Compare the torque value RM stamped on<br />

the location shown in the illustration with the<br />

values given in the following table. Contact<br />

your Krone dealer if the values do not match.<br />

Type<br />

Swadro 345<br />

Swardro 385<br />

Torque (RM)<br />

550 Nm<br />

550 Nm<br />

13


2.3.2 Length adjustment of the PTO shaft<br />

• Always switch off the power take off before carrying out servicing, maintenance, repair or<br />

assembly work on the rotary swather. Switch off the engine. Remove the ignition key.<br />

Secure the tractor and rotary swather from rolling away.<br />

• <strong>No</strong>body should be between the tractor and the rotary swather during raising or lowering<br />

operations.<br />

Risk of material damage: Do not raise the<br />

implement before the length of the PTO<br />

shaft has been adjusted.<br />

The PTO shaft is taken apart for length adjustment.<br />

Slide the corresponding PTO shaft halves into place on<br />

the machinery and tractor. The overload coupling<br />

must be attached to the implement. Connect the<br />

rotary swather to the rear hydraulics in the shortest<br />

position for the PTO shaft. Hold both halves next to<br />

each other and measure the correct length. Please refer<br />

to the PTO shaft manufacturer's operating manual for<br />

exact measuring and shortening procedures.<br />

1<br />

2<br />

KS200033<br />

2.3.3 Installation and servicing of the PTO shaft.<br />

Secure the protecting tubes (3) from rotating, with the<br />

retaining chain (4).<br />

Check the PTO shaft slewing range and free movement<br />

space. Damage can be caused by the tractor or<br />

implement coming into contact with the PTO shaft<br />

(e. g. trailed appliance, three-point frame).<br />

4<br />

3<br />

3<br />

4<br />

KS200035<br />

Lubricate PTO shafts with a multi-purpose grease at the<br />

distances shown in the diagram. Observe the PTO shaft<br />

manufacturer's operating instructions.<br />

8h<br />

20h<br />

8h<br />

Use a vegetable based lubricant for this purpose.<br />

40h<br />

40h<br />

8h<br />

AM-4-098<br />

14


2.4 Disconnection from the tractor<br />

• Make certain that the ground is firm and even, when turning off the rotary swather.<br />

• <strong>No</strong>body should be between the tractor and the rotary swather during raising or lowering<br />

operations.<br />

• Observe all other safety instructions.<br />

– Select a level, dry and sufficiently firm surface.<br />

– Lower stand (1) and secure with pin.<br />

– Completely lower the rotary swather and ensure that<br />

it is stable.<br />

– Disconnect PTO shaft (2) and place it on it's support.<br />

– Disengage and disconnect the top arm link.<br />

– Disconnect the lower arm link.<br />

2<br />

1<br />

KS200036<br />

15


3. Adjusting the swather<br />

• Only carry out repairs, maintenance/ cleaning work and troubleshooting when the drive is<br />

switched off and the engine is at a standstill. – Remove the ignition key.<br />

• The swather is designed for a PTO speed of max. 540 r.p.m.<br />

• Recommended PTO shaft operating speed 350 - 450 r.p.m.<br />

• The rotary swather should not be driven with a PTO speed of 1000 r.p.m. under ANY<br />

circumstances.<br />

3.1 Basic setting<br />

Slowly lower the swather. Set the tractor lower link arm<br />

to “lower” so that the bearing bolt (1) lays on the three<br />

point frame guide. Set the tractor top link arm so that the<br />

swather is horizontal to slightly angled forward and so<br />

that the tines are slightly touching the ground.<br />

1<br />

2<br />

KS200050<br />

3.2 Installing and removing the tine bars<br />

Before installing and removing the tine<br />

bars, be it for operation or transport, it<br />

must be ensured that any unintentional<br />

operation of pull rope (1) for unlocking<br />

the safety frames is excluded. Danger of<br />

accident!<br />

Installation<br />

• Withdraw the linch pins (1) from the tine bars.<br />

• Remove the tine bars (2) from transport rack (3) and<br />

slide them over the coupling arms of the rotor.<br />

• Lock the tine bars (2) using the linch pins (1).<br />

3<br />

2<br />

1<br />

KS200038<br />

2<br />

Removal<br />

• Withdraw the linch pins (1).<br />

• Remove the tine bars (2) from the coupling arms and<br />

lock them in their transport rack (3) located on the<br />

carrier frame. Make sure that the tines face the<br />

inside.<br />

• Lock the tine bars (2) using the linch pins (1).<br />

1<br />

KS200039<br />

16


3.3 Schutzbügel umklappen<br />

• Äußere Schutzbügel (1) links und rechts an der<br />

Maschine durch ziehen am Bolzen (2) nach außen in<br />

Arbeitsstellung schwenken.<br />

• Darauf achten, dass der Bolzen den Schutzbügel<br />

sichert.<br />

1<br />

2<br />

KS200048<br />

3.4 Swath former<br />

The distance between the swath former and the swather<br />

disk is infinitely adjustable for narrow or wide swath<br />

formation.<br />

Loosen the adjusting screw (7), move the swath<br />

former (8) into the desired position, retighten adjusting<br />

screw (7).<br />

The distance between the swath former and the<br />

swather disk is adjusted to the feed quantity.<br />

A lot of feed = larger distance<br />

<strong>No</strong>t much feed = smaller distance<br />

The travelling speed should be selected based on the<br />

appearance of the swath = (clean tine work with good<br />

swath formation).<br />

7<br />

8<br />

KS200032<br />

3.5 Adjusting the working depth<br />

The exact swather disk height is adjusted with the<br />

crank (1). Working depth setting depends on travelling<br />

speed and crop conditions.<br />

The feed is not completely gathered if the setting is too<br />

high, and if it is set too low can lead to soiling of the<br />

feed, damage of green sward and to increased wear of<br />

the twin spring tines.<br />

1<br />

KS200040<br />

17


3.6 Side angle adjustment of the<br />

chassis with tandem tyres<br />

Additional lateral inclination adjustment of the swather<br />

can be carried out by loosening the screws (1) on the left<br />

tandem arm, so that the tines are always guaranteed to<br />

follow the contours of the land.<br />

1<br />

KS200045<br />

3.7 Adjusting the cam track<br />

Loosen screws (1), unscrew screw (2), pull the adjusting<br />

lever (3) forwards to the direction of travel, raise the tine<br />

bars later (e.g. swath rotation), Push the adjusting lever<br />

(3) to the back in the direction of travel, raise the tine<br />

bars earlier (large swaths), reinsert screw (2) into an<br />

available thread bore and refasten screws (1).<br />

3<br />

1 2<br />

KS200046<br />

18


4. Road travel regulations<br />

4.1 Transport on public roads<br />

Ensure that the applicable guidelines on<br />

clearance lamps and safety precautions are<br />

adhered to with road transportation day or<br />

night. A lighting attachment set is available<br />

from your KRONE dealer. Standard sockets<br />

are available on the implement.<br />

4.2 Preparation for transport<br />

• Completely push the swath former in and secure the<br />

adjusting screw.<br />

• Fold up the protecting frame and let it engage.<br />

• Remove the tine bars and lock them in their transport<br />

rack (see section 3.2 “Installing and removing the tine<br />

bars”).<br />

KS200041<br />

4.3 Nachlaufverriegelung<br />

1<br />

Um ein Auschwenken des Schwaders<br />

in Transportstellung zu verhindern,<br />

muss der Dreipunktbock durch den<br />

Bolzen (1) arretiert werden.<br />

KS200049<br />

19


5. Care and maintenance<br />

5.1. Special safety notes<br />

• Before correcting any operational faults or carrying out any repair, maintenace or cleaning<br />

work, always disengage the driving system, stop the engine and remove the key from the<br />

ignition!<br />

• Avoid oil and grease coming into contact with the skin.<br />

• Contact a doctor immediately for injuries caused by escaping oil.<br />

• Follow all other safety notes to avoid injuries and accidents.<br />

5.2 General<br />

Certain maintenance and service interavals should be observed to guarantee correct<br />

operation of the rotary swather and to reduce wear and tear. These include, amongst other<br />

things, cleaning, greasing, lubricating and oiling parts and components.<br />

Torque moments M (unless otherwise stated)<br />

A = thread size<br />

(solidity class given on the head of the screw)<br />

A<br />

Ø<br />

5.6 6.8 8.8 10.9 12.9<br />

M A<br />

(Nm)<br />

M 4 2,2 3,0 4,4 5,1<br />

M 5 4,5 5,9 8,7 10<br />

M 6 7,6 10 15 18<br />

M 8 18 25 36 43<br />

M 10 29 37 49 72 84<br />

A<br />

8<br />

. 8<br />

1<br />

0<br />

9<br />

.<br />

M12 42 64 85 125 145<br />

M14 100 135 200 235<br />

M14x1,5 145 215 255<br />

KR-1-130<br />

M 16 160 210 310 365<br />

M16x1,5 225 330 390<br />

M 20 425 610 710<br />

M 24 730 1050 1220<br />

M 24x1,5 350<br />

M 24x2 800 1150 1350<br />

M 27 1100 1550 1800<br />

M 27x1,5 850<br />

M 27x2 1150 1650 1950<br />

M30 1450 2100 2450<br />

Periodically check all bolts and nuts and retighten if necessary!<br />

20


5.3 Tyres<br />

• Installation of tyres and wheels requires special knowledge and proper installation tools!<br />

• Repair work on the tyres may only be carried out by experts using suitable assembly tools.<br />

• Park the rotary swather on solid and level ground. Secure against rolling away<br />

unintentionally using wheel checks.<br />

• Check the air pressure regularly.<br />

Check the tyre pressure at regular intervals and top up<br />

Type<br />

Tyre size Tyre press<br />

air if necessary. The values can be taken from the<br />

[in bar]<br />

adjacent table. Swadro 345 16 x 6.50-8 1,5<br />

Swadro 385 16 x 6.50-8 1,5<br />

Front support wheel 16 x 6.50-8<br />

21


5.4 Lubrification<br />

All greasing points of your windrower are shown on this<br />

page. Observation of the maintenance and greasing<br />

intervals laid down will prolong the service life of the<br />

implement.<br />

As a rule, disengage the drive mechanism<br />

and stop the tractor before carrying out<br />

any maintenance, servicing or cleaning<br />

work and before remedying operational<br />

disorders. Always remove the ignition<br />

key from the tractor.<br />

Use oils and greases produced on<br />

vegetable basis.<br />

20h<br />

20h<br />

20h<br />

KS200042<br />

20h<br />

KS200043<br />

The cam track can be lubricated through the lubrication<br />

nipple (1) located in the lower part of the rotor. Apply the<br />

grease to the area between guide roller and cam track<br />

and turn the rotor several times to allow the grease to be<br />

distributed over the entire cam track.<br />

20h<br />

KS200044<br />

22


6. Winter storage<br />

1. Store the machine in a weather-proof building.<br />

Never store the machine next to artificial fertilizers.<br />

2. Thoroughly clean the machine. Dirt involves the<br />

formation of moisture which entails rusting. If<br />

cleaning with a high-pressure washing device do<br />

not direct the water jet at the bearings.<br />

3. Make sure all movable parts such as tension<br />

pulleys, hinges etc. move freely. If necessary<br />

movable parts have to be removed, cleaned,<br />

checked for wear and replaced by new ones as<br />

required.<br />

4. Lubricate all hinge points.<br />

5. Lubricate the machine thoroughly.<br />

6. Grease the PTO shaft guard tubes to prevent them<br />

freezing.<br />

7. Touch up damaged paintwork, spray damaged<br />

areas with anti-rust fluid.<br />

8. Clean chains with diesel fuel, let dry and lubricate<br />

with viscous oil.<br />

7. Starting-up after winter<br />

storage<br />

1. Remove oil and grease which was applied for the<br />

preservation of chains and the machine.<br />

2. Grease the machine completely to allow any<br />

accumulation of condensed water in the bearings<br />

to be eliminated.<br />

3. Check the inflation pressure in the tyres.<br />

4. Check the oil level in the gearbox an top up as laid<br />

down by the manufacturer.<br />

5. Retighten all bolts and nuts.<br />

6. Be sure all machine components are correctly<br />

adjusted and readjust as required.<br />

7. Spin the slip clutch to free the linings.<br />

9. Read thoroughly the instruction manual again.<br />

Important:<br />

Use oils and greases produced on<br />

vegetable basis.<br />

9. Jack up the machine to relieve load on tyres, do<br />

not deflate tyres, protect tyres against sun, grease<br />

and oil.<br />

10. Take a note of all spare parts required and order<br />

them in time. It will be easier for your KRONE<br />

Dealer to supply and install spare parts before the<br />

start of the season. What is more, your machine<br />

will be ready for use before the start of the next<br />

season. What is more, your machine will be ready<br />

for use before the start of the next season.<br />

23


8. Extras/accessories<br />

8.1 Support wheel with chain-type<br />

top link<br />

On Swadro the support wheel with chain-type top link<br />

has to be fitted to the right hand side of the headstock<br />

when seen in the travel direction.<br />

Support wheel installation :<br />

Fit support wheel bracket (1) to the headstock tube<br />

using clamps (2). When doing this swing bracket (1)<br />

abt. 45° towards the machine centre until the oscillating<br />

range of wheel (3) is identical on both sides for the<br />

negotiation of curves. Attach chain support (4) to the<br />

top link using the top link pin. Install tension spring (5).<br />

5<br />

4<br />

1<br />

3<br />

Adjusting the working depth :<br />

Remove linch pin (6), move wheel (3) to the desired<br />

position and secrue again using linch pin (6).<br />

Attach chain (4) to the top linkage point of the swather<br />

so that it is slightly slagging with the machine lowered.<br />

This will allow the swather to follow the ground contours<br />

accurately.<br />

2<br />

For road transport always use the fixed<br />

top link!<br />

6<br />

24


9. Technical Data<br />

Type<br />

Swadro 345<br />

Swadro 385<br />

Three point linkage standard standard<br />

Single axle Special accessory Special accessory<br />

Parallel axle Special accessory Special accessory<br />

Tandem axle standard standard<br />

Number of arms 10 12<br />

Number of double tines per arm 3 4<br />

Working width mm 3400 3800<br />

Swath rotor diameter mm 2870 3200<br />

Height mm 2500 2650<br />

Height in operating position mm 1420 1420<br />

Length mm 3250 3690<br />

Width in transport position mm 1640 1640<br />

Width in operating positon mm 3400 3800<br />

Power requipment approx. kW/HP 29/40 29/40<br />

PTO shaft speed max. permitted drive speed 540 t/min 540 t/min<br />

recommended operating drive speed 350–450 t/min 350–450 t/min<br />

Equivalent continous sound pressure lev. below 70 db (A) below 70 db (A)<br />

Acreage capacity approx. per hour 4,5 5<br />

Tyres 16 x 6.50-8 16 x 6.50-8<br />

Tyres pressure bar 1,5 1,5<br />

25


Supplement to the operator's manual<br />

Assembly instructions (first assembly)<br />

1. Preparatory work<br />

The following instructions give a description of the first assembly of the KRONE rotary rakes<br />

Swadro 345 and Swadro 385.<br />

The assembly of the rotary rakes must only be carried out by an authorized specialist<br />

workshop.<br />

The following assembly steps have to be carried out in the prescribed sequence.<br />

Special care is essential when carrying out the assembly work. Observe all accident<br />

prevention regulations. Only use safe and adequately dimensioned lifting and securing<br />

devices. The rotary rake must only be operated when all guard are fitted. Any arbitrary<br />

modification to the machine will relieve the manufacturer of all liability for any resulting<br />

damage.<br />

First remove the PVC sheet and the cover of the transport box. Take out of the box all components except the rotor<br />

and the carrier arm. Remove the side walls of the transport box.<br />

26


• Muttern (1) von den vier Radachsen demontieren.<br />

1<br />

KS200001<br />

• Use a solvent to remove the rust preventing agent from<br />

all four wheel axles.<br />

Observe the safety instructions of the<br />

solvent manufacturer.<br />

1<br />

• Slightly lubricate the axles using lubricating grease.<br />

KS200002<br />

• Install the wheels.<br />

• Die vier Räder mit Muttern (1) und Scheiben befestigen.<br />

1<br />

KS200003<br />

• Beat the bearing portecting cap (1) into position.<br />

1<br />

KS200004<br />

27


• Remove bolts (1) from the undercarriage.<br />

1<br />

KS200000<br />

• Strebe (1) in Fahrwerk mit Bolzen (4) montieren und<br />

mit Scheibe (2) und Splint (3) sichern.<br />

1<br />

Fahrwerk gegen Wegrollen sichern.<br />

2<br />

3<br />

4<br />

KS200005<br />

• Bolzen (4) aus dem Kreisel demontieren<br />

• Den Kreisel (1) mittels Hebevorrichtung auf das<br />

vorbereitete und gesicherte Fahrgestell (3) heben.<br />

• Dabei die Strebe (2) , wie im Bild gezeigt, durch den<br />

Kreisel (1) führen.<br />

• Kreisel abstützen<br />

4<br />

2<br />

1<br />

3<br />

KS200006<br />

• Den Kreisel (1) herablassen, mit Bolzen (2) und<br />

Scheiben montieren. Anschließend mit Splint (3)<br />

sichern.<br />

2<br />

1<br />

3<br />

KS200008<br />

28


• Den Tragholm (1) mittels Hebevorrichtung an das<br />

Getriebe (2) montieren.<br />

• Die Antriebswelle im Tragholm (1) mit der Getriebeeingangswelle<br />

(3) montieren. Durch leichtes Drehen,<br />

an der Antriebswelle vorne, wird die Montage erleichtert.<br />

• Die 4 Schrauben (4) M16 x 35 und Sperrkantscheiben<br />

über Kreuz anziehen.<br />

Anzugsmoment: min. 210 NM<br />

• Tragholm vorne abstützen<br />

2<br />

3<br />

1<br />

4<br />

4<br />

KS200009<br />

• Aus dem Dreipunktbock den Bolzen (1) demontieren.<br />

1<br />

KS200010<br />

• Dreipunktbock (1) mittels Hebevorrichtung an den<br />

Tragholm montieren.<br />

1<br />

KS200011<br />

29


• Dreipunktbock am Tragholm mittels Bolzen (1)<br />

montieren<br />

• Bolzen (1) mit Schrauben am Dreipunktbock sichern.<br />

(Schrauben von oben montieren)<br />

• Kulisse (2) mittels Klappstecker (3) sichern.<br />

• Feder (4) montieren<br />

1<br />

3<br />

4<br />

2<br />

KS200012<br />

• Stützfuß (1) wie in Abb. gezeigt montieren. Mit Splint<br />

(2) und Federstecker (3) sichern.<br />

2<br />

1<br />

3<br />

KS200013<br />

• Gestänge (1) auf Strebe (3) stecken und mit Spannhülsen<br />

(2) sichern.<br />

1<br />

2<br />

3<br />

KS200014<br />

30


• Konsole (1) mit Schrauben M 12 x 30, Scheibe und<br />

Muttern an die Platte des Getriebes montieren.<br />

Schrauben jedoch noch nicht festanziehen.<br />

• Konsole (1) mit Bolzen (4) an das Gestänge montieren<br />

und mit Spannhülsen (3) sichern.<br />

3<br />

2<br />

4<br />

1<br />

2 1<br />

KS200015<br />

• Schutz (1) auf Schrauben (2) stecken und die Schrauben<br />

festziehen.<br />

1<br />

2<br />

KS200016<br />

• Träger (1) mit Schrauben (2) M 8 x 30 an Tragholm (3)<br />

montieren.<br />

1<br />

2<br />

3<br />

KS200020<br />

31


• Slide the crankshaft (1) through the hole of the<br />

support (2). When doing this, do not damage the<br />

paint.<br />

1<br />

2<br />

KS200017<br />

• Kurbelstange (1) mit Gestänge (2) verbinden und mit<br />

Spanhülse (3) (8x40) sichern.<br />

2<br />

3<br />

1<br />

KS200018<br />

• Place the lighting bracket (1) onto the rotor and<br />

secure using the screw and the washer.<br />

1<br />

KS200019<br />

• Install the yellow side reflector (1).<br />

1<br />

KS200021<br />

32


• Remove split pin and washer from guard frame (1).<br />

1<br />

KS200022<br />

• Schutzbügel (1) hinten am Tragholm durch Bohrung<br />

führen.<br />

• Mit Scheibe und Splint (2) sichern<br />

2<br />

1<br />

KS200023<br />

• Schutzbügel (1) vorne mit Scharnierplatte (2) sichern<br />

und mit je 2 Schrauben (M 10 x 25), Muttern (M10)<br />

und Scheiben montieren.<br />

2<br />

1<br />

KS200024<br />

• Zugfeder (1) mittels Aufsteckrohr (2) an Tragholm<br />

montieren<br />

2<br />

1<br />

KS200029<br />

33


• Schieberohr (1) an Schwadtuchhalter (2) vormontieren<br />

• vormontierten Schwadtuchhalter in Schutzbügel (3)<br />

schieben und mit Stellschraube (4) sichern.<br />

3<br />

4<br />

1<br />

M10x50<br />

2<br />

M10x25<br />

KS200025<br />

• Bolzen (1) zwischen die Halterung des<br />

Schwadtuchhalters legen und mit Schraube (M10x50)<br />

fixieren.<br />

• Schwadtuch und Stahlband mit den Schrauben<br />

(M6x20) an dem Schwadtuchhalter montieren.<br />

1<br />

M6x20 M6x20 M6x20 M6x20 M6x20<br />

KS200026<br />

• Use a solvent to remove the rust preventing agent from<br />

the collar.<br />

Observe the safety instructions of the<br />

solvent manufacturer.<br />

Remove the solvent from the drive shaft and lubricate<br />

the shaft using lubricating grease.<br />

KS200027<br />

• Fit tine arms in working position and secure using linch<br />

pins.<br />

1<br />

Attentively read the operator's manual<br />

before operating the machine. It is<br />

essential to observe all safety<br />

instructions given in the manual.<br />

KS200028<br />

34


. . . konsequent, kompetent<br />

Maschinenfabrik<br />

Bernard Krone GmbH<br />

Heinrich-Krone-Straße 10, D-48480 Spelle<br />

Postfach 11 63, D-48478 Spelle<br />

Phone +049 (0) 59 77/935-0<br />

Fax +049 (0) 59 77/935-339<br />

Internet: http://www.krone.de<br />

eMail: info.ldm@krone.de<br />

7-Mär-2002

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