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SSETI Express SSETI Express Integration Logbook - Space.aau.dk

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Project: <strong>SSETI</strong> <strong>Express</strong><br />

Doc : <strong>SSETI</strong> Ex press Phase D – <strong>Integration</strong> <strong>Logbook</strong><br />

Phase : Phase D<br />

Date : Started 5 th October 2004<br />

Ref : EXPRESS_D_ESA_<strong>Integration</strong>_<strong>Logbook</strong>.doc<br />

Conformal coating<br />

1. Prepare a well ventilated area. NuSil CV 1152 conformal coating is harmful if<br />

inhaled.<br />

2. Clean the appropriate PCB by placing a lint-free tissue over it and then brushing<br />

isopropanol through it onto the board using a stiff wire brush, taking care not to<br />

damage the components.<br />

3. All the isopropanol to dry.<br />

4. Ensure that the PCB is level and stable.<br />

5. Wear a mask to reduce inhalation of fumes.<br />

6. Check with the PCB manufacturer which areas, if any, should be avoided.<br />

7. Open the CV 1152 and pour some into a clean container (like a plastic cup).<br />

8. Close the bottle of CV 1152.<br />

9. Using a small flexible brush apply the conformal coating to the PCB. It is better to<br />

dab it on rather than using broad brush strokes.<br />

10. While you work allow the coating to flow into all the gaps between component legs<br />

etc, it will do so naturally and does not need to be forced.<br />

11. Ensure that a layer of around 1mm thickness is covering the entire board, including<br />

the tops, sides and legs of all components.<br />

12. Place the PCB in a vacuum oven and reduce to the lowest pressure possible. You<br />

will probably see the coating froth and expand slightly as the air is forced out.<br />

13. Once it is flat again, or after about 10 minutes (whichever comes first), slowly,<br />

return the pressure to normal and remove the PCB.<br />

14. Leave the PCB to dry in a well ventilated area for at least 12 hours (preferably 24)<br />

before manipulating it.<br />

23

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